cleaner production - investment in the future consortium ... · 3 about us consortium |...
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Cleaner production - investment in the future
www.em-eco.net.ua
CONSORTIUMENERGOMASHECOLOGY
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About us
CONSORTIUM | ENERGOMASHECOLOGY
www.em-eco.net.ua
Founder in 2003
We built plants for
Structure
• Design and engineering center• Production• Montage
Developed equipment
• ESP• Fabric (bag) filter• Reactor for semi-dry chemisorption of crude gases• “Wet” scrubber• Other
• particle separation from air and / or flue gases• semi-dry chemisorption of crude gases such as HF,
HCl, SOX
• SO2 - removal with wet scrubber
Partners
• STEULER-KCH GmbH (Germany) • LUEHR FILTER GmbH & Co. KG
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About us
CONSORTIUM | ENERGOMASHECOLOGY
www.em-eco.net.ua
Our core activity is the forward-looking and innovative development of our products and procedures for the separation of particulate and gaseous substances from the air and/or process gas.
Our plants give the following benefits:
Reliable observance of required emission levels
There are special forms of precipitation and corona electrodes, creating a high-performance electric field
Reliable equipment and components
Very long bag life
Low maintenance
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Electrostatic precipitator
КОНСОРЦИУМ | ЭНЕРГОМАШЭКОЛОГИЯ
www.em-eco.net.ua
High capture efficiency
Maximum use of the internal volume of the case
The special form of the element of precipitating
Different forms of corona elements
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5КОНСОРЦИУМ | ЭНЕРГОМАШЭКОЛОГИЯ
www.em-eco.net.ua
High-efficiency electric field with a constant current density.
Low secondary carry-over.
High capture efficiency
Electrostatic precipitator
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Bag filter
КОНСОРЦИУМ | ЭНЕРГОМАШЭКОЛОГИЯ
www.em-eco.net.ua
Local (silo filter and product overflow places)
Cleaning of gases: no more than 20 mg/m3 (on request no more than 1 mg/m3).
Our specialists have developed 4 groups of standard sizes of filters:
Hose filters with tangential inlet
Bag filter (module)
Bag filter (high productivity)
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PRODUCTION
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www.em-eco.net.ua
Our main plant is situated in Zaporozhye, Ukraine.
CONSORTIUM | ENERGOMASHECOLOGY
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DESULFURIZATION FLUE GASES www.em-eco.net.ua
We offer installation of wet scrubber with our partners STEULER-KCH GmbH (Germany)
CONSORTIUM | ENERGOMASHECOLOGY
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DESULFURIZATION FLUE GASES www.em-eco.net.ua
We offer the installation of a semi-dry gas desulfurization system with our DALSICA sorbent production system.
CONSORTIUM | ENERGOMASHECOLOGY
Commodity CaCO3 – 15-25 $/t(fraction 40-120 mm) CaO – 120-150 $/t
screening CaCO3 – 3-5 $/t (fraction 0-20 mm)
Typical sorbent (Ca(OH)2) preparation process
Sorbent preparation process– DALSICA
Granulator
Смеситель
Mixer
The gas generator and furnace
in one unit
Зола
ТЭС
Известняк(мелкие
отсевы)
Sorbent DALSICA
Ca(OH)2
Bag filter
Reactor
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10CONSORTIUM | ENERGOMASHECOLOGY
www.em-eco.net.ua
DALSICA give the following benefits:
Improving the efficiency of desulphurization systems
and other
Disposal (sale) wastes
ROI – 2-3 years
Low operating costs for gas cleaning
DESULFURIZATION FLUE GASES
DALSICA – method for obtaining cheap sorbent
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References
www.em-eco.net.ua
CONSORTIUMENERGOMASHECOLOGY
Off gas cleaning & Roomdedusting
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FOUNDRY AND STEEL
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Алчевский МК
Alchevsk Metallurgical Plant
ESP • Crude gas quantity 690 000 m3/h
• Take - over temperature 80°C
CONSORTIUM | ENERGOMASHECOLOGY
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• Crude gas quantity 800 000 m3/h
• Take - over temperature 80°C
2xESP
Magnitogorsk Metallurgical
Plant (Russia)
CONSORTIUM | ENERGOMASHECOLOGY
FOUNDRY AND STEEL
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ОАО «Запорожсталь»
Zaporizhstal (Ukraine)
2xESP • Crude gas quantity 1 600 000 m3/h
• Take - over temperature 80°C
REFERENCES
CONSORTIUM | ENERGOMASHECOLOGY
SINTERPLANTS
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Стахановский завод ферросплавов
Stakhanov Ferroalloy Plant (Ukraine)
Bag filter for ferroalloy furnaces №5 and 6
CONSORTIUM | ENERGOMASHECOLOGY
FERROALLOY
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Бурштынская ТЭС
Burshtyn TPP
6xESP for unit №9, 10, 11
"Palm branch"for the best ecological project
2004 and 2005
ENERGY
• Crude gas quantity 1 560 000 m3/h – 1 unit
• Take - over temperature 160°C
CONSORTIUM | ENERGOMASHECOLOGY
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Здолбуновский цементный завод
«Волынь-цемент»
«Volym-Cement» cement factory
CEMENT
ESP • Crude gas quantity 400 000 m3/h
• Take - over temperature 190°C
CONSORTIUM | ENERGOMASHECOLOGY
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Соломбальский ЦБК
Solombalsky PPM (Russia)PULP AND PAPER MILL
CONSORTIUM | ENERGOMASHECOLOGY
ESP • Crude gas quantity 270 000 m3/h
• Take - over temperature 150°C
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Кохавинская бумажная фабрика
Kohavinskaya paper millPULP AND PAPER MILL
Bag filter • Crude gas quantity 30 000 m3/h
• Take - over temperature 150°C
CONSORTIUM | ENERGOMASHECOLOGY
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Запорожский
масложиркомбинат
Zaporizhzhya Oil and FatFOOD PROCESSING INDUSTRY
2хESP • Crude gas quantity 80 000 m3/h
• Take - over temperature 250°C
CONSORTIUM | ENERGOMASHECOLOGY
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21КОНСОРЦИУМ | ЭНЕРГОМАШЭКОЛОГИЯ
www.em-eco.net.ua
ENERGYBurshtyn TPPSlavyanskaya TPPKurakhovskaya TPPIvankov TPP-1, Kiev region.Darnitskaya TPP, KievTPP Cherkasy
OUR CLIENTS
METALLURGYStakhanov Ferroalloy PlantZaporizhstalAlchevsk Iron and SteelPobuzhsky Ferronickel PlantMagnitogorskiy MP Zaporizhzhya Refractory PlantPlant of weighting (Konstantinovka)
BIO-ENERGYOil Extraction Plant LiskinskyKuban company "Elite-oil"Solombalsky PPMNevinnomyssk Oil Extraction PlantSlavuta MaltZaporozhye Oil and Fat Factory
CEMENT Volyn-Cement, Zdolbunov, Rivne region.Nikolaevcement, Nikolaev, Lviv region.Yugcement, urban settlement Olshansky, Mykolaiv region.
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THANK YOU FOR YOUR
ATTENTION
www.em-eco.net.ua