clean sky sustainable and green engine itd · sage itd – sage3, large 3-shaft demonstrator sage...
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Clean SkySustainable and Green Engine ITD
TAKE OFF
Informationsveranstaltung
zu Ausschreibungen
nationaler und europäischer
Luftfahrtforschungsprogramme
Michel GOULAIN, SAGE
Project Officer
June 1st, 2010, Vienna
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Clean Sky JTI – Activities & DeliveriesClean Sky JTI – Activities & Deliveries
Impact
Assessment
Concept
Studies
Technology
Demonstration
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Clean Sky JTI – Engine related Activities& DeliveriesClean Sky JTI – Engine related Activities& Deliveries
ATMS T-Dem.
Engine T-Dem.
A/C T-Dem.
A/C S/S T-Dem.
Engine Concepts
A/C Concepts
A/C S/S Concepts
ATMS Concepts
A/C Techno.
A/C S/S Techno.
Engine Techno.
ATMS Techno.
Impacts
Engine C-Stud.
A/C S/S C-Stud.
ATMS C-Stud.
A/C C-Stud.
Impact Assess.
Note : CS supporting processes (tools development, …) supposed as included in represented processes
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Clean Sky JTI – Engines Activities over ITDs & TE Clean Sky JTI – Engines Activities over ITDs & TE
Smart
Fixed
Wing
Aircraft
(SFWA)
Green
Rotor-
Craft
(GRC)
Sustainable
And
Green
Engine
(SAGE)
System
for
Green
Operations
(SGO)
Eco-
Design
(ED)
Clean Sky Technical Bodies
Technology
Evaluator
(TE)
Green
Regional
Aircraft
(GRA)
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SAGE Integrated TechnologyDemonstrator (ITD) SAGE Integrated TechnologyDemonstrator (ITD)
Smart
Fixed
Wing
Aircraft
(SFWA)
Green
Rotor-
Craft
(GRC)
Sustainable
And
Green
Engine
(SAGE)
System
for
Green
Operations
(SGO)
Eco-
Design
(ED)
Clean Sky Technical Bodies
Technology
Evaluator
(TE)
Green
Regional
Aircraft
(GRA)
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SAGE ITD – 4 Engine Concepts, 5 DemonstrationsSAGE ITD – 4 Engine Concepts, 5 Demonstrations
Geared Pusher
Counter-Rotating Open Rotor
Direct Drive Pusher
Counter-Rotating Open Rotor
Advanced
Large 3-shaft Turbofan
Advanced
Geared Turbofan
Advanced
Turboshaft
SA
GE
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SAGE 1 SAGE 2
SA
GE
3
SAGE 4
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SAGE ITD – Time ScheduleSAGE ITD – Time Schedule
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
SAGE1
Geared Open Rotor
SAGE2
Direct Drive Open Rotor
SAGE3
Large 3-shaft Turbofan
SAGE4
Geared Turbofan
SAGE5
Turboshaft
2014 20152008 2009 2010 2011 2012 2013
Concept Studies
Preliminary Design
Detail Design
Build/Test
Manufacturing
Concept Studies
Prel.
Detail
Build/Test
Manufacturing
Concept
Preliminary Design
Detail
Test 1
Manufacturing
Test 2
Concept Studies
Prel.Design
Detail Design
Build/Test
Manufacturing
Preliminary Design
Detail Design
Build/Test
M‘ing
PDRPDR
PDRPDR
PDRPDR
PDRPDR
PDRPDR
CDRCDR
CDRCDR
CDRCDR
CDRCDR
CDRCDR
CoDRCoDR
CoDRCoDR
CoDRCoDR
CoDRCoDR
RigTest
Int.DRInt.DR
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SAGE ITD – MembershipSAGE ITD – Membership
� Clean Sky Members
�Clean Sky Leaders :
�Clean Sky Associates :
� Clean Sky Partners
�From Call for Proposals (CfP) #1 :
�From coming CfPs : …
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SAGE ITD – SAGE1, Geared Open Rotor SAGE ITD SAGE ITD –– SAGE1, SAGE1, GearedGeared Open Rotor Open Rotor
Intercase, inc, mount
Rear rotating structure
BR715 core gas
generator core
Open rotor assemblyTest Programme
LPC BoosterAirframer requirements
and installations
Project launch1 June 2008
Project completion2014
Prelim. DRJune 2011
Concept DRNov. 2009
Concept studies
Demo spec.
Prelim. design
Partner selection
Detail design
Manufacture
Build and
test
Critical DRSept. 2012
Open rotor technology development → full-scale engine demonstration
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SAGE ITD – SAGE2, Direct Drive Open Rotor SAGE ITD SAGE ITD –– SAGE2, Direct Drive Open SAGE2, Direct Drive Open Rotor Rotor
Rotating structure
Shafts
Modules, sub-systems, nacelle
items
Design integration, assembly
Test Programme
Power Turbine items
PGB for alternate
architecture
Airframer requirements
and installations
Project launch1 June 2008
Project completion2013
Prelim. DRJune 2011
Interim ReviewNov. 2009
Concept studies
Demo spec.
Prelim. design
Partner selection
Detail design
Manufacture
Build and
test
Critical DRDec. 2011
Open rotor technology development → full-scale engine demonstration
Concept DRSept. 2010
Nacelle items
Pitch Change
Mechanism
PGB
Bearings
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SAGE ITD – SAGE3, Large 3-shaftDemonstratorSAGE ITD SAGE ITD –– SAGE3, Large 3SAGE3, Large 3--shaftshaftDemonstratorDemonstrator
Lightweight intercase
structures, material
characterisation and
manufacturing technologies
Trent 1000 core engine
Composite fan system
Integrated installations
Test programme
LP Turbine and
structures
Project launch1 Jan. 2009
Build 2 engine test
2013
Prelim. DRMarch 2011
Concept DRDec. 2009
Concept studiesTechnology
selection for demonstration
Prelim. DesignProcess
developmentPartner selection
Detail designManufacture
Rig testing
Phased build and technology
demonstration
Critical DRSept. 2011
Build 1 engine test
2012
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SAGE ITD – SAGE4, Geared Turbo Fan SAGE ITD SAGE ITD –– SAGE4, SAGE4, GearedGeared Turbo Fan Turbo Fan
Mid Turbine
Frame
Project launch1 June 2008
Project completion2013
Prelim. DRDec. 2010
Concept DRMar. 2010
Initial Concept Design
Concept Definition & Concept Studies
Detail DesignManufacture
Assy and
Test
Critical DRSept. 2011
HPCFan Drive
Gear SystemHigh-Speed
LPT
Concept
Optimization
existing commercial
Geared Turbo Fan
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SAGE ITD – SAGE5, Turboshaft engineSAGE ITD SAGE ITD –– SAGE5, Turboshaft SAGE5, Turboshaft engineengine
Innovative Core Engine
Project launch1 Jan. 2009
Project completion2013
Critical DRJuly 2011
Preliminary DRJan. 2010
Demo spec.Prelim. design
Partner selection
Detail design
Manufacture
Build and
test
Engine testSept 2012
Turboshaft engine development → full-scale engine demonstration
Built and testAirframer requirements
and installations
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SAGE ITD Associates – Volvo AeroSAGE ITD Associates – Volvo Aero
SAGE 1 SAGE 2 SAGE 3 SAGE 4
Manufacturing process simulation of welding
�Volvo Aero focus on design,
development and manufacturing of
complex lightweight static and rotating structures.
�Advanced manufacturing and
manufacturing process simulation technologies developed in FP5 and FP6
projects are a key to success.
Intermediate Compressor
Case
Mid Turbine Frame
Complex rotating parts
Rear Rotating StructureIntermediate
Case
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SAGE ITD Associates - ITP SAGE ITD Associates - ITP
SAGE 1 SAGE 3
�ITP’s contribution in SAGE 1 is design,
development and manufacturing of the ORD booster.
�In SAGE3 ITP contributes in technology
development for Low Weight Efficient Low Pressure turbines.
ORD booster
Low Pressure Turbine
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SAGE ITD Associates - AVIO SAGE ITD Associates - AVIO
�AVIO’s key contribution to SAGE is technology
development focused to highly efficient and
reliable Lower Pressure Turbine and Power Gearbox, both considered core items of future
engine architectures
�Technological effort is based on FP5, FP6 and FP7 projects, continuous improvement and
excellence partnership network
SAGE 2 SAGE 4
Low Pressure Turbine
Fan DriveGear System
Power Gearbox
17CleanSky SFWA-ITD, Vienna 01st June 2010
SAGE-ITD Call for Proposal Topics OverviewSAGESAGE--ITD ITD CallCall forfor ProposalProposal Topics Topics OverviewOverview
In the total project lifetime the SAGE-ITD expect to contribute in CleanSkyCall for Proposals (CfP) on
�100 – 200 topics
�Total value of topics ~ 100M€
In the current calls Industry, Research Establishments and Universitiesare invited to check your interest and to reply upon
Call #2 – 2010 (30.March 2010 – 30.June 2010 (17:00))
�0 topic
Call #3 – 2010 (28.April 2010 – 20.July 2010 (17:00))
�4 topics
�Total value of topics ~ 12.5 M€
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SAGE-ITD Call for Proposal Topics in Call#3 2010SAGESAGE--ITD ITD CallCall forfor ProposalProposal Topics in Call#3 2010Topics in Call#3 2010
JTI-CS-SAGE 4 12.500.000 9.375.000
JTI-CS-SAGE-01
JTI-CS-SAGE-02
JTI-CS-SAGE-03 10.000.000
JTI-CS-2010-3-SAGE-03-002 10.000.000JTI-CS-SAGE-04
JTI-CS-SAGE-05 2.500.000
JTI-CS-2010-3-SAGE-05-002 1.200.000
JTI-CS-2010-3-SAGE-05-003 1.100.000
JTI-CS-2010-3-SAGE-05-004 200.000
Development of a Wasted Heat Regeneration System (WHRS)
Area-01 - Geared Open Rotor
Clean Sky - Sustainable and Green Engines
Area-02 - Direct Drive Open Rotor
Development of exhaust noise attenuation technologies
Development of an advanced system for pollutant measurement
Area-05 - Turboshaft
Aeroengine intake technology development
Area-03 - Large 3-shaft turbofan
Area-04 - Geared Turbofan
Identification topics VALUE MAX FUNDITD - AREA - TOPIC
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CleanSky SFWA-ITD, Vienna 01st June 2010
JTI CleanSkyJTI JTI CleanSkyCleanSky
Vielen Dank für Ihre
Aufmerksamkeit
20
CleanSky SFWA-ITD, Vienna 01st June 2010
JTI CleanSkyJTI JTI CleanSkyCleanSky
© 2010 by the CleanSky Leading Partners: Airbus,
AgustaWestland, Alenia Aeronautica, Dassault Aviation, EADS-
CASA, Eurocopter, Fraunhofer Institute, Liebherr-Aerospace,
Rolls-Royce, Saab AB, Safran, Thales and the European
Commission.
Permission to copy, store electronically, or disseminate this
presentation is hereby granted freely provided the source is
recognized. No rights to modify the presentation are granted.