citic-heavy industries co. ltd - aj series jaw …...material characteristics, feed arrangement and...
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AJ SERIES JAW CRUSHERS
The CITIC-HIC AJ series Single Toggle Jaw range of Jaw crushers are a heavy duty design, focusing
on productivity, availability, functionality, reliability, ease of maintenance and safety. The result of
this is a crusher that is capable of reliably operating in some of the most arduous applications in the
mining and aggregate industries
Features
The design of the AJ series uses a bolted and pinned frame assembly, with fabricated side plates
manufactured from high quality hot rolled steel plate, which are connected through a system of
pins to cast steel sections. The system of bolts and pins eliminates the need for welding which in
turn eliminates the stresses that occur from the welding process. This ensures that crusher is more
durable and resistant to the shock loading that can occur during operation。
The pitman is a one piece design manufactured from high quality cast steel, with precision ma-
chines bearing housings. The forged alloy steel eccentric shaft rotates in four oversized precision
spherical roller bearings of identical size which improves reliability in the toughest crushing condi-
tions. The proven grease purged labyrinth seal system ensures that bearings are well protected
against contamination.
CITIC-HIC AJ (Auto Jaw) Series Jaw Crusher
What does this mean?
The ease with which the AJ Series crusher can be quickly adjusted and maintained increases the overall
availability of the crusher, this has been able to be achieved while improving the safety aspects for the
service technicians and operators of the equipment and without compromising performance, reliability
or functionality of the crusher.
Toggle Mechanism
The AJ series Single toggle jaw crusher incorporates the use of the hybrid cylinder (Patent Pending) to
provide adjustment for the crusher and even tension on the pitman during operation. This arrangement
eliminates the need for tension rods and wedges and allows the setting of the crusher to be adjusted
quickly and safely without stopping the crusher. The added advantage this system has is to provide an
additional level of protection for the crusher in case of a tramp event. The hybrid cylinder will allow the
setting of the crusher to automatically open to allow the tramp material to pass and then close the
setting back to its original position without damaging the toggle plate. This is also extremely effective
when clearing the crushing cavity if the crusher stalls while under load.
By mounting the crusher on rubber pads, this reduces the forces that typically are transferred through
to the foundations and eliminates the need for hold down bolts which can damage the foundation
over time as a result of the vertical and horizontal forces generated by the crushing operation.
Performance Data
Note: Information contained in the performance data is indicative only. The figures are based on material with a Bulk Density of
1.6 t/m³, and assumes that any material smaller than the nominal closed side setting has been removed from the feed to the
crusher. The capacity may vary depending on material characteristics such as Work Index, moisture content, and bulk density.
Smaller Closed side settings may be available however please consult CITIC-HIC for your specific requirements.
Model AJ1318 AJ1521
Feed opening Width mm 1700 2050
Feed opening depth mm 1300 1600
Power kW 300 400
Closed Side Setting (mm) Throughput (MTPH) Throughput (MTPH)
100 348-482 —
125 418-578 —
150 487-674 665-920
175 557-771 757-1048
200 626-867 849-1175
225 696-963 942-1303
250 765-1059 1034-1431
275 835-1156 1126-1559
300 905-1252 1218-1686
325 974-1348 1311-1814
350 1044-1445 1403-1942
Note: The product size distribution curves are indicative only. Actual size distribution may vary depending on the feed
material characteristics, feed arrangement and liner profile. Please consult CITIC-HIC for your specific requirements.
DIMENSION (mm) AJ1317 AJ1520
A 1700 2050
B 1300 1600
C 2490 2850
D 3240 3570
E 5340 6200
F 3510 3350
G 2520 2084
H 3855 4386
I 4340 4510
Note: All Dimensions are indicative only. CITIC-HIC can provide certified drawings
Dimension
The world class manufacturing facility of CITIC-HIC which includes casting, machining, fabrication,
heat treatment and forging capabilities, means that CITIC-HIC is one of very few companies that is
capable of manufacturing up to 98% of the machine without our own factory. This allows CITIC-HIC
to have full control over the JAW Crusher manufacturing process and quality.
Shell Fabrication
MINING PRODUCT L INE
CRUSHERS
GRINDING MILLS
HPGR’S
HOISTS
SCRUBBERS
Experience & Know How
CITIC HIC commenced business in 1958. After more
than 50 years of evolution and development it has
become a significant global supplier of mining
machinery equipment in the World. The works of CITIC
HIC are located in Luoyang city, China. The factory at
Luoyang covers more than 2 million square meters, of
which one million square meters is under cover. It has
a total workforce of approximately 10,500 of which
more than 1,400 are technicians. Within CITIC HIC
works there are 10 manufacturing departments
including the Engineering and Design facility. These
manufacturing departments produce quality products
ranging a broad spectrum of disciplines including
casting, forging, heat treatment, machining,
fabrication, unit assembly, electric controls and
hydraulic control systems.
CITIC HIC produces over 200,000 tons of quality
equipment annually. This equipment covers a broad
range of industries and product types including
mining, crushing, hoisting, washing, gearing,
automation, construction, excavation, power
generation, research and others.
It is this broad spectrum of experience that provides
our customers with confidence in CITIC HIC.
Boring & Milling
Machinery & Fabrication
CITIC HIC is extremely well equipped in
relation to fabrication work. CITIC HIC is
also a designated Training Base of the
National Welding Institute. Over recent
years CITIC has further expanded i ts
machine base to include some of the
largest machines in China, and in some
instances the world.
Facilities include:
More than 70 CNC based machines
80,000t annual fabrication capacity
NDT and mechanical testing Laboratory with UT and RT equipment manned by certified technicians
More than 3000 machines (incl. >70 CNC machines) including:
105mmx4000mm & 160mmx4000mm Horizontal Plate Rolls
Automatic welders (14x10m, 10x10m, 7×7m, 6×6m, 5×5m...)
Narrow Gap welding units
Unionmelt welding, gas shield and arc welding units
A 4.5m×30m shot blasting chamber
Multiple heat treating furnaces ranging from Ø2mx30m shaft furnace to 9mx9mx15m furnaces as well as
carburizing furnaces
Ø16m, 13m, 12m, 10m, 5m, 4m, 2.8m, 1.6m
Gear Cutting Machines
Ø5m, 4m, 2.8m, 1.25m CNC Gear Grinding
Machines
600t Overhead crane (height of 26m)
Other cranes include 300t, 250t, 200t, 150t, 82t,
75t, 32t and others
Fabrication straddle 36m x 132m
Three Roll Straighteners
Ø16m CNC Vertical Borer
Also available to CITIC HIC are four external
Fabrication and Machining works capable of
producing large sized cement kilns up to 6m
diameter and 95m long
Melting and Casting
Casting capacity of 65,000 tonnes per year producing carbon steels, alloy steels, SG Iron, structural steels,
non-ferrous and when specifically ordered heat resistance steels and stainless steels. CITIC HIC has a Single
Casting capacity of 500 tons of steel in a 9500m² pouring area
CITIC’s casting capacity for:
Carbon steel - 600t
SG Iron - 200t
Non-ferrous - 2.5t
Steel Ingot - 600t
Foundry equipment includes:
80t, 50t, 40t Electric arc furnaces
2x150t, 2x60t Ladle refining furnace
150t, 60t VD/VOD furnace
Forgings
CITIC HIC possess hydraulic presses of 18500t (the largest in the world), 8400t, 3150t, 1600t using Open
hammer and Die forging techniques. It can produce free forgings up to 400 tons, ring roll forgings up to
a maximum diameter of 5.5m and 10 tons in carbon steel, alloy steel, heat-resistance alloy steel and
non-ferrous alloy steels including copper, aluminum, titanium.
Manufacturing Works
Simulation
Further, at CITIC HIC we also run various
software packages in order to simulate
process c i rcui ts thereby optimi z ing
equipment selection and operation. These
software packages include:
JK SimMet
JK SimPlant
MillTraj
Various in-house programs
Laboratory
CITIC HIC also has a fully equipped la-
boratory on site for material testing and
reporting. Through material testing and
analysis we can accurately select the
r i g h t e q u i p m e n t t o m e e t y o u r
requirements.
Testing Available
Specific Gravity
Hardness
Compressive Strength
Crushing Work Index
Rod Mill Work Index
Ball Mill Work Index
HPGR Testing
Particle Size Analysis
Lime Calcining Test
Flotation Testing
Drying
Others
LAB EQUIPMENT
JKMRC DROP WEIGHT TESTER
BALL MILL
VIBRATING MILL
V-TYPE SEPARATOR
LAZER SIZE ANALYSER
RIFFLE SAMPLER
DRY GRINDING
HPGR
DRY CLASSIFIER
OTHERS
Total customer satisfaction is our everlasting pursuit!
QUALITY MATTERS!
ISO9001:2000 Certificate ISO14001:2004 Certificate GB/T28001-2001 Certificate
CITIC HIC is ISO9001 accredited. With all the
necessary qualified personnel, equipment
and experience to ensure your equipment
exc eeds you r qua l i ty expec tat i ons .
CI TIC HIC works wi th leading min ing
equipment manufactures as well as EPCM’s
and End Users around the globe to achieve
international quality standards working to
i n d u s t r y a c c e p t e d s p e c i f i c a t i o n s .
Our experience and expertise are there for
you to rely on.
Inspection & Testing
ALL COPY RIGHTS RESERVED BY CITIC HIC
www.citic-hic.com July 2015
CITIC HIC Austral ia P ty Ltd
Level 2, Small Tower, Gateway
Business Park, 63 Parramatta Road,
Silverwater NSW 2128 Australia
Sydney Office
Tel +61 2 9735 5600
Fax +61 2 9737 0133
Email: [email protected]
CITIC Heavy Indust r ies Co. , L td
206 Jianshe Road, Luoyang,
Henan Province
471039 China
Head Office
Tel +86 379 6408 8888
Fax +86 379 6421 4680
Email: [email protected]
CITIC Heavy Indust r ies Brasi l
Alameda da Serra,400-5 floor
Nova lima MG Brazil
Zip code 34.000-000
Brazil Office
Tel +55 31 3589 5600
Fax +55 31 3589 5601
Email: [email protected]
Contact Details
CITIC HIC Gandera Censa S.A.U
36400 Porrino (Pontevedra) ,Spain
Spain Office/Manufacturing Facility
Tel +34 986 34 6000
Fax +34 986 34 6268
Web: www.citic-censa.com
Email: [email protected]
AFTERMARKET SERVICES
CITIC HIC Sydney Australia
Alex Kolc
Global Manager - After Market
Mobile: +61 449 630 447
Email: [email protected]
CITIC HIC North America
6500 Trans Canada, Suite 320 Pointe
Claire, QC H9R 0A5 Canada
Beny See Hoye
General Manager - North America
Tel +1 514 447 6111
Email: [email protected]
CITIC Heavy Industries South Africa Pty
Ltd
8th Floor Convention Towers
Cnr Heerengracht & Coen Steytler Rd
Cape Town, South Africa
Michael Rauscher
General Manager - Africa & Europe
Tel +27 21 4014572
Mobile: +27 61 199 3868
Email: [email protected]
CITIC SMCC Process Technology Pty
Ltd
Cnr Coonan St. & Riverview Tce.
Unit 201, 167 Coonan Street,
Indooroopilly QLD 4068
Brisbane,
Australia
Tel +61 7 3720 3200
Fax +61 7 3720 3226
Email: [email protected]
CITIC Heavy Industries Chile SpA
Isidora Goyenechea 2939 ,
7th Floor - Of. 702 Las Condes,
Santiago, Chile
Claudio E. Delgado
General Manager - South America
(excl Brazil)
Tel +562 2303 9390
Mobile: +569 5667 5997
Email: [email protected]