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Process Plant Specialists
Charles Thompson LtdCompany Overview
Charles Thompson Ltd is a Private Limited Company, established in 1969 as a small fabricator to service the local steel and coal industries.
In the late 70’s CTL progressed into supplying process equipment, manufacturing pressure vessels and pipework systems in Carbon Steel and Stainless Steel.
During the early 80’s Heat Exchanger manufacture was introduced along with Nickel Alloy materials, diversifying in the mid 80’s to supplying complete process skid packages to predominantly UK clients.
In the early 90’s the majority of equipment manufactured was for export markets to the Middle East and Far East, in the late 90’s the Pharmaceutical filtration & drying division was introduced to service the filter dryer market across Europe and the US.
Today CTL are a renowned process plant manufacturer, specialising in the mechanical design and manufacture of bespoke pressure vessels, heat exchangers, filtration equipment, pipework systems and packaged process systems supplying to global clients.
CTL acquired Seal Engineering in 2009 to be rebranded as CTL Seal, specialising in bespoke fabrications, heavy precision machining and lifting equipment.
Company Background
Currently operating from 3 manufacturing facilities:-
Facilities
Main Works (Head Office)
Working Area:-
Covered - 2,373 m2
Uncovered - 5,000m2
Maximum Lift - 62 Te
Shop Height - 9.5m
Bridge Works
Working Area:-
Covered - 2,327 m2
Uncovered - 1,000 m2
Maximum Lift - 60 Te
Shop Height - 6.5m
CTL Seal
Working Area:-
Covered - 13,889 m2
Uncovered - 20,509 m2
Maximum Lift - 60 Te
Shop Height - 15m
Company Locations | Transport Links
Access to major trunk roads - M1, M18, A1
Rail links - Doncaster Station
Barge Point - Rotherham Basin
Sea Port - Queen Elizabeth Docks, Hull &
Immingham Docks
CTL have arrangements in place with
port authorities for access to dockside
facilities for final assembly and load out
of oversized packages.
CTL (Head Office)
Kilnhurst
Mexborough
South Yorkshire
S64 5TD
CTL Seal
Ecclesfield
Sheffield
South Yorkshire
S35 9WA
Quality Management System accredited to ISO 9001:2008
Quality Management System accredited to ASME VIII Div 1 + U Stamp
Welding Qualifications to ASME IX & BS EN 287 Part 1
FPAL Approved Supplier
Safety Management System operates in compliance with OHSAS 18001
Environmental Management System operates in compliance with BS EN 14001
QHSE
Design | Drawing
Codes & Standards
PED 97/23 EC
PD5500 CAT 1,2 & 3
PD8010
ASME VIII Div 1 & Div 2
ASME VIII U Stamp
ASME B.31.3, B31.4 & B31.8
BS EN 13445
BS EN 13480
TEMA
API 6A
DIN Standard
GB 150 & GB 151
China M Stamp
NORSOK
Design & Drawing Software
Finglow
Caesar
Staad
AutoCAD
MathCAD
Solid Works
Microsoft Office
Products | ServicesPressure Vessels/
Tankage
Columns Heat Exchangers
Pressure Vessel &
Heat Exchanger
Division
Packaged Process
Systems Division
Filtration & Drying
Division
Pre-Assembled
Units & Structures
Pipe-work
Systems
Skid Packages /
Modules
Filtration & Drying
Equipment
After Sales &
Spares
Site Services
Fabrication Capability
Pressure Vessels
• 5000mm Maximum Diameter
• 18m Maximum Length
• 100mm Maximum Thickness
• 90 Tonne Maximum Weight to date
Columns
• 3000mm Maximum Diameter
• 45m Maximum Length
• 100mm Maximum Thickness
• 98 Tonne Maximum Weight to date
Heat Exchangers
• 3000mm Maximum Diameter
• 35m Maximum Length
• 100mm Maximum Thickness
• 90 Tonne Maximum Weight to date
Modules
• 5500mm Maximum Width
• 15m Maximum Length
• 170 Tonne Maximum Weight to date
• Larger/heavier Modules are possible utilising dockside re-assembly
Welding Capabilities
Manual Arc (MMA)
Sub Arc (SAW)
MIG (GMAW)
TIG (GTAW)
Hot Wire TIG | Plasma TIG
Inner Shield
Orbital
Weld Overlay | Strip Cladding | Electro-slag | TIG
Materials Grades
Clad Materials
Explosion & Roll Bonded Plate & Weld Overlay of 316L | 317L | 904L | Alloy 625 | 825 | Duplex | Super Duplex
Exotic Elements
Titanium Grades | Zirconium | Tantalum
Nickel Alloys
Hastelloy B & C Grades | Alloy C22 | C276 | Inconel - Alloy 400/600/625, Incoloy - Alloy 800/825
Super Duplex
UNS S32750 | S32760 | Zeron
Duplex
UNS S31803
Stainless Steels
304 | 310 | 316 | 317 | 321 | 904 | 6Mo | NAG Grades | Sandvik Grades
Carbon Steels
High Strength | Low Temperature | SSC | HIC Resistant Grades
Specialist Areas
• CTL have particular experience in the design & fabrication of exotic alloys such as Titanium, Zirconium & Tantalum, as well as Nickel Alloys, Duplex & Super Duplex
Corrosion Resistant Alloys
• CTL boast one of the UK’s largest purpose built clean rooms for the requirements of the more reactive metals, coupled by a dedicated clean shop for alloy fabrication guaranteeing complete segregation and preventing cross contamination
Clean Room & Clean Shop
• CTL have in-house facilities for Weld Overlay utilising the Electro-slag & Automatic GTAW Processes, additionally we have weld procedures for Explosion & Rolled Bonded Clad Materials
Weld Overlay | Strip Cladding
• Uniquely for a fabricator, CTL have an in-house instrumentation department which provides designs, material supply, installation and commissioning of Skid Packages & Filter Dryers
Controls & Instrumentation
• CTL have in-house machining & polishing facilities for general and specialised applications, we also offer services for machining & drilling of Heat Exchanger tube sheets & flanges
Machining & Polishing
• CTL have a dedicated project engineering team whose sole responsibility is to provide project and after sales service including spares and replacement parts to site visits for site repairs, servicing, maintenances and installation
Site Support Services
Markets
Oil & Gas
Petro-Chemical
Chemical (Fine & Agro)
Pharmaceutical
Utilities
Nuclear
Personnel
3
Directors
3
Management
23 / 15
Welders / Platers
3
Projects
4
QHSE
3
Design / Draw
3
Sales
2
Estimating
72
Total
22
Office Staff
50
Workshop
8.17 7.476.55
7.93 8.36
19.23
16.6
0
5
10
15
20
25
2004 2005 2006 2007 2008 2009 2010
£m
Annual Revenue
Typical Examples | Pressure Vessels
Pressure Vessels | Tankage mechanically designed & manufactured in carbon steels, stainless
steels, duplex, super duplex, nickel alloys | externally coated to clients specifications |
internally lined | procurement & installation of process internals | delivered or installed at site.
Carbon Steel Pressure Vessels
Carbon Steel | Explosion Clad Alloy 825
Pressure Vessel | Alloy 825 Process Internal
Typical Examples | Columns
Columns | mechanical design & manufacture in carbon steels, stainless steels, duplex,
super duplex, nickel alloys | externally coated | internal lined | procurement & installation of
process internals | insulated & clad | ladders & platforms | delivered or installed at site.
Stripping Column 3.2m Dia. x 47m long x 64 tonne in Duplex, insulated & clad, site installed
and fully dressed with ladders & platforms.
Typical Examples | Heat Exchangers
Heat Exchangers | mechanical design & manufacture in carbon steels, stainless steels,
duplex, super duplex, nickel alloys, exotic alloys | tube-sheets machined & drilled in-house |
externally coated to clients specifications | delivered or installed at site | thermal designs
and thermal guarantees can be provided.
Typical Examples | Filtration & Drying
2m2 – 316L Stainless Steel
Filter Dryer
2m2 – Hastelloy C22 Filter
Dryer & Discharge Isolator
Typical Examples | Skid Packages
Process Skid Packages | mechanical design & manufacture of vessels, skid frame &
pipework | design & supply of electrics, instrumentation & controls | specifying & supply of
pumps & valves if required | pipe stress analysis if required | specialist coatings | insulation &
cladding | personnel protection | trace heating | FAT Testing.
Specialist Areas | Weld Overlay
CTL have extensive experience of weld overlay strip cladding of 316L | 317L | 904L | Alloy
625 | Alloy 825 | Duplex | Super Duplex, using the Electro-slag and Automatic GTAW
Processes.
Electro-slag overlay down to a minimum of 450mm diameter and Automatic GTAW down
to a minimum of 200mm diameter.
Specialist Areas | Re-tubing & Repairs
Replacement Tube Bundles manufactured in carbon steels, stainless steels, duplex, super
duplex, nickel alloys, exotic alloys | re-installed into shell or delivered to site.
Hastelloy C22 Tube Bundle Hastelloy B3 Tube Bundle
Specialist Areas | Site Services
Site installation of Pressure Vessels & Columns | Vessel repairs & modifications | Pipework
fabrication, installation & Pipework repairs throughout UK and overseas.
Specialist Areas | Machining & Polishing
Machining and drilling of Tubesheets Internal and external polishing
Case Study
3 - TEG Packages for KCC Process for Statoil | for Troll Project | destined for onshore
Norway | dimensions - 15m x 5.5m x 17m @ 120 Tonne | to Norsok | Materials of
construction - Carbon Steel | Stainless Steel | Duplex | Super Duplex
Case Study
Part of the Amine Recovery Package for Petreco for Amec (Aberdeen) | Talisman Energy |
Tweedsmuir Project | Materials of construction - Carbon Steel | Stainless Steel | Duplex |
GRE
Case Study
36” Metering Skid for Krohne Oil & Gas | for NC115 Development Field | Zawia Terminal |
onshore, Angola | Materials of construction – Carbon Steel
Case Study
36” Proving Skid for Krohne Oil & Gas | for NC115 Development Field | Zawia Terminal |
onshore, Angola | Materials of construction – Carbon Steel
Case Study
4 - 3 Phase Separator Packages for Petreco | for Nafoora Fuels | AGACO | destined for
Onshore, Libya | Dimensions - 12.5m x 4.5m x 6m @ 50 Tonne | Materials of construction –
Carbon Steel | Vessels Glass Flake Lined
Case Study
2 – 7 Slot Manifold Skids for Petroleum Development Oman (PDO) | for Budour Project |
destined for Oman | Dimensions - 13m x 4.5 m x 3.5m @ 20 Tonne | Materials of
construction – Alloy 28 | Alloy 625
Case Study
Coarse Filter Package for Axsia Serck Baker | for KBR | BP | for BP Angola Block 18 |
destined for Angola | Materials of construction – Carbon Steel | Super Duplex
Case Study
TEG Package for Petreco | Aker | Statoil | for the GJOA Project | destined for offshore
Norway | Dimensions - 5.5m x 12.5m x 17m @ 170 Tonne | to Norsok | Materials of
construction – Carbon Steel | Stainless Steel | Duplex | Super Duplex
Accreditations | Memberships
ISO 9001:2008 ASME U Stamp China M Stamp
First Point Assessment 10051731
Seven Seas Petroleum LLCP.O. Box 2648
RuwiPostal Code 112
Sultanate of Oman
+968 2449 3440 +968 2449 4788
CTL Agent in Oman
For further information contact:-
Willie Adamson
Sales Manager
+44 (0) 7889 722 494 (mobile)
www.charles-thompson.co.uk
Thank You