chapter 2 vehicle circuit diagram

34
S300 WIRING DIAGRAM

Upload: others

Post on 03-Apr-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Chapter 2 Vehicle Circuit Diagram

S300

WIRING DIAGRAM

Usr851009
Typewritten Text
S300WD2H/2/1
Usr851009
Typewritten Text
Page 2: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

I. Starting system and charging system EMS-1 Section I Schematic diagram

ACC relay

To IP19

LOCK pulls out

LOCK inserts in

Start relay

To instrument

To BCM

Battery

StarterGenerator

To ABS

To b

acku

p lig

ht

Page 3: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

II. Engine Control System EMS-2

Fuel injector

High Voltage Ignition Coil

First

cylinder

Second

cylinder

Third

cylinder

Fourth

cylinder

ECU main relay

Front oxygensensor

Rear oxygensensor

Phase sensor

Oil pimp

Valv

e EG

R

To instrumentOil pimp relay Compressor relay

Water tank fan

Compressor

Varia

ble

Cam

shaf

t Tim

ing

valv

e

Fan

rela

y(hi

gh sp

eed)

Fan

rela

y(lo

w sp

eed)

K li

ne d

iagn

osis

To anti theft To anti theft

Knock sensor

To rear oxygen

Phase sensorElectronic Throttle Accelerator Pedal SensorIn

let p

ress

ure

tem

pera

ture

sens

or

Evap

orat

or te

mpe

ratu

re se

nsor

Coo

lant

tem

pera

ture

sens

or

Revolution speed Sensor

Brake light

To ABS

To IP17

Brake light switch

To IP5 To A/C

Pow

er st

eerin

g pu

mp

A/C

med

ium

-vol

tage

switc

h

A/C

hig

h-lo

w-v

olta

ge sw

itch

Clu

tch

switc

h

Whole vehicle condition

Page 4: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

III. BCM

Haz

ard

war

ning

ligh

t sw

itch

High beam relay Low beam relay

Clock springHorn

To IP8

To IP5

To IP15

To instrument

Licence plate lamp

Licence plate lamp

Small left lampSmall right lamp

To IP5

Hor

n sw

itch

Sun

Left turning signal lamp

Right turning signal lamp

SWITCK column To LR view mirror To RR view mirror

Rig

ht re

ar d

oor l

ock

stat

us sw

itch Front dome light Rear dome light

To anti-theft coil

Dome light input Energy saving input

Left

rear

doo

r loc

k st

atus

switc

h

Boo

t sta

tus s

witc

h

Left

fron

t doo

r loc

k st

atus

switc

h

Rig

ht fr

ont d

oor l

ock

stat

us sw

itch

To a

nti-t

heft

coil

Trun

k la

mp

Rig

ht st

ep la

mp

Left

step

lam

p

Key

ligh

ting

Hig

h be

am

Turn

righ

t

Turn

left

Off Off

Off

Off

Fron

t fog

lam

p R

ear f

og la

mp

Page 5: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

VI. ABS. electric rearview mirror

To FB16

To brake lamp To diagnosis plug-in

To A/C

To IP8

To A/C

To right turn signal lamp

Right rear view mirror

Left rear view mirror

To left turn signal lamp

Electric rear view mirror switch

Page 6: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

V Diagnosis interface, instrument and airbag

Airb

ag w

arni

ng li

ght

To IP15

To skylight

To skylight

To sound

To BCM

To key unlock switch

To brake lamp switch

To BCM To diagnosis interface To instrument

Clock spring

To oil tank To back up switch To A/C To anti-theft To generator To skylight To sound To A/C

Pre-

tight

en

for

dive

r’s s

afet

y be

lt

Pre-

tight

en fo

r co

dive

r’s s

afet

y be

lt

Airb

ag

ondr

iver

side

Airb

ag

onco

-driv

er si

de

Air

curta

in

ofde

river

Air

curta

in

ofco

-der

iver

Col

lisio

n al

arm

Col

lisio

nse

nsor

onle

ftsi

de

Col

lisio

nse

nsor

onrig

htsi

de

Airb

ag o

f driv

er

Airb

ag o

f co

driv

er

Safe

ty b

elt s

witc

h fo

r pas

seng

er

Safe

ty b

elt s

witc

h fo

r driv

er

Spee

d in

put

Bra

king

flui

d le

vel l

ow sw

itch

Engi

ne o

il pr

essu

re sw

itch

Cha

rgin

g in

dica

tor

Han

d br

ake

switc

h

G-s

enso

r for

co

driv

er

Vehi

cle

body

an

ti-th

eft

indi

cato

r

Wat

er te

mpe

ratu

re o

utpu

t

Fuel

leve

l sig

nal l

amp

Instrument signal

Page 7: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

VI. Reversing radar, automatic air conditioning, manual air conditioning, antenna amplifier

Fuel

leve

l sig

nal l

amp

To instrument

Reversing system Air conditioning controller (automatic) Air conditioning controller (manual)

To EMSTo reversing

Blower Blower

Speed regulation d l

Left sensor Right sensor Central sensor

To right rear view mirror

To left rear view mirror

To instrument Inside and outside circulation motor

Cold/heat conversion motor

Mode throttle motor Inside and outside circulation motor

To right rear view mirror

To left rear view mirror

To E

MS

Antenna amplifier

Filter

Antenna amplifier

Filter

Wat

er

tem

pera

ture

outp

ut

A/C

switc

h

Blo

wer

hig

h sp

eed

rela

y

Blo

wer

rela

y

Blo

wer

hig

h sp

eed

rela

y

Blo

wer

rela

y

Blo

wer

hig

h sp

eed

rela

y

Sola

r sen

sor

Indo

or te

mpe

ratu

re se

nsor

Out

door

tem

pera

ture

sens

or

Rea

r def

rost

rela

y

To IP4

Bac

k up

lam

p

Page 8: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

VII. Audio and anti theft controller unit

To FB22

To instrument To reverse switch

Anti theft coil

Antenna amplifier

Filter

Audio Anti theft control

To BCM

To EMS To EMS

To IP17

Loudspeaker

Clock spring

Cigar lighter

To BCM To rear view mirror ACC relay

To B

CM

K li

ne d

iagn

osis

Ant

enna

Page 9: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

VIII. Fuse box under instrument desk

Airbag

Reversing radar

Instrument on gear

Reserved

Anti theft controller IC

Forebay distribution box IG

Air condition controller IG

BC

M O

N gear signal

Brake lam

p switch norm

al open

Reserved

sun window

IG

Reserved (

TCU)

R

eserved (YAW

Reserved SA

S SENSO

R K

15 POW

ER

Ground w

iring

Audio A

CC

BC

M A

CC

signal

Rear view

mirror adjustm

ent

Seat heating switch

Blow

er relay(

coil)

Cigar lighter

Reserved

Front window

door lock BC

M

Rear w

indow

Wiper horn B

CM

Lamp pow

er supply washing m

otor-BC

M

Lamp pow

er supply /energy saving-BC

M

Standby

Standby

Diagnose interface

Anti theft controller 30

Reserved

(electric pow

er seat)

Brake lam

p switch norm

al close

Reserved

(seat heating

Standby

Sun window

30

Key insert

Instrument 30

Audio 30

(10-12A

Page 10: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

Page 11: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

IX. Fuse box of engine cabin

PIN Input Rated current (A) Peak current (A) Total load Remarks

Short-time Long-time ContinuouGenerator

Fan 1

Fan 2

High beam lamp (MIRCO)

Low beam lamp (MIRCO)

Starter (MINI)

Compressor (MIRCO)

Oil pump (MIRCO)

Main relay (MINI)

Rear defrosting (MIRCO)

Front fog lamp (MIRCO)

Standby 2 (MINI)

Electric power(reserved)

High speed fan

Low speed fan

Left high beam lamp Right high-beam lamp

Dimmer switch

Right low-beam lamp Left low beam lamp dimmer switch

Starter solenoid valve Ignition switch

Ground wiring / AT gear shifting switch

AC compressor

Oil pump

Rear oxygen sensor Ignition coil/fuel injector Variable Cam Timing solenoid valve/ Canister/EMS Front oxygen sensor

EMS memory

2.5 Square Rear defrosting Rear defrosting (AC control panel)

Left front fog lamp Right front fog lamp

Standby output 3 Standby input 4

Page 12: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

Instrument distribution box 5A

Instrument distribution box 20A

Blower

Blower high speed(MINI)

PIN Input Rated current(A) Peak current(A)

Total load Total load Remarks Short-time Long-time Continuou

Blower output feedbackBlower anode AC controller

Blower cathode

Ground wiring AC controller

Standby input 2 Standby output 2

Medium voltage switch

Generator excitation

Reversing lamp/TCU

ABS solenoid PS

ABS solenoid PS

Reserved 1

Reserved2 (power seat)

Reserved3 (button start

Reserved4 (button start

IP electric box (static current)

IP electric box 30

IP electric box (PCM)

Reserved

Charging indicator

Reversing light

Oil pressure warning lamp

AC temperature sensor 1

AC temperature sensor 2

Reserved 1

Reserved 2

2.5 Square

2.5 Square

2.5 Square

Page 13: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

High-speed

relay of

blower

Relay

Front fog lam

p relay

Rear

defrosting relay

Oil

pump

relay

Backup 2

Relay

High-beam

relay

Low

beamrelay

Blow

er relay

Blow

er

Fan 2 R

elay

Main relay

Com

pressor relay

Fan1 R

elay

Starter relay

Starter

Power

assistance

IP wirebox

IG power supply

ABS power supply

Reserved 2

Page 14: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

I. Front cabin wiring harness assembly

Page 15: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

Figure5: Description for wire color R red; O Orange; W white; B black; Y yellow; V violet G green; L blue; Br brown; Gr grey; P purple; Lg light green

Page 16: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

II. Instrument panel wiring harness

Vehicle type description

V1 Basic type V2 Elite type V3 Dignity type

Instrument and RF door wiring harness interface

Butt joint to antenna

Antenna power

Blower

Adjusting module (Automatic AC)

Adjusting module (Manual AC)

Page 17: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

Page 18: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

Page 19: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

III. Dome wiring harness assembly

Connect to instrument wiring harness

Connect to instrument wiring harness

Make up mirror lamp on driver side

Make up mirror lamp on co driver side Interior front dome lamp switch (without sun window)

Interior front dome lamp switch (with sun window)

Electric power sun window

Interior rear dome lamp switch

Page 20: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

IX. Floor wiring harness assembly

Page 21: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

Page 22: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

V. Floor wiring harness assembly-left

Page 23: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

VI. Floor wiring harness assembly-right

Page 24: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

VII. Left front door wiring harness assembly

Page 25: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

VIII. Left front door wiring harness assembly

Page 26: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

IX. Right front door wiring harness assembly

Page 27: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

X. Right rear door wiring harness assembly

Page 28: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

XI. Gearbox ground wiring assembly Vehicle body end gearbox end

XI. Battery ground wiring

Body ground

Battery

Nut

Diagrammatic

Page 29: Chapter 2 Vehicle Circuit Diagram

Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300

Page 30: Chapter 2 Vehicle Circuit Diagram
Page 31: Chapter 2 Vehicle Circuit Diagram
Page 32: Chapter 2 Vehicle Circuit Diagram

ABCDE

Page 33: Chapter 2 Vehicle Circuit Diagram
Page 34: Chapter 2 Vehicle Circuit Diagram

DAROU PAKHSH St.-KM17 KARAJ MAKHSOOS ROAD-TEHRAN