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  • 8/10/2019 Chapter 03 Crystal Structure

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    3-1K. M. Flores

    Materials Science & Engineering

    CHAPTER 3: CRYSTAL

    STRUCTURES & PROPERTIES

    Why discuss crystal structure?

    Density depends directly on atomic arrangement

    Many properties depend on bond density and angle

    (i.e. crystal orientation)

    Crystal structure is basis for crystalline defects (Ch. 4)

    3-2K. M. Flores

    Materials Science & Engineering

    Non dense, random packing

    Dense, regularpacking

    Energy

    r

    typical neighborbond length

    typical neighborbond energy

    Energy

    r

    typical neighborbond length

    typical neighborbond energy

    ENERGY AND PACKING

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    Materials Science & Engineering

    Crystalline materials...

    atoms pack in periodic, 3D arrays

    typical of: - metals

    - many ceramics

    - some polymers

    Si Oxygen

    crystalline SiO2Adapted from Fig. 3.18(a),

    Callister 6e.

    MATERIALS AND PACKING

    Noncrystalline materials...

    atoms have no periodic packing occurs for: complex structures

    rapid cooling

    "Amorphous" = Noncrystalline noncrystalline SiO2Adapted from Fig. 3.18(b),

    Callister 6e.

    3-4K. M. Flores

    Materials Science & Engineering

    UNIT CELLSmall grouping of atoms that generate complete crystal

    structure by repetitive displacement.

    Edge of length a.

    APF =

    ATOMIC PACKING FACTOR

    =

    atoms

    unit cell atomvolume

    unit cell

    volume

    Relative density of atomic packing in unit cell, assuming

    atoms are hard spheres.

    a

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    Materials Science & Engineering

    Have the simplest crystal structures

    Tend to be densely packed:

    Metallic bonding is not directional.

    Typically, only one element is present:

    all atomic radii are the same.

    Nearest neighbor distances typically small to

    lower bond energy.

    We will look at foursuch structures...

    METALLIC CRYSTALS

    3-6K. M. Flores

    Materials Science & Engineering

    (Courtesy P.M. Anderson)

    SIMPLE CUBIC STRUCTURE (SC)

    Rare due to poor packing (only Po has this structure)

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    Materials Science & Engineering

    APF =Volume of atoms in unit cell

    Volume of unit cell

    APF =

    a3

    4

    3

    (a/2)31

    atoms

    unit cell

    atom

    volume

    unit cell

    volume

    SC: close-packed directions

    are cube edges

    a

    r

    Unit cell contains 1/8th of 8 atoms (corners)

    Adapted from Fig. 3.19,

    Callister 6e.

    ATOMIC PACKING FACTOR for SC

    =

    atoms

    unit cell atomvolume

    unit cell

    volume

    a3

    (4/3)r3

    Need: atoms/cell and r(a), relation between

    atom radius and cube edge length:

    3-8K. M. Flores

    Materials Science & Engineering

    Adapted from Fig. 3.2,

    Callister 6e.

    (Courtesy P.M. Anderson)

    Close packed directions are cube diagonals.

    BODY CENTERED CUBICSTRUCTURE (BCC)

    --Note: All atoms are identical; the center atom is shaded

    differently only for ease of viewing.

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    Materials Science & Engineering

    ar

    Close-packed direction are cube diagonals:

    Unit cell contains:

    1 (center) + 8 x 1/8 (corners)

    Adapted from

    Fig. 3.2,

    Callister 6e.

    ATOMIC PACKING FACTOR for BCC

    APF =a3

    4

    3(a3/4)32

    atoms

    unit cell atom

    volume

    unit cell

    volume

    3-10K. M. Flores

    Materials Science & Engineering

    Adapted from Fig. 3.1(a),

    Callister 6e.

    (Courtesy P.M. Anderson)

    Close packed directions are face diagonals.

    FACE CENTERED CUBICSTRUCTURE (FCC)

    --Note: All atoms are identical; the face-centered atoms are shaded

    differently only for ease of viewing.

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    Materials Science & Engineering

    aAdapted from

    Fig. 3.1(a),

    Callister 6e.

    APF =

    a3

    4

    3

    (a2/4)34

    atoms

    unit cell atom

    volume

    unit cell

    volume

    Unit cell contains of 6 atoms on face and

    1/8th of 8 atoms on corners:

    Close-packed directions are face diagonals:

    ATOMIC PACKING FACTOR for FCC

    3-12K. M. Flores

    Materials Science & Engineering

    A

    ABCABC... Stacking Sequence

    2D Projection

    A sites

    B sites

    C sites

    B B

    B

    BB

    B B

    A

    A

    FCC Unit Cell

    FCC STACKING SEQUENCE

    B

    C

    C

    C

    C

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    Materials Science & Engineering

    ABAB... Stacking Sequence Unit cell: 2D Projection

    A sites

    B sites

    A sites Bottom layer

    Middle layer

    Top layer

    Adapted from Fig. 3.3,

    Callister 6e.

    HEXAGONAL CLOSE-PACKED

    STRUCTURE (HCP)

    3-14K. M. Flores

    Materials Science & Engineering

    Example: Copper

    = nA

    VcNA

    # atoms/unit cell Atomic weight (g/mol)

    Volume/unit cell

    (cm3/unit cell)

    Avogadro's number

    (6.023 x 1023 atoms/mol)

    Data from Table inside front cover of Callister:

    FCC crystal structure: n =

    atomic weight:A =

    atomic radius: r =

    Vc = a3; For FCC, a = 4r/ 2 Vc =

    Result: theoretical Cu =

    THEORETICAL DENSITY,

    actual Cu =

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    Materials Science & Engineering

    Demonstrates "polymorphism"The same atoms can

    have more than one

    crystal structure.

    DEMO: BCC FCC

    TRANSFORMATION OF IRON

    Temperature, C

    BCC Stable

    FCC Stable

    914

    1391

    1536

    shorter

    longer!

    shorter!

    longer

    Tc 768 magnet falls off

    BCC Stable

    Liquid

    heat up

    cool down

    3-16K. M. Flores

    Materials Science & Engineering

    Density will change because of change in crystal structure:

    BCC FCC TRANSFORMATION OFIRON AT 914C

    Ac

    Fe

    NV

    nA=

    FCCc,BCC

    BCCc,FCC

    FeBCC

    ABCCc,

    AFCCc,

    FeFCC

    BCC

    FCC

    Vn

    Vn

    An

    NV

    NV

    An=

    =

    Vc,FCC =

    Vc,BCC = 3BCCa

    3FCCa

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    Ionic compounds often have similar close-packed structures

    Close-packed directions--along cube edges.

    Structure of NaCl

    Cl- anions are red

    Na+ cations are grey

    (Courtesy P.M. Anderson)

    STRUCTURE OF CERAMICS (Ch. 12)

    Cl- and Na+ ions sit on

    interpenetratingFCC lattices.

    3-18K. M. Flores

    Materials Science & Engineering

    STRUCTURE OF POLYMERS (Ch. 14) Polymer= many mers

    C C C C C C

    HHHHHH

    HHHHHH

    Polyethylene (PE)

    mer

    ClCl Cl

    C C C C C C

    HHH

    HHHHHH

    Polyvinyl chloride (PVC)

    mer

    Polypropylene (PP)

    CH3

    C C C C C C

    HHH

    HHHHHH

    CH3 CH3

    mer

    Covalent chain configurations and strength:

    Direction of increasing strength

    Adapted from Fig. 14.2, Callister 6e.

    Branched Cross-Linked NetworkLinear

    secondarybonding

    Typically amorphous: difficult to align chains in 3D

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    Materials Science & Engineering

    metals ceramics polymers

    (g/cm

    3)

    Graphite/Ceramics/Semicond

    Metals/

    Alloys

    Composites/

    fibersPolymers

    1

    2

    20

    30Based on data in Table B1, Callister

    *GFRE, CFRE, & AFRE are Glass,

    Carbon, & Aramid Fiber-reinforced

    epoxy composites (values based on

    60% volume fraction of alignedfibers in an epoxy matrix).

    10

    3

    4

    5

    0.3

    0.4

    0.5

    Magnesium

    Aluminum

    Steels

    Titanium

    Cu,Ni

    Tin, Zinc

    Silver, Mo

    TantalumGold, WPlatinum

    Graphite

    Silicon

    Glass -sodaConcrete

    Si nitrideDiamondAl oxide

    Zirconia

    HDPE, PSPP, LDPEPC

    PTFE

    PETPVCSilicone

    Wood

    AFRE*

    CFRE*

    GFRE*

    Glass fibers

    Carbon fibers

    Aramid fibers

    Why?

    Metals have...

    Ceramics have...

    Polymers have...

    Composites have...

    Data from Table B1, Callister 6e.

    DENSITIES OF MATERIAL CLASSES

    > >

    3-20K. M. Flores

    Materials Science & Engineering

    Mostengineering materials are polycrystalline

    If crystals are randomly oriented,overall component properties are not directional.

    Crystal sizes typically range from 1 nm to 2 cm

    (i.e., from a few to millions of atomic layers).

    Adapted from Fig. K, color inset pages of

    Callister 6e.

    (Fig. K is courtesy of Paul E. Danielson,

    Teledyne Wah Chang Albany)

    1 mm

    CRYSTALS AS BUILDING BLOCKS

    grains = individual crystals

    Nb-Hf-W plate with an electron beam weld.

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    Materials Science & Engineering

    Some engineering applications require single crystals:

    -- diamond single

    crystals for abrasives

    -- Ni superalloy turbine blades

    for high performance enginesFig. 8.30(c), Callister 6e.

    (Fig. 8.30(c) courtesy

    of Pratt and Whitney).(Courtesy Martin Deakins,

    GE Superabrasives,

    Worthington, OH. Used with

    permission.)

    CRYSTALS AS ENGINEERING

    STRUCTURES

    Downloaded from

    http://www.cstl.nist.gov/div837/Division/programs/microelect/microelect1.htm,

    Sept. 7, 2005.

    -- silicon wafer formicroelectronic devices

    3-22K. M. Flores

    Materials Science & Engineering

    Single Crystals

    - Anisotropy: properties vary

    with direction

    - Example: the modulus of

    elasticity (E) in BCC iron:

    Polycrystals- Isotropy: properties same in

    any direction

    - Polycrystals are isotropicif

    grains are randomly oriented

    Epoly Fe =

    - Polycrystals are anisotropicif

    grains are textured

    Ediagonal

    Eedge

    200 m

    Data from Table 3.3, Callister 6e.

    (Source of data is R.W. Hertzberg, Deformation

    and Fracture Mechanics of Engineering

    Materials, 3rd ed., John Wiley and Sons, 1989.)

    Adapted from Fig. 4.12(b),Callister 6e.

    (Fig. 4.12(b) is courtesy of L.C. Smith and C.

    Brady, the National Bureau of Standards,

    Washington, DC [now the National Institute of

    Standards and Technology, Gaithersburg, MD].)

    ISOTROPY vs. ANISOTROPY

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    Materials Science & Engineering

    x-ray

    intensity(fromdetector)

    c

    Incoming X-rays diffract off of crystal planes.

    Measurement of:

    Critical angles, c,for X-rays provideatomic spacing, d.

    Adapted from Fig. 3.2W, Callister 6e.

    X-RAYS TO CONFIRM CRYSTAL STRUCTURE

    reflections mustbe in phase todetect signal

    spacingbetweenplanes

    d

    incoming

    X-rays

    outgoing

    X-rays

    detec

    tor

    extradistancetraveledby wave 2

    12

    1

    2

    d = n/(2 sinc)

    3-24K. M. Flores

    Materials Science & Engineering

    Atoms can be arranged and imaged!

    Carbon monoxide

    molecules arranged

    on a platinum (111)

    surface.

    Photos produced from the work of C.P. Lutz,

    Zeppenfeld, and D.M. Eigler. Reprinted with

    permission from International Business Machines

    Corporation, copyright 1995.

    Iron atoms arranged

    on a copper (111)

    surface. These Kanji

    characters represent

    the word atom.

    SCANNING TUNNELINGMICROSCOPY

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    Materials Science & Engineering

    Atoms may assemble into crystalline oramorphous structures.

    We can predict the density of a material,

    provided we know the atomic weight, atomic

    radius, and crystal structure (e.g., FCC,

    BCC, HCP).

    Material properties generally vary with single

    crystal orientation (i.e., they are anisotropic),

    but properties are generally non-directional

    (i.e., they are isotropic) in polycrystals withrandomly oriented grains.

    SUMMARY