Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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Type

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Tank Farm Maintenance Procedure MAINTENANCE

USQ # N/A-4

CHANGE HISTORY ( LAST 5 REV-MODS )

Rev-Mod Release Date Justification: Summary of Changes

A-3 08/29/2017 Periodic Review

Remove reference to Fan Motor Bearings "SH End Bearing

45BC03JP3; OPP End Bearing 45BC03JP3" on Pages 2 and 6.

Records Section Update.

A-2 06/30/2016 Engineering Request Changes made to Data Sheets 1 through 6 and deleted figures 2

and 5.

A-1 01/18/2016 Per Engineer the change adds

flexibility to the procedure.

Added two place holder figures (4 and 7) added additional oil

types if the specified oil type is not available. Pages 2 and 6

deleted references to the internal figures. The figures are called

out in the parent procedure.

A-0 10/06/2015 New Procedure New Procedure

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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AN241-VTP-EF-009 (A-TRAIN) EXHAUSTER SPECIFIC DATA

General Information

Exhaust Fan: Air Tech Fan Model TROH 24A; Class 100; SWSI ARR #8; CCW Rotation;

S/N 027004

Fan Bearings: 1-15/16” Linkbelt (Rexnord) PU-331; (CAT ID 621739)

Approved Lubricant: Mobilith SHC 100

Alternate/Compatible Lubricants:

Shell Gadus S2 V220 22 or Shell Gadus S3 V220 2.

Fan Motor: 20 HP Siemens; 1LA92562TK60; Frame 256-T; S/N J02 F00B1CE 1

Mechanical Run Test Duration: 15 minutes

Parent Procedure: 4-VT-110, Primary and Annulus Exhauster Fan Inspection and Bearing Monitoring

Performance of this procedure was determined to fall under the scope of General Hazards Analysis

(GHA).

RECORDS

This procedure is performed within a work package, as such, the procedure in its entirety

will be maintained as a record per the Work Control process.

The record custodian identified in the company-level Records Inventory and Disposition

Schedule (RIDS) is responsible for record retention in accordance with TFC-BSM-

IRM_DC-C-02.

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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Data Sheet 1

AN241-VTP-EF-009 (A-TRAIN) MECHANICAL RUN TEST

Fan Running for > 30 Minutes? YES NO

Run Test

Start Time (Minimum duration 15

minutes)

Run Test

End Time

Stable Operation

Yes No

COMMENTS:

/ /

Signature Print (First and Last) Date

Craft

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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Type

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Data Sheet 2

AN241-VTP-EF-009 (A-TRAIN) EXHAUSTER VISUAL INSPECTION YES NO N/A

Fan housing and duct interfaces damaged or degraded Fan inlet and outlet connections damaged or degraded Lubricant levels (Memo lube grease cartridge) less than 1/3 full Memo lube grease cartridge refilled or replaced?

Fan supports and attachments damaged or degraded Fan bolting and fasteners damaged or degraded Fan instrumentation damaged or degraded Fan electrical connections damaged or degraded

Fan control system components damaged or degraded

THE FOLLOWING INSPECTION ITEMS INVOLVE LOCK & TAG AND

MAY BE MARKED N/A IF A LOCK & TAG IS NOT HUNG YES NO N/A

Fan drives and guards/covers damaged or degraded

Interferences with moving parts

Fan shaft seal damaged or degraded

Fan drive adjustment and condition; damaged or degraded

Fan shaft bearing fasteners damaged, loose, or degraded

COMMENTS:

/ /

Signature Print (First and Last) Date

Craft

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

Sheets

Type

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Data Sheet 3

AN241-VTP-EF-009 (A-TRAIN) BEARING VIBRATION DATA

SKF CMAS 100-SL EQUIPMENT PRE-CHECKS YES NO

SKF VIBRATION PEN BATTERY CHARGE 75%

(3 LIGHT BARS VISIBLE)

SKF VIBRATION PEN PROBE CABLE FREE FROM DAMAGE?

VIBRATION READINGS

BEARING

#

VERTICAL

VELOCITY

(IPS)

VERTICAL

ENVELOPED

ACCELERATION

(gE)

HORIZONTAL

VELOCITY

(IPS)

HORIZONTAL

ENVELOPED

ACCELERATION

(gE)

TEMPERATURE

F

3

4

AXIAL VELOCITY (IPS) NONE

FAN SHAFT SPEED (RPM)

Comments:

Vibration Pen M&TE #____________________ Calibration Due Date______________

IR Thermometer M&TE #____________________ Calibration Due Date______________

Stroboscope M&TE #____________________ Calibration Due Date______________

/ /

Signature Print (First and Last) Date

Craft

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

Sheets

Type

REFERENCE Document No.

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A-3 Release Date

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AN241-VTP-EF-010 (B-TRAIN) EXHAUSTER SPECIFIC DATA

General Information

Exhaust Fan: Airtech TROH 24A; Class 100; SWSI; ARR #8; CW Rotation; S/N 027005

Fan Bearings: 1-15/16”, Linkbelt (Rexnord) PU-331; (CAT ID 621739)

Approved Lubricant: Mobilith SHC 100

Alternate/Compatible Lubricants:

Shell Gadus S2 V220 2 or Shell Gadus S3 V220 2.

Fan Motor: 20 HP Siemens 1MJ92562YP60; Frame 256-T; S/N F07T0189CE 26;

Mechanical Run Test Duration: 15 minutes

Parent Procedure: 4-VT-110, Primary and Annulus Exhauster Fan Inspection and Bearing

Monitoring

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

Sheets

Type

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Data Sheet 4

AN241-VTP-EF-010 (B-TRAIN) MECHANICAL RUN TEST

Fan Running for > 30 Minutes? YES NO

Run Test

Start Time (Minimum duration 15

minutes)

Run Test

End Time

Stable Operation

Yes No

COMMENTS:

/ /

Signature Print (First and Last) Date

Craft

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

Sheets

Type

REFERENCE Document No.

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Data Sheet 5

AN241-VTP-EF-010 (B-TRAIN) EXHAUSTER VISUAL INSPECTION YES NO N/A

Fan housing and duct interfaces damaged or degraded Fan inlet and outlet connections damaged or degraded

Lubricant levels (Memo lube grease cartridge) less than 1/3 full Memo lube grease cartridge refilled or replaced? Fan supports and attachments damaged or degraded Fan bolting and fasteners damaged or degraded

Fan instrumentation damaged or degraded Fan electrical connections damaged or degraded Fan control system components damaged or degraded

THE FOLLOWING INSPECTION ITEMS INVOLVE LOCK & TAG AND

MAY BE MARKED N/A IF A LOCK & TAG IS NOT HUNG YES NO N/A

Fan drives and guards/covers damaged or degraded Interferences with moving parts Fan shaft seal damaged or degraded Fan drive adjustment and condition; damaged or degraded

Fan shaft bearing fasteners damaged, loose, or degraded

COMMENTS:

/ /

Signature Print (First and Last) Date

Craft

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

Sheets

Type

REFERENCE Document No.

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Data Sheet 6

AN241-VTP-EF-010 (B-TRAIN) BEARING VIBRATION DATA

SKF CMAS 100-SL EQUIPMENT PRE-CHECKS YES NO

SKF VIBRATION PEN BATTERY CHARGE 75%

(3 LIGHT BARS VISIBLE)

SKF VIBRATION PEN PROBE CABLE FREE FROM DAMAGE?

VIBRATION READINGS

BEARING

#

VERTICAL

VELOCITY

(IPS)

VERTICAL

ENVELOPED

ACCELERATION

(gE)

HORIZONTAL

VELOCITY

(IPS)

HORIZONTAL

ENVELOPED

ACCELERATION

(gE)

TEMPERATURE

F

3

4

AXIAL VELOCITY (IPS) NONE

FAN SHAFT SPEED (RPM)

Comments:

Vibration Pen M&TE #____________________ Calibration Due Date______________

IR Thermometer M&TE #____________________ Calibration Due Date______________

Stroboscope M&TE #____________________ Calibration Due Date______________

/ /

Signature Print (First and Last) Date

Craft

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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Type

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Figure 1 - AN241-VTP-EF-009/010 BEARING IDENTIFICATION

Data collection points are numbered from the driver to the driven. On electrically driven equipment, all

data collection points will always start at the bearing nearest the closed end of the drive motor and will

always be considered point number 1. The next bearing will always be considered point number 2 and

so on down the power transmission train. Field labeling is not required.

Bearing Bearing Bearing Bearing Number 1 Number 2 Number 3 Number 4

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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Figure 2 - AN241-VTP-EF-009 BEARING #1 TEST POINTS

Page intentionally left blank. Motor bearing readings are not presently taken

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Figure 3 - AN241-VTP-EF-009 BEARINGS #3 & #4 TEST POINTS

Vertical Test Point#4 Bearing

Vertical Test Point#3 Bearing

Horizontal Test Point#3 Bearing

Horizontal Test Point#4 Bearing

AN241-VTP-EF-009 bearing readings are taken on east side of pedestal.

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

Sheets

Type

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Figure 4 AN241-VTP-EF-009 AXIAL READING TEST POINT

Page intentionally left blank. Axial readings are not presently taken.

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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Figure 5 - AN241-VTP-EF-010 BEARING #1 TEST POINTS

Page intentionally left blank. Motor bearing readings are not presently taken

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

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Figure 6 - AN241-VTP-EF-010 BEARINGS #3 & #4 TEST POINTS

Vertical Test PointBearing #4

Vertical Test Point Bearing #3

Horizontal Test Point Bearing #3

Horizontal Test Point Bearing #4

AN241-VTP-EF-010 bearing readings are taken on east side of pedestal.

Appendix AN, Primary Exhauster Fan Inspection and Bearing Monitoring Data

Sheets

Type

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Figure 7 AN241-VTP-EF-010 AXIAL READING TEST POINT

Page intentionally left blank. Axial readings are not presently taken.