TROJANMY SPACE MY TIME

®

CAUTIONREAD ALL PRECAUTIONS AND

INSTRUCTIONS IN THIS MANUALBEFORE USING THIS EQUIPMENT.

KEEP THIS MANUAL FORFUTURE REFERENCE

CHALLENGER 140 HOME GYM CARE, INSTRUCTION AND ASSEMBLY MANUAL

CHALLENGER 140HOME GYM

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INDEX PAGE

1. SAFETY INSTRUCTIONS 3

2. PRE ASSEMBLY CHECK LIST 5

3. HARDWARE LIST 6

4. ASSEMBLY STEPS 9

5. FITNESS TIPS AND TECHNIQUES 20

6. CONDITIONING GUIDELINES 21

7. WARM-UP AND COOL-DOWN 22

8. FREQUENTLY ASKED QUESTIONS 23

9. PARTS LIST 24

10. EXPLODED DRAWING 25

11. TROJAN 1 YEAR LIMITED WARRANTY 26

12. TROJAN REPAIRS PROCEDURE 27

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1. SAFETY INSTRUCTIONS

It is the sole responsibility of the purchaser of TROJAN products to read the owner’s manual, warning labels and instruct

all individuals, on proper usage of the equipment. Understanding each and every warning to the fullest is important. If any

of these instructions or warnings are unclear please contact Trojan Customer Services on 0861 876 526 (0861 Trojan),

within the Republic of South Africa.

The equipment is only intended for HOME USE and is NOT INTENDED FOR COMMERCIAL, INSTITUTIONAL AND/

OR STUDIO FACILITIES USE.

Contact TROJAN with any questions regarding this classification. It is recommended that all users of TROJAN be informed

of the following information prior to use.

HEALTH WARNING• Before starting any exercise or conditioning program you should consult with your personal physician to see if you

require a complete physical exam. This is especially important if you are inactive, pregnant or suffer from any illness.

• If at any time during exercise you feel faint, dizzy or experience pain, stop exercising immediately and consult your

physician.

• To avoid muscular pain and strain, begin each workout by stretching and warming up and end each session by cooling

down and stretching.

ACCESS CONTROLTROJAN recommends that all fitness equipment be used in a supervised area. It is recommended that the equipment be

located in an access controlled area. Control is the responsibility of the owner. Keep children away from all equipment.

Parents or other adults must provide close supervision of children if the equipment is used in the presence of children.

INSTALLATIONTROJAN recommends that all equipment:

• Be secured to or set up on a solid, level surface to stabilize and eliminate rocking or tipping over during training.

• Be set up inside your home away from moisture and dust (the equipment is not designed for outdoor use).

• Be set up with sufficient ventilation to ensure proper operation.

• Be set up with sufficient space around the equipment so that all exercises can be completed safely. It is recommended

that there should be at least 1m of space around the equipment where access is required to exercise.

• Be installed by our team of installers.

PROPER USAGE• Do not use the equipment in any way other than as designed or intended by the manufacturer. It is imperative that

TROJAN equipment is used properly to avoid injury.

• Injuries may result from exercising improperly or excessively.

• Your TROJAN equipment should only be used by one person at a time.

• Be careful to maintain your balance while using, mounting, dismounting or assembling your TROJAN equipment to

avoid injury.

• Do not attempt to adjust any pads or pulleys while you are on your TROJAN equipment.

• Servicing other than the procedures in this manual should be performed by an authorized service representative only.

• When adjusting any range of motion limiter, foothold pad, pulley or any other adjustor, make certain the adjusting pin

is fully engaged in the hole to avoid injury.

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INSPECTION• Do not use or permit use of any equipment that is damaged or has worn or broken parts. For all TROJAN equipment

use only replacement parts supplied by TROJAN.

• Always make sure that all nuts and bolts are tightened prior to each use.

• Cables pose an extreme danger if used when frayed. Always replace any cable at first sign of wear.

• Routinely inspect all accessory clips that join attachments to the cables and replace at the first sign of wear.

• Maintain labels and nameplates – do not remove labels for any reason. They contain important information.

• Equipment maintenance – Preventative maintenance is the key to smooth operating equipment. Please ensure that

you follow our maintenance tips to ensure the continued correct function of your TROJAN equipment.

• Before any use, examine all accessories approved for use with the TROJAN equipment for damage or wear.

• Should your Trojan equipment appear damaged or worn, do not attempt to use or repair the equipment yourself.

Please contact our service department on 0861 876526 (0861 Trojan) to arrange a repair.

OPERATING WARNINGS• It is the purchaser’s responsibility to instruct all users as to the proper operating procedures of all TROJAN

equipment.

• Keep children away from all moving parts and away from all strength equipment. Parents must provide close

supervision of children if the equipment is used in the presence of children.

• Do not wear loose fitting clothing or jewellery when using the equipment. It is also recommended that users tie up

long hair to avoid contact with moving parts.

• Ensure that anyone not using the equipment stays clear of the user, accessories and moving parts while the machine is

in operation.

SELECTORIZED WEIGHT STACKS• Use only weight selector pins supplied by TROJAN. Should you lose or damage your pin, contact our service

department to arrange delivery of a new pin.

• Ensure that weight selector pins are fully inserted as partial insertion can cause weights to fall unexpectedly.

• Never pin the weight stack in an elevated position.

• Never remove a selector pin if any weights are suspended.

• Never attempt to release jammed weights or pins that are suspended.

• When your gym is not in use, place the weight selector pin into the welded loop on the back of the base frame U

bracket. This will lock the selector shaft and all the weight plates.

USER WEIGHT LIMITATIONS• This TROJAN CHALLENGER 140 may not be used by persons weighing more than 110 kg.

SAVE THIS INSTRUCTION MANUAL FOR FUTURE USE AND REFERENCEIf any of these instructions or warnings are unclear please contact Trojan Customer Services on 0861 876526 (0861 Trojan), within the Republic of South Africa or visit www.trojanhealth.co.za.

1. SAFETY INSTRUCTIONS - Continued

Leg Curl Pad

Seat Cushion

Weight Stack

Back Rest Cushion

Butterfly Arm

Pulley

Guide Rod

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2. PRE ASSEMBLY CHECK LIST

Thank you for choosing the TROJAN CHALLENGER 140 home gym. We take great pride in producing this product

and hope it will provide many hours of quality exercise to make you feel better, look better and enjoy life to its fullest.

Yes, it’s a proven fact that a regular exercise program can improve your physical and mental health. Too often, our busy

lifestyles limit our time and opportunity to exercise. The TROJAN CHALLENGER 140 home gym provides a convenient

and simple method to begin your assault on getting your body in shape and achieving a healthier lifestyle. Before reading

further, please review the drawing below and familiarize yourself with the parts that are labeled.

• Read this manual carefully before using the TROJAN CHALLENGER 140 home gym

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3. HARDWARE LIST

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3. HARDWARE LIST

36. Lower Cable (3640mm) × 1

30. Leg Foam Roller × 4

19. Lat Bar × 1

29.Pothook × 2

18. Handle Tube × 2

42. Chain ×1

21. Single Pulley Block × 220. Reverse U × 1

31.Arm Foam Roller × 2

32. Pulley (3.5"X 27 T) ×9

43. Bumper ×1

24. Weight Selector Pin × 1 25. Rubber Ring × 2

22.Pulley U × 1

44. Selector Shaft Bushing × 1

40.Selector Shaft End Cap × 1

28.Tobacco-pipe × 1

38. Oil Bushing(small) × 2

27. Selector Shaft Pin × 1

39. Oil Bushing (big) × 4

17. Foam Tube × 2

37. Butterfly Cable(2750mm) ×1

26. Plastic Washer × 1

35. Upper Cable (2510mm) × 1

23. Plum Blossom Nut × 1

34. Big Pulley (4")× 1

45. 25mm Round Cap × 1 46. Handle Grip × 6

41. Allen Key x 1

33. Pulley (3.5"X22T) × 1

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3. HARDWARE LIST

54.Pulley Cover × 2 55. Pulley Hook ×18

73. Bolt M10 X ×472. Washer ( 30 X 10.3) × 1

50. 20*40 mm Square End Plug × 251. Middle-empty Plug

(□3 X Ø26) × 252. 25 mm Round End Plug ×4

48. 40mm Square End Plug × 2 49. 38mm Square Cap × 3

53. Plastic Cover × 2

71. M8 Nylon Nut × 3

69. M12 Nylon Nut × 3 70. M10 Nylon Nut × 24

66. M12 Washer × 4 67. M10 Washer × 50

68. M8 Washer × 12

57. Hex Bolt M10 X 65 mm × 2 58. Hex Bolt M10 X 60 mm ×11

60. Hex Bolt M10 X 45mm × 1 61. Hex Bolt M10 X 20 mm × 2

62. Hex Bolt M8 X 50mm × 2 63. Hex Bolt M8X40 mm × 2 64. Hex Bolt M8X 25 mm×1

65. Hex Bolt M8 X15 mm ×4

56. Hex Bolt M12 X 120 mm × 1

59. Hex Bolt M10 X 48 mm×10

47. 38mm Square End Plug × 8

25 mm

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4. ASSEMBLY STEPS

STEP 1: • Remove two M10 x 25 mm Bolts (73) from the two Weight Guide Tubes (3).

• Insert the Weight Guide Tube (3) into the Rear Base Frame (1) using two M10 x 25 mm Bolts (73).

• Attach the Front Base Frame (2) to the Rear Base Frame (1) using two M10 x 60 mm Hex Bolts (58), four

M10 Washers (67) and two M10 Nylon Nuts (70).

• Unpack the carton and place all the parts on the floor, carefully removing all packaging.

• Check that all the required parts are in the box.

• When assembling, first assemble all nuts and bolts loosely, then tighten them up once the entire gym is

assembled.

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4. ASSEMBLY STEPS

STEP 2: • Slide two Rubber Rings (25) onto the two Weight Guide Tubes (3).

• Slide nine Weight Plates (16) down the Weight Guide Tubes (3).

• Slide the Selector Shaft Bushing (44) down the Selector Shaft (5) and secure at the first hole with the Selector Shaft

Pin (27).

• Insert the Selector Shaft (5) into the hole of Weight Plate (16).

• Slide the Top Weight Plate (15) down the Selector Shaft (5).

• Insert the Weight Selector Pin (24) into the hole of desired Weight.

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4. ASSEMBLY STEPS

STEP 3: • Attach the Support Frame (8) to the Front Base Frame (2) using two M10 x 60 mm Hex Bolts (58), four M10

Washers (67) and two M10 Nylon Nuts (70).

• Attach the two Single Pulley Blocks (21) to the Support Frame (8) using two M10 x 65 mm Hex Bolts (57), four

M10 Washers (67) and two M10 Nylon Nuts (70).

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4. ASSEMBLY STEPS STEP 4: • Attach the Front Support Frame (4) to the Front Base Frame (2) using one M10 x 60 mm Hex Bolts (58), two M10

Washers (67) and one M10 Nylon Nut (70).

• Attach the Seat Base Frame (7) to the Front Support Frame (4) and the Support Frame (8) using three M10 x

60 mm Hex Bolts (58), six M10 Washers (67) and three M10 Nylon Nuts (70).

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4. ASSEMBLY STEPS

STEP 5: • Remove two M10 x 25 mm Bolts (73) from the two Weight Guide Tubes (3).

• Attach the Upper Cross Beam (9) to the two Weight Guide Tubes (3) using two M10 x 25 mm Bolts (73).

• Attach the Upper Cross Beam (9) to the Support Frame (8) using two M10 x 60 mm Hex Bolts (58), four M10

Washers (67) and two M10 Nylon Nuts (70).

• Attach the Leg Extension Frame (6) and the Seat Base Frame (7) using one M10 x 60 mm Hex Bolt (58), two M10

Washers (67) and one M10 Nylon Nut (70).

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STEP 6: • Attach the Back Cushion (14) to the Support Frame (8) using two M8 x 50 mm Hex Bolts (62) and two M8

Washers (68).

• Attach the Seat Cushion (13) to the Seat Base Frame (7) using four M8 x 15 mm Hex Bolts (65) and four M8

Washers (68).

• Insert the Foam Tube (17) into the Leg Extension Frame (6) and the Seat Base Frame (7) then slide the Leg Foam

Rollers (30) onto the Foam Tubes (17).

4. ASSEMBLY STEPS

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4. ASSEMBLY STEPSSTEP 7: NOTE: Two small Oil Bushings (38) have been pre-assembled onto the Upper Cross Beam (9).

• Attach the Press Bar (10) to the Upper Cross Beam (9) using one M12 x 120 mm Hex Bolt (56), two M12 Washers

(66) and one M12 Nylon Nut (69).

NOTE: Four big Oil Bushings (39) have been pre-assembled into the Press Bar (10).

• Remove two M12 Nylon Nuts (69) and two M12 Washers (66) from the Left Butterfly Arm (11) and the Right

Butterfly Arm (12).

• Attach the Right Butterfly Arm (12) and the Left Butterfly Arm (11) to the Press Bar (10) using two M12 Washers

(66) and two M12 Nylon Nuts (69).

• Slide the Arm Foam Rollers (31) onto the Right Butterfly Arm (12) and the Left Butterfly Arm (11).

• Remove two M10 x 20 mm Hex Bolts (61) and two M10 Washers (67) from the Handle Tube (18).

• Attach the Handle Tube (18) to the Right Butterfly Arm (12) and Left Butterfly Arm (11) using two M10 x 20 mm

Hex Bolts (61) and two M10 Washers (67).

• Slide two □38 X Ø26 Middle-empty Plugs (51) and two Handle Grips (46) onto the Right Butterfly Arm (12) and

the Left Butterfly Arm(11).

• Attach the Tobacco-pipe (28) to the Support Frame (8) using one M8 x 40 mm Hex Bolt (63), two M8 Washers

(68) and one M8 Nylon Nut (71).

• Slide the Ø30 X Ø10.4 Washer (72) and the Plum Blossom Nut (23) onto the Tobacco-pipe (28).

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4. ASSEMBLY STEPS

STEP 8:Start with the 2510 mm Upper Cable (35):

• With the Upper Cable (35) in the groove of Pulley No.1(33) thread the cable through Upper Cross Beam (9).

• Install Pulley No.1 (33) onto the Upper Cross Beam (9) using one M10 x 45 mm Hex Bolt (60), two M10 Washers

(67) and one M10 Nylon Nut (70).

• Install Pulley No.2 (32) and two Pulley Hooks (55) onto the Support Frame (8) using one M10 x 48 mm Hex Bolt

(59), two M10 Washers (67) and one M10 Nylon Nut (70).

• Install Big Pulley No.4 (34) and two Pulley Covers (54) onto the Upper Cross Beam (9) using one M10 x 48 mm

Hex Bolt (59), two M10 Washers (67) and one M10 Nylon Nut (70).

• Attach the Bolt End of the Upper Cable (35) to the Selector Shaft (5) with Plastic Washer (26).

• Attach the Ball End of Upper Cable (35) to the Lat Bar (19) using one Pothook (29).

• Install pulley No.3 (32) and two Pulley Hooks (55) to the Pulley U (22) using one M10 x 48 mm Hex Bolt (59), two

M10 Washers (67) and one M10 Nylon Nut (70).

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4. ASSEMBLY STEPS

STEP 9: Assembly of the 2750 mm Butterfly Cable (37):

• Attach both ends of the Cable (37) to the Left Butterfly Arm (11) and the Right Butterfly Arm (12) using two Plastic

Covers (53).

• Install Pulley No.5&7 (32) and four Pulley Hooks (55) to the Single Pulley Block (21) using two M10 x 48 mm Hex

Bolts (59), four M10 Washers (67), and two M10 Nylon Nuts (70).

• Install Pulley No.6 (32) and two Pulley Hooks (55) to the Reverse U (20) using one M10 x 48 mm Hex Bolt (59),

two M10 Washers (67) and one M10 Nylon Nut (70).

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4. ASSEMBLY STEPS STEP 10:Assembly of the 3640 mm Lower Cable (36):

• With the Lower Cable (36) in the groove of Pulley (32) thread the cable through Leg Extension Frame (6).

• Attach the end of Lower Cable (36) to the Leg Extension Frame (6) using one M8 x 25 mm Hex Bolt (64), two M8

Washers (68) and one M8 Nylon Nut (71).

• Install Pulley No.8 (32) and two Pulley Hooks (55) to the Support Frame (8) using one M10 x 48 mm Hex Bolt (59),

two M10 Washers (67) and one M10 Nylon Nut (70).

• Install Pulley No.9 (32) and two Pulley Hooks (55) to the Reverse U (20) using one M10 x 48 mm Hex Bolt (59),

two M10 Washers (67) and one M10 Nylon Nut (70).

• Install Pulley No.10 (32) and two Pulley Hooks (55) to the Front Base Frame (2) using one M10 x 48 mm Hex Bolt

(59), two M10 Washers (67) and one M10 Nylon Nut (70).

• Install Pulley No.11 (32) and two Pulley Hooks (55) to the Pulley U (22) using one M10 x 48 mm Hex Bolt (59), two

M10 Washers (67) and one M10 Nylon Nut (70).

• Attach the other end of the Cable (36) to the Front Base Frame (2) using one M8 x 40 mm Hex Bolt (63), two M8

Washers (68), one M8 Nylon Nut (71), one Chain (42) and one Pothook (29).

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4. ASSEMBLY STEPS

When your home gym is not in use, ensure the Weight Selector Pin (24) is located through the welded loop on the back of the Base Frame and into the Selector Shaft (5).This will lock the weights in place.

NOTE:

Recheckall bolts and nuts aretightened securely

before using the machine

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AEROBIC EXERCISEAerobic exercise is any sustained activity that sends oxygen to your muscles via your heart and lungs. Aerobic exercise improves the fitness of your lungs and heart - your body’s most important muscle. Aerobic exercise fitness is promoted by any activity that uses your large muscle -arms, legs, or buttock, for example. Your heart beats quickly and you breathe deeply. An aerobic exercise should be part of your entire exercise routine.

WEIGHT TRAININGAlong with aerobic exercising which helps get rid of and keep off the excess fat that our bodies can store, weight training is an essential part of the exercise routine process. Weight training helps tone, build and strengthen muscle. If you are working above your target zone, you may want to do a less amount of reps. And as always consult your physician before beginning any exercise program.

5. FITNESS TIPS AND TECHNIQUES

Trapezius

Posterior

TricepLatissimus Dorsi

Gluteals

Hamstrings

Gastrocnemius

TrapeziusAnteriorPectoralis MajorSerratus AnteriorBicepsAbdominalSartorius

Quadriceps

Tibialis

MUSCLE CHARTCHALLENGER 140 home gymThe exercise routine that is performed with the TROJAN CHALLENGER 140 home gym will develop the whole body. These muscle groups are highlighted on the muscle chart below.

Trojan and the Heart and Stroke Foundation have joined forces to KEEP SOUTH AFRICA MOVING. The Heart and Stroke Foundation South Africa encourages all South Africans to make heart-healthy choices that include daily physical activity, exercise and a balanced diet. Use Trojan, SA’s No. 1 selling Home Fitness brand to gives you the ability to boost your fitness level and lower your risk of cardiovascular disease.

Visit www.trojanhealth.co.za for equipment choices and exercise programs, and www.heartfoundation.co.za for information on how to adopt a healthy lifestyle.

6. CONDITIONING GUIDELINES

How you begin your exercise program depends on your physical condition. If you have been inactive or are severely

overweight, you must start slowly and increase your time on the equipment; a few minutes per workout.

Initially, you may be able to exercise only for a few minutes in your target zone, however, your aerobic fitness will improve

over the next six to eight weeks. Don’t be discouraged if it takes longer. It’s important to work at your own pace.

Ultimately, you’ll be able to exercise continuously for 30 minutes. The better your aerobic fitness, the harder you will have

to work to stay in your target zone. Please remember these essentials:

• Have your doctor review your training and diet programs to advise you of a workout routine you should adopt.

• Begin your training program slowly with realistic goals that have been set by you and your doctor.

• Monitor your pulse frequently. Establish your target heart rate based on your age and condition.

• Set up your equipment on a flat, even surface at least 3 feet from walls and furniture.

EXERCISE INTENSITYTo maximize the benefits of exercising, it is important to exercise with the

proper intensity. The proper intensity level can be found by using your heart

rate as a guide. For effective aerobic exercise, your heart rate should be

maintained at a level between 65% and 85% of your maximum heart rate

as you exercise. This is known as your target zone. You can find your target

zone in the table below.

During the first few months of your exercise program, keep your heart rate near the low end of your target zone as you

exercise. After a few months, your heart rate can be increased gradually until it is near the middle of your target zone as

you exercise.

To measure your heart rate, stop exercising but continue moving your legs or walking around and place two fingers on

your wrist. Take a six second heartbeat count and multiply the results by 10 to find your heart rate. For example, if your

six second heartbeat count is 14, your heart rate is 140 beats per minute. (A six seconds count is used because your

heart rate will drop rapidly when you stop exercising.)

Adjust the intensity of your exercise until your

heart rate is at the proper level.

For more information visit www.trojanhealth.co.za

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7. WARM-UP AND COOL-DOWNWORKOUT GUIDELINESEach workout should include the following three parts:• A warm-up, consisting of 5 to 10 minutes of stretching and light exercise. A proper warm-up increases your body temperature, heart rate, and circulation in preparation for exercise.• Training zone exercise, consisting of 20 to 30 minutes of exercising with your heart rate in your training zone. (Note: During the first few weeks of your exercise program, do not keep your heart rate in your training zone for longer than 20 minutes.)• A cool-down, with 5 to 10 minutes of stretching. This will increase the flexibility of your muscles and will help to pre vent post-exercise problems.

EXERCISE FREQUENCYTo maintain or improve your condition, plan three workouts each week, with at least one day of rest between workouts. After a few months of regular exercise, you may complete up to five workouts each week, if desired. Remember, the key to success is make exercise a regular and enjoyable part of your everyday life.

SUGGESTED STRETCHESMove slowly as you stretch, never bounce.

1. Toe Touch StretchStand with your knees bent slightly and slowly bend forward from your hips. Allow your back and shoulders to relax as you reach down toward your toes as far as possible. Hold for 15 counts, then relax. Repeat 3 times. Stretches: Hamstrings, back of knees and back.

2. Hamstring StretchSit with one leg extended. Bring the sole of the opposite foot toward you and rest it against the inner thigh of your extended leg. Reach toward your toes as far as possible. Hold for 15 counts, then relax. Repeat 3 times for each leg. Stretches: Hamstrings, lower back and groin.

3. Calf/Achilles StretchWith one leg in front of the other, reach forward and place your hands against a wall. Keep your back leg straight and your back foot flat on the floor. Bend your front leg, lean forward and move your hips toward the wall. Hold for 15 counts, then relax. Repeat 3 times for each leg. To cause further stretching of the achilles tendons, bend your back leg as well. Stretches: Calves, achilles tendons and ankles.

4. Quadriceps StretchWith one hand against a wall for balance, reach back and grasp one foot with your other hand. Bring your heel as close to your buttocks as possible. Hold for 15 counts, then relax. Repeat 3 times for each leg. Stretches: Quadriceps and hip muscles.

5. Inner Thigh StretchSit with the soles of your feet together and your knees outward. Pull your feet toward your groin area as far as possible. Hold for 15 counts, then relax. Repeat 3 times. Stretches: Quadriceps and hip muscles.

For more information visit www.trojanhealth.co.za

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8. FREQUENTLY ASKED QUESTIONS

Q1. How do I maintain my cables?

1. The cables work in conjunction with the pulleys. When assembling the unit; make sure not to over

tighten the pulleys. The pulleys are meant to move freely.

2. Before your workout; make sure all the cables are lined up correctly on the pulleys.

Q2. My movable parts are not moving freely.

1. Do not over tighten any bolt or nut which has bushes and movable parts.

Q3. My weight stack is not moving freely.

1. Apply a light coating of grease to the guide tubes, as this will help reduce any unnecessary friction.

Q4. My gym is not stable.

1. Ensure that all bolts are tightened and that all the end caps are on legs.

2. Ensure gym is set up on a level, flat surface.

Q5. Is it a good idea to use my gym in a commercial gym.

1. No, as it is for domestic use only.

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9. PARTS LIST

Part Description Qty Part Description Qty

1 Rear Base Frame 1 38 Oil Bushing small 2

2 Front Base Frame 1 39 Oil Bushing big 4

3 Weight Guide Tube 2 40 Selector Shaft End Cap 1

4 Front Support Frame 1 41 Allen Key 1

5 Selector Shaft 1 42 Chain 1

6 Leg Extension Frame 1 43 Bumper 1

7 Seat Base Frame 1 44 Selector Shaft Bushing 1

8 Support Frame 1 45 25 mm Round Cap 1

9 Upper Cross Beam 1 46 Handle Grip 6

10 Press Bar 1 47 38 mm Square End Plug 8

11 Left Butterfly Arm 1 48 40 mm Square End Plug 2

12 Right Butterfly Arm 1 49 38 mm Square Cap 3

13 Seat Cushion 1 50 20 x 40 mm Square End Plug 2

14 Back Cushion 1 51 Middle-empty Plug 38 x Ø26 2

15 Top Weight Plate 1 52 25 mm Round End Plug 4

16 Weight Plate 9 53 Plastic Cover 2

17 Foam Tube 2 54 Pulley Cover 2

18 Handle Tube 2 55 Pulley Hook 18

19 Lat Bar 1 56 Hex Bolt M12 × 120 mm 1

20 Reverse U 1 57 Hex Bolt M10 × 65 mm 2

21 Single Pulley Block 2 58 Hex Bolt M10 × 60 mm 11

22 Pulley U 1 59 Hex Bolt M10 × 48 mm 10

23 Plum Blossom Nut 1 60 Hex Bolt M10 × 45 mm 1

24 Weight Selector Pin 1 61 Hex Bolt M10 × 20 mm 2

25 Rubber Ring 2 62 Hex Bolt M8 × 50 mm 2

26 Plastic Washer 1 63 Hex Bolt M8 × 40 mm 2

27 Selector Shaft Pin 1 64 Hex Bolt M8 × 25 mm 1

28 Tobacco-pipe 1 65 Hex Bolt M8 × 15 mm 4

29 Pothook 2 66 M12 Washer 4

30 Leg Foam Roller 4 67 M10 Washer 50

31 Arm Foam Roller 2 68 M8 Washer 12

32 Pulley (3.5 x 27T) 9 69 M12 Nylon Nut 3

33 Pulley (3.5 x 22T) 1 70 M10 Nylon Nut 24

34 Big Pulley 4 1 71 M8 Nylon Nut 3

35 Upper Cable (2510 mm) 1 72 Washer Ø30 x Ø10.4 1

36 Lower Cable (3640 mm) 1 73 Bolt M10 × 25 mm 4

37 Butterfly Cable (2750 mm) 1

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10. EXPLODED DRAWING

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The Manufacturer hereby provides a warranty to the original purchaser of this product (‘the Consumer’) that this

product will be free of manufacturing defects in materials and workmanship which under normal, personal, family or

household use (commercial use expressly excluded) manifest themselves within 1 year from the date of purchase.

EXCLUSIONS • The warranty does not include and will not be construed to cover products damaged as a result of disaster;

misuse; commercial use; use not in accordance within the written instructions included with the product; abuse

and/or any non-authorized modification of the product, incorrect installation of the product or normal wear

and tear.

WAIVERThe warranty and the obligations of the manufacturer provided herein are in lieu of, and the consumer, waives all other warranties, guarantees, conditions or liabilities, express or implied, arising by law or otherwise, including without limitation, any obligation of the manufacturer in respect of any injury, loss or damage (direct, indirect or consequential) arising out of the use of, or inability to use this product and whether or not occasioned by the manufacturer’s negligence or any act or omission on its part.

PROOF OF PURCHASEAny claim in terms of the warranty must be supported by a proof of purchase or a warranty number. Warranty numbers

can be issued through contacting our call centre on 0861 876526 (0861 Trojan), or online at www.trojanhealth.co.za. If such proof is not available, then notwithstanding anything to the contrary herein, the service agent’s prevailing charges for services/repairs including call-out and/or spares will be payable by the consumer upon collection or delivery of the repaired product.

The consumer does not need to return the product to the store. The consumer shall phone the Trojan hotline on

0861 876526 (0861 Trojan) and the manufacturer’s authorized agent will at its discretion either repair the item at the consumer’s residence or collect and repair the item at their premises.

During the warranty period the product may only be serviced and/or repaired by the manufacturer’s duly authorized

agent(s).

11. TROJAN 1 YEAR LIMITED WARRANTY

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1. Procedure for repairsShould you experience any faults or breakdowns on your Trojan equipment, please adhere to the following procedure to

have the fault rectified speedily and professionally.

• Do not return the product to the store*

• Call 0861 Trojan (0861 876526) to log the faulty product (under warranty or out of warranty)

• The operator will try identify the fault, and will book a service team call out.

• The service team will call you to agree a date and time to collect the faulty product.

• Items repaired in our service centre will be returned to your home on an agreed date and time.

* Note: Should you live in an outlying area, it may be necessary to return the product to the store nearest to you. Our service

operator will advise you of your repair procedure.

2. Cost of Repairs 2.1 Under warranty • Any items still under warranty will be repaired free of charge, as long as it complies with the terms and conditions of the warranty. (refer to “warranties” section in this manual) • Any items that need to be repaired that are NOT covered in the warranty will be for the consumer’s expense. A quote for the repair/replacement of these items will be provided to the consumer for approval prior to repairs being conducted.

2.2 Out of Warranty • Any items that need to be repaired once the warranty has expired will be for the consumer’s expense including the call out fee. A quote for the repair/replacement of these items will be provided to the consumer for approval prior to repairs being conducted.

12. TROJAN REPAIRS PROCEDURE

www.trojanhealth.co.za

QUALITY GUARANTEEYEARWARRANTY

0861 8765260861 TROJAN✆

Manufactured For Masstores (Pty) Ltd.16 Peltier Drive, Sunninghill, Ext 6, Sandton, 2146,

South Africa.

If this product proves to be faulty during normal use due to defective materials or workmanship. Refer to the user manual or website for terms and conditions.

Please call us for any product queries, after sales support, repairs or installations.

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