Control Efficiency Lead Operation System

CELOS

High-Performance Operating System

CELOS

www.dmgmori.com

For all the engineers in the world

who operate machines CELOS is created as an operating system that accelerates the process from the idea to the finished product.

It offers original high functionality through various applications for each process, the multi-touch operation panel that

boost outstanding usability, and security management with SMARTkey coming with the user authorization function.

CELOS is a future-oriented user interface that keeps evolving with customers.

2 CELOS

Programs can be transferred between the program storage area and an external device such as an NC memory, an RS-232C connection or a USB interface.

CE marking: a conformance display

CE: Communaut Europenne

UL: Underwriters Laboratories Inc.

IP65: Protection from the body and solid objects. Protection from water entry.

High speci cation hardware worthy

of the label next generation.

User areaStandard: 100 MBOption: 6 GB

I/F

USB 2.0 2 ports (Screen side 2)

LAN 1 port (1000BASE-T)

RS-232C port (option)Screen size

A high-reliability system has been adopted

Program storage area

Passes extremely high standards

Hardware speci cations

+ Windows Embedded standard has been customized. The system does not need to be shut down, and is protected against sudden blackouts and daily shut down, making sure it can be stopped safely.

+ A high-speed flash storage (CFast) has been adopted. The hard disk is not used for the system.

+ A program storage area has been set aside as a standard feature for use by the operator, making a data server function unnecessary. Many programs can be stored in MAPPS, which is particularly useful for die-and-mold machining programs that require large storage capacity.

Standard 100 MB / Option 6 GB

+ Programs in the program storage area can be edited, copied, deleted and renamed.(Programs up to 10 MB can be edited on the spot)

+ Meets safety standards in Europe and the US. CE marking and UL approved

+ Waterproofed in conformity with IP65 (IEC60529)

+ Withstands vibrations of 98 m/s2 (3,858.3 in./s2)

INDEX

Operability 04

Applications 06

MAPPS V 07

-Creating programs functions 08

-Conversational automatic programming 09

-Interference checking function 10

-Setup support functions 11

-Maintenance support functions 13

-Operation support functions 14

Explanation of marks shown in this catalog

L Function available for CNC lathes

M Function available for machining centers

NT Function available for NTX Series

NZ Function available for NZX Series

OPFunction available as an option

21.5 inchesthe upper monitor

15.6 inchesthe lower monitor

3CELOS

Uniform user interface with touch operation

Operability

Simpli es every process from the idea to the nished product to facilitate operations.

Optimally classi ed CELOS screen layers

The combination of advanced software and hardware enables excellent usability and distinctive functionality.

MULTI-TOUCH-CONTROL PANELPersonalized user authentication function permits individually adapted access privileges to the control system and the machine (with integrated USB storage).

SMARTkey

+ Angles are adjustable according to operators (up and down, left and light)

+ Familiar PC-like operation is possible with keyboard display

Central access to all available applications. 21.5 multi-touch screen for quick and easy operation.

APP MENU

From conventional mechanical switches to touch keys

+ Instinctive operation with the touch panel

+ Improved visibility with a large monitor (10.4 inches 21.5 inches)

+ Improved easiness of viewing with a resolution of full high vision

+ Equipped with a multi-touch operation panel

STATUS MONITOR

LOG-ON PROMPT

APPLICATION SELECTOR

JOB ASSISTANTMAPPS V DOCUMENTS

OTHER APPLICATIONS

4 CELOS

The energy-saving application of CELOS enables visualization of the energy-saving effect. The running time, power consumption, and CO2 emission statuses are displayed individually.

Visualization of Energy-saving Effect and Power-saving Setting

Running time Power consumption CO2 emissions

5CELOS

12 types of CELOS applications to strongly support productivity improvement

Applications

APPLICATION SELECTORSimilar to a smart phone or tablet PC, the user has got direct access to all available APPs, which are differentiated according to their application field and can be selected with a single touch via the APP MENU. For instance, CELOS APPs like the JOB MANAGER or JOB ASSISTANT support machine operators with the network-integrated preparation, optimization and systematic processing of production orders (with work pieces, equipment and NC programmes).

STATUS MONITOR

Monitor machine and machining status

NETSERVICE

Receive remote maintenance service from

DMG MORI service center

ORGANIZER

Transfer work schedule and messages through

memo and calendar

TECH CALCULATOR

Simplify calculations such as one for machining

conditions

SETTINGS

Customize various settings of CELOS

MACHINE CHECK

Display items to be inspected and manual data

CONTROL

Screen composition can be arranged according

to customers needs

JOB MANAGER

Manage machining information such as drawings

and 3D models, and NC programs

JOB ASSISTANT

Support setups according to registered information

CAD-CAM VIEW

Visualize shapes and optimize programs

ENERGY SAVING

Display power consumption by operation status

DOCUMENTS

Electronic library with the full-text search function

6 CELOS

Chattering history

Vibration analysis result

Vibration gage

>> 2 Simple machining order change

Conversational programming

NC programs

Changing the machining order Adding a synchronization process

>> 1 Uni cation of NC programs and conversational programming function

Drag & dropDrag & drop

MAPPS V

MAPPS V is a smart, high-performance

operating system attached to CELOS.

It enables operators to easily control

machine movements by touch operation only.

High-Performance Operating System

Lower Touch Panel Screen Layout

Main Functions

+ The 6-window display provides access to a variety of information at the same time.

+The screen combinations can be freely customized.

+ Enables restrictions to be set on tool offset data input to prevent data input errors.

+ Executes simulations using 3D tool models to detect interference.

+ Monitors the cutting load to reduce tool breakages.

Three methods for inputting program

+ Directly inputting NC codes using the software keyboard.

+ Inserting NC codes and predefined programs by following the guidance.

+ Conversational programming to define geometry and automatically generate the tool paths.

+ Real-time material removal

+ Simplified 3D model registration

+Standard with ERGOline Touch

+ The status of chattering is detected using the acceleration sensor mounted on the spindle and displayed on the vibration gage.

+ If chatter is detected, the spindle speed is automatically adjusted to suppress it. The recommended spindle speed can be displayed on the screen, allowing the operator to select suitable cutting conditions.

TMS: Tool Management System Please see Page 11 for details.

VPS: Visual Programming System

Machine Model View (Interference check) Please see Page 10 for details.

ICM: Intelligent Cutting Manager OP

1 Individual function operation area : Displays function buttons at all times regardless of the operation mode.

2 Operation mode selection area : Displays mode selection buttons at all times.

3 Status display area : Displays the override status.

4 Machine operation area : Displays buttons related to spindle/turret operation and optional functions over multiple pages.

5 Mode-by-mode operation area : Displays buttons related to axis feed, zero return or automatic operation over multiple pages. The available buttons will change depending on the mode selected.

6 In-machine display area : Displays the inside of the machine. Interference checks are performed in this area.

1 2

34

5

6

7CELOS

machine movements by touch operation only.

Creating programs functions

MAPPS V

The on-screen guidance helps the operator enter arguments for canned cycles. A single-line program can provide instructions for high-speed cutting. Use of the functions of SEICOS SHG1 control as well as MAPPS V enables operators to easily do complex programming for high-speed machining.

+ Automatic generation of the optimal tool paths for high-speed machining

+ Support for troublesome program formats

+ Menu-driven operation that does not require a manual

High-speed canned cycles L : NLX Series only M : F0i/31i/32i Series, M730UM/M750UM Series only NT NZ

Square groove cycle (turning)

Corner pocket cycle

Helical thread milling cycle

Thread milling cycle

Keyslot chamfer cycle

R groove cycle by R tip tool(turning)

Special drilling cycle (turning)

Roughing step cycle (turning)

Trochoid cycle

Polygon milling cycle

Z feeding groove cycle

Helical hole cycle

Flat beveling chamfer cycle

+ High speed side milling cycle NT NZML

+ Square pocket cycle NT NZML

+ Concave spherical milling cycle NT NZML

+ Spherical milling cycle NT NZML

+ Elliptical milling cycle NT NZML

+ Bolt-hole cycle NT NZML

+ True circle cutting cycle NT NZML

+ Pocket cutting cycle NT NZML

+ Surface cutting cycle NT NZML

Slanted face machining cycle from a round piece of material

Machining patterns

Many kinds of machining pattern are available, helping you to create complex and difficult programs for high-speed machining. The programs can also be output in conversational programming format, making simulation possible.

A wide range of machining patterns

L NZ M NT

NC Conversational NC Conversational NC Conversational

20 14 16 9 21 15

Item Conventional machining High-speed canned cycles

ProcessGuide

drillingPocketing

Side nishing

Guide drilling

PocketingSide

nishing

Cutting speed m/min (fpm) 160 (525.0) 29 (95.1) 38 (124.7) 160 (525.0) 250 (820.3) 300 (984.3)

Spindle speed min-1 1,100 318 600 1,100 4,000 4,800

Feedrate mm/min (ipm) 165 (6.5) 1,272 (50.1) 120 (4.7) 165 (6.5) 4,000 (157.5) 2,000 (78.7)

Tool mm (in.) 46 ( 1.8)Throw-away

drill

29 ( 1.1)HSS

end mill

20 ( 0.8)HSS

end mill

46 ( 1.8)Throw-away

drill

20 ( 0.8)Coated end mill

Time to create a program min. 10.0 1.0

Total cutting time min.0.2 31.0 6.3 0.2 6.0 1.2

37.5 7.4

Conventional machining High-speed canned cycles

Material : S45C (Carbon steel) Dimensions of material: 200 mm (7.9 in.) 200 mm (7.9 in.) 30 mm (1.2 in.)

HSS: High-speed steel JIS: Japanese Industrial Standard

Comparison of machining timesWe made a comparison of the program creation times and machining times using and not using high-speed canned cycles.

Reduced by 82%Overall Cutting time

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

NT NZML

OP

For Europe, this specification is provided as standard.

8 CELOS

Conversational automatic programming

Easy programming simply by following

the guidance on the screen.

Much of the programming process has been simplifi ed due to

the minimal key entry required for even the most complex shapes.

Strengthened programming functions make it possible to reduce

the total programming time by more than 30%.

MAPPS V

Conversational machining menu

Option

Main menu

Handover menu

Drilling menu Milling operation menu

Grooving menu

2.5 dimensional milling Corner machining menu Necking menu

Threading menu Turning hole menu

M L NT NZ

7 (turning speci cations only) 7

M L NT NZ

2M L NT NZ

3 M L NT NZ

4M L NT NZ

4

M L NT NZ

13 (turning speci cations only) 13

M L NT NZ

4M L NT NZ

2 (turning speci cations only) 3

M L NT NZ

Machining: 7Hole position: 8

Machining: 5Hole position: 10

M L NT NZ

Machining: 6Shape: 13

Machining: 6Shape: 35

O.D. (/) I.D. (/) End face (//Material end face)

Handover Parts catcher

Square (O.D./I.D./End face) Trapezoid (O.D./I.D./End face) V pulley groove Profile groove outer diameter (/) Profile groove inner diameter (/) Profile groove end face (/)

Side taper Groove taper Semi-cylindrical

Corner machining on outer diameter (/) Corner machining on inner diameter (/) Corner machining on end face (/)

Necking (Left /Right) Necking (Left /Right)

Machining: Drill Tap Reaming Boring Spot facing etc.

Hole position: Cartesian coordinate system Polar coordinate system Line pattern Arc Circumferential Square Grids Zigzags etc.

Machining: Flat Groove Side Pocket Open pocket Pocket with island

Shape: Free contour Line Arc L-shape U-shape Square Circle Track Regular polygon etc.

Straight screw (O.D./I.D.) Tapered screw (O.D./I.D.)

Turning center Turning drill etc.

(Machining) (Machining)

(Machining) (Machining)

(Hole position)

(Shape)

(Hole position)

(Shape)

NT NZML

M M

L

NT

NZ

L

NT

NZ

9CELOS

Running

Notice zone

Warning zone

MAPPS V

The worlds highest level of protection

against interference.

Checks for interference for spindles, tables, tools, workpieces

and fi xtures. Since the machine will stop when interference is detected either in manual or in automatic mode, we have

achieved the worlds safest system against interference.

Interference checking function Standard for ERGOline Touch-equipped machines

This function alerts you to possible interference areas in four steps. The machine stops immediately if interference is detected, preventing collisions inside the machine.

Interference detection ow

Automatically stops

Collisions can be avoided not only during program

operation but also during setup.

Accurate model data of the machine, tools and workpieces are absolutely essential for interference checking. Machine model data for interference checking (see the model data table below) as well as standard tool model data are pre-installed on MAPPS as standard, enabling users to perform accurate interference checking without de ning the model data.

The interference checking function works properly when the model data completely matches the actual configuration of soft jaws, holders, turrets, spindles, tables tools, workpieces and fixtures. Customized design is required for special shape.

Machine type Factory default Consultation is required

NTX SeriesStandard internal cover, tool spindle, spindle, turret, steady rest and tailstock

Internal cover, tool spindle, spindle, turret, steady rest, tailstock, etc. with customized design

NZX Series Standard internal cover, spindle, turret and tailstock Internal cover, spindle, turret, tailstock, etc. with customized design

NLX Series Standard internal cover, spindle, turret and tailstock Internal cover, spindle, turret, tailstock, etc. with customized design

NVX Series Standard internal cover, spindle and table Internal cover, spindle and table with customized design

NHX Series Standard internal cover, spindle and table Internal cover, spindle and table with customized design

Model data installed as standard

NLX Series

Interference detected

10 CELOS

MAPPS V

Setup support functions

Information on various tools can be managed comprehensively, to support ef cient programming and machining plans.

Tool management system (M730UM/M750UM Series only)

The information on tools mounted on the turret stations and magazine are displayed as a list. The data can be sorted by any of the column headings displayed.

The basic information on tools is displayed as a list. The data can be sorted by any of the column headings displayed.

The information on tools to be used for interference checking or conversational programming is displayed as a list. The data can be sorted by any of the column headings displayed.

The information list can be expanded to display additional information.

The information list can be expanded to display additional information.

The information list can be expanded to display additional information.

Detailed information for each tool can be registered/displayed. The information is displayed by category in separate tabs.

Detailed information for each tool group can be registered/displayed. The information is displayed by category in separate tabs.

Detailed information for each tool model can be registered/displayed. The information is displayed by category in separate tabs.

Tool Information List

Tool Group Information List

Tool Model Information List

Additional Tool Information

Additional Tool Group Information

Additional Tool Model Information

Detailed Tool Information

Detailed Tool Group Information

Detailed Tool Model Information

Station number Tool number Tool name Tool category Machining direction Rotational direction Tool status

Group number Tool group name Tool type Rotary tool type

Tool model ID T code Tool model name

Tool status Tool life (basic information only)

Long tool Tool torque Tool life counting method Tool life set values Tool life warning

Tool type Tool category Shank type Holder type

General information Tool life Tool offset Load monitoring information

General information Tool offset Tool model Tool life Grouped tool list

General information Cutter information Shank information Holder information

NT NZML

Tool Information Management

Tool Group Information Management

Tool Model Information Management

11CELOS

Setup support functions

MAPPS V

Digital tailstock

Approach position, retract position, re-chucking, and more can be done simply and easily from the MAPPS screen. Besides being able to handle a variety of different workpiece types, it can also work with M-code thrust selection as a standard feature.

Thrust force setting function/Position setting function

Safety considerations

Thrust and position settings can be made and saved for each workpiece on the tailstock setting screen. The saved settings can be recalled quickly for repeat orders. The settings can be rewritten in the program.

Since tailstock operation errors can present hazards such as the workpiece falling, button operation can be enabled and disabled from MAPPS.

360 sec.

180 sec.

50 shorterDigital tailstockNo digital tailstock

Comparison of tailstock setting times

Only available for machines with the digital tailstock.

NT NZML

T h i s a l l o w s y o u t o u n d o a n y mistakes made when enter ing offsets.

Comments (such as tool names) can be entered for each number in the tool offset screen.

The tool name and comments can be registered for each tool number on the tool management screen.

Tools can be sorted in order of pot number or tool number on the tool management screen.

This is used for setting the tool e x c h a n g e p o s i t i o n . Yo u c a n manually move the turret to the position for exchanging the tools.

This function searches the program for tools that are not registered in the tool magazine, eliminating tool registration errors that can occur.

Tools used by the selected program are displayed as a list alongside simulated images of the workpiece shape, giving operators important data in an easy-to-understand visual format.

Undo

Entering comments

Registration of tool commentsSort function

Tool exchange position setting

Insufficiency check

Tool list

The tool types and guidance drawings can be set for clear display. The settings can be adjusted to enter and display the tool shape and wear correction at the same time.

Selecting number 0 extracts and displays only tools to be used in the program. The workpiece offset to be used can also be displayed.

Comments can be entered in the workpiece coordinate system.

Tool offset measurement can be accomplished quickly with the tool presetter.

Tool offset Current tool offset

Workpiece comment entry

Tool presetter

If the tool tip enters the barrier area, the soft overtravel NC alarm will sound and the axis travel will stop.

Chuck and tailstock barrier

In groove cutting, compensation can be applied by switching the shift equivalent to the tool width and the tool nose point. This makes it possible to create a groove cutting program without paying attention to the tool width. Program operation is possible by specifying the groove profile.

Groove width compensation function (NLX Series only)

OP

Explanation of marks

NT NZML

There are many other functions that facilitate your setup operations

12 CELOS

Maintenance support functions

Comprehensive maintenance support to

provide safety and peace of mind for all our

customers.

Designed to minimize machine breakdowns and o er

peace of mind to all users, MAPPS is equipped with

functions not only to prevent problems caused by lack

of maintenance, but also to quickly deal with the

problem when an alarm occurs.

MAPPS V

Inputting the actual machine status helps to identify the cause of the problem, allowing users to obtain an appropriate solution.

After narrowing down the cause of the problem based on the status of the related I/O signals, MAPPS V displays a list of possible causes.

Narrow down the cause of the problem based on each signal status

Find appropriate solution with conversational input

After the operator answers the questions about the actual machining status, possible solutions to the problem are displayed.

The release date varies depending on the machine model. For details, please consult with our sales representative.

Visual ATC function

A gure displayed on the screen allows you to check the status of the ATC. This makes it possible to check the status of the transfer pot and the ATC arm rotation status although these parts are obscured by covers.

NT NZML

When an alarm occurs, MAPPS identi es the cause of the trouble and provides solutions.

Trouble shooting function NT NZML

The above is an image photo.

After the operator answers the questions about the actual machining status,

13CELOS

The machine status can be checked by the sensors mounted on the

machine and viewed on the MAPPS V screen.

By using the G332 command, the machining modes will be displayed and can be selected.

Machining mode function (on the NHX, NVX Series)

Ideal when low precision is needed, such as for rough cuts, etc.

For intermediate finishes that require both precision and time.

For machining that requires high precision and finish.

For even higher machining precision.

Machine (power consumption) Oil cooler

Operation support functions

Sensor information display function

MAPPS V

NT NZML

Power consumption

Hydraulic

Temperatures: temperatures at the inlet and outlet of the oil cooler, machine temperature, ambient temperature

Chucking pressure (Spindle 1/Spindle 2)

Coolant: temperature, liquid level

Steady rest pressure

Tailstock: pressure, thrust force

Optional on certain models. Please contact our sales representative for details.

Machine (power consumption) Oil cooler

14 CELOS

EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a Relocation Machine Security Function that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI SEIKI or its distributor representative. DMG MORI SEIKI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI SEIKI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI SEIKI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.

Nagoya Head Office 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811

Nara Campus Nara No. 1 Plant 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121 Nara No. 2 Plant 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan Phone: +81-743-53-1125Iga Campus 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151Chiba Campus 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan Phone: +81-47-410-8800

DMG MORI SEIKI CO., LTD.

DCG, DDM, BMT and ORC are trademarks or registered trademarks of DMG MORI SEIKI CO., LTD. in Japan, the USA and other countries.

If you have any questions regarding the content, contact our sales representative.

The information in this catalog is valid as of October 2014. Designs and specifications are subject to changes without notice.

The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines.

DMG MORI SEIKI is not responsible for differences between the information in the catalog and the actual machine.

2-year warranty, twice the peace of mind. For machines delivered outside of Japan, parts relating to machine breakdown will be guaranteed free for 2 years from the date of installation, and labor costs to repair will be free for 1 year. Please contact our sales representative for details.

CELOS-EB01D

D.1410.CDT.0000

Created in Japan

OperabilityApplicationsMAPPS VCreating programs functionsConversational automatic programmingInterference checking functionSetup support functionsMaintenance support functionsOperation support functions