DMG MORITechnologyCycles

Complex machining

easily realized

www.dmgmori.co.jp

We analyze customers’ production conditions to provide meticulous support from consultation and planning to installation, offering automation systems such as gantry loaders, robots and pallet pool systems; flexible production cells; and comprehensive solutions for mass production.

DMG MORI SYSTEMS

New solutions making complex machiningsimpler and quicker

Machines5-Axis

Technolog

yNew

LASERTEC 4300 3D LASERTEC 65 3D

DMU 65 FD monoBLOCK

CELOS with SIEMENS

DATABASE

INDUSTRY 4.0 / IoT

SENSING ERP

CAMCAD

CELOS＋Industry 4.0

DMG MORI achieves "Industry 4.0"̶ Integration of production systems and whole production planning with CELOS. We promote "Smart Factory" in an effort to boost efficiency of every production process.

+ 14 exclusive DMG MORI Technology Cycles +

DMC 80 FD duoBLOCK

Technology Cycles are advanced solutions that combine machine bodies such as highly evolved simultaneous 5-axis machines, mill-turn machines and laser ultrasonic machines with peripheral equipment including cutting-edge tools, measuring instruments, robots and sensors as Open Innovation, aiming to boost customers’ productivity. The solutions use DMG MORI’s original high-quality embedded software and the CELOS, a human-machine interface with outstanding operability.

DMG MORI Technology Cycles

02

Gear hobbing Multi-threading

+ Easy programming via gear input due to interactive format

+ Maximization of tool life by shifting the milling cutter

+ Creating large transmission or special threads, which cannot be produced with simple thread chasing

+ Free definition of contours, pitches and gears possible

+ On Point Position – Position-oriented thread creation

Technology Cycles

highlights

+ Easy-to-understand "operation + macro programs" and "conversational programming function" that are full of DMG MORI's machining know-how.

+ Cutting-edge technologies applied to machine tools enabling shorter setup and machining times, sophisticated measurement, and higher maintainability and safety performance.

Watch the video on the

DMG MORI Technology Cycles

CTX TC, NLX (Y-axis specifications) CTX, CTX TC, NLX

Main applicable models:Main applicable models:

03

Tool sort cycle Steady rest for turret Tailstock for turret

+ Shorter non-productive times thanks to sorting of tools in the tool magazine according to the sequence of the tools

+ Tool selection time in the chain magazine is shortened by using a tool transfer unit rather than a spindle

+ Hydraulically operated steady rest to support long and slim components

+ The cycle allows both approaching to and retraction from the steady rest

+ Rotating centring tip mounted on the turret

+ Centring tip data is saved directly in the tool memory

+ For fixed and spring-loaded centring tips

CTX TC CTX TC 4A CTX TC 4A

Main applicable models: Main applicable models: Main applicable models:

04 + 14 exclusive DMG MORI Technology Cycles +

Counter spindle tip 3D quickSET L-measuring probe package

+ Perfect combination of 6-side complete machining and tailstock function

+ Automatically load and unload a tailstock center into the chuck of the counter spindle via the milling spindle and the turret

+ Simultaneous operation of the tailstock attached to counter spindle supports machining of long workpieces such as shafts

+ A tool kit for measuring and compensating the center a rotational axis

+ Because measurement is automated, there are no complex tasks for the operator

+ The measurement results are automatically calculated and written into parameters

+ Compatible with all spindles and table axis configurations

+ Measurement of ridges and grooves

+ Measurement of diameters in difficult to access locations

+ Two different packages with manual and automatic calibration solution

CTX, CTX TC DMU monoBLOCK, DMU duoBLOCK, HSC, DMF, MILLTAP

DMC H, DMU monoBLOCK, DMU duoBLOCK

Main applicable models: Main applicable models:Main applicable models:

05

Interpolation turning

+ Control the angle between the cutting tool and workpiece surface to be constantly the same in the normal direction

+ Circular sealing surfaces and pocket profiles are easily machined on a machining center and mill turn center

+ Possible for outside or inside machining

DMG MORI gearMILL gearSKIVING

+ PC software for gear machining

+ Productive full machining on one standard machine

+ Use of commercial tools and multipurpose machining tools lowers investment costs

+ Straight, helical external or internal spur and spline gears

+ Cycle-controlled synchronization and tool path

+ Usable in both lathes and Machining Centers

Turning

Milling

CTX TC、DMC V, DMU monoBLOCK, DMU eVo, DMF, DMU FD duoBLOCK

Simultaneous 5-axis Machine CTX TC, NLX (Y-axis specifications), DMU FD duoBLOCK

Main applicable models: Main applicable models: Main applicable models:

06 + 14 exclusive DMG MORI Technology Cycles +

Alternating speed Excentric machining

+ Vibration prevention by means of speed adaptation

+ Optimum function to control vibration during turning operation with a long drill

+ It is possible to consolidate processes

including excentric machining in a

single turning center

+ Parameter input makes it easy to create

excentric machining programs

+ Applicable for both turning and milling

+ Perfect for crankshaft machining

MPC（Machine Protection Control）

+ Vibrations sensors at the milling spindle

+ Stop at critical vibration states

+ Cutting force monitoring for drilling and thread cutting

+ Unbalance display when idling

Turning

Milling

+ Prevent vibration of a tool or workpiece in an environment where vibration easily occurs, e.g. machining on a direct drive table (FD)

+ Repetitive increase / decrease in the spindle speed in the specified range

Turning

Milling

CTX, CTX TC, NLX, DMU FD duoBLOCK CTX, CTX TC, NLX (Y-axis specifications), DMU monoBLOCK, DMU FD duoBLOCK

NVX, NHX

Main applicable models: Main applicable models:Main applicable models:

07

● The export of this product is subject to an authorization from the government of the exporting country. Check with the government agency for authorization.

● The information in this catalog is valid as of May 2016. Designs and specifications are subject to changes without notice.

DMG MORI CO., LTD.Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811Tokyo Global Headquarters □ 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan Phone: +81-3-6758-5900

TechCycles-EA01VV.1605.CDT.0000Created in Japan