caterpillar and john deere - multiquipparts.com 02250152-936 1 kit, 50 hour maintenance 17...

The information in this manual is currentas of its publication date, and applies tocompressor serial number:

and all subsequent serial numbers.

02250174-685-R02

201104010000

PORTABLE AIR COMPRESSOR125, 130, 185 AND 49HP 185

Failure to follow the instructions and procedures in this manual or,

misuse of this equipement will VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FORFUTURE REFERENCE

PARTS LIST MANUAL

©SULLAIR CORPORATION

CATERPILLAR AND JOHN DEERE

AIR CARE SEMINAR TRAININGSullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,and servicing of Sullair products. Individual seminars on portable compressors and compressor electricalsystems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facilitylocated at Michigan City, Indiana.

Instruction includes training on the function and installation of Sullair service parts, troubleshooting commonfaults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,contractor maintenance, and service personnel.

For detailed course outlines, schedule, and cost information contact:

SULLAIR TRAINING DEPARTMENT

1-888-SULLAIR or219-879-5451 (ext. 5623)

[email protected]

- Or Write -Sullair Corporation

3700 E. Michigan Blvd.Michigan City, IN 46360

Attn: Service Training Department.

PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

TABLE OF CONTENTS

5 1.1 PROCEDURE FOR ORDERING PARTS

6 1.2 RECOMMENDED SERVICE PARTS LIST

8 1.3 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT

10 1.4 ENGINE, COMPRESSOR & PARTS 49HP 185 CAT

12 1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD

14 1.6 ENGINE, COMPRESSOR & PARTS 49HP 185 JD

16 1.7 AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT

18 1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE

20 1.9 AIR INLET & EXHAUST 125, 130 & 185 JD

22 1.10 EXHAUST SYSTEM 49HP 185 JD

24 1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE

26 1.12 COOLING SYSTEM & PARTS

30 1.13 DISCHARGE SYSTEM 125, 130 & 185

34 1.14 DISCHARGE SYSTEM 49HP 185

36 1.15 MANIFOLD REGULATOR/BLOWDOWN

38 1.16 FUEL SYSTEM JD & CAT

40 1.17 ELECTRICAL SYSTEM PARTS

42 1.18 FRAME, RUNNING GEAR & PARTS 125, 130 & 185

44 1.19 FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE

46 1.20 FRAME RUNNING GEAR & PARTS 49HP 185

48 1.21 FRAME & PARTS LESS RUNNING GEAR 49HP 185

50 1.22 CANOPY & PARTS 125, 130 & 185

52 1.23 CANOPY & PARTS 125, 130 & 185 AUSTRALIA

54 1.24 CANOPY & PARTS 49HP 185

56 1.25 DECAL & PARTS

60 1.26 INSTRUMENT PANEL & PARTS

62 1.27 INSTRUMENT PANEL STANDARD GAUGE JD

64 1.28 INSTRUMENT PANEL FULL GAUGE JD

66 1.29 INSTRUMENT PANEL STANDARD GAUGE CAT

68 1.30 INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP

70 1.31 INSTRUMENT PANEL FULL GAUGE CAT

TABLE OF CONTENTS (CONTINUED)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

72 1.32 INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP

74 1.33 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

76 1.34 OPTIONAL DUAL HOSE REELS & OILERS

78 1.35 OPTIONAL SINGLE HOSE REEL & OILERS

80 1.36 OPTIONAL SINGLE ONE PINT OILER

82 1.37 OPTIONAL OILER SEPARATOR

84 1.38 DRAWBAR INSTALLATION

86 1.39 OPTIONAL CANADIAN LIGHTS

88 1.40 OPTIONAL CRASH FRAME 125, 130 & 185

PARTS LIST

5

1.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or theRepresentative from whom the compressor was purchased. If for anyreason parts cannot be obtained in this manner, contact the factorydirectly at the address, phone numbers or email below.

When ordering parts always indicate the Serial Number of thecompressor. This can be obtained from the Bill of Lading for thecompressor or from the Serial Number Plate located on thecompressor. See Figure 1-1: Serial Plate / Serial Number Location.

The genuine Sullair service parts listed meet or exceed the demands ofthis compressor. Use of replacement parts other than those approvedby Sullair Corporation may lead to hazardous conditions over whichSullair Corporation has no control. Such conditions include, but are notlimited to, bodily injury and compressor failure.

SULLAIR CORPORATION3700 East Michigan Boulevard

Michigan City, Indiana 46360 U.S.Awww.sullair.com1-219-874-5451

[email protected]

Figure 1-1: Serial Plate / Serial Number Location

RECOMMENDED SERVICE PARTS LIST

6

1.2 RECOMMENDED SERVICE PARTS LIST

KEY NO. ORDER PART NO. QTY DESCRIPTION125, 130, 185 & 49HP 185 Models

1 02250102-158 2 Element, Primary for Air Filter

2 02250102-160 2 Element, Seconday for Air Filter (optional)

3 250028-032 1 Element for Compressor Fluid Filter

4 250034-112 1 Element for Air/Fluid Separator

5 02250153-904 1 Element for Engine Fuel/Water Separator

6 02250147-737 1 Repair kit for Regulator/Blowdown Valve Manifold

7 02250124-404 1 Element for Compressor Fluid Thermal Valve

8 241772 1 Repair Kit for Separator Return Line Strainer

9 02250115-271 1 Replacement , Air Filter Dust Ejector

10 02250139-986 1 Kit, Engine/Compressor Drive Coupling

11 02250138-090 1 Repair Kit for Compressor Inlet Valve 125,130 & 185

12 02250140-049 1 Element for Engine Oil Filter (Caterpillar)

13 02250144-815 1 Element for Engine Oil Filter (John Deere)

14 02250140-048 1 Element for Engine Fuel Filter (Caterpillar)

15 02250144-814 1 Element for Engine Fuel Filter (John Deere)

16 02250152-936 1 Kit, 50 Hour Maintenance

17 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar)

18 02250152-943 1 Kit, 250 Hour Maintenance (John Deere)

19 02250152-938 1 Kit, 1500 Hour Maintenance (Caterpillar)

20 02250152-944 1 Kit, 1500 Hour Maintenance (John Deere)

21 02250159-777 1 Switch, Compressor High Temperature Shutdown

22 02250139-887 1 Switch, High Coolant Temperature Shutdown (Caterpillar)

23 02250138-107 1 Switch, High Coolant Temperature Shutdown (John Deere)

24 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (Caterpillar)

PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR

PARTS LIST

7

25 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (John Deere)

26 02250153-875 1 Relay, Engine Starter

27 02250144-353 1 Relay, Engine Glow Plug

28 02250155-383 1 Relay, Low Fuel Shutdown (Optional)

29 250030-757 1 Sullair AWF Fluid—5 Gallons (18.9 Liters)

30 250030-758 1 Sullair AWF Fluid—55 Gallon Drum (208 Liters)

31 250023-146 1 Manual, CIMA Safety

32 02250150-183 1 Kit, Regulator Manifold Diaphragm

33 02250145-097 1 Kit for Compressor Inlet Valve Rebuild 125, 130 & 185

34 02250155-970 1 Kit for Compressor Inlet Valve Rebuild 49hp 185

35 02250155-971 1 Kit for Compressor Inlet Valve Repair 49hp 185

KEY NO. ORDER PART NO. QTY DESCRIPTION

PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR

CAUTIONMixing of other lubricants within the com-pressor unit will void all warranties.

ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT

8

1.3 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT

02250176-218-R02

PARTS LIST

9

1.3 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 CAT

KEY NO. PART NO. QTY DESCRIPTION

1 02250064-593 1 rod, threaded speed control 1/4-282 02250064-594 1 spacer, brake lever 250p3 02250071-119 1 adapter, sae #4 to 10 series4 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m5 02250112-337 1 spring, extension .31 x 7.5#/in6 02250125-471 6 washer, snubbing vibration mount7 02250125-472 4 mount, vibration isolator 1858 02250136-993 2 support, engine front ca 185dpq 60hp9 02250138-058 1 coupling, assy ktr 185dpq 60hp10 02250138-059 1 hub, coupling ktr 185dpq 60hp11 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt12 02250139-762 1 hose,rad upper cat 185 60hp13 02250139-763 1 hose,rad lower cat 185 60hp14 02250139-888 8 capscrew, hex met fine m14-1.5x3015 02250139-916 1 support,fuel fltr perkins 185q16 02250142-248 1 valve,check 1/8 female - male17 02250148-573 1 spacer, fan 1.50 185 cat18 02250172-482 1 tabulation,speed control 185-260 ca/pe19 02250176-102 1 switch, engine sht dwn 235 n.c. 3/8npt20 02250176-103 1 support,spd ctl 185 cat t321 02250179-468 1 fan, 18” blower 185 ca322 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.24 250011-578 1 joint, ball female 1/4” l.h.25 250011-597 1 joint, ball female 1/4” r.h.26 250024-272 1 cylinder, speed 3/4 x 1 stroke27 408300-005 2 clamp, hose 5/8” i.d.28 408300-009 1 clamp, hose 1 13/16” i.d.

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

29 821206-150 1 key, square cl2 3/8” x 1 1/230 825206-337 2 nut,hex pltd 3/8-1631 825504-145 2 nut,hex locking 1/4-2032 825508-262 2 nut,hex locking 1/2-1333 828006-030 1 capscrew,hex 8.8 m6 x 30mm34 828006-065 4 capscrew,hex 8.8 m6 x 65mm35 828012-075 2 capscrew,hex 8.8 m12 x 75mm36 829106-125 19 capscrew,hex gr5 3/8-16 x 1 1/437 829106-450 2 capscrew,hex gr5 3/8-16 x 4 1/238 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/439 829310-020 8 screw, socket iso 4762 m10 x 20mm40 837806-094 14 washer, spr lock reg pltd 3/841 838206-071 4 washer, pl-b reg pltd 3/842 838208-112 2 washer, pl-b reg pltd 1/243 838806-160 4 washer, spr lock-metric pltd m644 866604-164 1 nut, hex jam lh pltd 1/4-2845 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/246 868204-164 2 nut, hex jam rh pltd 1/4-2847 878609-091 8 washer, nord-lock pl 9/16”48 CONSULT

FACTORY1 engine

49 CONSULT FACTORY

1 compressor & part,dxx102147e



ENGINE, COMPRESSOR & PARTS 49HP 185 CAT

10

1.4 ENGINE, COMPRESSOR & PARTS 49HP 185 CAT

02250193-123 R00

PARTS LIST

11

1.4 ENGINE, COMPRESSOR & PARTS 49HP 185 CAT


1 02250064-593 1 rod, thrd speed control 1/4-282 02250064-594 1 spacer, brake lever 250p3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m4 02250124-065 1 spg,ext 3.0lg 4.52lb/in .313od5 02250125-471 4 washer, snubbing vibration mount6 02250125-472 4 mount, vibration isolator 1857 02250136-993 2 supt, eng frt ca 185dpq 60hp8 02250138-058 1 coupling, assy ktr 185dpq 60hp9 02250138-698 1 tee,m br 3/8”tube x 1/8”npt10 02250139-762 1 hose, rad upper cat 185 60hp11 02250139-763 1 hose, rad lower cat 185 60hp12 02250139-888 8 capscr,hx met fine m14-1.5x3013 02250139-916 1 supt, fuel fltr perkins 185q14 02250142-248 1 vlv, check 1/8 female - male15 02250148-573 1 spacer, fan 1.50 185 cat16 02250160-636 1 angle, unit supt new 12s 260dpq17 02250172-482 1 tab, speed control 185-260 ca/pe18 02250176-102 1 sw, eng sht dwn 235 n.c. 3/8npt19 02250176-103 1 supt, spd ctl 185 cat t320 02250179-468 1 fan, 18” blower 185 ca321 027443 1 orf,.062 brass 1/4mnpt22 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.24 250011-578 1 joint, ball female 1/4” l.h.25 250011-597 1 joint, ball female 1/4” r.h.26 250018-430 1 elbow, 1/4” tube x 1/4” npt27 250024-272 1 cylinder, speed 3/4 x 1 stroke28 250034-403 1 housing, adapter (250034-402c)29 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt30 408300-005 2 clamp, hose 5/8” i.d.31 408300-009 1 clamp, hose 1 13/16” i.d.32 825206-337 1 nut, hex pltd 3/8-1633 825504-145 2 nut, hex locking 1/4-2034 825508-262 4 nut, hex locking 1/2-13


35 828006-065 4 capscr, hex 8.8 m6 x 65mm36 828012-025 2 capscr, hex 8.8 m12 x 25mm37 828012-030 10 capscr, hex 8.8 m12 x 30mm38 829106-125 12 capscr, hex gr5 3/8-16 x 1 1/439 829106-450 1 capscr, hex gr5 3/8-16 x 4 1/240 829108-325 4 capscr, hex gr5 1/2-13 x 3 1/441 829310-020 8 scrw, soc iso 4762 m10 x 20mm42 837806-094 13 washer, spr lock reg pltd 3/843 838206-071 2 washer, pl-b reg pltd 3/844 838208-112 4 washer, pl-b reg pltd 1/245 838806-160 4 washer, spr lock-metric pltd m646 866604-164 1 nut, hx jam lh pltd 1/4-2847 867304-100 1 capscr, ferry hd pltd 1/4-20 x 148 867304-150 1 capscr, ferry hd pltd 1/4-20 x 1 1/249 868204-164 2 nut, hx jam rh pltd 1/4-2850 868900-005 1 bushing, red hex pltd 1/4 x 1/851 878608-077 2 washer, nord-lock pl 1/2”52 878609-091 8 washer, nord-lock pl 9/16”53 888833-016 1 elb,met st thd m33 x 1 5/1654 888916-075 1 conn,37 fl 1”m x 3/4”f55 CONSULT

FACTORY1 unit, compressor 12s

56 CONSULT FACTORY

1 eng, dsl cat

A1 - lower radiator hose connectionA2 - upper radiator hose connectionA3 - hub p/n 02250195-135 is supplied with compressor unit.A4 - use loc-tite 242 on items 35, 37 & 41



ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD

12

1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD

02250161-144-R03

PARTS LIST

13

1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 JD


1 02250064-594 2 spacer, brake lever 250p 2 02250071-119 1 adapter, sae #4 to 10 series3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m4 02250125-471 6 washer, snubbing vibration mount5 02250125-472 4 mount, vibration isolator 1856 02250138-107 1 switch,engine hi-temp, 225f nc7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt8 02250139-986 1 coupling, assembly ktr w/hub 185q 60hp9 02250142-248 1 valve,check 1/8 female - male

10 02250143-547 1 support, engine front rh 185jd 60hp11 02250143-548 1 support, engine front lh 185jd 60hp12 02250143-579 1 hose,radiator upper 185jd 60hp13 02250143-580 1 hose,radiator lower 185jd 60hp14 02250148-086 1 rod,speed ctl 185dpq jd15 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk16 02250148-091 1 support, low rpm stop 185 jd17 02250148-166 1 spring, extension spd ctl 185 jd18 02250148-791 1 valve, eng oil drain m22x1.519 02250152-418 1 clip,spring spd ctl 185-26020 02250152-439 1 support,spd ctl 185-260 jd21 02250161-100 1 spacer, fan 125-185jd hd drv22 02250161-101 1 fan, 18” blr 125-185 jd hd drv23 02250166-052 1 shield, alternator 185-260jd24 040014 1 clamp, hose 1 5/16” to 2 1/4” adj.25 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.26 040136 1 rod end, spherical rh 5/1627 040513 1 clamp, hose 13/16” to 1-1/2”28 250011-578 1 joint, ball female 1/4” l.h. 29 408300-005 2 clamp, hose 5/8” i.d. 30 408300-009 1 clamp, hose 1 13/16” i.d. -


31 821206-150 1 key, square cl2 3/8” x 1 1/232 824605-195 1 nut,jam rh unfin 5/16-2433 825204-226 1 nut,hex pltd 1/4-2034 825305-283 1 nut,hex f pltd 5/16-1835 825504-145 2 nut,hex locking 1/4-2036 825508-262 2 nut,hex locking 1/2-1337 828008-020 3 capscrew,hex 8.8 m8 x 20mm38 828008-120 4 capscrew,hex 8.8 m8 x 120mm39 828010-035 12 capscrew,hex 8.8 m10 x 35mm40 828012-075 2 capscrew,hex 8.8 m12 x 75mm41 828016-035 4 capscrew,hex 8.8 m16 x 35mm42 828306-075 8 capscrew, socket hd 3/8-16 x 3/443 829104-100 1 capscrew,hex gr5 1/4-20 x 144 829106-125 8 capscrew,hex gr5 3/8-16 x 1 1/445 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/446 829705-100 1 screw, hex ser washer 5/16-18 x 147 838205-071 3 washer, pl-b reg pltd 5/1648 838208-112 2 washer, pl-b reg pltd 1/249 838808-200 6 washer, spr lock-metric pltd m850 838810-220 12 washer, spr lock-metric pltd m1051 842115-062 1 hose,heater 5/8 (ft)52 866604-164 1 nut, hex jam lh pltd 1/4-2853 867304-150 2 capscrew, ferry head hd pltd 1/4-20 x 1 1/254 868204-164 1 nut, hex jam rh pltd 1/4-2855 878610-100 4 washer, nord-lock pl 5/8”56 Consult Factory 1 engine, jd 4024t 60hp 185dpq57 Consult Factory 1 compressor & part,dxx102147e



ENGINE, COMPRESSOR & PARTS 49HP 185 JD

14

1.6 ENGINE, COMPRESSOR & PARTS 49HP 185 JD

02250193-124-R00

PARTS LIST

15

1.6 ENGINE, COMPRESSOR & PARTS 49HP 185 JD


1 02250064-594 2 spacer, brake lever 250p2 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m3 02250125-471 4 washer, snubbing vibration mount4 02250125-472 4 mount, vibration isolator 1855 02250138-058 1 coupling, assy ktr 185dpq 60hp6 02250138-107 1 sw,engine hi-temp, 225f nc7 02250138-698 1 tee,m br 3/8”tube x 1/8”npt8 02250142-248 1 vlv, check 1/8 female - male9 02250143-547 1 supt, eng frt rh 185jd 60hp10 02250143-548 1 supt, eng frt lh 185jd 60hp11 02250143-579 1 hose, radiator upper 185jd 60hp12 02250143-580 1 hose, radiator lower 185jd 60hp13 02250148-086 1 rod, speed ctl 185dpq jd14 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk15 02250148-091 1 support, low rpm stop 185 jd16 02250148-166 1 spg, ext spd ctl 185 jd17 02250148-791 1 valve, eng oil drain m22x1.518 02250152-418 1 clip, spring spd ctl 185-26019 02250152-439 1 supt,spd ctl 185-260 jd20 02250160-636 1 angle, unit supt new 12s 260dpq21 02250161-100 1 spcr,fan 125-185jd hd drv22 02250161-101 1 fan, 18” blr 125-185 jd hd drv23 02250166-052 1 shield, alternator 185-260jd24 027443 1 orf,.062 brass 1/4mnpt25 040014 1 clamp, hose 1 5/16” to 2 1/4” adj.26 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.27 040136 1 rod end, spherical rh 5/1628 040513 1 clamp, hose 13/16” to 1-1/2”29 250011-578 1 joint, ball female 1/4” l.h.30 250018-430 1 elbow, 1/4” tube x 1/4” npt31 250034-403 1 housing, adapter (250034-402c)32 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt33 408300-005 3 clamp, hose 5/8” i.d.34 408300-009 1 clamp, hose 1 13/16” i.d.35 824605-195 1 nut, jam rh unfin 5/16-2436 825204-226 1 nut, hex pltd 1/4-20


37 825305-283 1 nut, hex f pltd 5/16-1838 825504-145 2 nut, hex locking 1/4-2039 825508-262 4 nut, hex locking 1/2-1340 828008-020 3 capscr, hex 8.8 m8 x 20mm41 828008-120 4 capscr, hex 8.8 m8 x 120mm42 828012-025 2 capscr, hex 8.8 m12 x 25mm43 828012-030 10 capscr, hex 8.8 m12 x 30mm44 828016-035 4 capscr, hex 8.8 m16 x 35mm45 828306-075 8 capscr, soc hd 3/8-16 x 3/446 829104-100 1 capscr, hex gr5 1/4-20 x 147 829106-125 12 capscr, hex gr5 3/8-16 x 1 1/448 829108-325 4 capscr, hex gr5 1/2-13 x 3 1/449 829705-100 1 screw, hex ser washer 5/16-18 x 150 837806-094 12 washer, spr lock reg pltd 3/851 838205-071 3 washer, pl-b reg pltd 5/1652 838208-112 4 washer, pl-b reg pltd 1/253 838808-200 6 washer, spr lock-metric pltd m854 842115-062 2 hose, heater 5/8 (ft)55 866604-164 1 nut, hx jam lh pltd 1/4-2856 867304-100 1 capscr, ferry hd pltd 1/4-20 x 157 867304-150 1 capscr, ferry hd pltd 1/4-20 x 1 1/258 868204-164 1 nut, hx jam rh pltd 1/4-2859 868900-005 1 bushing, red hex pltd 1/4 x 1/860 878608-077 2 washer, nord-lock pl 1/2”61 878610-100 4 washer, nord-lock pl 5/8”62 888833-016 1 elb,met st thd m33 x 1 5/1663 888916-075 1 conn,37 fl 1”m x 3/4”f

64 CONSULT FACTORY 1 unit, compressor 12s

65 CONSULT FACTORY 1 engine, jd 4024t 49hp 185dpq

A1 - lower radiator hose connectionA2 - upper radiator hose connectionA3 - hub p/n 02250195-135 is supplied with compressor unit.A4 - use loc-tite 242 on items 41, 43 & 45



AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT

16

1.7 AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT

02250141-018-R09

PARTS LIST

17

1.7 AIR INLET & EXHAUST 125, 130, 185 & 49HP 185 CAT


1 02250084-842 1 clamp, t-bolt ss band 4.50”id

2 02250106-068 1 plug,4” round black plastic

3 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt

4 02250110-197 1 filter, air plastic strt inl

5 02250136-929 1 support, air fltrs 185dpq 60hp

6 02250136-931 1 hose, air inl unit 186dpq 60hp

7 02250136-942 1 muffler,jd cat 185dpq 60hp

8 02250136-995 1 support,muff cat 185dpq 60hp

9 02250136-996 1 tube, exhaust outlet cat 185 60hp

10 02250136-997 1 tube, exhaust inlet cat 185 60hp

11 02250139-771 1 shield, heat exhaust 185q cat

12 02250140-051 1 adapter, air inlet eng.breath 185ca

13 02250140-440 1 filter, air 7” plstc 90 non cint.

14 02250140-875 1 hose, air inl fltr 185q 60hp

15 02250140-876 1 hose, air inlet eng 185q 60hp

16 02250147-925 1 tube,engine vent 185dpq pe

17 02250148-054 1 clamp, hose spring 3/4 od ss

18 02250157-075 1 baffle, frm low frt 185 dlq

19 02250157-090 1 elbow,exh outlet cat 185dlq

20 02250158-022 1 baffle, air exhst frt 185dlq

21 02250185-476 1 hose,compr inl 185 w/12s unit

22 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.

23 043203 2 clamp, exhaust 2-1/2”

24 043370 2 band, mounting 6 1/2”


25 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

26 825305-283 13 nut,hex f pltd 5/16-18

27 825506-198 2 nut,hex locking 3/8-16

28 828008-020 8 capscrew,hex 8.8 m8 x 20mm

29 829106-100 2 capscrew,hex gr5 3/8-16 x 1

30 829705-075 11 screw, hex ser washer 5/16-18 x 3/4

31 830104-250 1 screw, mach-hex 1/4-20 x 2 1/2

32 838205-071 4 washer, pl-b reg pltd 5/16

33 838808-200 8 washer, spr lock-metric pltd m8

34 842115-050 1 hose,heater 1/2” (ft)

A1 - less running gear machines only

A2 - portable machines only

A3 - to 185 unit air inlet valve

A4 - to 49hp 185 unit air inlet valve

A5 - to engine air inlet connection

A6 - to engine exhaust outlet

A7 - mounted at lifting bail

A8 - to unused exhaust outlet hole



EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE

18

1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE

02250184-254 R00

PARTS LIST

19

1.8 EXHAUST 125, 130, 185 & 49HP 185 CAT & SAFE ZONE



2 02250136-995 1 support,muff cat 185dpq 60hp

3 02250136-997 1 tube, exhaust inlet cat 185 60hp

4 02250139-771 1 shield, heat exhaust 185q cat

5 02250175-953 1 panel, hi temp mat 185 dtz muff

6 02250184-040 1 strap,spk arsr 185bdlq safezne

7 02250184-048 1 elbow, exhaust 90deg extended 185bdlq

8 041992 2 clamp, hose 7”

9 043203 3 clamp, exhaust 2-1/2”

10 043370 2 band, mounting 6 1/2”

11 241135 1 arrestor, spark 10p epa 185

12 825305-283 6 nut,hex f pltd 5/16-18

13 825506-198 2 nut,hex locking 3/8-16


15 829106-100 2 capscrew,hex gr5 3/8-16 x 1



18 879505-283 2 nut,hex flgd ss 5/16-18

19 880305-071 2 washer, plug b reg ss 5/16”


AIR INLET & EXHAUST 125, 130 & 185 JD

20

1.9 AIR INLET & EXHAUST 125, 130 & 185 JD

02250144-143-R05

PARTS LIST

21

1.9 AIR INLET & EXHAUST 125, 130 & 185 JD


1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt




5 02250136-943 1 tube, exhaust outlet 185dpq 60hp

6 02250137-896 1 clamp, v-band jd 4024t 185dpq


8 02250143-583 1 support,muffler jd 185dpq 60hp

9 02250143-584 1 hose, air inl jd 185dpq 60hp

10 02250143-585 1 tube, exhaust inlet 185dpq jd 60hp

11 02250146-699 1 support, air filter 185 dpq jd eng

12 02250147-977 1 shield, heat muffler top 185jd

13 02250156-122 1 shield, muffler frt mnt 185q jd


15 02250157-081 1 elbow ,exh outlet 185dlq jd

16 02250157-082 1 tube,exhaust flex 185dlq jd

17 02250157-085 1 angle, exhst supt 185dlq jd


19 02250160-099 1 shield, heat 185dpq jd wiring

20 02250175-954 1 plate, ole cover 185 jd frm

21 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

22 043203 4 clamp, exhaust 2-1/2”

23 043370 2 band, mounting 6 1/2”

24 250018-550 3 clamp, hose 2-13/16 to 3-3/4”


25 825304-236 2 nut,hex f pltd 1/4-20

26 825305-283 12 nut,hex f pltd 5/16-18

27 825908-125 2 nut,hex metric m8 x 1.25





32 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2




36 865412-240 4 washer, metric-iso7089- 12

37 866900-005 1 plug, pipe 1/8” 3000# stl plt





EXHAUST SYSTEM 49HP 185 JD

22

1.10 EXHAUST SYSTEM 49HP 185 JD

02250193-125 R00

PARTS LIST

23

1.10 EXHAUST SYSTEM 49HP 185 JD


1 02250084-842 1 clamp, t-bolt ss band 4.50”id

2 02250106-068 1 plug, 4” round black plastic

3 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt

4 02250136-929 1 supt, air fltrs 185dpq 60hp

5 02250136-942 1 muf, jd cat 185dpq 60hp

6 02250136-943 1 tube,exh outlet 185dpq 60hp

7 02250137-896 1 clp,v-band jd 4024t 185dpq


9 02250143-584 1 hose, air inl jd 185dpq 60hp

10 02250146-699 1 support, air filter 185 dpq jd eng

11 02250156-122 1 shield, muffler frt mnt 185q jd


13 02250157-081 1 elbow ,exh outlet 185dlq jd

14 02250157-085 1 angle, exhst supt 185dlq jd


16 02250160-099 1 shield, heat 185dpq jd wiring

17 02250185-476 1 hose, compr inl 185 w/12s unit

18 02250191-957 1 supt, muffler 185jd/12s

19 02250191-958 1 tube,exhst 185jd/12s

20 02250191-959 1 tube, exhst 185dlqjd/12s

21 02250191-960 1 shield, muffler top 185jd/12s

22 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

23 043203 4 clamp, exhaust 2-1/2”

24 043370 2 band, mounting 6 1/2”


25 250018-550 2 clamp, hose 2-13/16 to 3-3/4”

26 825304-236 2 nut, hex f pltd 1/4-20

27 825305-283 15 nut, hex f pltd 5/16-18

28 825908-125 2 nut, hex metric m8 x 1.25

29 828008-020 6 capscr, hex 8.8 m8 x 20mm

30 828012-030 4 capscr, hex 8.8 m12 x 30mm



33 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2




37 865412-240 4 washer, metric-iso7089- 12

38 866900-005 1 plug, pipe 1/8” 3000# stl plt

A1 - to unit air inlet valve.

A2 - mounted at engine flywheel housing

A3 - mounted at lifting bail

A4 - John Deer engine turbo charger



A7 - to unused exhaust outlet hole



AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE

24

1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE

02250184-256 R00

PARTS LIST

25

1.11 AIR INLET 125, 130, 185 & 49HP 185 CAT SAFE ZONE


1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt

2 02250110-197 1 filter, air plastic strt inl




6 02250148-054 4 clamp, hose spring 3/4 od ss

7 02250183-830 1 hose, air inlet fltr 185dlq

8 02250183-831 1 tube, engine vent 185dlq safe zone

9 02250183-832 2 hose, reducing 1 3/4x2 1/4x2lg

10 02250183-877 1 elbow,air inl eng breath 185dlq

11 02250183-894 1 valve, air stop 2.25”

12 040083 5 clamp, hose 1 13/16” x 2 3/4” adj.

13 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

14 825305-283 3 nut,hex f pltd 5/16-18




18 842115-050 2 hose,heater 1/2” (ft)

A1 - to compressor

A2 - to engine

A3 - to engine vent


COOLING SYSTEM & PARTS

26

1.12 COOLING SYSTEM & PARTS

02250140-864-R08-1

PARTS LIST

27

1.12 COOLING SYSTEM & PARTS (CONTINUED)


1 02250083-466 1 bucket,radiator fluid recovery2 02250086-448 2 channel, extruded rubber “u” .25”w (ft)3 02250107-493 1 hose,hydparkrimp 3/4” x 72”4 02250108-406 1 hose,fuel 3/4” x 50” 375dpq5 02250112-141 1 guard, fan 20” (110-130 & 185 cat)6 02250124-404 1 element, therm vlv 160deg setting7 02250132-254 1 manifold, thrm by-pass 185 bdr8 02250132-260 1 support,manf thrm vlv 185 60hp9 02250136-539 1 receiver, air oil 10” 185 60hp

10 02250136-929 1 support, air fltrs 185dpq 60hp11 02250137-297 12 seal,clip-on baffles 185 60hp12 02250139-755 1 baffle, cooler r.h. 185dpq ca 60hp13 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp14 02250139-757 1 baffle, cooler upper 185dpq ca 60hp15 02250139-758 1 baffle, cooler lower 185dpq ca 60hp16 02250139-760 1 radiator,185dpq ca 60hp17 02250139-761 1 cooler, oil blower 185dpq 60hp18 02250139-768 1 support, cooler rad 185dpq ca 60hp19 02250139-775 1 hose, hydraulic parkrimp 3/4 x 2420 02250139-776 1 hose, hydraulic parkrimp 3/4 x 3221 02250140-186 1 guard, fan 185q 60hp22 02250140-228 1 shroud, fan 18” dia 185q 60hp cat23 02250143-581 1 shroud, fan 18” 185jd 60hp24 02250179-908 2 wrap,sprial hose 1” id blk25 02250180-201 1 panel, acst 2” top clr baf 18526 02250191-908 1 support, air cooler l-brkt l.s,185 dpq27 02250191-909 1 support, air cooler l-brkt r.s,185 dpq28 02250191-910 2 support,cooler baffle l-brkt,185 dpq


29 040061 1 drainlock, 1/4”30 040162 1 grommet,rubber 1” hole31 047235 2 clamp, hose 3/8”32 250025-914 1 adapter, oil filter .970-20 x 3/4-1633 250026-982 1 element, fluid filter (ref 250025-523 tab)34 250041-174 6 weatherstrip, 1”thick x 1”wide (ft)35 250042-623 1 plug,str thd 3/4-16 sae vit36 408300-005 1 clamp, hose 5/8” i.d.37 408300-009 1 clamp, hose 1 13/16” i.d.38 408300-010 1 clamp, hose 2 3/8” i.d.39 825304-236 20 nut,hex f pltd 1/4-2040 825305-283 35 nut,hex f pltd 5/16-1841 825504-145 1 nut,hex locking 1/4-2042 826502-218 1 o-ring, viton 1 1/4 x 1/8”43 829106-075 2 capscrew,hex gr5 3/8-16 x 3/444 829704-075 20 screw, hex ser washer 1/4-20 x 3/445 829705-075 21 screw, hex ser washer 5/16-18 x 3/446 829705-100 15 screw, hex ser washer 5/16-18 x 147 837806-094 2 washer, spr lock reg pltd 3/848 838204-071 20 washer, pl-b reg pltd 1/449 838205-071 43 washer, pl-b reg pltd 5/16

Continued on page 29



COOLING SYSTEM & PARTS

28

1.12 COOLING SYSTEM & PARTS (CONTINUED)

02250140-864-R08-2

PARTS LIST

29

1.12 COOLING SYSTEM & PARTS


51 842315-025 4 hose,fuel line 1/4 (ft)

52 842315-031 1 hose,fuel line 5/16 (ft)

53 870016-012 1 reducer,str thrd viton 1 x 3/4

54 870112-012 5 connector, straight x jic 1 1/16 x 1 1/16

55 870612-012 3 connector,90d str x jic 1 1/16 x 1 1/16

56 871800-106 1 tee, straight thd m-rn viton 1 1/16”

A1 - John Deere only

A2 - Caterpillar only

A3 - 49hp 185 only

A4 - to unit oil supply

A5 - route out bottom of frame

A6 - 49hp 185 wrap hose near 12s unit


DISCHARGE SYSTEM 125, 130 & 185

30

1.13 DISCHARGE SYSTEM 125, 130 & 185

02250140-633-R11

PARTS LIST

31

1.13 DISCHARGE SYSTEM 125, 130 & 185 (CONTINUED)


1 02250052-841 4 insert, nylon tubing 1/4”od

2 02250054-860 2 tube,nyl .25 od x 040w wht(ft)

3 02250054-861 2 tube,nyl .25 od x .040w blk (ft)

4 02250081-220 1 tube,5/16 od x .040 wall

5 02250083-049 1 valve,1-1/4” npt min press chk

6 02250097-138 1 conn, female pipe 1/8-27 npt

7 02250097-611 1 plug,sight glass 1-7/8” sae

8 02250099-052 5 insert, nyl tubing 3/8”od

9 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m

10 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

11 02250108-700 1 connector, tube oil return 1/4 x 1/4

12 02250109-215 1 orifice, .040” x .25m x .25m nptf

13 02250114-091 1 tube, oil siphon 1/4”od 110-185

14 02250134-143 1 panel, frame frt 185dpq 60hp

15 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp

16 02250139-774 1 hose, hydraulic parkrimp 1-1/4 x 18

17 02250139-778 1 hose, hydraulic parkrimp 1” x 72lg

18 02250139-950 1 tbg, nylon 3/8”od red

19 02250139-951 1 tbg, nylon 3/8”od yellow

20 02250139-952 1 tbg ,nylon 3/8”od green

21 02250139-953 2 tbg, nylon 3/8”od blue

22 02250139-954 1 tbg, nylon 3/8”od orange

23 02250140-184 1 frame assembly, 185q 60hp

24 02250140-185 1 bumper,baffle 185q 60hp


25 02250142-248 1 valve,check 1/8 female - male

26 02250142-844 1 valve, drain 1-1/16-12unf o-ring

27 02250144-503 1 support, rec tank 185q

28 02250148-203 1 sub assembly,manf regulator-blowdown 185

29 02250159-777 1 switch, temp n.c. 250°f, single pole

30 02250174-721 1 tank,receiver air/oil 185p

31 040029 1 plug,o-ring boss sae 1 1/4

32 040127 1 orifice,ctl .062 1/8 fnpt x 1/8 mnpt

33 040383 2 coupling, 3/4” female npt

34 040513 1 clamp, hose 13/16” to 1-1/2”

35 241771 1 strainer, v-type 300psix1/4

36 250006-938 1 valve,pressure relief 200 psig

37 250018-428 1 connector,1/4”tube x 1/4”npt

38 250018-429 1 elbow, 90 1/4”tube x 1/8”npt -

39 250019-916 1 valve, double ball 3/4” x 1”




DISCHARGE SYSTEM 125, 130 & 185

32

1.13 DISCHARGE SYSTEM 125, 130 & 185 (CONTINUED)

02250140-633-R11

PARTS LIST

33

1.13 DISCHARGE SYSTEM 125, 130 & 185


40 250034-143 1 element,sep-fin 10 25/30

41 250041-084 1 connector,fem 1/4t x 1/4 npt

42 810204-025 1 connector, tube-m 1/4 x 1/4

43 825304-236 4 nut,hex f pltd 1/4-20

44 825505-166 1 nut,hex locking 5/16-18

45 825506-198 1 nut,hex locking 3/8-16

46 829106-125 1 capscrew,hex gr5 3/8-16 x 1 1/4

47 829704-100 2 screw, hex ser washer 1/4-20 x 1





52 842115-075 1 hose,heater 3/4 (ft)

53 860016-100 1 elbow, 37fl 45m 1 x 1

54 860116-100 1 connector,37 fl/mpt pltd 1 x 1

55 866416-020 2 nipple,pipe-xs plt 1 x 2


57 867030-040 1 elbow, pipe 90 deg 300# plt 1”

58 867105-040 2 bushing,red pltd 1 1/4 x 1

59 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4

60 870112-012 1 connector, straight x jic 1 1/16 x 1 1/16

61 870620-020 2 connector,90d str x jic 1 5/8 x 1 5/8

62 871800-106 1 tee, straight thd m-rn viton 1 1/16”

63 877202-012 1 adapter, pipe male 7/16 orng x 1/8


64 Consult Factory 1 compressor consult factory

A - shown 3/8” od tubing blue

B - to start run valve (end-tee) 3/8” od tubing red

C - shown 1/4” od tubing white

D - to start run valve (side) 3/8” od tubing orange

E - to speed cylinder 3/8” od tubing yellow

F - to speed cylinder 3/8” od tubing green

G - to unit air filter 5/16” od tubing white

H - shown 1/4” od tube black



DISCHARGE SYSTEM 49HP 185

34

1.14 DISCHARGE SYSTEM 49HP 185

02250193-126 R01

PARTS LIST

35

1.14 DISCHARGE SYSTEM 49HP 185


1 02250052-841 3 insert, nylon tubing 1/4”od2 02250054-860 2 tube,nyl .25 od x 040w wht(ft)3 02250054-861 3 tube, nyl .25 od x .040w blk (ft)4 02250081-220 5 tube, 5/16 od x .040 wall5 02250083-049 1 vlv, 1-1/4” npt min press chk6 02250097-611 1 plug, sight glass 1-7/8” sae7 02250099-052 5 insert, nyl tubing 3/8”od8 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m9 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m10 02250108-700 1 connector, tube oil return 1/4 x 1/411 02250139-778 1 hose, hydraulic parkrimp 1” x 72lg12 02250139-950 4 tbg, nylon 3/8”od red13 02250139-951 2 tbg, nylon 3/8”od yellow14 02250139-952 2 tbg ,nylon 3/8”od green15 02250139-953 5 tbg, nylon 3/8”od blue16 02250139-954 4 tbg, nylon 3/8”od orange17 02250142-248 1 valve,check 1/8 female - male18 02250142-844 1 valve, drain 1-1/16-12unf o-ring19 02250144-503 1 support, rec tank 185q20 02250148-203 1 sub assembly,manf regulator-blowdown 18521 02250152-810 1 flange, kit sae split 2” m12-1.75 bolt22 02250174-721 1 tank,receiver air/oil 185p 0-ring23 02250192-569 1 hose, medium pressure 1.38id x 15” oal24 02250193-120 1 switch, nc 250f pole25 027443 1 orifice,.062 brass 1/4mnpt26 040029 1 plug,o-ring boss sae 1 1/427 040127 1 orifice,ctl .062 1/8 fnpt x 1/8 mnpt28 040383 2 coupling, 3/4” female npt29 040513 1 clamp, hose 13/16” to 1-1/2”30 241771 1 strainer, v-type 300psix1/431 250004-043 1 tube,ss 1/4”od oil siphon 18532 250006-938 1 valve,pressure relief 200 psig33 250018-428 1 connector,1/4”tube x 1/4”npt34 250018-430 1 elbow, 1/4” tube x 1/4” npt35 250019-916 1 valve, double ball 3/4” x 1”36 250034-143 1 element,sep-fin 10 25/30


37 250041-287 1 elbow, 90d 1/4” tube x 1/4”fnpt38 810204-025 1 connector, tube-m 1/4 x 1/439 825304-236 4 nut,hex f pltd 1/4-2040 825505-166 2 nut,hex locking 5/16-1841 825506-198 3 nut,hex locking 3/8-1642 829106-125 3 capscrew,hex gr5 3/8-16 x 1 1/443 829704-100 2 screw, hex ser washer 1/4-20 x 144 829705-100 2 screw, hex ser washer 5/16-18 x 145 838204-071 4 washer, pl-b reg pltd 1/446 838205-071 2 washer, pl-b reg pltd 5/1647 838206-071 6 washer, pl-b reg pltd 3/848 842115-075 1 hose,heater 3/4 (ft)49 860016-100 1 elbow, 37fl 45m 1 x 150 860116-100 1 connector,37 fl/mpt pltd 1 x 151 866416-020 2 nipple,pipe-xs plt 1 x 252 866416-080 1 nipple,pipe-xs plt 1 x 853 867030-040 1 elbow, pipe 90 deg 300# plt 1”54 867105-040 2 bushing,red pltd 1 1/4 x 155 868900-005 1 bushing,red hex pltd 1/4 x 1/856 870112-012 1 connector, straight x jic 1 1/16 x 1 1/1657 870620-024 1 connector,90d str x jic 1 7/8 x 1 5/858 871800-106 1 tee, straight thd m-rn viton 1 1/16”59 878312-106 1 elbow, female str thd 1 1/16

A1 - HOSE FROM THERMO-VALVE. SEE COOLING SYSTEM AA - SHOWN 3/8” OD TUBING BLUEBB - TO START RUN VALVE (END-TEE) 3/8” OD TUBING REDCC - SHOWN 1/4” OD TUBING WHITEDD - TO START RUN VALVE (SIDE) 3/8” OD TUBING ORANGEEE - TO SPEED CYLINDER 3/8” OD TUBING YELLOWFF - FROM SPEED CYLINDER 3/8” OD TUBING GREENGG - TO UNIT AIR FILTER 5/16” OD TUBING WHITE



MANIFOLD REGULATOR/BLOWDOWN

36

1.15 MANIFOLD REGULATOR/BLOWDOWN

02250148-570-R05

PARTS LIST

37

1.15 MANIFOLD REGULATOR/BLOWDOWN


1 02250081-218 1 elbow, 90d 5/16” tube x 1/4”npt

2 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

3 02250129-957 1 connector,3/8tube x 1/2npt

4 02250148-188 2 connector,3/8 tube x 1/4npt

5 02250148-190 1 support, manifold reg. bd 185q

6 02250151-201 0 manifold, press reg/bd 150psi 185h

7 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m



10 860404-025 1 nipple,pipe-hex 1/4 x 1/4

11 866815-010 1 tee, pipe 150# plt 1/4

Reference:

sub-assembly p/n 02250148-203


FUEL SYSTEM JD & CAT

38

1.16 FUEL SYSTEM JD & CAT

02250141-107-R08

PARTS LIST

39

1.16 FUEL SYSTEM JD & CAT


1 02250075-714 2 adapter,1/2str oring x 1/4 fnpt

2 02250102-573 1 tube,fuel return 1/4” jd 185q

3 02250108-700 1 connector, tube oil return 1/4 x 1/4

4 02250118-494 1 filter, ass’y fuel/water sep

5 02250118-524 2 plug,fuel/water sep 1/2-20 unf

6 02250118-809 2 connector, tube oil return 5/16x1/4

7 02250132-591 1 tank, fuel 20 gal 185dpq 60hp

8 02250137-493 1 strap,hold down fuel frt 60hp

9 02250137-494 1 strap,holddown fuel rear 60hp

10 02250139-885 1 tube, fuel pick-up 185dpq 60hp

11 02250139-886 1 tube, fuel return 185dpq jd

12 02250139-916 1 support,fuel fltr perkins 185q

13 02250152-163 1 adapter, fuel pickup 185 60hp

14 02250162-229 1 ventilator,fuel tank

15 02250162-230 1 cap, fuel fill buttress thread

16 043258 1 connector, hose 5/16”hose x 1/4”npt

17 047115 1 valve, ball 1/4” npt

18 047235 14 clamp, hose 3/8”

19 250004-752 1 gasket, fuel gauge neoprene

20 406615 2 elbow, 5/16”hose x 1/4”npt

21 825305-283 4 nut,hex f pltd 5/16-18

22 825505-166 4 nut,hex locking 5/16-18


24 837802-047 5 washer, spr lock reg pltd #10



26 842315-025 4 hose,fuel line 1/4 (ft)

27 842315-031 7 hose,fuel line 5/16 (ft)

28 860404-025 1 nipple,pipe-hex 1/4 x 1/4

29 876002-075 5 screw,rnd phillips 10-24 x 3/4”

A1 - items included with all engines

A2 - fuel supply to engine fuel pump

A3 - from engine fuel pump

A4 - to engine fuel rack

A5 - pre-installed on John Deere engines

A6 - fuel return from cat engine

A7 - fuel return from John Deere engine

A8 - fuel shutoff (optional)



ELECTRICAL SYSTEM PARTS

40

1.17 ELECTRICAL SYSTEM PARTS

02250141-108 R09

PARTS LIST

41

1.17 ELECTRICAL SYSTEM PARTS


1 02250071-380 1 grip,cd n4 .187-.250 x 1/2”2 02250086-448 2 channel, extruded rubber “u”3 02250092-169 2 washer, external serrated m104 02250097-138 1 conn, female pipe 1/8-27 npt5 02250101-258 1 cable, ground 4-gauge strap6 02250104-192 1 battery, grp 31 760 cca7 02250104-193 2 hold-down, battery 11” j-bolt8 02250110-529 1 spg, ext .50 dia 30 lbs9 02250119-658 1 lamp, license plate std

10 02250119-678 1 bracket, license plate lamp11 02250130-668 1 switch, engine oil pressure n.o.12 02250137-492 1 tray, battery 185dpq 60hp13 02250139-964 1 harn,wrg std lt 4-wire 185q 60hp14 02250142-600 2 cap, .25 dia rubber15 02250160-837 1 switch, battery disconnect 6-36v;16 02250163-818 1 switch, e-stop hd push-pull red17 02250163-819 1 gasket, e-stop large portable mach18 02250163-820 1 encl, large portable e-stop19 02250163-821 1 plate, cover large portable e-stop20 02250165-472 1 loc,batt disconnect switch21 02250192-901 1 supt,batt disc switch 185dpq22 02250193-120 1 switch, nc 250f 2 pole23 02250193-121 1 wire temp switch ground24 041561 2 boot, battery terminal25 250004-618 1 adapter, 1/8npt x 1/8jap pt26 250006-076 4 nut, plastic lic plate mtg27 250018-671 1 cable, batt #0 x 15”28 250019-104 1 angle, hold-down battery


29 250019-480 1 cable, batt 0 ga x 15” black30 250023-996 1 fuse, blade type atc 30amp31 250028-415 2 lamp, tail/turn/stop (shock mtg)32 250030-047 1 cable, batt 0 ga x 54 red33 825502-083 2 nut, hex locking #10-2434 825908-125 1 nut, hex metric m8 x 1.2535 829106-100 1 capscr, hex gr5 3/8-16 x 136 829705-050 2 screw, hex ser washer 5/16-18 x 1/237 829705-075 3 screw, hex ser washer 5/16-18 x 3/438 838205-071 3 washer, pl-b reg pltd 5/1639 843200-025 8 wrap, tie nylon tf4-840 866402-000 1 nipple, pipe-xs plt 1/8 x cl41 866815-005 1 tee, pipe 150# plt 1/842 866900-005 1 plug, pipe 1/8” 3000# stl plt43 876002-075 2 screw,rnd phillips 10-24 x 3/4”44 882304-016 4 capscr, soc btn hd m4 x 16mm

A1 - Caterpillar onlyA2 - John Deere onlyA3 - use to attach starter wireA5 - e-stop parts (optional)A6 - used to secure inst pnl harness to canopyA7 - battery disconnect parts (optional)



FRAME, RUNNING GEAR & PARTS 125, 130 & 185

42

1.18 FRAME, RUNNING GEAR & PARTS 125, 130 & 185

02250140-871-R08

PARTS LIST

43

1.18 FRAME, RUNNING GEAR & PARTS 125, 130 & 185


1 02250052-701 2 refl,red 3” truck-lite2 02250052-702 2 refl, yellow 3” truck-lite3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks4 02250100-538 1 conn, delta-shaped chain 1/4”5 02250106-068 2 plug, 4” round black plastic6 02250116-794 1 jack, hd w/pad 185-425 std7 02250121-515 2 stud, ball gas spring 5/16th x .54l8 02250125-604 2 washer, snubbing 375 vibration mount9 02250133-864 1 drawbar, std pivot 185dpq

10 02250133-984 1 supt, shipping 185 pivot drbar11 02250134-142 1 pnl, frm rear 185dpq 60hp12 02250134-143 1 pnl, frm frt 185dpq 60hp13 02250134-494 1 hng, canopy 185 clam14 02250134-853 1 axle,tornl 3500 lb 185 std15 02250134-854 2 fender, plastic 185dpq 60hp16 02250136-005 2 tire, assy st175/80d1317 02250136-794 1 supt, latch striker 185 60hp18 02250137-297 10 seal, clip-on baffles 185 60hp19 02250139-967 1 latch, assembly pinned 185q 60hp20 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss21 02250139-977 1 cable, lanyard 1/16x6 loop&eye22 02250140-185 1 bumper, baffle 185q 60hp23 02250140-244 1 pnl,acst frame panel front24 02250140-880 1 plate, lift bail cover 18525 02250141-183 1 support, dr-bar swivel 185q26 02250141-345 1 anl, machine tie down 185q60hp27 02250142-977 1 pnl, toolbox expanded 185pe28 02250143-807 1 panel, toolbox 185jd 60hp29 02250143-986 1 pnl, toolbox rear 185pe30 02250144-615 1 frm assy,185q jd-cat 60hp


31 02250152-910 1 bail,lft assy 185dpq 60hp32 02250153-887 4 strap, machine hold-down-aust.33 02250153-927 1 bumper,baf 185q 60hp australia34 02250163-806 1 panel, frm lh 185 fender mtg35 02250163-810 1 panel, frm rh 185 fendef mtg36 250002-221 1 eye, 3” lunette demountable37 250025-692 4 screw, mach phill #10-24 x 1/238 825305-283 25 nut, hex f pltd 5/16-1839 825501-070 4 nut, hex locking #8-3240 825502-083 5 nut, hex locking #10-2441 825508-262 4 nut, hex locking 1/2-1342 825510-329 2 nut, hex locking 5/8-1143 829108-125 15 capscr, hex gr5 1/2-13 x 1 1/444 829110-150 4 capscr, hex gr5 5/8-11 x 1 1/245 829110-475 1 capscr, hex gr5 5/8-11 x 4 3/446 829705-075 42 screw, hex ser washer 5/16-18 x 3/447 837808-125 13 washer, spr lock reg pltd 1/248 837810-156 4 washer, spr lock reg pltd 5/849 838205-071 25 washer, pl-b reg pltd 5/1650 838208-112 12 washer, pl-b reg pltd 1/251 838210-112 8 washer, pl-b reg pltd 5/852 875608-125 8 capscr, hx gr5 1/2-13 x 1 1/4 plt53 875901-075 4 screw,flt phillips 8-32 x 3/4”54 876002-075 1 screw,rnd phillips 10-24 x 3/4”55 878608-077 8 washer, nord-lock pl 1/2”



FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE

44

1.19 FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE

02250184-252 R01

PARTS LIST

45

1.19 FRAME & PARTS LESS RUNNING GEAR 125, 130, 185 & SAFE ZONE


1 02250044-205 2 channel, utility mount 100-250

2 02250106-068 3 plug,4” round black plastic

3 02250121-515 2 stud,ball gas spring 5/16th x .54l

4 02250134-494 2 hinge,canopy 185 clam

5 02250136-794 1 support,latch striker 185 60hp

6 02250137-297 1 seal,clip-on baffles 185 60hp

7 02250139-669 1 panel, frame frt 185dpq 60hp ss

8 02250139-967 1 catch,assembly pinned 185q 60hp

9 02250139-975 1 pin,safety snap 1/4x 2-1/4 ss

10 02250139-977 1 cable,lanyard 1/16x6 loop&eye

11 02250140-244 1 foam, frame panel front

12 02250140-880 1 plate, lift bail cover 185

13 02250142-977 1 panel,toolbox expanded 185pe

14 02250143-986 1 panel,toolbox rear 185pe

15 02250152-319 1 panel, frame rear 185dlq tab

16 02250152-910 1 bail, lifting assy 185dpq 60hp

17 02250163-805 1 panel, frame lh 185 fender mtg tab

18 02250163-809 1 panel, frame rh 185 fender mtg tab

19 02250182-007 1 frame,assy hot-dip galvanized 185

20 02250184-000 1 angle, front frm spk arsr 185bdlq sz

21 02250184-042 1 tabulation,bumper 185b

22 250025-692 4 screw, mach phill #10-24 x 1/2

23 250040-100 4 washer, .625 hardened

24 825305-283 6 nut,hex f pltd 5/16-18


25 825502-083 5 nut,hex locking #10-24

26 825505-166 1 nut,hex locking 5/16-18

27 828505-100 5 capscrew,hex gr8 5/16-18 x 1

28 828510-150 4 capscrew,hex gr8 5/8-11 x 1 1/2

29 829108-125 6 capscrew,hex gr5 1/2-13 x 1 1/4



32 837805-078 5 washer, spr lock reg pltd 5/16





37 879505-283 17 nut,hex flgd ss 5/16-18

38 879808-125 2 capscrew, hex ss 1/2 x 1 1/4

39 879905-075 30 screw, hx ser wshr 5/16 x 3/4”

40 879905-100 4 screw, hx ser wshr 5/16 x 1”





FRAME RUNNING GEAR & PARTS 49HP 185

46

1.20 FRAME RUNNING GEAR & PARTS 49HP 185

02250193-127 R00

PARTS LIST

47

1.20 FRAME RUNNING GEAR & PARTS 49HP 185


1 02250052-701 2 refl,red 3” truck-lite2 02250052-702 2 refl, yellow 3” truck-lite3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks4 02250100-538 1 conn, delta-shaped chain 1/4”5 02250106-068 1 plug, 4” round black plastic6 02250116-794 1 jack, hd w/pad 185-425 std7 02250121-515 2 stud, ball gas spring 5/16th x .54l8 02250125-604 2 washer, snubbing 375 vibration mount9 02250133-864 1 drawbar, std pivot 185dpq

10 02250133-984 1 supt, shipping 185 pivot drbar11 02250134-143 1 pnl, frm frt 185dpq 60hp12 02250134-494 2 hng, canopy 185 clam13 02250134-854 2 fender, plastic 185dpq 60hp14 02250136-005 2 tire, assy st175/80d1315 02250136-794 1 supt, latch striker 185 60hp16 02250139-967 1 latch, assembly pinned 185q 60hp17 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss18 02250139-977 1 cable, lanyard 1/16x6 loop&eye19 02250140-244 1 pnl,acst frame panel front20 02250141-183 1 support, dr-bar swivel 185q21 02250141-345 1 anl, machine tie down 185q60hp22 02250142-977 1 pnl, toolbox expanded 185pe23 02250143-807 1 panel, toolbox 185jd 60hp24 02250143-986 1 pnl, toolbox rear 185pe25 02250144-586 1 axle, torsional 185dpq26 02250152-319 1 pnl, frm rear 185dlq tab27 02250165-862 32 trim, clip on28 02250185-416 1 bail,lft assy 185 w/12s unit29 02250185-488 1 plate, lift bail cvr 185 w/12s30 02250191-792 1 tab, bumper 185/12s


31 02250191-795 1 tab, pnl frm lh 185/12s32 02250191-798 1 tab, pnl frm rh 185/12s33 02250191-819 1 frame, assy 185/12s34 02250191-961 1 supt, toolbox 185ca/12s35 250002-221 1 eye, 3” lunette demountable36 825305-283 22 nut, hex f pltd 5/16-1837 825501-070 4 nut, hex locking #8-3238 825502-083 5 nut, hex locking #10-2439 825508-262 2 nut, hex locking 1/2-1340 825510-329 2 nut, hex locking 5/8-1141 829108-125 10 capscr, hex gr5 1/2-13 x 1 1/442 829110-125 4 capscr, hex gr5 5/8-11 x 1 1/443 829110-475 2 capscr, hex gr5 5/8-11 x 4 3/444 829705-075 54 screw, hex ser washer 5/16-18 x 3/445 837808-125 8 washer, spr lock reg pltd 1/246 837810-156 4 washer, spr lock reg pltd 5/847 838205-071 54 washer, pl-b reg pltd 5/1648 838208-112 12 washer, pl-b reg pltd 1/249 838210-112 8 washer, pl-b reg pltd 5/850 875608-125 8 capscr, hx gr5 1/2-13 x 1 1/4 plt51 875901-075 4 screw,flt phillips 8-32 x 3/4”52 876002-075 5 screw,rnd phillips 10-24 x 3/4”53 878608-077 8 washer, nord-lock pl 1/2”

A1 - John Deere onlyA2 - Caterpillar only



FRAME & PARTS LESS RUNNING GEAR 49HP 185

48

1.21 FRAME & PARTS LESS RUNNING GEAR 49HP 185

02250193-128 R00

PARTS LIST

49

1.21 FRAME & PARTS LESS RUNNING GEAR 49HP 185


1 02250044-205 2 channel, utility mount 100-250

2 02250106-068 2 plug, 4” round black plastic

3 02250121-515 2 stud, ball gas spring 5/16th x .54l

4 02250134-143 1 pnl, frm frt 185dpq 60hp

5 02250134-494 2 hng, canopy 185 clam

6 02250136-794 1 supt, latch striker 185 60hp

7 02250139-967 1 latch, assembly pinned 185q 60hp

8 02250139-975 1 pin, safety snap 1/4x 2-1/4 ss

9 02250139-977 1 cable, lanyard 1/16x6 loop&eye

10 02250140-244 1 pnl,acst frame panel front

11 02250142-977 1 pnl, toolbox expanded 185pe

12 02250143-807 1 panel, toolbox 185jd 60hp

13 02250143-986 1 pnl, toolbox rear 185pe

14 02250152-319 1 pnl, frm rear 185dlq tab

15 02250165-862 32 trim, clip on

16 02250185-416 1 bail,lft assy 185 w/12s unit

17 02250185-488 1 plate, lift bail cvr 185 w/12s

18 02250191-792 1 tab, bumper 185/12s

19 02250191-795 1 tab, pnl frm lh 185/12s

20 02250191-798 1 tab, pnl frm rh 185/12s

21 02250191-819 1 frame, assy 185/12s

22 02250191-961 1 supt, toolbox 185ca/12s

23 825305-283 22 nut, hex f pltd 5/16-18

24 825502-083 5 nut, hex locking #10-24


25 829108-125 8 capscr, hex gr5 1/2-13 x 1 1/4

26 829110-100 6 capscr, hex gr5 5/8-11 x 1







A1 - John Deere only

A2 - Caterpillar only



CANOPY & PARTS 125, 130 & 185

50

1.22 CANOPY & PARTS 125, 130 & 185

02250141-109-R06

PARTS LIST

51

1.22 CANOPY & PARTS 125, 130 & 185



2 02250134-135 1 panel, canopy side rh 185 clam

3 02250134-137 4 gussett, can frm supt 185 clam

4 02250134-138 1 panel,canopy top 185 clam

5 02250134-140 2 channel, canopy supt frt-r 185 clam

6 02250134-141 2 channel, canopy supt sides 185 clam


8 02250134-568 2 support,gas sprng can 185 60hp

9 02250134-713 2 louver,canopy ends 185q 60hp

10 02250137-298 2 spring,gas canopy 900n 185 60hp

11 02250139-985 1 striker,latch 185 canopy

12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss

13 02250142-101 16 washer, flat 5/16 x 11/16 ss black

14 02250154-659 1 trim,clip-on grip 185-260duq

15 02250155-717 20 panel, accust louvers 185

16 02250180-111 1 panel,canopy lh 185 champ tab

17 825305-283 36 nut,hex f pltd 5/16-18




CANOPY & PARTS 125, 130 & 185 AUSTRALIA

52

1.23 CANOPY & PARTS 125, 130 & 185 AUSTRALIA

02250180-196-R00

PARTS LIST

53

1.23 CANOPY & PARTS 125, 130 & 185 AUSTRALIA



2 02250134-136 0 panel,canopy side lh 185 clam


4 02250134-138 1 panel,canopy top 185 clam

5 02250134-140 2 channel, canopy supt frt-r 185 clam

6 02250134-141 2 channel, canopy supt sides 185 clam


8 02250134-568 2 support,gas sprng can 185 60hp

9 02250134-713 2 louver,canopy ends 185q 60hp

10 02250137-298 2 spring,gas canopy 900n 185 60hp

11 02250139-985 1 striker,latch 185 canopy

12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss




16 02250180-116 1 panel,canopy side lh 185 clam

17 825305-283 36 nut,hex f pltd 5/16-18


19 834205-075 4 screw, tc-hex 5/16-18 x 3/4



CANOPY & PARTS 49HP 185

54

1.24 CANOPY & PARTS 49HP 185

02250193-129 R00

PARTS LIST

55

1.24 CANOPY & PARTS 49HP 185


1 02250121-515 2 stud, ball gas spring 5/16th x .54l


3 02250134-140 2 chan, can supt frt-r 185 clam

4 02250134-494 1 hng, canopy 185 clam

5 02250134-568 2 supt, gas sprng can 185 60hp

6 02250134-713 2 louver, canopy ends 185q 60hp

7 02250137-298 2 spg, gas canopy 900n 185 60hp

8 02250139-985 1 striker, latch 185 canopy

9 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss




13 02250185-423 2 chan, can supt sides 185 extd

14 02250191-801 1 tab, pnl can rh 185/12s

15 02250191-807 1 tab, pnl canopy lh 185/12s

16 02250191-813 1 tab, pnl can top 185/12s

17 825305-283 41 nut, hex f pltd 5/16-18




DECAL & PARTS

56

1.25 DECAL & PARTS

02250176-053-R04

PARTS LIST

57

1.25 DECAL & PARTS (CONTINUED)


1 02250052-701 2 refl,red 3” truck-lite

2 02250052-702 2 refl, yellow 3” truck-lite

3 02250057-624 1 decal, iso 9001 blk 3.44x5.75

4 02250059-058 2 decal, “sullair” 3.50 x 28.0

5 02250097-455 1 decal, 5 year warranty

6 02250118-638 1 decal,lead warn. prop. 65

7 02250140-065 1 decal,oper instr - perkins

8 02250140-918 3 decal,”185” 3 inches high

9 02250140-925 1 decal, “need an air tool?” sml

10 02250141-346 1 decal, rated 2550 idle 2550 rpm

11 02250141-347 1 decal, rated 2650 idle 2650 rpm

12 02250141-348 1 decal, “125” 3 inches high

13 02250141-349 1 decal, “130” 3 inches high

14 02250142-050 1 decal, drwbr instl 185q pe std

15 02250142-212 1 decal,rated 2800 idle 2000

16 02250142-530 1 decal,caution- do not overfill

17 02250144-447 1 decal, wd 185 pe/cat/jd tier ii

18 02250147-899 2 decal, “49hp” 3” black

19 02250148-780 1 decal, rated 2650 idle 2000

20 02250148-781 1 decal, rated 2550 idle 2000

21 02250171-788 2 decal, do not oper w/o grd #2

22 02250171-789 2 decal, do not oper w/o grd #3

23 02250171-794 1 decal, tie down

24 02250171-795 1 decal, diesel fuel


25 02250171-800 1 decal, do not oper w/doors ope

26 02250171-808 1 decal, pressurized vessel

27 02250171-814 1 decal, corrosive

28 02250171-815 4 decal, read instruction manual

30 02250171-821 1 decal, tow bar/commencing

31 02250172-064 2 decal, axle lubrication instr

33 02250172-089 1 decal, engine coolant

34 02250172-271 3 decal, warning hot surfaces

35 02250172-276 1 decal, rad fill/hot/see manual

36 02250172-282 1 decal, compr oil sullair awf

37 02250172-292 1 decal, water drain

38 02250172-453 1 decal, warning electrical shock

39 02250172-457 1 decal, warning exhaust gases

40 02250172-460 2 decal, warning crush/pinch point

42 02250172-828 1 decal,do not group 185-375 t3

43 02250173-353 2 decal,caution do not mix

44 02250175-355 1 id, name plate s/n 375=425

45 02250175-422 1 decal,wrn low sulfur fuel only

47 02250176-405 1 decal, maint 185 jd

48 02250176-406 1 decal, maint 185 cat t3

50 040103 4 reflector, red 1.68 x 4.25




DECAL & PARTS

58

1.25 DECAL & PARTS (CONTINUED)

02250176-053-R04

PARTS LIST

59

1.25 DECAL & PARTS


51 049463 1 decal, noise emission control

52 250023-694 1 decal, rated 2800 idle 2200

53 250034-319 2 reflector, amber 1.68 x 4.25

54 825501-070 4 nut, hex locking #8-32

55 843102-038 4 rivet, pop 1/8 x 3/8

56 875901-075 4 screw,flt phillips 8-32 x 3/4”

57 02250172-459 1 decal, warning

58 02250179-647 2 decal,compr fil w/mobil delvac


A1: all cat

A2: all jd

A3: 49hp 185 views

A4: all cat & jd

A5: 185 cat & 49hp 185 cat

A6: 185 jd & 49hp 185 jd

A7: 125 cat

A8: 130 cat

A9: 125 jd

A10: 130 jd

A11: items 43 & 58 located on lifting bail cover plate.

A12: items 50 & 53 to cover hole pattern in panels on both sides of compressor.

A13: items 28, 30, 31, 40, & 57 are not used on a less running gear option. less running gear option does not include drawbar or fenders. any decals pertaining to these parts are not required.

A14: view does not show louvers.



INSTRUMENT PANEL & PARTS

60

1.26 INSTRUMENT PANEL & PARTS

02250155-950-R03

PARTS LIST

61

1.26 INSTRUMENT PANEL & PARTS


1 02250103-623 1 hinge, instrument panel door 185q-8f

2 02250112-009 4 screw,phil pan hd #6-32 x3/8

3 02250125-511 1 catch,locking instrument panel

4 02250138-181 1 door,instrument panel 185 60hp

5 250022-436 3 weatherstrip, 3/16 x 3/8 ft

6 250025-692 8 screw, mach phill #10-24 x 1/2

7 250035-095 3 bumper,rubber 1/2 dia

8 825500-102 4 nut,hex locking #6-32

9 825501-070 1 nut,hex locking #8-32

10 825615-002 2 nut,acorn pltd #8-32

11 838200-045 4 washer, pl-b reg pltd #6

12 875901-075 1 screw,flt phillips 8-32 x 3/4”


14 SEE BELOW 1 instrument panel & parts


Instrument Panels:02250153-403 panel, instrument std gauge jd 160h

02250154-137 panel, instrument full gauge jd 160h

02250155-952 inst pnl & pts, 185 jd std gauge

02250155-953 inst pnl & pts, 185 jd full gauge

02250155-955 inst pnl & pts, 185 pe/cat std gauge

02250155-956 inst pnl & pts, 185 pe/cat full gauge

02250155-958 inst pnl & pts, 185 aus pe/cat std gauge

02250183-995 inst pnl & pts, 185 pe/cat std gauge w/estop

02250183-996 inst pnl & pts, 185 pe/cat full gauge w/estop



INSTRUMENT PANEL STANDARD GAUGE JD

62

1.27 INSTRUMENT PANEL STANDARD GAUGE JD

02250155-952-R01

PARTS LIST

63

1.27 INSTRUMENT PANEL STANDARD GAUGE JD


1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

4 02250099-630 1 tube,nylon .375”od x .050w black (ft)

5 02250129-189 1 lense, cliplite led

6 02250129-190 1 panel, instrument plastic ssam

7 02250130-631 1 decal,starting aid 185-375 cat

8 02250131-485 1 decal,group std panel (ssam)

9 02250132-883 1 switch, engine ignition 12-volt

10 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

11 02250136-999 1 valve, ball 2-way 1/4”npt

12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

13 02250137-265 1 cover, access ssam molded abs

14 02250139-296 1 controller,ssam 185-60hp

15 02250155-951 1 harness, wiring 185 jd tii

16 040038 1 switch, starter push-button

17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2


19 867100-005 1 bushing,red pltd 1/4 x 1/8


INSTRUMENT PANEL FULL GAUGE JD

64

1.28 INSTRUMENT PANEL FULL GAUGE JD

02250155-953-R03

PARTS LIST

65

1.28 INSTRUMENT PANEL FULL GAUGE JD



2 02250044-366 1 gauge, volt-meter 12 volt 2”

3 02250050-513 1 gage, temperature mech 72” 130-250f 2”

4 02250050-516 1 gauge, pressure mech 0-100psi 2”

5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m





11 02250130-635 1 harness, voltmeter 125-425 jd/cat

12 02250131-486 1 decal,group full gauge (ssam)




16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt



19 02250143-278 1 gauge, temp mech 8ft 140-300$sf

20 02250155-951 1 harness, wiring 185 jd tii


22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt

23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2






INSTRUMENT PANEL STANDARD GAUGE CAT

66

1.29 INSTRUMENT PANEL STANDARD GAUGE CAT

02250155-955-R01

PARTS LIST

67

1.29 INSTRUMENT PANEL STANDARD GAUGE CAT






5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m










16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt




20 02250155-954 1 harness, wiring 185 pe/cat tier ii



23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2






INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP

68

1.30 INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP

02250183-995 R00

PARTS LIST

69

1.30 INSTRUMENT PANEL STANDARD GAUGE CAT WITH ESTOP



2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m









12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt





17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2




INSTRUMENT PANEL FULL GAUGE CAT

70

1.31 INSTRUMENT PANEL FULL GAUGE CAT

02250155-956-R03

PARTS LIST

71

1.31 INSTRUMENT PANEL FULL GAUGE CAT






5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m










16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt







23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2






INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP

72

1.32 INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP

02250183-996 R00

PARTS LIST

73

1.32 INSTRUMENT PANEL FULL GAUGE CAT WITH ESTOP






5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m










16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt







23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2






INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

74

1.33 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

02250155-958-R02

PARTS LIST

75

1.33 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA



2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m








11 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt




15 02250155-957 1 harness, wiring 185 aus p/c tier ii


17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2




76

NOTES

1.34 OPTIONAL DUAL HOSE REELS & OILERS

02250141-690-R02

PARTS LIST

77

1.34 OPTIONAL DUAL HOSE REELS & OILERS


1 02250048-573 1 support, hose reel manifold 110-250

2 02250048-574 1 support, hose reel 110-250 portables

3 02250054-969 2 hose, medium pressure 1”jic x 32”long

4 02250136-247 1 draw-bar, long pivot 185dpq

5 02250141-183 1 support, dr-bar swivel 185q

6 040170 2 reel, hose 100ft 3/4”hose x 3/4”npt

7 040885 2 hose,assembly 5/8”id x 18”long

8 043480 2 valve, air velocity flow 3/4”npt

9 045241 2 adapter, swivel 90deg 3/4”h x 3/4”p

10 250002-145 1 support, service manifold

11 250005-016 1 oiler,1qt

12 250008-322 2 u-bolt,hose reel mount 110-250

13 250019-865 3 valve, ball 3/4” service

14 250031-648 3 coupling, 3/4” male npt am7

15 251315 1 lubricator, cf 1 pt 1” 30cf

16 405403 1 oiler,line 2-quart 1” npt

17 825304-236 4 nut,hex f pltd 1/4-20

18 825305-283 4 nut,hex f pltd 5/16-18

19 825506-198 12 nut,hex locking 3/8-16

20 829106-100 8 capscrew,hex gr5 3/8-16 x 1







26 860216-100 1 elbow, 37fl 90m 1 x 1

27 866412-000 7 nipple,pipe-xs plt 3/4 x cl

28 866416-000 5 nipple,pipe-xs plt 1 x cl


30 866900-040 1 plug, pipe 1” 3000# stl plt

31 867030-030 2 elbow, pipe 90 deg 300# plt 3/4”

32 867104-030 3 bushing,red pltd 1 x 3/4

33 867430-040 1 coupling,pipe 1 300# plt

34 867830-040 1 cross, pipe 1” plt

35 868030-040 1 union,pipe-brs seat 1 300# plt

36 868304-100 2 u-bolt,1/4” x 1” pipe pltd

37 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd

38 868430-040 1 tee, pipe pltd 1

39 869015-040 1 coupling, pipe 1 150# plt



78

NOTES

1.35 OPTIONAL SINGLE HOSE REEL & OILERS

02250141-718-R03

PARTS LIST

79

1.35 OPTIONAL SINGLE HOSE REEL & OILERS


1 02250054-447 1 support, manifold single hose reel

2 02250054-969 1 hose, medium pressure 1”jic x 32”long

3 02250136-247 1 draw-bar, long pivot 185dpq

4 040170 1 reel, hose 100ft 3/4”hose x 3/4”npt

5 040701 1 hose,assembly 5/8”id x 28”long

6 043480 1 valve, air velocity flow 3/4”npt

7 045241 1 adapter, swivel 90deg 3/4”h x 3/4”p


9 250005-016 1 oiler,1qt

10 250008-322 2 u-bolt,hose reel mount 110-250




14 405403 1 oiler,line 2-quart 1” npt

15 825304-236 4 nut,hex f pltd 1/4-20

16 825305-283 4 nut,hex f pltd 5/16-18

17 825506-198 8 nut,hex locking 3/8-16

18 829106-100 4 capscrew,hex gr5 3/8-16 x 1






24 860216-100 1 elbow, 37fl 90m 1 x 1





28 866900-040 1 plug, pipe 1” 3000# stl plt

29 867030-030 1 elbow, pipe 90 deg 300# plt 3/4”


31 867430-040 1 coupling,pipe 1 300# plt


33 868304-100 2 u-bolt,1/4” x 1” pipe pltd

34 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd

35 868430-040 2 tee, pipe pltd 1



OPTIONAL SINGLE ONE PINT OILER

80

1.36 OPTIONAL SINGLE ONE PINT OILER

02250141-726-R01

PARTS LIST

81

1.36 OPTIONAL SINGLE ONE PINT OILER






5 825304-236 2 nut,hex f pltd 1/4-20

6 825305-283 2 nut,hex f pltd 5/16-18

7 827905-075 2 capscrew,hex gr8 5/16-18 x 3/4






13 866416-035 1 nipple,pipe-xs plt 1 x 3 1/2



16 868104-075 1 elbow, red 1 x 3/4 plt

17 868304-100 1 u-bolt,1/4” x 1” pipe pltd

18 868430-040 1 tee, pipe pltd 1


OPTIONAL OILER SEPARATOR

82

1.37 OPTIONAL OILER SEPARATOR

02250141-727-R01

PARTS LIST

83

1.37 OPTIONAL OILER SEPARATOR


1 02250127-121 1 separator, moisture


3 250005-016 1 oiler,1qt



6 825304-236 1 nut,hex f pltd 1/4-20

7 825305-283 1 nut,hex f pltd 5/16-18







14 866416-035 2 nipple,pipe-xs plt 1 x 3 1/2

15 867030-040 1 elbow, pipe 90 deg 300# plt 1”



18 868104-075 1 elbow, red 1 x 3/4 plt

19 868304-100 1 u-bolt,1/4” x 1” pipe pltd

20 868430-040 1 tee, pipe pltd 1


DRAWBAR INSTALLATION

84

1.38 DRAWBAR INSTALLATION

02250141-874-R00

PARTS LIST

85

1.38 DRAWBAR INSTALLATION



2 875608-125 1 capscrew, hex gr5 1/2-13 x 1 1/4 plt

3 878608-077 1 washer, nord-lock pl 1/2”


OPTIONAL CANADIAN LIGHTS

86

1.39 OPTIONAL CANADIAN LIGHTS

02250141-883-R00

PARTS LIST

87

1.39 OPTIONAL CANADIAN LIGHTS


1 02250101-371 1 nameplate,vin canada dual language

2 02250101-403 1 cover,vin canada

3 02250129-278 4 reflector, 3” dia adhs mtg red

4 02250129-279 2 reflector, 3” adhs mtg yellow

5 02250139-566 2 lamp,led side clearance red

6 02250139-567 2 lamp,led side clearance yellow

7 02250139-571 4 holder,lamp side clearance blk

8 02250139-964 1 harness, wire std lt 4-wire 185q 60hp

9 825502-083 1 nut,hex locking #10-24



OPTIONAL CRASH FRAME 125, 130 & 185

88

1.40 OPTIONAL CRASH FRAME 125, 130 & 185

02250184-257 R01

PARTS LIST

89

1.40 OPTIONAL CRASH FRAME 125, 130 & 185


1 02250101-442 28 decal,conspicuity tape 2” white

2 02250183-898 4 decal,stacking limit by number

3 02250183-899 4 decal,do not operate w/stacked

4 02250184-527 1 frame,assy crash 185b safe zone

5 02250185-136 1 decal,do not lift

6 250040-099 8 washer, .500 hardened

7 825108-448 4 nut,hex pltd 1/2-13

8 827908-200 4 capscrew,hex gr8 1/2-13 x 2


10 866900-040 4 plug, pipe 1” 3000# stl plt


90

NOTES

Printed in the U.S.A.Specifications subject to change

without prior notice.E10EP

Always air. Always there.

SULLAIR CORPORATION3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.

Telephone: 1-219-879-5451

WWW.SULLAIR.COM

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