“Your Chocolate Factory in a Box”

the production conceptby

Chocolate World

Moulding ConCept edition 4

yOU wOUlD lIke TO sTaRT UP yOUR ChOCOlaTe faCTORy?

Chocolate World has created this compact and profitable concept for you. From our 25 years of experience we have prepared an ideal combination of materials and machinery which allows you to produce artisanal and high quality chocolates in a semi-automatic way. We wish you good luck with your study and hopefully we can be at your service very soon. Filip Buelens

hOw TO Make The ChOCOlaTes?

YouusetheautomatictemperingmachineCW24.Oncethechocolateistempered(meaningthatthetemperatureofthechocolatehasreachedthewantedtemperaturesetatthetemperingthermostat)themachinegivesasignalsothatyouknowyoucanstarttheproduction.

Youswitchonthevibratingtable.Youstopthechocolaterunforamomentbypushingonthefootpedal.Youthenslidethemouldintothedeviceonthevibratingtableinordertofillthemould.Youreleasethepedalandthechocolatestartsrunning.Thedepositingplatemakesthatyoudosethechocolateinthindosingsdirectlyinthecavitiesofthemoulds.Thevibratingtableavoidsthatyouobtainairbubblesenclosedinthemould.Airbubbleshavetobeavoidedbecausetheyareseenatthesurfaceofthechocolateafterdemoulding.Oncethecavitiesofthemouldarefull,youpushthepedalagaintostoptherunofchocolate.Youtakethemouldoutofthedeviceandyounowvibratethemouldalittlelongeronthesideofthevibratingtable.Thetimedependsonhowdetailedthechocolatemodelinthemouldis.

Ifyoumakeasolidproductyoucanputthemouldinthecooling.If you make a filled product you turn the mould upside down so that the chocolate runs out again out of the mould. Youthereforeputthemouldintocontactwiththevibratingtablewhichhelpsthechocolatetorunout.Thelongeryoukeepthemouldupsidedownthethinnerthechocolateshellwillbe.Onceyouhaveobtainedthewantedthicknessoftheshellyouturnthemouldagainandputitintothecooling.

Aftercoolingfor+/-10minutesthemouldisreadytobefilled.

YounowusetheEasyfillfillingmachineM1600

Withthismachineyoufillthechocolateshellswithafilling.FortherecipiesofthefillingswewouldliketoadviseyouourbookBELGIANCHOCOLATESbyRogerGeerts.Youcanfindplentyofhighqualityrecipiestochoosefrom.

YouputthefillingintothefunneloftheEasyfillmachine.Youputthemouldwiththechocolateshellsunderthenozzlesandyoudosethefillingintotheshells.Youhaveahandletodeterminehowmuchyoudose.Youhavetoleavesomespacefreefortheclosingwithchocolate.Thefillingmachinefillsthemouldrowbyrow.Afterfillingyouvibratethemouldagainshortlysothattheairbubblescanescapeagain.

Aftercoolingfor+/-10minutesthemouldisreadytobeclosed(sealed)withchocolate.

YounowusetheautomatictemperingmachineCW24M1300again.Youputthemouldintothedeviceonthevibratingtableandyoufilltheemptyspaceinthecavities.Withthepedalyoudoseathinlayerofchocolatewhichcomesontopofthefillingandsealsyourchocolates.

After a final cooling the mould is ready to be demoulded. You can twist the mould manually and demould on a table.Thedemouldinghastobedonebyknockingthemoulduponthetableinananglesothatyoudon’tdamagethechocolates.Yourchocolatesarenowready.

PRODUCTION CaPaCITy

Theproductioncapacityoftheabovemachineryincombinationwithtwopeopleworking8hoursadayisapproximately100to120kgdependingonthekindofproductyouwouldliketomake.

shIPMeNT

ChocolateWorldisexperiencedinthepackingandshippingofthedescribedequipment.Wewillbehappytosendyouourquotation.

TRaININg

ChocolateWorldcanhelpyouwiththetrainingofyourstaff.Wecantrainyoueitherinourcompanyorinyourfactory.Pleaseaskforourconditions.

PRODUCTION: 9 sTePs ClOseR TO yOUR fIRsT ChOCOlaTes!

1. Meltingthechocolate 6. Cooling

2. Temperingthechocolate 7. Closingthefilledchocolateshellwithchocolate

3. Mouldingthechocolate:makingthechocolateshellinamould 8. Cooling

4. Cooling 9. Demouldingthemoulds

5. Fillingthechocolateshellwithafilling

Recipe Book “Belgian Chocolates” by Roger geertsRogerGeertshasbeenaveryknownteacherinchocolateforalreadymorethan35years.Thebookiseditedby Chocolate World and translated in 6 languages: Dutch, English, French, German, Italian and Spanish.Itexplainsabouthowtomakechocolates,anddescribesinaverydetailedwaymorethan200recipies.

dVd “Belgian Chocolates” by Roger geertsThe DVD is in 11 languages: Dutch, English, French, German, Italian, Spanish, Portugese, Russian, Chinese,Japanese and Arab. Roger Geerts explains how to prepare 11 kinds of chocolates, starting with the basicingredientsuptodecoratingchocolates.Furthermore,herevealsquiteafewtricksformouldingchocolatesandheshowsyouhowtocreatetheperfectenrobedchocolates.

DesCRIPTION Of The MaTeRIal

M1230 trolley for mouldsneededtostoreyourmouldsinacompactway

M1300 CW24 capacity 24 kgThisisanautomatictemperingmachinewhichcanmeltandtemper(cool)thechocolatetotherighttemperatureofapproximately30°C(dependingonthetypeofchocolateyouwanttoworkwith).Bowlcapacity:24kg(biggerversionof40and60kgavailabletoo:M1500andM1400)Theusersdisplayisverysimpleandconsistsof:athermostatforthemeltingofthechocolate,athermostatforthetempering(cooling)ofthechocolate,aswitchtoactivatethemixingarm,aswitchtoactivatethefloodofchocolateandaswitchtoactivatethecooling.

Thereisalsoaheatedvibratingtableincluded,adosingprogramtodoseacertainweightofchocolateinashot,afootpedaltodosethechocolate,andalsoanemergencystop.

Theoptionwhichisrecommendedisthedosingheadincludingtwodepositingplates.Thisdosingheaddividesthemainfloodofchocolateintothecavitiesofthemoulds.Importantadvantagesarethatyousavetimebecauseyoudon’thavetoscrapethemoulds,thatyoucanworkveryhygienicallybecausethemouldstayscleanandfinallythatyoucanmouldthemostdetailedshapeswithoutairbubbles.Moststandardmouldshaveacavitylayoutof3x7or3x8.Firstyoufillallyourmouldswhichcorrespondto3x7layout.Afterwhichyoucaneasilychangethedepositingplateinordertomouldthe3x8cavitymoulds.

M1600 easyfill filling machineItisaneasyworkingdosingmachine,designedtodeposityourfillingsinthechocolateshells,rowbyrow.Standard execution with 8 nozzles. It is very easy to change directions of the nozzles in order to adapt theinjectiontothecavitiesofthemould.Itisalsoeasytopassfrom8nozzlestoalowernumberofnozzles.Therearemanydifferentfillingspossibletodose.

M1298 Cooled working table with digital displayExteriorconstructioninstainlesssteel,exceptplastifiedback.Stainlesssteelworkingtop.Optionalingranite.Thanktothedigitaldisplay,temperatureandhumiditycanbeeasilysettled.

M1041 Hot air heated cupboard of 200 kg capacityYoucanputunmeltedchocolate(blocks)intothe21literinsertsM1013.Sotohavealwayshaveanextrastorageofmeltedchocolate.OfcourseyoucanmeltalsointheautomatictemperingmachineCW24M1300.Butifyouwouldliketoincreaseyourproduction,youcanlimitthetimeofmelting.Alsointhishotairheatedcupboardyoucanputdifferenttypesofchocolate.Ifyouthenwouldliketoswitchfromforinstancemilktodarkchocolate,youdon’thavetowaituntilyourchocolateismeltedintheautomatictemperingmachine.Meltingtakesmostofthetimeinthewholechocolateprocesssoitisinterestingtohaveastockofmeltedchocolate.

M1013 insert 21 liter Thesearetheinsertsthatyouslideintothehotairheatedcupboard(whichcomesstandardwithoutinserts).Youcanputamaximumof10insertsof21liter,whichgivesyouamaximumcapacityof+/-200kgofmeltedchocolate.

Furthermoreinthechocolateconceptweincludeanumberofsmallutensilsandequipmentslikethermometer,spatulas,etc...Thereareneededintheproductionaswell.

M1254 planetary mixerWerecommendamixingmachinetypeSM-200tomakeyourfillings.Standardequipment:stainlesssteelbowl,whip,flatbeater,hook.

M1040 electrical kettle 9 liter contenance Thisisaveryinterestingcookpottocookplentyofrecipes(pleaseseeourbookBelgianChocolates).

Serie 1000 range of chocolate moulds assorted:ChocolateWorldoffersyouthelargeststandardassortmentofmouldsintheworld.Amyriadcollectionofthemes,inseveralsizesandweightaretransformedintopolycarbonatechocolatemoulds.Avariedsupply,fromverytraditionaltoverymodernmoulds,areintendedtoleteverychocolatierenjoyhispassion.ChocolateWorldisinnovativeandguaranteesfulltraceabilityoftheirmouldsthankstothemostadvancedlasertechnology.

Asyoumighthaveseenfromourwebsiteorcatalogue,thestandardmouldsareavailablebythepiece.Thereisnominimumtobeorderedforeachshape.Weremindyouthatitisinterestingtochooseamaximumofmouldswithcavitiesof3x7or3x8correspondingtothestandarddepositingplatesoftheautomatictemperingmachine.Wesuggestanumberof200mouldstostartwith.Thebestistochooseminimum10piecespershapeasyourproductionwillbemoreefficient.

Magnet moulds with transfer sheetsIntheprojectweoffer5magnetmouldsthatyoucanchoose.Thesearespecialmouldswhichcanbeopenedtoputatransfersheetin.Thetransfersheetisaplasticsheetwithafoodapprovedprinting.Theinkiscocoabutterbased.Thereexistalargenumberofstandarddesignsoftransfersbutthisconceptoffersasetofpersonalisedsheets.Youthencanhaveonepersonalisedchocolatewithyourbrandnameorlogoinyourrangeofchocolates.Therangeoftransfersheetsdiversifyforthecombinationofcolors(upto4)andeffect(standardandmetallic).

Thisconceptoffers5packs(60pcseach)ofassortedstandardtransfersheets.Youcanalsohavepersonalizedtransfersheetwithyourbrandnameorlogoorwiththechocolateartistyoucanevenproducebyyourownyourpersonalizedtransfersheetwithoutanylimitoncolors:forfurtherinformationpleasevisitwww.chocolateartist.com

Colors for chocolateThesetofcolors(2standardpowders,2pearledpowders+2standardspray,2pearledspray)willallowyoutogivecoloredeffecttoyourchocolatecreations:bymixingwithwhitechocolateorbrushingonthemouldsorbysprayingdirectlyonthechocolatesurface.

Also options available: enrobing • truffles • Hollow figures

Production of polycarbonate mouldsISO 9001:2000

a vIew fROM abOve1m

1m

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Stainless steel table1000x900x700 mm

Scale 1:20Size: (LxWxH)

M1298Cooled working table

3 doors2240x800x900 mm

Stainless steel table410x420x360 mmfor M1254 Planetary mixer480x410x760 mm

Stainless steel table2000x900x700 mm

CW24560x699x1466 mm

M1041Hot air

heated cupboard1410x750x900m

teCHniCAl SpeCifiCAtionSCode description powerM1300 CW24capacity24kg 1,5KWtriphase230Vor380V,50Hzor60HzM1300e DosingHeadincluding2depositingheads noaditionalpowersupplyneededM1600 Easyfillfillingmachine monophase230Vor110VM1040 Electrickettle9liter monophase230VM1041 Hotairheatedcupboard200kg 1KWmonophase230vM1298 Cooledworkingtable3doors monophase220v50HzM1261 Hotairblower 1,6KWmonophase230v50Hz

M1230Rack for moulds850x490x1550mm

Code description of material and machinery number of pieces

BoeK RecipeBookRogerGeertsBelgianChocolates 1

dVd RecipeDVDRogerGeertsBelgianChocolates 1

M1230 Trolleyformoulds 1

M1231 Aluplate835x420x20mm:20platespertrolley 20

M1243 Trolleyforgrilles40x60cm(15layers) 2

M1244 Grilles40x60cmcrome 30

M1300 CWAutomatictemperingmachine25kgtank 1

M1300e DosingHeadincluding2depositingheads(3x7,3x8) 1

M1600 Easyfillfillingmachine 1

M1298 Cooledworkingtable(threedoors) 1

includeddigitalhygrostatforcooledworkingtable

Option:graniteworkingtopinsteadofst.steel 1

(tobeboughtlocally)

M1041 Hotairheatedcupboard200kg 1

M1254 Planetarymixer 1

M1013 Insert21liter 11

M1040 Electrickettle9L 1

M1003 Meltingkettle21liter 1

M1237 Stainlesssteeltable2000x700x900mmonwheels 1

M1238 Stainlesssteeltable1000x700x900mmonwheels 1

1000CW Serie1000RangeofChocolateMouldsassorted 200

1000l Magnetmoulds 10

l000Kit5 Assortedtransfersheet1/2normalcolors 5

ColKit1 Kit(powder:red,green+gold,silver)spray(blue,yellow+bronze,cobalt) 1

M1261 Hotairbloweronrequest 1

M1189 Digitallaserthermometer(stampedS5200) 1

M1266 Sprayinggun(forspecialvisualeffectsinmoulds) 1

M1180 PastrySpatular180mm 3

M1181 PastrySpatular230mm 3

M1182 Spatular250mm 3

M1190 PalletKnife150m 3

M1210 Spatula300mm 3

M1211 Spatula400mm 3

M1022A Mixingbowl2,5l 5

M1022B Mixingbowl4,5l 5

M1022C Mixingbowl6l 5

M1113 Whisk300mm 2

M1192 Doughscraper110x75mm(10pcs) 1

M1183 Spatula420mm 2

M1184 Spatula250mm 2

S1755 Disposablepastrybag100pcsperroll,mm530x280 3

niW30 Electricscalemax30kg 1

CONTaCT Us

ChocolateWorldnvLangeElzenstraat123

B-2018AntwerpenBelgium

Tel +32(0)32164427Tel +32(0)32371211Fax +32(0)32169833

info@chocolateworld.bewww.chocolateworld.be

OUR CaTalOgUes

Dimensionsandtechnicalspecificationsaresubjecttochanges.NothinginthiscataloguemaybecopiedwithoutwrittenautorisationofChocolateWorld.

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EQUIPMENT EDITION 4

WE DESIGN YOUR CHOCOLATEWE DESIGN YOUR CHOCOLATE

INDUSTRIAL MOULDS EDITION 2 Production of polycarbonate mouldsISO 9001:2000

WE DESIGN YOUR CHOCOLATEWE DESIGN YOUR CHOCOLATE

HOLLOW FIGURES EDITION 4

Holgoedvormen (figuren)Moules creuxMoulds for hollow figuresHohlkörperformen

WE DESIGN YOUR CHOCOLATEWE DESIGN YOUR CHOCOLATE

MOULDS EDITION 12 Production of polycarbonate mouldsISO 9001:2000

www.chocolateworld.be

MADE IN

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L G I U M

AutomAtic tempering mAchine for chocolAte 24 kg

cW24

•tankcapacity:24kgchocolate•hourlyproduction:90kg•standarddosagefunction•powerKw1,4threephase•microprocessortechnologyfeaturingdigitaltemperaturedisplay

•flowinterrupterpedal•heatedvibratingtable

www.chocolateworld.be

MADE IN

BE

L G I U M

•tankcapacity:40kgchocolate•hourlyproduction:150kg•standarddosagefunction•powerrequiredKw2,5threephase

•microprocessortechnologyfeaturingdigitaltemperaturedisplay

•flowinterrupterpedal•heatedvibratingtable

cW40

AutomAtic tempering mAchine for chocolAte 40 kg

www.chocolateworld.be

MADE IN

BE

L G I U M

•tankcapacity:60kgchocolate•hourlyproduction:200kg•standarddosagefunction•powerKw3,5threephase•microprocessortechnologyfeaturingdigitaltemperaturedisplay

•flowinterrupterpedal•heatedvibratingtable

cW60

AutomAtic tempering mAchine for chocolAte 60 kg