catalogo soltecal awema

AWEMA AGSchulstrasse 26 CH-8330 Pfäffikon ZH

Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27

www.awema.com e-mail: [email protected]

ONE-SHOT AND UNIVERSAL DEPOSITING MACHINE TYPE MICRO-100 OS 18

High quality filled chocolate in one step

Products

•Pralines•Truffleballs•Eggs•Filledbars•Tablets•Seasonalarticles•Liqueurpralines•Triple-andQuadro-Shotarticles

Duetothesophisticatedsoftwaretechnology,awiderangeofdiffe-rentfillingscanbedeposited.Massesfromliquidtohighlyviscousconsistencywithafillingvolumeofupto80%aswellassolidingredientsmaybeprocessed.

Features

•Quickreturnoninvestment;unpack–power-on–produce

•Newlydesigneddosingsystem(pat-pend.)

•Simplecontrolwithintegratedonline-helpinthreelanguages

•Designedforeasyhandlingandcleaningwithouttools

•Securitystoppreventmisoperation

•Alldriveswithoverloadprotection•Motionscontrolledbyservo-and

stepmotors•Total18pistonsfor9One-Shot

or18solidproductsinonedepositingstroke

•AWEMAOne-Shotsoftwaretechnology

•Existingmouldscanbeusedwithoutanyproblembyadaptingthenozzleplate.


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


Capacity up to 100 kg/h

TheMICRO-100OS18isastateoftheart,fullyautomaticmultiplepistondepositor.Itisdesignedparticularlyforsmallerproductionranges.Bytheconsistentappli-cationofamodularconcept,themachineisextremelyuser-friendly,versatile,simpletocleanandallowseasyandquickproductchange.

ByinstallingaMICRO-100OS18modificationkid,itispossibletoproduceTRIPLE-andQUADRO-SHOTarticles.

Mechanical

•Maintenancefreedesign•Extremelyquiet(nohydraulics)•Largedepositingrangewithupto

80mmpistonstroke(Ø20mm).Max.pistonØ25mm

•Easybeltchangewithouttools•Compactdimensions:

1‘000/1‘800x790x1‘600mm(LxWxH)

•Mobile

Control system

Standardsupply:

•Adjustableautomatictempera-turecontrol

•Printerinterface•Reliablemicro-processor

technology•Accuratetemperaturecontrol•Excellentreadabilitywithhigh-

contrastLCD-displaywithbuilt-inELbacklight

•Operationlanguageselectable•100productionprogramsin

memory•LeadingOne-Shotsoftwaretech-

nology

Powersupply:

•6.2kW3x230/400V+N+E3x220V+E

Triple-Shot

Quadro-Shot

AWEMA AGSchulstrasse 26 CH-8330 Pfäffi kon ZH

Phone +41 (0)43 288 70 00Fax +41 (0)43 288 70 27


ONE-SHOT AND UNIVERSAL DEPOSITING MACHINE TYPE UDM-101

High quality fi lled chocolate in one step

Products

• Pralines• Truffl e balls• Eggs• Filled bars• Tablets• Seasonal articles• Liqueur pralines• Triple- and Quadro-Shot articles

Due to the sophisticated software technology, a wide range of different fi llings can be deposited. Masses from liquid to highly viscous consistency with a fi lling volume of up to 80% as well as solid ingredients may be processed.

Features

• Quick return on investment; unpack – power-on – produce

• Newly designed dosing system (pat-pend.)

• Simple control with integrated online-help in three languages

• Designed for easy handling and cleaning without tools

• Security stop prevent misoperation

• All drives with overload protection• Motions controlled by servo- and

stepmotors• Total 24 pistons for 12 One-

Shot or 24 solid products in one depositing stroke

• AWEMA One-Shot software technology

• Existing moulds can be used without any problem by adapting the nozzle plate

Features

NEW

misoperation• All drives with overload protection• Motions controlled by servo- and

stepmotors• Total 24 pistons for 12 One-

Shot or 24 solid products in one depositing stroke

• AWEMA One-Shot software technology

• Triple- and Quadro-Shot articles

Due to the sophisticated software technology, a wide range of different fi llings can be deposited. Masses from liquid to highly viscous consistency with a fi lling

• Existing moulds can be used without any problem by adapting the nozzle plate

• Triple- and Quadro-Shot articles

Due to the sophisticated software technology, a wide range of different fi llings can be deposited. Masses from liquid to highly viscous consistency with a fi lling

• All drives with overload protection• Motions controlled by servo- and

• Total 24 pistons for 12 One-

• AWEMA One-Shot software

• Existing moulds can be used

AWEMA AGSchulstrasse 26 CH-8330 Pfäffi kon ZH

Phone +41 (0)43 288 70 00Fax +41 (0)43 288 70 27



The UDM-101 is a state of the art,fully automatic multiple piston depositor. It is designed particu-lar ly for small and medium production range. By the con-sistent application of a modular concept, the machine is extremely user-friendly, versatile, simple to clean and allows easy and quick product change.

Possibility to produce TRIPLE- and QUADRO-SHOT articles with the same machine by installing a modifi cation kid accordingly.

Mechanical

• Maintenance free design• Extremely quiet (no hydraulics)• Large depositing range with up to

80 mm piston stroke, max. piston Ø 25 mm

• Easy belt change without tools• Compact dimensions:

1‘000/1‘800 x 880 x 1‘450 mm (L x W x H)

• Mobile

Control system

Standard supply:

• Stirrer• Automatic hopper feed control• Adjustable automatic tempera-

ture control• Printer interface• Interface for coordination with

external PLC• Reliable micro-processor

technology• Accurate temperature control• Excellent readability with high-

contrast LCD-display with built-in EL backlight

• Operation language selectable • 100 production programs in

memory • Leading One-Shot software tech-

nology

Power supply:

• 5.6 kVA 3 x 400/230 V + N + E

Triple-Shot

Quadro-Shot


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


One-Shot and Universal Depositing Machine type UDM-111


Products

• Pralines• Truffle balls• Eggs• Filled bars• Tablets• Seasonal articles• Liqueur pralines• Triple- and Quadro-Shot articles

Due to the sophisticated soft-ware technology a wide range of different fillings can be deposited. Masses from liquid to highly viscous consistency with a filling vo-lume of up to 80% as well as solid ingredients may be processed.

Mould dimensions

Mould width standard 425 mm

Features

• Quick return on investment: unpack – power-on – produce• Newly designed dosing system• Designed for easy handling and cleaning without tools• Main Motions controlled by servo- motors• Stirrer with stepper motor• Standard dosing system 2 x 24 pistons, Ø 20 mm to produce 24 One-Shot or 48 solid articles• AWEMA One-Shot software- technology• The existing moulds can be used without any problem by adapting the nozzle plate• Automatic docking of electrical connections on assembling of dosing system• New improved hygienic- and handling concept• Very low viscose masses can be deposited, due to a much higher piston power• Mould conveying system with security plate


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27



The UDM-111 is a state of the art, fully automatic multiple piston de-positor. It is designed particularly for a medium production range.

By the consistent application of a modular concept, the machine is extremely user friendly, versatile, simple to clean and allows easy and quick product change.

Possibility to produce TRIPLE – and QUADRO-SHOT articles with the same machine by installing a modification kid accordingly.

Mechanical system

• Large depositing range with up to 60 mm piston stroke• Compact dimensions: 1’300 x 1’300 x 1’450 mm (W x D x H) • Meets the most rigorous hygiene

requirements• Completely stainless construc-

tion• Maintenance-free operation• Easy integration in existing lines

Control system

Standard supply:

• Leading One-Shot software- technology• Industrial PC Hardware• HMI: graphically oriented Touch screen• Event-Log with 10’000 entries• Remote Control through LAN/ WLAN network• Operation language selectable• Password protected operation• Network-enabled• Interface for coordination with external PLC• Accurate temperature control• Adjustable automatic temperature control• Automatic hopper feed control• Unlimited No. of recipes• Programmable Stirrer

Triple-Shot

Quadro-Shot


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27




Products

• Pralines• Truffle balls• Eggs• Filled bars• Tablets• Seasonal articles• Liqueur pralines• Triple- and Quadro-Shot articles

Due to the sophisticated software technology a wide range of different fillings can be deposited. Masses from liquid to highly viscous consistency with a filling volume of up to 80% as well as solid ingredients may be processed.

Mould dimensions

Mould width standard 425 mm (larger mould sizes on request)

Features

• Quick return on investment: unpack – power-on – produce• Newly designed dosing system• Designed for easy handling and cleaning without tools• Main Motions controlled by servo- motors• Stirrer with stepper motor• Standard dosing system 2 x 48 pistons, Ø 16 mm to produce 48 One-Shot or 96 solid articles• AWEMA One-Shot software- technology• The existing moulds can be used without any problem by adapting the nozzle plate• Automatic docking of electrical connections on assembling of dosing system• New improved hygienic- and handling concept• Very low viscose masses can be deposited, due to a much higher piston power• Mould conveying system with security plate


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


Capacity up to 1’600 kg/h

The UDM-222 is a state of the art, fully automatic multiple piston de-positor. It is designed particularly for a medium up to a large produc-tion range.

By the consistent application of a modular concept, the machine is extremely user friendly, versatile, simple to clean and allows easy and quick product change.

Possibility to produce TRIPLE – and QUADRO-SHOT articles with the same machine by installing a modification kid accordingly.

Mechanical system

• Large depositing range with up to 80 mm piston stroke• Compact dimensions: 1’600 x 1’350 x 1’550 mm (W x D x H) • Meets the most rigorous hygiene

requirements• Completely stainless construc-

tion• Maintenance-free operation• Easy integration in existing lines

Control system

Standard supply:

• Leading One-Shot software- technology

• Industrial PC Hardware• HMI: graphically oriented Touch screen• Event-Log with 10’000 entries• Remote Control through LAN/

WLAN network• Operation language selectable• Password protected operation• Network-enabled• Interface for coordination with

external PLC• Accurate temperature control• Adjustable automatic temperature control• Automatic hopper feed control• Unlimited No. of recipes• Programmable Stirrer

Triple-Shot

Quadro-Shot


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27




Products

•Pralines•Truffleballs•Eggs•Filledbars•Tablets•Seasonalarticles•Liqueurpralines•Triple-andQuadro-Shotarticles

Duetothesophisticatedsoftwaretechnologyawiderangeofdifferentfillingscanbedeposited.Massesfromliquidtohighlyviscousconsistencywithafillingvolumeofupto80%aswellassolidingredientsmaybeprocessed.

Mould dimensions

Mouldwidthstandard650mm(largermouldsizesonrequest)

Features

•Quickreturnoninvestment: unpack–power-on–produce•Newlydesigneddosingsystem•Designedforeasyhandlingand

cleaningwithouttools•MainMotionscontrolledbyservo-

motors•Stirrerwithsteppermotor•Standarddosingsystem 2x60pistons,Ø16mmtopro-

duce60One-Shotor120solid articles•AWEMAOne-Shotsoftware- technology•Theexistingmouldscanbeused

withoutanyproblembyadaptingthenozzleplate

•Automaticdockingofelectricalconnectionsonassemblingofdosingsystem

•Newimprovedhygienic-andhandlingconcept•Verylowviscosemassescanbedeposited,duetoamuchhigherpistonpower•Mouldconveyingsystemwithsecurityplate

•OPTION Mouldconveyingsystemwith

securityplate


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


Capacity up to 2’000 kg/h

TheUDM-303isastateoftheart,fullyautomaticmultiplepistonde-positor.Itisdesignedparticularlyforalargeproductionrange.

Bytheconsistentapplicationofamodularconcept,themachineisextremelyuserfriendly,versatile,simpletocleanandallowseasyandquickproductchange.

PossibilitytoproduceTRIPLE–andQUADRO-SHOTarticleswiththesamemachinebyinstallingamodificationkidaccordingly.

Mechanical system

•Largedepositingrangewithup to80mmpistonstroke•Compactdimensions: 1’640x1’900x1’700mm (WxDxH)•Meetsthemostrigoroushygiene

requirements•Completelystainlessconstruc-

tion•Maintenance-freeoperation•Easyintegrationinexistinglines

Control system

Standardsupply:

•LeadingOne-Shotsoftware- technology

•IndustrialPCHardware•HMI:graphicallyoriented Touchscreen•Event-Logwith10’000entries•RemoteControlthroughLAN/

WLANnetwork•Operationlanguageselectable•Passwordprotectedoperation•Network-enabled•Interfaceforcoordinationwith

externalPLC•Accuratetemperaturecontrol•Adjustableautomatictempera-

turecontrol•Automatichopperfeedcontrol•UnlimitedNo.ofrecipes•ProgrammableStirrer

Triple-Shot

Quadro-Shot


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


Innovative One-Shot and Universal chocolate moulding plants

Filled chocolate articlesin one step

Products •Pralines•Truffleballs•Eggs•Filledbars•Tablets•Seasonalarticles•Liqueurpralines

Foralltypesoffillings,evenwithinclusions

Options

Byaddingaspinningmachine,TypeHFRitispossible tomanufacturehighqualityhollowfigures.

Anintegrationofapaintinganddecoratingrobot,TypeARTISTmakesitpossibletoautomaticallypainthollowfiguresortodecoratepralines,cakesaswellasbakedproducts.

Description

TheAWEMAMULTIconceptcom-prisesmodern,fullycomputerisedandflexibleOne-Shotchocolatemouldingplantsfortheproductionoffilledandsolidchocolatearticles.CoreistheAWEMAdeveloped depositingtechnology.Mouldchangesarequicklydoneandaproductchangefollowsinaveryeasyandsimpleway.

Control system

Thelinecontrolisbasedoncom-putertechnologyandtheoperationisperformedwiththegraphicallyorientedTouchscreenpanelofthedepositingmachine.WithAWEMAsoftwareforcentraldataproces-singoftherecipesandautomaticregulationoftheproductionpro-cedurebasedonanIndustrialPCHardware.


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


Capacity range up to 200 kg/h

Pos.1: UniversaldepositingmachineType MINI-101OS24

Pos.2: VibratingbeltconveyorPos.3: Pneumaticpushing

devicewithsecuritycover

Pos.4: Mould-Loadingstation


Pos.1: UniversaldepositingmachineType MINI-101OS24



Pos.4: BeltconveyorPos.5: Mould-LoadingstationPos.6: Single-tiercooling

tunnelPos.7: Workingtable

Pos.5: Single-tiercoolingtunnel

Pos.6: WorkingtablePos.7: Mouldreturnbelt

conveyorPos.8: Mouldliftwithintegra-

tedmouldpreheatingsection

Pos.9: Line-control

Pos.8: BeltconveyorPos.9: Pneumaticpushing


Pos.10: Mouldreturnbeltconveyor

Pos.11: Mouldpreheatingtunnel

Pos.12: Pneumaticpushingdevicewithsecuritycover

Pos.13: Line-control

MULTI-3

MULTI-5

4

2

5

7913

68

124

5 6 7

1013113 8912


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27



Pos.1: UniversaldepositingmachineTypeUDM-111



Pos.4: PaternostercoolingunitPos.5: Pneumaticpushing






Pos.4: BeltconveyorPos.5: Mould-LoadingstationPos.6: Single-tiercooling

tunnel

Pos.6: Automaticdemouldingmachine

Pos.7: MouldliftPos.8: Mouldreturnbelt

conveyorPos.9: Mouldliftwithintegra-

tedmouldpreheatingsection

Pos.10: Productioncontrolsystem

Pos.7: WorkingtablePos.8: BeltconveyorPos.9: Automaticdemoulding

machinePos.10: SecuritycoverPos.11: Mouldreturnbelt

conveyorPos.12: Mouldpreheating

tunnelPos.13: Productioncontrol

system

MULTI-6

MULTI-6

1 4 5 73 69 8210

124

5 6 7

10

13 113

89

12


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


Capacity range up to 2’000 kg/h




Pos.4: NutdepositorPos.5: Pneumaticpushing



Pos.7: VibratingbeltconveyorPos.8: BeltconveyorPos.9: Book-mouldclosing

stationPos.10: Pneumaticpushingde-

vicewithsecuritycoverPos.11: Beltconveyor

Capacity range up to 3‘000 kg/h

Pos.1: 2Universaldeposi-tingmachinesTypeUDM-303

Pos.2: 2BeltconveyorsPos.3: 2VibratingstationsPos.4: 2Pneumaticpushing

deviceswithsecuritycover

Pos.5: Paternostercoolingsystem

Pos.6: 2Pneumaticpushingdeviceswithsecuritycover

Pos.12: Mould-Loadingstationwithmouldlift

Pos.13: Double-tiercoolingtunnel

Pos.14: Mould-dischargestationwithmouldlift

Pos.15: StaircasePos.16: BeltconveyorPos.17: Automaticdemoulding

machinewithsecuritycover

Pos.18: Book-mouldopeningstation

Pos.19: BeltconveyorPos.20: Mouldpreheating

tunnelPos.21: Pneumaticpushing


Pos.22: Ingredientsfeeding andmixingunit

Pos.23: Productioncontrolsystem

Pos.7: 2Automaticdemoul-dingmachines

Pos.8: 2Mould-LiftsPos.9: SecuritycoverPos.10: 2Mouldreturnbelt

conveyorsPos.11: 2Mouldliftswith

integratedmouldpreheatingsection

Pos.12: 2Productioncontrolsystems

MULTI-10

MULTI-18

12 14

14 2229 18 1921 17

11

166

13

15

202337810 5

1 4 5 7 103 611 9 82 12


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


Nut depositor type ND-156

The ND-156 placescalibrated and peelednuts into mould cavities

Products

•Pralines•Truffleballs•Eggs•Filledbars•Tablets•Seasonalarticles

Nutfeedingwithseparatorarea(Option)

Thenutsarefedoutofthevibratorchuteacrosstheseparatorareaintothenutdepositor.

Description

ThenutdepositortypeND-156isdesignedtoplacecalibratedandpeelednutsintomouldcavities.

Themachinecanbeintegratedinmostintermittentrunningplants.

Theproductleadingmaterialsaremadeinstainlesssteeloranodisedaluminium.

Driving units

Theconveyorbeltandthehorizon-talmovementaredrivenbysteppermotors.Theverticalmovementsaredrivenbypneumaticcylinders.

Control

ThenutdepositoriscontrolledbyalocalPLC.Thedepositingprocessisfullysynchronisedwiththemouldfee-dingconveyorbelt.

Anoperatorpanelallowseasyparameterisationandshowserrormessages.TheintegrationofthecontrolunitintotheproductionplantcontrolisassuredbyProfibusnetworkconnection.


Phone +41 (0)43 288 70 00Fax +41 (0) 43 288 70 27


catalogo soltecal awema

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