catalog stavilepenstock en2008

PURATOR Waste Water Handling

Catalogue for Penstocks, Stop Logs and Flap Valves

The complete

product line!

� made of cast iron, stainless steel or hot-dip galvanized steel� quick and effective installation� complete range of drives available

www.purator.com

Head Quarter ViennaSchönbrunner Straße 13A-1052 WienTel. +43 (0)5 05 13-0 Fax +43 (0)5 05 [email protected]

Logistic Center MödlingIm Felberbrunn 2A-2340 MödlingTel. +43 (0)5 05 13-0Fax +43 (0)5 05 [email protected]

Wallner & Neubert Gesellschaft m.b.H.

Branch Office Tirol/Vbg.Trientlgasse 44A-6020 InnsbruckTel. +43 (0)5 05 13-6-0Fax +43 (0)5 05 [email protected]

Branch Office Stmk./Ktn.Mühlfelderweg 30A-8055 GrazTel. +43 (0)5 05 13-8-0Fax +43 (0)5 05 [email protected]

Branch Office OÖ./Sbg.Hessestraße 3A-4844 RegauTel. +43 (0)5 05 13-4-0Fax +43 (0)5 05 [email protected]

In Austria: www.pwn.at

Purator International GmbHSchönbrunner Straße 13A-1052 WienTel. +43 (0)5 05 13-0 Fax +43 (0)5 05 [email protected]

Генерално представителствоБЕРКС - 2004 ЕООД ул. Любен Каравелов 112BG-8000 Бургас Tel.:+359 56 815 775Fax:+359 56 815 [email protected]

The Water Experts

Generalno zastupništvo Remak d.o.o.Nedima Filipovića 27dBiH-71000 SarajevoTel.:+387 33 71 68 41Fax:+387 33 71 68 [email protected]

Purator-Techno Tip CZ, s.r.o.

Šumavská 15 CZ-602 00 Brno Tel.:+420 5 41 59 25 93Fax:+420 5 41 59 25 [email protected]

Purator Hungaria Kft.

Vöröskereszt utca 8-10H-1222 BudapestTel.:+36 1 464 72 00Fax:+36 1 464 72 01www.purator.hu [email protected]

International: www.purator.com

Purator Hrvatska d.o.o.

Soblinečka 57HR - 10360 SoblinecTel.: + 385 1 2043 386Fax: +385 1 2058 [email protected]

Purator Polska Ekotechnika Sp. z o.o.ul. Poloneza 93PL-02-826 WarszawaTel.:+48 22 543 89 89Fax:+48 22 543 80 [email protected]

Purator Systems s.r.l.Şoseaua Odăi Nr. 117 - 123, Sector 1RO-013603 BucureştiTel.: +40 21 315 18 51Fax.: +40 21 315 18 [email protected]

Purator Ekotehnika d.o.o.

Kružni Put 16aSRB-11309 BeogradTel.: +381 11 803 10 53Fax: +381 11 803 08 [email protected]

Purator-Techno Tip spol. s r.o.Puchovská 16SK-83505 BratislavaTel.:+421 2 4464 9515Fax:+421 2 4464 [email protected]

Purator Ekotehnik d.o.o.

Gmajna 16SLO-1236 TrzinTel.:+386 1 564 45 95Fax:+386 1 562 13 76www.purator.si [email protected]

Penstock Catalogue October 2008 - All information subject to change. Errors and omissions excepted. All rights reserved.

PURATOR International GmbHTel.: +43 505 13-0 Fax: +43 505 13-300 [email protected] www.purator.com

Table of contents

1 General information

2 Penstocks cast iron

3 Penstocks stainless steel or steel hot-dip galvanized

4 Operating drives

5 Adapter frame for round shafts

6 Flow-control penstocks

7 Flap valves

8 Channel penstocks

9 Weir penstocks and Stoplogs

10 Installation and maintenance guidelines

11 Accessories

12 General sales conditions for technical services Terms and conditions of sale, delivery and payment



Penstock of cast iron Page No.A10-001

High A-class of penstock design Manufacturer: Experienced for many years

provides:Bolted frame design: The fastest and cheapest way of installation Installation also possible through grouting

Block seals of corrosion resistant zinc free bronze double seal design: On frame and door

Seals exchangeable screwed to frame and door - means: exchangeable if required

Adjustable wedges provide a maximum of tightness adjustable for off-seating pressure

Door guided by rollers - beginning with size 500 mm provides an easy opening, even in case of very high operating pressure

All steel components of stainless steel AISI 316 L provide a maximum of resistance against corrosion

Optional:Door and frame of alloyed cast iron applicable under conditions of aggressive industrial waste water.

Our penstocks are designed for longtime operating periods. Therefore they are equipped with exchangeable seals. That allows a very long application, even under extreme conditions. You can operate the penstocks by means of manual or electric drives. The electrical drives can be controlled locally, remote or automatically.

A significant advantage of the PURATOR-penstocks is their wall seal. You can install it very quickly and effectively - even under difficult concrete conditions. This unique penstock design with its exchangeable block seals, simple and low price installation combines quality of the product and very economical operation.



Technical desription

PURATOR-Penstocks are a self-supporting construction. They consist of the following main components:

Frame: Bolted to the wall up to a size of 2000 mm. For bigger dimensions we propose concrete grouting.

Door: Doors larger than 450 mm are guided by rollers.They provide an easy opening - even in case of very high operating pressure.

Guides: Adjustable wedges assure a maximum of tightness.

Block Seals: Exchangeable, made of corrosion resistant zincfree bronze.

Drives: Manual, or by means of electrical actuators.

The heavy and reliable construction of PURATOR-penstocks provides a maximum of resistance against corrosion. That is why they can be installed without any risc to waste water treatment plants and water drains. You can get different designs for the application under conditions of highly aggressive industrial waste water. In case of marine water we have a special edition with components made of high quality marine water resistant stainless steel and plastic.

Standard materials are:

Frame: cast iron, Type: GG or GGG, with exchangeable block seals made of zincfree bronze, alternatively brass or plastic (if neccessary). Fasteners ofstainless steel according to AISI 316.

Door: cast iron, Type: GG or GGG, with exchangeable block seals made of zincfree bronze, alternatively brass or plastic (if neccessary). Fasteners of stainless steel according to AISI 316. oor guided by rollers of stainless steel according to AISI 316 L - beginning with size 500 mm.

Guides: cast iron, Type: GG or GGG, equipped with adjustable wedges. Adjustingbolts of stainless steel - according to AISI 316 L.

Block Seals: Exchangeable blockseals, bolted to door and frame (zincfree bronze, brass or synthetic material).

Spindle: High quality stainless steel according to AISI 316 L. Spindle nut of corrosion resistant aluminum-bronze

Drives: Wall- or headstock mounted for manual or electical operation. Housing and headstock made of cast iron.





Description

Drives

There are a lot of different drive Typees available according to the kind of operation. You have the choice between manual drives or electric actuators. The manual drives are operated by means of operation keys, handwheels or cranks. Integral controls with programmable switches for intermediate positions are available for the electric actuators. All Typees can be mounted in different ways. You can choose between: Wall- floor- or headstock installation.

You find our standard drive models in part “D“ of this catalogue.

Special designs are produced and delivered on demand.

1. Drive

2. Door

3. Frame

4. Guides

5. Drive rod

6. Rod guide

7. Rod coupling

8. Spindle

9. Spindle nut

10. Wall seal

Fig.1 Penstock - Standard model, drive with headstock - bolted installation design




Installation versions

Door:Frame and door are casted in one piece and manufactured under DIN / ISO Standard 9001standards. Our standard designs are reinforced by rips. That is why they can withstand a maximum pressure of 6 -10 m WS. We provide special designs for installations up to a maximum pressure of 20 m WS. Both, frame and door, have the same exchangeable block seals. Because of their plane surface we can guarantee a very high tightness of the penstock.

Fig. 2Bolted design

Fig. 3Flanged design

Fig. 4Grouted installation design

Upper seal Lower seal






Frame:the frame is a self containing system for bolted purpose. You can easily fasten it to a concrete wall with its very effective butterfly seal. The exchangeable block seals are bolted to the frame. They consist of corrosion resistant zinc free bronze or synthetic material. The plastic version is for intallations under highly aggressive waste water conditions. In this case the fastener‘s material is Monel or high quality stainless steel.

C.Roller System1. Door2. Frame3. Block seals (exchangeable)4. Guide5. Wall seal6. Door roller

D. System of wedges1. Door2. Frame3. Block seals (exchangeable)4. Guide5. Wall seal6. Wedge adjusting bolt7. Anchor bolt

Fig. 5Roller System

Fig. 6System of wedges




Function of rollers and wedges:All penstocks are equipped with an adjustable wedging system. Beginning with size 500 mm, all penstock‘s doors have a roller system additionally. Therefore the operation is very easy. The guide‘s design enables a lifting of the door to reduce the frictional resistance. So you need less power for the opening.You can vary the closing pressure of the door by means of the continously adjustable system of wedges. That is why you are able to adjust the penstock to off-seating pressure without any problems.

Guides:The guides are made of cast iron, alike the frame and door. The guide‘s rails are bolted to the frame. You can remove them separately without loosening the frame. Their lenght enables a total opening of the door.The adjusting bolts ensure a higher tightness due to the regulation of the closing pressure. This variable an adjustable wedging system is a positive advantage in case of off-seating pressure.

Spindle nutEach door is operated via a spindle nut made of zinc free aluminum-bronze. Its waste-water resistant trapezoidal thread provides an easy operation even under a high concentration of trash.

Spindle and RodThe spindles are made of stainless steel AISI 316 L. They have a trapezoidal thread conforming with the spindle nut.Guides are needed in relation to the extention lenght. They prevent a bending of the spindles or rods. The guides are equipped with adjustable range spacers to compensate irragularities of the wall.

Operation-Key drivesSmaller penstock sizes are often operated by a operation-key. You can have a drive cover with locking device for applications under floors or roads.Bigger sizes are equipped with gears, that can be operated by the a.m. operation-key as well.

HeadstocksHeadstocks are needed in case of manual operation by handwheels or cranks. You can attach electric actuators with appropriate reduction gears, if required. We have calculated the drives for the max. load in accordance to the operating pressure. All electric drives can be operated manually by means of handwheels in case of power failure.



Two different kinds of installation are possible. Normally we use door attached spindle nuts in combination with fixed spindles. That is why this kind is called: Drive for non-rising spindles. Drives for rising spindles are available as well. In that case the spindle is attached to the upper end of the rod. The spindle nut is anchored within the drive. During the operation the spindle climbs through it.

Electric actuators:The different penstock sizes can be equipped with electric actuators, that have the following standards:

1. Weather proof, protection class IP 67.2. Limit switches for end position and torque switch.3. Local control, on demand.4. Explosion proof, on demand.5. Remote control or combined local/remote control, on demand.6. Handwheel for operation in case of power failure.

The electric actuators are designed for three-phase current with 400V-, 50 Hz- supply. There are also versions available for different kinds of current, enclosure protection and insulation classes.

Coating and protection against corrosion:Shot blasting according to grade 2.5. One zinc primer followed by polyurethane or epoxycoating, thickness 400 microns.

Operating pressure for penstocks:

Standard penstock: 10 m / WS* static pressure 6 m / WS* operating pressure

Special edition: 15 m / WS* static pressure (max. 20 m WS) 10 m / WS* operating pressure (max. 20 m WS)

We propose the drives in accordance to size and the max. operating pressure. You have the choice between manual wall- or headstock-drives or electric actuators.

* m / WS = Meter water column pressure on penstock (on- or off-seating pressure)





Standard Sizes

Circular design Square design Rectangular design vertical Rectangular design horizontalØ m² A/B m² A/B m² A/B m²

150 0,017200 0,03 200/200 0,04250 0,05300 0,07 300/300 0,09 300/800 0,24350 0,10 300/100 0,30400 0,13 400/400 0,16 400/200 0,04450 0,16500 0,20 500/500 0,25 500/800 0,40 500/300 0,15600 0,28 600/600 0,36 500/1000 0,50 600/300 0,18700 0,39 700/700 0,49 500/1200 0,50 600/400 0,24

500/1500 0,75700/1800 1,26 700/500 0,35

800 0,50 800/800 0,64 800/1200 0,96 800/400 0,32900 0,64 900/900 0,81 800/1500 1,20 800/600 0,48

800/2000 1,60 900/500 0,451000 0,79 1000/1000 1,00 1000/1500 1,50 1000/500 0,501100 0,95 1100/1100 1,21 1000/1800 1,80 1000/600 0,60

1000/2000 2,001000/2500 2,50

1200 1,13 1200/1200 1,44 1200/1800 2,16 1200/600 0,721300 1,33 1300/1300 1,69 1200/800 0,961400 1,54 1400/1400 1,96 1200/900 1,081500 1,77 1500/1500 2,25 1500/2000 3,00 1400/800 1,121600 2,01 1600/1600 2,56 1500/2500 3,75 1600/800 1,281700 2,27 1700/1700 2,89 1500/1000 1,501800 2,54 1800/1800 3,24 1800/2500 4,50 1500/1200 1,80

1800/3000 5,402000 3,14 2000/2000 4,00 2000/2500 5,00 2000/1000 2,002200 3,80 2200/2200 4,84 2000/3000 6,00 2000/1200 2,40

2400/2400 5,76 2000/1500 3,002500 4,90 2500/2500 6,25 2500/3000 7,50 2500/1500 3,75

2700/2700 7,29 2500/1800 4,502800/2800 7,84 2500/2000 5,00

3000 7,07 3000/3000 9,00 3000/1800 5,403000/2000 6,00

A = Opening dimension - widthB = Opening dimension - height

Dimensions



Penstock of cast iron

Classification of thightness

Classmax. admitted leakrate with clearwater liters per second per

sealing meterl x s x m

1 over 0,3 - 1,02 over 0,1 - 0,33 over 0,05 - 0,14 over 0,02 - 0,055 up to 0,02

The classification applies if the direction of flow of the fluid will force on to the door. By forcing the backside put one lass higher.

The leakrate has to be controlled over a checking period of 10 minutes.



Penstock of cast ironSize Ø 150 - Ø 400 mm, hand slided

Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 150 150 225 55Ø 200 200 250 65Ø 250 250 275 80Ø 300 300 300 95Ø 350 350 325 110Ø 400 400 350 140

Length of handgrip „M“ as required

MaterialFrame and door cast ironExchangeable blockseals Corrosion resistant zincfree bronzeWallseal of two direction tightness Waste water resistant NeopreneHandgrip and spindle Steel ST 37, hot-dip galvanizedBolts Stainless steel A4

Coating Shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.

Page No.B05-001



Penstock of cast iron Page No.B10-000

Round shape - Penstocks Ø 150 - 400 mm Page No.B05 -001

Round shape - bolted installation design Ø 150 - 350 mm Page No.B10 -001 Ø 400 - 700 mm Page No.B10 -002 Ø 800 - 1000 mm Page No.B10 -003 Ø 1100 - 1200 mm Page No.B10 -004

Round shape - flanged installation design Ø 150 - 350 mm Page No.B10 -008 Ø 400 - 700 mm Page No.B10 -009 Ø 800 - 1000 mm Page No.B10 -010 Ø 1100 - 1200 mm Page No.B10 -011

Square shape - bolted installation design Ø 200 x 200 – 300 x 300 mm Page No.B10 -014 Ø 400 x 400 mm Page No.B10 -015 Ø 500 x 500 – 600 x 600 mm Page No.B10 -016 Ø 700 x 700 – 800 x 800 mm Page No.B10 -017 Ø 900 x 900 – 1200 x 1200 mm Page No.B10 -018 Ø 1300 x 1300 – 1800 x 1800 mm Page No.B10 -019

Round shape - grouted installation design Ø 150 - 350 mm Page No.B10 -050 Ø 400 - 700 mm Page No.B10 -051 Ø 800 - 1000 mm Page No.B10 -052 Ø 1100 - 1200 mm Page No.B10 -053

Square shape - grouted installation design Ø 200 x 200 – 300 x 300 mm Page No.B10 -060 Ø 400 x 400 mm Page No.B10 -061 Ø 500 x 500 – 600 x 600 mm Page No.B10 -062 Ø 700 x 700 – 800 x 800 mm Page No.B10 -063 Ø 900 x 900 – 1200 x 1200 mm Page No.B10 -064 Ø 1300 x 1300 – 1800 x 1800 mm Page No.B10 -065



Penstock of cast ironSize Ø 150 - Ø 350 mm, bolted design

Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 150 400 225 55Ø 200 450 250 65Ø 250 500 275 80Ø 300 550 300 95Ø 350 600 325 110

Installation dimensions on request

MaterialFrame and door cast ironExchangeable blockseals Corrosion resistant zincfree bronzeWallseal of two direction tightness Waste water resistant NeopreneSpindle stainless steel 304 or 316 TypeSpindle nut Corrosion resistant zincfree bronzeBolts Stainless steel A4


Page No.B10-001

Drives and actuatorssee catalogue part D - Penstock Drives

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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 400 750 350 140Ø 500 950 400 240Ø 600 1050 450 275Ø 700 1150 500 340




Page No.B10-002


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 800 1250 550 420Ø 900 1350 600 435Ø 1000 1450 650 670




Page No.B10-003


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 1100 1550 700 780Ø 1200 1650 750 840




Page No.B10-004


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 1400 1900 900 1100Ø 1500 2000 950 1250Ø 1600 2100 1000 1400Ø 1800 2300 1100 1800Ø 2000 2500 1200 2100



Page No.B10-005


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Penstock of cast ironSize Ø 150 - Ø 350 mm, flanged design

Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 150 400 225 65Ø 200 450 250 76Ø 250 500 275 98Ø 300 550 300 110Ø 350 600 325 130




Page No.B10-008


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 400 750 350 163Ø 500 950 400 295Ø 600 1050 450 325Ø 700 1150 500 400




Page No.B10-009


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 800 1250 550 500Ø 900 1350 600 520Ø 1000 1450 650 780




Page No.B10-010


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 1100 1550 700 900Ø 1200 1650 750 980




Page No.B10-011


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Penstock of cast ironSize 200x200mm - 300x300mm, bolted design

Main dimensions

Size A/B P mm

Q mm

Weight kg

200/200 450 250 63300/300 550 300 88




Page No.B10-014


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Penstock of cast ironSize 400x400mm, bolted design

Main dimensions

Size A/B P mm

Q mm

Weight kg

400/400 750 350 146Installation dimensions on request



Page No.B10-015


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Main dimensions

Size A/B P mm

Q mm

Weight kg

500/500 950 400 260600/600 1050 450 325




Page No.B10-016


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Main dimensions

Size A/B P mm

Q mm

Weight kg

700/700 1150 500 410800/800 1250 550 450




Page No.B10-017


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Main dimensions

Size A/B P mm

Q mm

Weight kg

900/900 1350 600 5401000/1000 1450 650 7301100/1100 1550 700 7601200/1200 1650 750 800




Page No.B10-018


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Main dimensions

Size A/B P mm

Q mm

Weight kg

1300/1300 1750 800 9501400/1400 1900 900 11001500/1500 2000 950 1250

1600/16001 2100 1000 14201700/1700 2200 1050 18501800/1800 2300 1100 2000




Page No.B10-019


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Penstock of cast ironSize Ø 150 - Ø 350 mm, grouted installation

Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 150 400 225 52Ø 200 450 250 63Ø 250 500 275 77Ø 300 550 300 92Ø 350 600 325 107




Page No.B10-050


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 400 750 350 135Ø 500 950 400 235Ø 600 1050 450 270Ø 700 1150 500 332




Page No.B10-051


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 800 1250 550 410Ø 900 1350 600 425Ø 1000 1450 650 655




Page No.B10-052


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Main dimensions

Size A/B P mm

Q mm

Weight kg

Ø 1100 1550 700 760Ø 1200 1650 750 820




Page No.B10-0053


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Penstock of cast ironSize 200x200mm - 300x300mm, grouted installation

Main dimensions

Size A/B P mm

Q mm

Weight kg

200/200 450 250 62300/300 550 300 86




Page No.B10-060


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Penstock of cast ironSize 400x400mm, grouted installation

Main dimensions

Size A/B P mm

Q mm

Weight kg

400/400 750 350 143Installation dimensions on request



Page No.B10-061


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Main dimensions

Size A/B P mm

Q mm

Weight kg

500/500 950 400 257600/600 1050 450 322

Installation dimensions on request 9000-0062



Page No.B10-062


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Main dimensions

Size A/B P mm

Q mm

Weight kg

700/700 1150 500 405800/800 1250 550 445




Page No.B10-063


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Main dimensions

Size A/B P mm

Q mm

Weight kg

900/900 1350 600 5351000/1000 1450 650 7251100/1100 1550 700 7551200/1200 1650 750 790




Page No.B10-064


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Main dimensions

Size A/B P mm

Q mm

Weight kg

1300/1300 1750 800 9501400/1400 1900 900 11001500/1500 2000 950 1250

1600/16001 2100 1000 14201700/1700 2200 1050 18501800/1800 2300 1100 2000




Page No.B10-065


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Penstock of cast ironSize Ø 400 - Ø 700 mm, flanged design with traverse and handwheel

Main dimensions

Size A/B P mm

Q mm

Mmm

Weight kg

Ø 400 750 350 1010 163Ø 500 950 400 1230 295Ø 600 1050 450 1470 325Ø 700 1150 500 1670 400




Page No.B15-009


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Penstock of cast ironSize Ø 800 - Ø 1000 mm, flanged design with traverse and handwheel

Main dimensions

Size A/B P mm

Q mm

Mmm

Weight kg

Ø 800 1250 550 1870 500Ø 900 1350 600 2070 520Ø 1000 1450 650 2270 780




Page No.B15-010


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Penstock of steel, stainless steel Page No.C01-000

High A-class of penstock design Manufacturer: Experienced for many years

provides:Bolted frame design: The fastest and cheapest way of installation Installation also possible through grouting

Neoprene seals, resistentable against wastewater depending on the model: double seal design (on frame and door)

Seals exchangeable screwed to frame and door - means: exchangeable if required

Adjustable wedges provide a maximum of tightness adjustable for off-seating pressure

Door guided by rollers - beginning with size 500 mm provides an easy opening, even in case of very high operating pressure

All steel components of stainless steel AISI 316 L provide a maximum of resistance against corrosion

Optional:Door and frame of alloyed cast iron applicable under conditions of aggressive industrial waste water.

Our penstocks are designed for longtime operating periods. Therefore they are equipped with exchangeable seals. That allows a very long application, even under extreme conditions. You can operate the penstocks by means of manual or electric drives. The electrical drives can be controlled locally, remote or automatically.

A significant advantage of the PURATOR-penstocks is their wall seal. You can install it very quickly and effectively - even under difficult concrete conditions. This unique penstock design with its exchangeable block seals, simple and low price installation combines quality of the product and very economical operation.




Technical desription

PURATOR-Penstocks are a self-supporting construction. They consist of the following main components:

Frame: Bolted to the wall with tension-free composite anchor. Penstocks of series “Standard R” are formed with rounded bottom threshold and allow installation of channel with plane bottom passage.

Penstocks of series “Standard Q” are formed with plane bottom threshold and allow installa-tion of channel with plane bottom passage for square and rectangular channel profiles.

Door: Heavy welded constructions with ribs and mit Verrippungen and fitted wedges made of plastic PA 6. Guided by rollers from size 1400 to guarantee easy operation especially under higher loads.

Guides: U-steel profile with adjustable wedges made of plastic PA 6 assure a maximum of tightness.

Block Seals: Exchangeable, made of neoprene, resistable against wastewater

Drives: Manual, or by means of electrical or hydraulic actuators.

The heavy and reliable construction of PURATOR-penstocks provides a maximum of resistance against corrosion. That is why they can be installed without any risc to waste water treatment plants and water drains. You can get different designs for the application under conditions of highly aggressive industrial waste water.

Standardized materials are:

Frame, Door und Guides: hot-dip galvanized steel, stainless steel 304 Type or 1.4571.Block Seals: neoprene, resistable against wastewaterSpindle: high-grade stainless steel 1.4401 (V 4 A)Drives: Wall- or headstock mounted for manual or electical operation. Housing and

headstock made of cast iron.



Description

Drives

There are a lot of different drive Typees available according to the kind of operation. You have the choice between manual drives or electric actuators.

The manual drives are operated by means of operation keys, handwheels or cranks. Integral controls with programmable switches for intermediate positions are available for the electric actuators. All Typees can be mounted in different ways. You can choose between: Wall- floor- or headstock installation.

Special designs are produced and delivered on demand.


1. Drive

2. Door

3. Frame

4. Guides

5. Drive rod

6. Rod guide

7. Rod coupling

8. Spindle

9. Spindle nut

10. Wall seal (for bolted design)



Door:Like the frame, the door is a welded construction according to DIN / ISO standard 9001. Our standard designs are reinforced by ribs. That is why they can withstand a maximum pressure of 6 m WS. We provide special designs for installations up to a maximum pressure of 20 m WS

Frame:The frame is a heavy welded construction according to DIN / ISO Standard 9001. You can easily fasten it to a concrete wall with its very effective butterfly seal.

Function of rollers and wedges:All penstocks are equipped with an adjustable wedging system. Beginning with size 1400 mm, all penstock‘s doors have a roller system additionally. Therefore the operation is very easy. The guide‘s design enables a lifting of the door to reduce the frictional resistance. So you need less power for the opening.You can vary the closing pressure of the door by means of the continously adjustable system of wedges. That is why you are able to adjust the penstock to off-seating pressure without any problems.

Guides:The guide‘s rails are bolted to the frame. You can remove them separately without loosening the frame. Their lenght enables a total opening of the door.The adjusting bolts ensure a higher tightness due to the regulation of the closing pressure. This variable an adjustable wedging system is a positive advantage in case of off-seating pressure.

Spindle nut:Each door is operated via a spindle nut made of zinc free aluminum-bronze. Its waste-water resistant trapezoidal thread provides an easy operation even under a high concentration of trash.

Spindle and RodThe spindles are made of stainless steel AISI 316 L. They have a trapezoidal thread conforming with the spindle nut.Guides are needed in relation to the extention lenght. They prevent a bending of the spindles or rods. The guides are equipped with adjustable range spacers to compensate irragularities of the wall.




Operating pressure for penstocks:

Standard penstock: 6 m / WS* static pressure 6 m / WS* operating pressure

Special edition: 10 or 15 m / WS* static pressure (max. 20 m WS) 10 m / WS* operating pressure (max. 20 m WS)

We propose the drives in accordance to size and the max. operating pressure. You have the choice between manual wall- or headstock-drives or electric actuators.

* m / WS = Meter water column pressure on penstock (on- or off-seating pressure)




Penstocks of stainless steel or hot-dip galvanized steelVariations of frames:l bolted designl flanged design according to DIN 2501 - PN 10l grouted installation

Opterating pressure for penstocks

Standard: 6 m / WS* static pressure 6 m / WS* Operating pressure

Optional: 10 or 15 m / WS* static pressure (max. 15 m WS) 10 m / WS* Operating pressure (max. 15 m WS)

* m / WS = meter of head of water (on- or off-seating pressure)

Drives and actuators:see chapter: Drives and actuators

Penstock of steelType Standard

Page No.C05-000



Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

Gmm

Mmm

Smm

øSmm

Qmm

Weightkg

Ø 150 280 - - 140 280 510 70 30 175 15Ø 200 330 - - 170 370 635 70 30 200 20Ø 250 486 - - 200 495 735 80 30 225 40Ø 300 535 - - 230 540 835 80 30 250 45Ø 350 586 - - 255 610 935 90 30 275 55Ø 400 640 - - 280 680 1035 90 30 300 70Ø 500 746 786 824 305 900 1255 90 35 370 90Ø 600 852 892 932 390 1045 1495 90 35 420 106

Material Type A4 Type A2 Type A2/St Type StFrame

Stainless steel 1.4571 / 1.4404

Stainless steel 1.4301

Steel hot-dip galv.

Steel hot-dip galv.Door stainless steel 304 Type

Guides Steel hot-dip galv.

Wallseal of two direction tightness Waste water resistant NeopreneSpindle stainless steel 304 or 316 TypeSpindle nut Corrosion resistant zincfree bronzeBolts Stainless steel A4Coating pickled and passivated


Penstock of steel, Type: StandardSize Ø 150 - Ø 600 mm, bolted design

Page No.C05-001

Penstock with two independent exchangeable seals on door- and wallside



Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

D1mm

D2mm

D3mm

Gmm

Mmm

Smm

øSmm

Qmm

Weightkg

Ø 700 952 995 1050 450 195 185 - 1150 1695 100 40 500 125Ø 800 1046 1090 1125 500 195 185 - 1250 1895 100 40 550 150Ø 900 1162 1230 1290 640 220 210 - 1270 2095 100 40 600 165

Ø 1000 1246 1310 1346 610 135 355 - 1625 2295 100 40 660 180Ø 1200 1470 1534 1570 740 290 85 455 1985 2685 110 45 800 320




Steel hot-dip galv.






Page No.C05-002




Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

D1mm

D2mm

D3mm

Gmm

Mmm

Smm

øSmm

Qmm

Weightkg

Ø 1400 1670 1760 1800 840 340 100 430 2310 3200 120 60 900 460Ø 1500 1770 1860 1900 890 360 110 460 2480 3450 120 60 950 500Ø 1600 1870 1960 2000 940 390 120 500 2640 3650 120 65 1000 650Ø 1800 2070 2160 2200 1040 430 130 560 2970 4100 120 75 1100 750Ø 2000 2300 2400 2650 1200 500 140 620 3300 4600 150 75 1250 900Ø 2200 2500 2600 2850 1300 530 160 680 3630 5100 150 75 1350 1150Ø 2500 2800 2900 3150 1450 600 180 770 4130 5700 150 75 1500 1600




Steel hot-dip galv.






Page No.C05-003







Steel hot-dip galv.





Penstock of steel, Type: StandardSize Ø 150 - Ø 600 mm, hand slided

Page No.C05-010


Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

Gmm

Mmm

Smm

Qmm

Wmm

Weight *kg

Ø 150 280 - - 140 280

variable on

demand

175 200 13Ø 200 330 - - 170 370 200 250 18Ø 250 486 - - 200 495 225 300 37Ø 300 535 - - 230 540 250 350 42Ø 350 586 - - 255 610 275 400 52Ø 400 640 - - 280 680 300 450 66Ø 500 746 786 824 305 900 370 550 85Ø 600 852 892 932 390 1045 420 650 100

* Weight without hand slide gate

= M

- (A/

B+50

mm)






Steel hot-dip galv.






Page No.C05-011


Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

Gmm

Mmm

Smm

Qmm

Weightkg

Ø 150 280 - - 140 280 175 11Ø 200 330 - - 170 370 200 16Ø 250 486 - - 200 495 225 33Ø 300 535 - - 230 540 250 38Ø 350 586 - - 255 610 275 46Ø 400 640 - - 280 680 300 58Ø 500 746 786 824 305 900 370 75Ø 600 852 892 932 390 1045 420 88

= M

- (A/

B +

60 m

m)

A/B

+ 14

0mm






Steel hot-dip galv.






Page No.C05-011S


Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

Gmm

Qmm

Weightkg

Ø 150 280 - - 140 280 175 11Ø 200 330 - - 170 370 200 16Ø 250 486 - - 200 495 225 33Ø 300 535 - - 230 540 250 38Ø 350 586 - - 255 610 275 46Ø 400 640 - - 280 680 300 58Ø 500 746 786 824 305 900 370 75Ø 600 852 892 932 390 1045 420 88






Steel hot-dip galv.






Page No.C05-012


Main dimensions

Size A/B Cmm

Lmm

L1mm

L2mm

Dmm

Gmm

Tmm

Smm

S1mm

S2mm

Qmm

Wmm

Weightkg

Ø 150 185 280 - - 140 280 175 200 13Ø 200 230 330 - - 170 370 200 250 18Ø 250 285 486 - - 200 495 225 300 37Ø 300 335 535 - - 230 540 250 350 42Ø 350 385 586 - - 255 610 275 400 52Ø 400 435 640 - - 280 680 300 450 66Ø 500 485 746 786 824 305 900 370 550 85Ø 600 535 852 892 932 390 1045 420 650 100

T-C

varia

ble on

dema

nd

varia

ble on

dema

nd

varia

ble on

dema

nd






Steel hot-dip galv.





Penstock of steel, Type: StandardSize Ø 150 - Ø 600 mm, flanged design

Page No.C05-020


Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

Gmm

Mmm

Smm

øSmm

Qmm

Weightkg

Ø 150 280 - - 140 280 485 70 30 175 30Ø 200 330 - - 170 370 610 70 30 200 35Ø 250 486 - - 200 495 730 80 30 225 40Ø 300 535 - - 230 540 830 80 30 250 45Ø 350 586 - - 255 610 920 90 30 275 55Ø 400 640 - - 280 680 1020 90 30 300 70Ø 500 746 786 824 305 900 1255 90 35 370 100Ø 600 852 892 932 390 1045 1485 90 35 420 130



Main dimensions

Size A/B Lmm

L1mm

L2mm

Dmm

D1mm

D2mm

D3mm

Gmm

Mmm

Smm

øSmm

Qmm

Weightkg

Ø 700 952 995 1050 450 145 135 - 1150 1685 100 40 450 125Ø 800 1046 1090 1125 500 195 185 - 1315 1890 100 40 550 150Ø 900 1162 1230 1290 640 245 235 - 1270 2095 100 40 600 165

Ø 1000 1246 1310 1346 610 135 355 - 1625 2290 100 40 660 180Ø 1200 1470 1534 1570 740 290 85 370 1980 2715 110 45 780 320




Steel hot-dip galv.





Penstock of steel, Type: StandardSize Ø 700 - Ø 1200 mm, flanged design

Page No.C05-021







Steel hot-dip galv.





Penstock of steel, Type: StandardSize Ø 150 - Ø 600 mm, bolted design with traverse and handwheel

Page No.C15-001

Main dimensions

Size A/B Pmm

Qmm

Mmm

Weightkg

Ø 150 300 175 485 25Ø 200 350 200 610 31Ø 250 500 225 710 52Ø 300 550 250 810 58Ø 350 600 275 910 70Ø 400 650 300 1010 90Ø 500 850 370 1230 115Ø 600 950 420 1470 140






Steel hot-dip galv.





Penstock of steel, Type: StandardSize Ø 700 - Ø 1200 mm, bolted design with traverse and handwheel

Page No.C15-002

Main dimensions

Size A/B Pmm

Qmm

Mmm

Weightkg

Ø 700 1100 500 1670 160Ø 800 1200 550 1870 190Ø 900 1350 600 2070 210Ø 1000 1400 660 2270 230Ø 1200 1650 800 2660 380






Steel hot-dip galv.





Penstock of steel, Type: Standard RSize Ø 150 - Ø 600 mm, bolted design

Page No.C20-001

Main dimensions

Size A/B L1mm

Gmm

Mmm

Smm

øSmm

Weightkg

Ø 150 360 415 415 45 24 8Ø 200 410 510 490 45 24 13Ø 250 460 610 560 55 30 35Ø 300 510 710 690 55 30 40Ø 350 560 810 790 55 30 50Ø 400 610 900 890 55 30 60Ø 500 710 1100 1130 70 35 80Ø 600 810 1300 1330 70 35 90






Steel hot-dip galv.





Penstock of steel, Type: Standard RSize Ø 700 - Ø 1200 mm, bolted design

Page No.C20-002

Main dimensions

Size A/B L1mm

Gmm

Mmm

Smm

øSmm

Weightkg

Ø 700 910 1500 1540 65 40 110Ø 800 1010 1700 1760 65 40 135Ø 900 1130 1900 1940 75 40 150

Ø 1000 1230 2100 2150 75 40 170Ø 1200 1430 2500 2540 75 45 300






Steel hot-dip galv.





Penstock of steel, Type: StandardSize 200 x 200 bis 600 x 600 mm, bolted design

Page No.C20-005

Main dimensions

Size A/B L1mm

Gmm

Mmm

Smm

øSmm

Weightkg

200x200 380 500 550 55 30 15300x300 480 700 760 55 30 45400x400 610 900 950 70 30 65500x500 710 1100 1120 70 35 85600x600 810 1300 1320 70 35 100






Steel hot-dip galv.






Page No.C20-006

Main dimensions

Size A/B L1mm

Gmm

Mmm

Smm

øSmm

Weightkg

700x700 910 1500 1600 70 40 120800x800 1010 1700 1800 70 40 140900x900 1110 1900 2000 70 40 170

1000x1000 1210 2100 2150 70 40 2001100x1100 1310 2300 2250 70 40 2301200x1200 1410 2500 2350 70 45 270






Steel hot-dip galv.






Page No.C20-007

Main dimensions

Size A/B L1mm

Gmm

Mmm

Smm

øSmm

Weightkg

1400x1400 1650 2940 3100 100 45 4201500x1500 1750 3140 3300 100 45 4501600x1600 1850 3340 3500 100 60 6001800x1800 2050 3740 3900 100 60 7002000x2000 2250 4140 4300 120 70 8502200x2200 2450 4540 4700 120 70 11002500x2500 2750 5140 5300 120 70 1500



Penstock of steel, Type: StandardAbsenkschieber, bolted design

Page No.C30-001





Steel hot-dip galv.






Operating drives Page No.D10-000

Wall mounted, key operated Drive Type. 100 Page No.D10 - 001 Drive Type. 100S Page No.D10 - 001S Drive Type. 100P Page No.D10 - 002 Drive Type. 101 Page No.D10 - 003 Drive Type. 101P Page No.D10 - 004

Coping bracket mounted, key operated Drive Type. 102 Page No.D10 - 005 Drive Type. 102P Page No.D10 - 006

In Surface box, key operated Drive Type. 103S-100 Page No.D10 - 008 Drive Type. 103S Page No.D10 - 009 Drive Type. 103 Page No.D10 - 010 Drive Type. 103P Page No.D10 - 011

Wall mounted, with gearbox, key operated Drive Type. 104 Page No.D10 - 012 Drive Type. 104P Page No.D10 - 013

Pillar on floor with handwheel Drive Type. 105 Page No.D10 - 020 Drive Type. 106 Page No.D10 - 021 Drive Type. 107 Page No.D10 - 022 Drive Type. 108 Page No.D10 - 025 Drive Type. 109 Page No.D10 - 026 Drive Type. 110 Page No.D10 - 030 Drive Type. 111 Page No.D10 - 031

Pillar with actuator Drive Type. 112 Page No.D10 - 035 Drive Type. 113 Page No.D10 - 036 Drive Type. 113-1 Page No.D10 - 040 Drive Type. 114 Page No.D10 - 050 Drive Type. 115 Page No.D10 - 051

Wall mounted, with gearbox, wheel operated Drive Type. 120 Page No.D10 - 060

Diversion gear drive Drive Type. 130-L Page No.D10 - 070 Drive Type. 130-S Page No.D10 - 071

Mobile Electronic drive Type: E-HST-1 Page No.D10 - 290



Wall Mounted Drive, Key Operated Page No.D10 - 001

Drive Type: 100Distance to wall S up to 150 mm

1. Drive Type: 1002. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock

T = Installation depthKT = Channel depthDim. S = see catalogue part M - Installation

MaterialDrive´s frame and housing cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 15 kg

OperationManually via Tee-Key size 21/25



Wall Mounted Drive, Key Operated Page No.D10 - 001S

Drive Type: 100SDistance to wall S up to 130 mm

1. Drive Type: 100S2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock






Wall Mounted Drive, Key Operated Page No.D10 - 001SO

Drive Type: 100SOwith special extension

1. Drive Type: 100S2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock


MaterialDrive´s frame and housing cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 10 kg, without special extension




Wall Mounted Drive, Key Operated Page No.D10 - 001ST

Drive Type: 100ST und GST

1. Drive Type: 100ST or GST2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock


MaterialDrive´s frame and housing 100ST: stainless steel 304 Type 100GST: steel, hot-dip galv.Drive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 7 kg




Wall Mounted Drive, Key Operated Page No.D10 - 001STX

Drive Type: 100STX

1. Drive Type: 100STX2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock


MaterialDrive´s frame and housing stainless steel 304 TypeDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 7 kg





Drive Type: 100P - with position indicatorDistance to wall S up to 150 mm

1. Drive Type: 100STX2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock








1. Drive Type: 101P2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock






Coping Bracket Mounted, Key Operated Page No.D10 - 005








Coping Bracket Mounted, Key Operated Page No.D10 - 006








In Surfacebox, Key Operated Page No.D10 - 008a

Drive Type: 103 S-100

1. Surface box Type: 1032. Drive Type: 103S-1003. Rod Coupling4. Drive Rod5. Rod Guide6. Spindle7. Penstock






In Surfacebox, Key Operated Page No.D10 - 008S

Drive Type: 103 S-100with surface box and safety pipe (on-site)

1. Drive2. Rod Coupling3. Spindle extension4. Surface box Type: 103 - S5. Rod Guide6. Penstock


MaterialDrive´s frame and housing cast iron or Stainless steelDrive´s shafts and bolts stainless steel 304 or 316Bearing ball bearing acc. DINSpindle stainless steel 304 or 316Spindle extension stainless steel 304 or 316Weight 15 kg




In Surfacebox, Key Operated Page No.D10 - 009

Drive Type: 103 S

1. Surface box Type: 1412. Drive Type: 100,101 or 1043. Rod Coupling4. Drive Rod5. Rod Guide6. Spindle7. Penstock






In Surfacebox, Key Operated Page No.D10 - 009SO

Drive Type: 103-SO

1. Drive2. Rod Coupling3. special extension4. Surface box Type: 1415. Rod Guide6. Penstock


MaterialDrive´s frame and housing cast iron or stainless steel 304 TypeDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 15 kg





Drive Type: 103








Drive Type: 103P - with position indicator







Wall mounted with gear box, Key Operated Page No.D10 - 012

Drive Type: 104



MaterialGear- and Base Housing cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 30 kg


View „A“



Wall mounted with gear box, Key Operated Page No.D10 - 013

Drive Type: 104P - with position indicator



MaterialGear- and Base housing cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 32 kg


View „A“



Pillar on floor with handwheel

Page No.D10 - 020

Drive Type: 105



MaterialHeadstock cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle stainless steel 304 or 316 TypeSpindle extension stainless steel 304 TypeWeight 84 kg

Operationmanually via handwheel Ø 500



Pillar on floor with handwheel and indicator

Page No.D10 - 021

Drive Type: 106







Pillar on floor with handwheel and indicator

Page No.D10 - 022

Drive Type: 107







Pillar on coping bracket with handwheel

Page No.D10 - 025

Drive Type: 108

1. Drive Type: 1082. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Schieberunterte






Pillar on coping bracket with handwheel and indicator

Page No.D10 - 026

Drive Type: 109







Pillar on floor, gearbox with handwheel

Page No.D10 - 030

Drive Type: 110 (i = 1:1, 2:1)







Pillar on floor, gearbox with handwheel

Page No.D10 - 031

Drive Type: 111(i = 2,8:1, 4:1)







Pillar with actuator with handwheel

Page No.D10 - 035

Drive Type: 112

1. Drive Type: 112 (light duty design)2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock






Pillar with electric actuator heavy duty design

Page No.D10 - 036

Drive Type: 113

1. Drive Type: 113 (heavy duty design)2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock



OperationElectrically or manually via handwheel Ø 200



In gearbox with electric actuator with surface box

Page No.D10 - 040

Drive Type: 113-1

1. Surface Box2. Actuator Drive with Bevel Gear Unit wit Handwheel for Key-operation3. Rod Coupling4. Drive Rod5. Rod Guide6. Spindle7. Penstock






Pillar, coping bracket mounted with actuator light duty design

Page No.D10 - 050

Drive Type: 114

1. Drive Type: 114 (light duty design)2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock


MaterialHeadstock cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle Stainless steel 1.4404Spindle extension stainless steel 304 TypeWeight 75 kg




Pillar, coping bracket mounted with actuator heavy duty design

Page No.D10 - 051

Drive Type: 115

1. Drive Type: 115 (heavy duty design )2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock


MaterialHeadstock cast iron or Stainless steelDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle Stainless steel 1.4401Spindle extension stainless steel 304 TypeWeight 80 kg




Wall mounted with actuator Page No.D10 - 056

Drive Type: 118

1. Drive Type 118 (E - Antrieb)2. Rod Coupling3. Drive Rod4. Rod Guide5. Spindle6. Penstock


MaterialWall bracket cast iron or Stainless steelDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle Stainless steel 1.4401Spindle extension stainless steel 304 TypeWeight 25 kg




Wall mounted with gearbox, handwheel operated Page No.D10 - 060

Drive Type: 120



MaterialGear and wall bracket cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle Stainless steel 1.4404Spindle extension stainless steel 304 TypeWeight 25 kg

Operationmanuell, with handwheel Ø 500



Diversion Gear Drive Page No.D10 - 070

Drive Type: 130-L

1. Diversion Gear Drive Type:1202. Gear Support3. Rod4. Rod Coupling


MaterialGear- and wall bracket cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle Stainless steel 1.4404Spindle extension stainless steel 304 TypeWeight 50 kg



Diversion Gear Drive Page No.D10 - 071

Drive Type: 130-S

1. Diversion Gear Drive Type:1212. Gear Support3. Rod4. Rod Coupling


MaterialGear- and wall bracket cast ironDrive´s shafts and bolts stainless steel 304 TypeBearing ball bearing acc. DINSpindle Stainless steel 1.4404Spindle extension stainless steel 304 TypeWeight 50 kg



Mobile electric drive for underground drives Page No.D10 - 290

Drive Type: E-HST-1

Data:

Rated Voltage: 230 V ACPower input: 1800 WLoad-rotations: 40 – 140 min-1

Torque: 25 – 160 Nm

Protection: I – PRCDShaft connection: Ø 20 mmWeight: ca. 10,2 kg

including Stand

Hight: 710 bis 1250 mmWidth: 1115 mmTransport width: 450 mm

Technical Details:

Electronic switch for continously speed control.Clockwise or counterclockwise rotationsMechanical slipper clutchSupply cable of 3.0 m length. with safety protection

Accessories:

Packing case



Adapter frame for round shafts Page No.E15-001

for Gate Sizes: Ø 100 - Ø 1200 mm

Material: Type: A4 Stainless steel 1.4571 / 1.4404 equal to 316 TypeesType: A2 Stainless steel 1.4301 equal to 304 L TypeesType: ST Frame, gate and guides hot dip galvanized steel

We suggest to seal the lateral areas with Silicon.

Additionally there is included a set of anchor bolts.

upper concrete grouting

lower concrete grouting



Flow-control penstocks Type: DS Page No.F10-000

Dimension and fields of application

Type DimensionDN

max. head of waterm

controlled flow aboutl/s Fields of application

DS 100 3 5 - 11 RainwaterDS 150 3 12 - 26 RainwaterDS 200 3 20 - 48 Rainwater/WastewaterDS 250 3 42 - 82 Rainwater/WastewaterDS 300 3 70 - 128 Rainwater/WastewaterDS 350 3 90 - 185 Rainwater/WastewaterDS 400 3 150 - 256 Rainwater/WastewaterDS 450 3 180 - 340 Rainwater/WastewaterDS 500 3 240 - 438 Rainwater/WastewaterDS 550 3 330 - 550 Rainwater/WastewaterDS 600 3 370 - 680 Rainwater/WastewaterDS 650 3 450 - 820 Rainwater/WastewaterDS 700 3 540 - 990 Rainwater/WastewaterDS 750 3 650 - 1170 Rainwater/WastewaterDS 800 3 760 - 1370 Rainwater/WastewaterDS 850 3 890 - 1590 Rainwater/WastewaterDS 900 3 1020 - 1830 Rainwater/WastewaterDS 950 3 1170 - 2090 Rainwater/WastewaterDS 1000 3 1330 - 2400 Rainwater/Wastewater



Flow-control penstocks Type Purator Standard Page No.F20-001

Size: Ø 150 - Ø 600 mm - bolted design

Main dimensions

Size A/B L1mm

Gmm

Mmm

Smm

øSmm

Weightkg

Ø 150 360 415 415 45 24 8Ø 200 410 510 490 45 24 13Ø 250 460 610 560 55 30 35Ø 300 510 710 690 55 30 40Ø 350 560 810 790 55 30 50Ø 400 610 900 890 55 30 60Ø 500 710 1100 1130 70 35 80Ø 600 810 1300 1330 70 35 90




Steel hot-dip galv.



Door and wall seals Waste water resistant NeopreneWedge components Plastic



Flow-control penstocks Type Purator Standard R Page No.F20-002


Main dimensions

Size A/B L1mm

Gmm

Mmm

Smm

øSmm

Weightkg

Ø 700 910 1500 1540 65 40 110Ø 800 1010 1700 1760 65 40 135Ø 900 1130 1900 1940 75 40 150

Ø 1000 1230 2100 2150 75 40 170Ø 1200 1430 2500 2540 75 45 300




Steel hot-dip galv.



Door and wall seals Waste water resistant NeopreneWedge components Plastic



Flap valve of cast iron Page No.G10-001

Size: Ø 100 - Ø 300 mm

Main dimensions

Size D DAmm

Lmm

Mmm

Smm

Weightkg

Ø 100 Ø 130 100 15 40 4Ø 125 Ø 155 100 15 40 5Ø 150 Ø 180 100 15 40 7Ø 200 Ø 230 100 15 40 9Ø 250 Ø 280 100 15 40 10Ø 300 Ø 330 100 15 40 15

MaterialFrame und flap cast ironFlap sealing waste water resistant NeoprenePin stainless steel 316 TypeBolts stainless steel 316 TypeNuts corrosion resistant zincfree bronze

Coating shot blasting according to grade SA 2.5 - One zinc primer followed by polyurethane or epoxy coating. Thickness 400 microns.




Size: Ø 100 - Ø 300 mm

Main dimensions

Size D Lmm

Smm

Weightkg

Ø 100 100 60 5Ø 125 100 60 6Ø 150 100 60 8Ø 200 100 60 10Ø 250 100 60 12Ø 300 100 60 18





Flap valve of cast iron, Type GK Page No.G10-003

Size: Ø 100 - Ø 300 mm

Main dimensions

Size D Lmm

Smm

Weightkg

Ø 100 120 40 4Ø 125 130 40 5Ø 150 140 40 7Ø 200 155 40 9Ø 250 170 40 10Ø 300 180 40 15



Flanged design Bolted design



Flap valve of cast iron, Type GK Page No.G10-004

Size: Ø 350 - Ø 600 mm

Main dimensions

Size D Lmm

Smm

Weightkg

Ø 350 185 60 20Ø 400 190 60 28Ø 450 195 60 38Ø 500 200 80 45Ø 600 200 80 45



Flanged design Bolted design



Flap valve of cast iron, back-flow preventing Page No.G10-005


Main dimensions

Size D Amm

Bmm

Cmm

Dmm

Emm

Fmm

Pmm

Qmm

Weightkg

200 120 75 310 350 75 350 400 200 25250 120 75 265 400 75 370 450 225 28300 120 75 380 450 100 420 500 250 30350 120 85 390 500 100 420 550 275 50400 150 85 480 600 120 520 600 300 55450 180 100 525 670 120 580 700 345 60500 180 100 550 720 120 620 800 370 70600 190 100 650 820 120 820 900 420 170700 175 100 755 920 150 820 1000 500 210800 185 100 800 1020 150 820 1100 550 230900 185 100 815 1120 150 850 1200 600 250

1000 185 100 890 1250 150 950 1300 650 3701200 210 100 1270 1470 150 1350 1500 750 550

MaterialFrame und flap cast ironFlap sealing waste water resistant NeopreneFrame sealing, exchangeable corrosion resistant zincfree bronzeWall sealing waste water resistant NeoprenePin stainless steel 316 TypeBolts stainless steel 316 TypeNuts corrosion resistant zincfree bronze





Size: Ø 200 - Ø 1200 mm - flanged design

Main dimensions

Size D Amm

Bmm

Cmm

Dmm

Emm

Fmm

Pmm

Qmm

Weightkg

200 120 100 310 350 75 350 400 200 32250 120 100 265 400 75 370 450 225 52300 120 100 380 450 100 420 500 250 58350 120 100 390 500 100 420 550 275 80400 150 110 480 600 120 520 600 300 100450 180 130 525 670 120 580 700 345 110500 180 130 550 720 120 620 800 370 135600 190 130 650 820 120 820 900 420 250700 175 130 755 920 150 820 1000 500 315800 185 130 800 1020 150 820 1100 550 270900 185 130 815 1120 150 850 1200 600 410

1000 185 130 890 1250 150 950 1300 650 5701200 210 170 1270 1470 150 1350 1500 750 830






Size: Ø 200 - Ø 1200 mm - grouted installation

Main dimensions

Size D Amm

Bmm

Cmm

Dmm

Emm

Fmm

Pmm

Qmm

Weightkg

200 120 75 310 350 75 350 400 200 25250 120 75 265 400 75 370 450 225 28300 120 75 380 450 100 420 500 250 30350 120 85 390 500 100 420 550 275 50400 150 85 480 600 120 520 600 300 55450 180 100 525 670 120 580 700 345 60500 180 100 550 720 120 620 800 370 70600 190 100 650 820 120 820 900 420 170700 175 100 755 920 150 820 1000 500 210800 185 100 800 1020 150 820 1100 550 230900 185 100 815 1120 150 850 1200 600 250

1000 185 100 890 1250 150 950 1300 650 3701200 210 100 1270 1470 150 1350 1500 750 550







Main dimensions

Size D Amm

Bmm

Cmm

Dmm

Emm

Fmm

Pmm

Qmm

Weightkg

1400 210 85 1300 1670 150 1700 1700 900 11001600 210 85 1500 1870 150 1900 1950 1000 14501800 210 85 1500 2100 150 2150 2150 1100 18502000 210 85 1500 2300 150 2250 2400 1200 2100







Main dimensionsSize DN

Dmm

Pmm

Qmm

Weightkg

200 350 400 200 18250 400 450 225 20300 450 500 250 22350 500 550 275 30400 600 600 300 35450 670 700 345 40500 720 800 370 50








Dmm

Pmm

Qmm

Weightkg

600 820 900 420 120700 920 1000 500 150800 1020 1100 550 190900 1120 1200 600 2101000 1250 1300 650 2601200 1470 1500 750 330








Dmm

Pmm

Qmm

Weightkg

600 820 900 420 200700 920 1000 500 250800 1020 1100 550 320900 1120 1200 600 3601000 1250 1300 650 4501200 1470 1500 750 600








Dmm

Pmm

Qmm

Weightkg

Ø 1400 1670 1700 900 850Ø 1600 1870 1950 1000 1070Ø 1800 2150 2150 1100 1350Ø 2000 2250 2400 1200 1800





Flap valve of steel, Type Purator Standard Page No.G10-030

Size: Ø 100 - Ø 1200 mm


Dmm

Lmm

Weightkg

100 220 100 6150 285 100 8200 340 100 10250 395 100 15300 445 100 20350 505 100 24400 565 100 27500 670 100 38600 780 150 45700 895 150 65800 1015 150 80900 1115 150 100

1000 1230 150 1101200 1455 150 150

MaterialFrame und flap Type A4: stainless steel 316 Type Type A2: stainless steel 304 Type Type ST: steel, hot-dip galv.Flap sealing waste water resistant NeopreneWall sealing waste water resistant NeoprenePin und Bolts stainless steel 316 TypeCoating pickled and passivated

Wall fastening by anchor bolts

Flange connectionFlange Type: PN10




Size: Ø 1400 - Ø 2000 mm


Dmm

Lmm

Weightkg

1400 1675 200 2001500 1800 200 2601600 1925 200 3301800 2115 200 4202000 2325 200 600









Main dimensions

Size D Amm

Bmm

Cmm

Dmm

Emm

Fmm

Pmm

Qmm

Weightkg

200 120 75 310 350 75 350 400 200 25250 120 75 265 400 75 370 450 225 28300 120 75 380 450 100 420 500 250 30350 120 85 390 500 100 420 550 275 50400 150 85 480 600 120 520 600 300 55450 180 100 525 670 120 580 700 345 60500 180 100 550 720 120 620 800 370 70600 190 100 650 820 120 820 900 420 170700 175 100 755 920 150 820 1000 500 210800 185 100 800 1020 150 820 1100 550 230900 185 100 815 1120 150 850 1200 600 250

1000 185 100 890 1250 150 950 1300 650 3701200 210 100 1270 1470 150 1350 1500 750 550






Main dimensions

Size D Amm

Bmm

Cmm

Dmm

Emm

Fmm

Pmm

Qmm

Weightkg

1400 100 150 1300 1550 150 1250 1800 850 2701600 100 150 1400 1750 150 1350 2100 950 4501800 100 150 1500 1950 150 1450 2300 1100 5602000 100 150 1600 2150 150 1550 2500 1200 7902200 100 150 1600 2350 150 1550 2700 1300 9702400 100 150 1600 2550 150 1550 2900 1400 1150




Size: Ø 300 - Ø 1200 mm - with floating cover flap



Dmm

Lmm

Weightkg

300 445 100 23350 505 100 28400 565 100 32500 670 100 50600 780 150 70700 895 150 100800 1015 150 125900 1115 150 150

1000 1230 150 2001200 1455 150 270






Size: Ø 1400 - Ø 2400 mm - with floating cover flap



Dmm

Lmm

Weightkg

1400 1675 200 2401500 1800 200 3101600 1925 200 4001800 2115 200 5102000 2325 200 7202200 2550 200 8802400 2760 200 1040





Handstopsof steel or stainless steel

Page No.H10-005

channel mounted into pre-prepared rebates

MaterialFrame of steel or stainless steelDoor of steel or stainless steelExchangeable seals waste water resistant Neoprene



Hand stopsof steel or stainless steel

Page No.H10-005W

End-wall mounted

MaterialFrame steel or stainless steelDoor steel or stainless steelExchangeable seals waste water resistant NeopreneSpindle stainless steel 316 TypeBolts stainless steel 316 Type



Handstopsof steel or stainless steel

Page No.H10-006

End-wall mounted, with extended handle




Channel penstocksof steel or stainless steel

Page No.H10-020

with handwheel





Page No.H10-021

with gearbox and handwheel





Page No.H10-030

with electric actuator




Weir penstocks for channelsof steel or stainless steel

Page No.H10-035

with electric actuator




Weir Penstock with Actuator Drive Page No.K10-050

Double Spindle design with Actuator Drive

MaterialDoor steel, stainless steelFrame steel, stainless steelExchangeable seals waste water resistant NeopreneSpindle stainless steel 316 TypeBolts stainless steel 316 Type



Weir Penstock with Manual Drive Page No.K10-002

Center Spindle Drive

MaterialDoor and guides steel or stainless steelExchangeable seals waste water resistant NeopreneSpindle stainless steel 316 TypeBolts stainless steel 316 Type



Weir Penstock with Actuator Drive Page No.K10-003

Center Spindle with Actuator Drive

MaterialDoor and guides steel or stainless steelExchangeable seals waste water resistant NeopreneSpindle stainless steel 316 TypeBolts stainless steel 316 Type



Construction:The stop log’s closing consists of the according to components:

1. Stop Log with relief valves2. Guide (with or wthout top-seal)3. Lifting beam or elevating chain or ropes

Function:Stop logs are needed for shutting off big approach channels. The gates can be put alternately to different channels, i.e. applied to different guides.The lifting is done under pressure balance. That is why the gates have relief valves that open in case of lifting. The valves close auto-mately as soon as the gate is settled.

Material:Guide and gates are made from steel. On demand: stainless steel of 304 or 316 Type. Profile-washer of waste water and sea water resistant Neoprene. Relief valves of stainless steel. Valve’s housing of cast iron.

Accessories:A lifting truck can be offered to lift and handle the gate.But you can do the lifting by chains or ropes as well.In this case there is no lifting beam required.

Stop Logsautomatic lifting beam

Page No.K20-001

One-part - with Top-Seal and Relief Valves



Installation Guideline for Penstocks of cast ironSize: Ø 150 - Ø 1200 mm

Page No.M05-001

Minimum-Installation Depths for Drives Typees: 100 and 100S

Installation DepthsSize M T150 485 760200 610 885250 710 985300 810 1085350 910 1185400 1010 1285500 1230 1505600 1470 1745700 1670 1945800 1870 2145900 2070 2345

1000 2270 25451100 2460 27351200 2660 2935

Ø 150 - Ø 600 mm Ø 700 - Ø 1200 mm



Installation Guideline, Dimensions Page No.M10-000

Minimum-Installation Depths for Drives Type 100 Page No.M05 - 001

Round shape - bolted installation design Ø 150 - 350 mm Page No.9000-0001 Ø 400 - 700 mm Page No.9000-0002 Ø 800 - 1000 mm Page No.9000-0003 Ø 1100 - 1200 mm Page No.9000-0004

Round shape - flanged installation design Ø 150 - 350 mm Page No.9000-0008 Ø 400 - 700 mm Page No.9000-0009 Ø 800 - 1000 mm Page No.9000-0010 Ø 1100 - 1200 mm Page No.9000-0011

Square shape - bolted installation design Ø 200 x 200 – 300 x 300 mm Page No.9000-0014 Ø 500 x 500 – 600 x 600 mm Page No.9000-0016 Ø 700 x 700 – 800 x 800 mm Page No.9000-0017 Ø 900 x 900 – 1200 x 1200 mm Page No.9000-0018

Round shape - grouted installation design Ø 150 - 350 mm Page No.9000-0050 Ø 400 - 700 mm Page No.9000-0051 Ø 800 - 1000 mm Page No.9000-0052 Ø 1100 - 1200 mm Page No.9000-0053

Square shape - grouted installation design Ø 200 x 200 – 300 x 300 mm Page No.9000-0060 Ø 400 x 400 mm Page No.9000-0061 Ø 500 x 500 – 600 x 600 mm Page No.9000-0062 Ø 700 x 700 – 800 x 800 mm Page No.9000-0063 Ø 900 x 900 – 1200 x 1200 mm Page No.9000-0064



Installation - Operating- and Maintenance-Instruction for PURATOR- Penstocks

The penstock installation units refer to the following main groups (due to the different drive Typees):

Penstocks and guides

The bolted design provides the fastest installation. That is the reason why it is performed most frequently. Please follow the installation instructions:

a) Centralize the penstock (consisting of door and frame) to the wall opening and fix it. Prepare the bore-holes for the anchor and install the anchor bolts properly. You can use the frame as drill pattern.

Installation Guideline for Penstocks of cast iron Page No.M11-000

1. Drive

2. Door

3. Frame

4. Guides

5. Drive Rod

6. Rod Guide

7. Rod Coupling

8. Spindle

9. Spindle Nut

10. Wall Seal

Penstock - Standard model, drive with headstock - bolted design



b) Remove the penstock and adjust the necessary counter nuts to the anchor bolts. Position the counter nuts as far as possible to the the wall.

c) After setting up the counter nuts, apply the penstock to the anchor bolts and bolt it up to the wall. The sealing should be adjacent to the wall regularly and under low pressure.


Upper seal

Upper seal

Upper seal

Lower seal

Lower seal

Lower seal

Installation versions:

bolted design

flanged design

grouted installation



d) Adjust counter nuts to the frame at a distance of 1.0 cm. Draw the penstock to the counter nuts until the total frame is tighty adjacent to it. Do it in an appropriate way to avoid twisting or bracing. Please note: The distance between the frame and the counter nuts has to be exactly 1.0 cm - everywhere. To assure this, use a range spacer .Well suited for this duty is a piece of wooden panel of 1.0 cm thickness.

Guides

After adjusting the penstock you have to install the guides and to fasten them at the upper edgewith anchor bolts. The installation of the anchor bolts is done as described before. But the distanceof the counter nuts has to correspond to the resulting wall’s parallel.

Installation of the drive

Bolt the drive’s brackets or pillars to the wall or ground by means of anchor bolts or heavy dutydowels. In case of difficult concrete conditions, use corresponding equalizing layers. As a matterof principle the drive has to be installed vertically above the spindle.


1. Door

2. Frame

3. Seal Bars (exchangeable)

4. Guide

5. Wall Sealing

6. Wedge Plug

7. Anchor Bolt

8. Counter Nut (for extended off-seating pressure only)

Wall sealing and fastening of the anchor bolts(bolted design)



Spindle extention (Rod)Join the rod to the rod couplings. Screw the spindle into the spindle nut until you reach the right distance to close the couplings.Connect the Rod couplings via the two central connecting bolts. Afterwards install the lateral clamp fasteners. Please note: Don’t tighten them too much.

GuidesThe delivered guides have to be devided proportional to the total lenght. The lowest guide is to be placed above the spindle.You can calculate the medium distance between the guides as follows:

Installation depth - dimension of the door - 300 mm( number of guides + 1)

The positioning is done after installation and adjustment of the rod.Please note: There has to be a minimum distance of 3 mm between guide segments and rod.

Wall seal

a) The Y-sealing will be absolutely tight if the wall is smoothe and straight. If neccessary you can fill cavities by means of silicon.

b) In case of grouting take off the y -sealing. Encase the frame and cast the concrete to fill up the interspace.

Adjusting the doorCheck the adjustment of the penstock and test the installation for leaks. The wedges are preset by our factory and should not be altered.Due to transportation or installation it might be neccessary to readjust them:Close the door totally. Tighten the wedge plugs to their limits. This provides a proportionate contact pressure which is essential for the sealing.Tighten the wedges’ counter nuts after the adjustment. Check the adjustment by opening and closing the penstock for a second time. Doing this, check the the wedge plugs as well. It might be neccessary to readjust them.

Attention: Tightening the wedge plugs too fast, can cause twisting of the frame, blocking or even breaking of the door.




Very important:

a) Tighten the penstock in a steady way. Avoid twisting or bracing of frame or door.

b) As a matter of principle install the penstock (frame and door) assembled and wedged. The door has to be closed to its limits.

c) Build in the spindle in a way, that the door releases the total opening. At its upper limit the door must not open more than 10mm above the aperture.

d) Meet the installation depth “T” (determined by manufacturer) exactly. Arrange the spindle (and its extentions) vertically.

e) For installation and maintenance of the electric actuators - please follow the instructions provided by their manifacturers.

Maintenance Instruction for PURATOR - Penstocks

a) Penstocks ( frames and doors) Check the wedges after an installation time of one year. Readjust them if neccessary. In case of readjusting

take precautions for a propotionate contact pressure, povided by the whole number of wedge plugs. Clean and grease the sealing surfaces during the yearly check-up.

We recommend a check-up of the spindle every quarter of a year, cleaning and greasing included. We recommend the spindle check-up more often in case of intallations under difficult weather conditions.

Damages of the coating have to be fixed on demand.

b) Grease and check the actuators for facility of operation at least once a year. Grease nipples have to be maintained every six months. For the electric actuators follow the instructions provided by their manufacturers.




Accessories Page No.N10-001

Rod Guide

Operation Key (T-key) Type: 21/25

1. Operation Key (T-key), Type: 21/252. Drive (refer to catalogue part “D” - Penstock drives)3. Rod Coupling4. Spindle- and/or Rod Extentions5. Rod Guide6. Spindle (delivered with the penstock)

Rod with Rod GuideSpindle Extentions and

Rod Couplings



General sales conditions for technical services

0. APPLICABILITYWe sell machines and equipment for industrial use. For the installation

and commissioning as well as the maintenance of operability, our trained personnel provide services tailored to individual cases. Specialist personnel can include our own staff, those from other Wallner & Neubert companies or staff specially hired for the job in question. Depending on the nature of the order, either our personnel will carry out the installation, commissioning or maintenance works themselves or merely supervise them where customers provide their own staff. The services will normally only be provided for machines and equipment delivered by us. These general sales conditions (GSCs) apply for the performance of such services.

1. CONCLUSION OF CONTRACTIn principle, services will only be performed on the basis of written offers and/or order confirmations which in turn are based on these GSCs. We are only bound to orders from our customers when we have issued a written order confirmation. The performance of services is always subject of a separate agreement unless this is already expressly included in our sale of machines and equipment. Contract amendments must be made in writing. Members of our specialist personnel are not entitled to undertake such amendments of their own accord.

2. SCOPE OF WORKThe nature and scope of the services to be performed are defined in the individual agreements. This definition is normally related to the sending of specific personnel for a specific period of time or for the completion of a specific job. We differentiate between the main types of job such as installation, installation supervision, commissioning, maintenance or training. Additional assignments such as test runs, acceptance tests and the training of operational and service personnel can be included with these main types as the subject of the agreement.

3. STAFF CATEGORIESFor the agreed services we will send specifically-trained specialists. These can be divided into the following categories, to be assigned according to agreement and technical background:- Fitters;- Erection foremen/supervisors;- Technicians.These belong to various salary groups for which the respective rates are stated in our offers.

4. DEADLINESWe always endeavour to make our specialist personnel available to customers when required. However, in some cases this is not possible; for cost reasons we cannot always justify such a high degree of availability. The sending of specialist personnel requires a certain amount of preparation, from which our customers also benefit. This particularly involves becoming acquainted with the machines and equipment to be installed, commissioned or serviced. Except when other call-up times have been stipulated in still-valid agreements, we require our customers to request specialist personnel four weeks prior to the date on which the services should commence. On receipt of such a call-up, we will advise our customers in writing as to whether we expect to be able to provide the required specialist personnel on the required date, otherwise when and to what extent this can be expected to take place and, if this can possibly be assessed, how much time the works might take. Confirmations regarding work commencement and duration will be made to the best of our knowledge and belief, but no liabilities or accountability can be derived from this. However, following the setting of a final deadline we concede our customers the right of withdrawal from the order for specialist personnel if we should responsible for a delay in despatch of more than 30 days. Neither we nor our customers are entitled to claim damages on account of such a cancellation of contract. Where possible, we will take customers’ requests for deadline changes into consideration. In the event of the customer cancelling the call-up of specialist personnel less than

two weeks before the schedule commencement of work, we reserve the right to invoice the customer accordingly. In urgent cases, such as the tuning of equipment, we will make every effort to send our customers a member of our specialist staff to remedy the fault which has occurred.

5. PREPARATIONS AND PREREQUISITES FOR THE WORKThe confirmation provides information on the expected date for the despatch

of our specialist personnel and the prerequisites for the commencement of work on the respective site, unless such information was supplied in the initial offer. This should ensure the immediate commencement of installation work and unimpeded work progress, although prerequisites can vary according to the individual circumstances:

- What structural prerequisites must be provided? (Condition of spaces and buildings; foundations, wall lead-throughs, etc.)

- What resources must be made available to our specialist personnel? (Electricity, water, steam, etc.)

- What support staff must be provided for our specialist personnel?- What auxiliary materials must be present for performance of the service

on site? (Cranes, ramps, hoists, etc.).

In each case we stipulate the following for the commencement of work:a) The machines and equipment for which the services are to be provided

must be available at the work location;b) The structural prerequisites must be provided;c) All necessary authorisations for the commencement and

implementation of the services must have been obtained by the customer;

d) The necessary resources, support staff and auxiliary materials must be available free of charge to our specialist personnel at the work location;

e) The conditions at the work location must preclude any hazard for persons, machines, equipment or tools;

f) In the event that the works cannot be completed in one day, a lockable room must be made available to our specialist personnel for the storage of tools and installation material. Our specialist personnel must also have access to hygienic toilets and washing facilities and, if necessary, an appropriate office and telephone. There must be satisfactory lighting at the work location. In the cold season, those rooms where our specialist personnel are required to work should be heated.

6. WORK MATERIAL BROUGHT ONTO SITE BY OUR SPECIALIST PERSONNEL

When agreed, our specialist personnel will bring with them the necessary tools and consumable material (welding gas, abrasives, etc.), except where these materials are already available on the work site.



Allgemeine Verkaufsbedingungen für technische Dienstleistungen

7. CONTACT CONCERNING COMMENCEMENT AND PROGRESS OF WORKOn arrival at the work site and when ready to commence work, our specialist personnel will report to the customer’s nominated representative. In this respect we expect you to immediately make our specialist personnel properly aware of any safety regulations and in the interest of good cooperation to appoint a contact person for our specialist personnel. Our specialist personnel will be required to report to the contact person concerning work progress and any difficulties arising; these will also be recorded in other documents such as installation confirmation. The time of work commencement is recorded in the installation confirmation. The installation confirmation is to be completed for every day on which services are provided or there is entitlement for the claiming of daily or overnight allowances. The installation confirmations are the documentation for the subsequent invoicing to our customers. They are presented weekly by our specialist personnel to the customer’s authorised representatives for signature. At the end of every week our customers receive a copy of the installation confirmations. If a customer refuses to sign the installation confirmations, we reserve the right to discontinue the service and to immediately submit an invoice for all services rendered to date. We regard the commissioning or recommissioning of machinery, equipment or plant as proof of due implementation of the service order issued by the customer. This also applies if the customer does not advise us immediately and in writing of the occurrence of faults. In the event of a contract including or referring exclusively to the implementation of test runs, the training of operational personnel or the compilation of acceptance reports, then these obligations are regarded as fulfilled as soon as our customer puts the equipment in question into service or at least does not report objections within a reasonable period.

8. TESTING, LIABILITYOur specialist personnel are trained to perform the offered services, have

strict instructions to deliver first-class work and possess the necessary skills and experience. We expect our customers to be convinced of the correctness of the services provided at the latest upon completion and to report to us immediately if this does not seem to be the case. We reject all liability for works carried out by our customers or by other agents, even in the event of installation supervision, except where otherwise expressly agreed in an individual case. However we accept liability for the correctness of works carried out and instructions issued by our specialist personnel, insofar as faults in equipment supplied by us or other Wallner & Neubert companies that are the result of improper work or instructions from our specialist personnel will be remedied by our specialist personnel free of charge. We will also supply spare parts and materials required for the repair work free of charge. Any further liability for the correctness of work or instructions is excluded. If the customer’s specialist personnel are to be trained by our specialist personnel, then the customer will be responsible to selecting sufficiently pre-trained personnel for the instruction course. Under no circumstances can we be held liable for a specific level of training success. In respect of liability for any negligence on the part of our specialist personnel, the statutory regulations will apply, with the following constraint: the customer must make use of his property insurance coverage, and it will be assumed that there is adequate fire insurance cover, so that we can never be deemed liable for fire damage. Liability for general financial losses (costs for stoppage, lost production, etc.) is excluded. Liability for compensation in accordance with the Product Liability Act or product liability as regulated by other provisions for property damage to items used by companies for operational purposes is excluded.

9. REMUNERATIONSExcept in cases where a fixed, lump-sum payment has been agreed, we

will invoice for the services of our specialist personnel according to our hourly and overtime rates, daily and overnight allowances, travelling expenses, homeward travel costs and accommodation allowances valid at the date of conclusion of contract. These can be found on the data sheets attached to the individual agreements. On compiling the invoice, the current rate of value added tax will be applied to the remunerations in question. If the collectively agreed rates that are based on the rates stated in the data sheet have changed since the submission of the offer, then the stated rates will be increased by the same percentage as those in the collective agreement. Duration and scheduling of normal working time are derived from the data sheet, which also includes a ruling regarding overtime hours. Where not otherwise agreed, our specialist personnel will travel to the work site by car. Standby times beyond our responsibility will be invoiced as working time.

In the event of standby times lasting more than one week our customers can interrupt the service agreement, send our specialist personnel back to us and submit a new requisition as defined in Point 4. Also, in such a case we are entitled to engage our specialist personnel elsewhere. Should a work interruption of more than a month arise, we reserve the right to withdraw from the service agreement.

With the payment of the rates in question, the scheduling of services as defined in Point 4 above, and the provision of tools as defined in Point 6 above are satisfied. However we will invoice our customers for consumable material (welding gas, abrasives, etc.) where this has not been provided by the customer.

10. PAYMENTInvoices will be issued following completion of the works or monthly.

Our invoices are payable in full within 10 days of the date of issue. It is not permissible to withhold payments for any reason, unless this has been acknowledged by us in writing. In the event of delay in payment interest will be charged on overdue accounts and we reserve the right to suspend or discontinue ongoing services. The place of payment is Vienna.

11. PROHIBITION OF “CASH-IN-HAND” WORKINGOur specialist personnel are not entitled under any circumstances to

perform any services for our customers on their own account or to invoice customers directly. However, if such work should occur, we will regard this as gross violation of the employment contract or the service agreement on the part of our employees or the customer respectively. Without prejudice to other legal sanctions we will invoice the customer for such services at overtime rates.



Terms and Conditions of Sale, Delivery and Payment 2008

1. GENERAL1.1 These sales, delivery and payment conditions are valid for all sales and other legal transactions with our customers insofar as they are not consumers in the sense of the Austrian Consumer Protection Act (KSchG). In the event that one of our customers does fulfill the characteristics of a consumer in the sense of Austrian Consumer Protect Act those conditions will be modified by the mandatory articles of the currently valid version of the Austrian Consumer Protection Act. Those conditions will also be valid even if contrary conditions of the customer remain unopposed. Such conditions will only be deemed to have been recognized by us if they have been accepted by us in writing prior to the provision of the order confirmation.1.2 The prices we offer are generally non-binding and only become binding after acceptance of an order. A commitment of any other kind must be specially agreed to.Orders and/or the acceptance of offers generally must take place in writing.Products order via electronic means will be confirmed immediately after the receipt of the customer’s order. This receipt confirmation does not present any kind of binding acceptance of the order. The receipt confir-mation only presents a declaration of acceptance if we expressly declare this. Declarations to our customers are deemed to have been received if they have been given in the event of orders by the customers or if they have been sent to different addresses in writing afterwards. As per these general terms and conditions of trade, declarations that must be provided in writing –insofar as nothing to the contrary is declared- may also be provided via fax or email.1.3 If our order confirmation is not objected to in writing within one week, it is valid as contractual content.1.4 Prices, if nothing to the contrary has been agreed to, are ex factory plus value-added tax. An increase to the price basis (raw material, collective agreement, energy, other costs) between offer, order and delivery allows us to make a corresponding price adjustment. The conclusion of the contract takes place under the re-servation that service will not be provided or provided only in part in the event of incorrect or improper delivery to us of supplies and raw materials. The customer will be informed immediately in the event of unavailability or only partial availability of service. Any service already provided will be refunded immediately.1.5 Subsequent changes or supplement require our written confirmation in order to be valid. Additional oral agreements are also unenforceable.

2. DELIVERY2.1 Our business address is deemed to be the place of fulfillment agreed to. Any another place of fulfillment requires written agreement. The products will always be delivered at the cost and risk of the customer insofar as nothing to the contrary is agreed to. Prices in delivery agreements do not include unloading and transportation.2.2 Agreed upon deliveries assumes that the access road can be drive on by a heavy transportation vehicle.2.3 The products are deemed to have been delivered even if they are not immediately requested after notifica-tion of their readiness to ship; in these cases we are entitled to store the products at the cost of our customers.2.4 Force Majeure and other unforeseeable events or events not caused by us such as labor disputes, governmental measures, traffic disturbances, interruptions to the energy supply, et cetera as well as traffic accidents not caused by us or our suppliers free us from the obligation of delivery for their duration, even if they have happened to our suppliers or their suppliers, but only insofar, in every event, as we can prove these events as the cause of the disturbance of service to the customer. If delivery is made impossible by these events named, our delivery obligation expires under the same conditions.2.5 The products will be packed and shipped as is customary. The packaging will be billed at our own whole-sale prices. Packaging material will only be taken back or compensated for insofar as this has been agreed to in writing. Loading devices (e.g. palettes, attachment frames, wire boxes, loading lumber, et cetera) will be exchanged for cash against delivery or charged to the buyer wherein we will credit these free of all charges if they are returned within four weeks. The precondition for exchange and return is the proper condition of the loading device.2.6 The products will only be insured against damage, loss or break during transport upon the written request of the customer and at their expense to their account. Externally recognizable transportation damages must be immediately registered after receipt of the goods to the exclusion of other guarantees and the nature and scope of the damage must be immediately provided in writing.2.7 In the event that the products ordered are sent in the form of data via the internet and/or acquired by the customer via a download, the risk of destroying or changing the data transfers to the customer upon accessing the network interface.

3. NOTIFICATION OF DEFECTS / GUARANTEE3.1 We guarantee that the products are in order and posses the standard characteristics; liability for special characteristics is only assumed if this has been confirmed in writing.3.2 For products that have been designated to be of lower quality, such as “second choice”, the guarantee is correspondingly limited to those characteristics which can be expected given the special characterization of the product. 3.3 No guarantee can be given for production and material based variations to color nuances.3.4 Delivered products must be inspected by the customer immediately; defects determined must be immedi-ately registered under a special exclusion of the guarantee prior to processing or installation.3.5 Returned products will only be accepted by us after prior written agreement and placed in our warehouse free of charge if they are in flawless condition. Our personnel are only allowed to accept products with return certificate created by the company. We are entitled to bill 20% of the amount of the order, as well as any shipping performed, as handling charges – but at least 50.00 EUR per occurrence. The return and exchange of custom-made products is generally not possible.3.6 Our guarantee only applies to defects occurring under compliance with the intended installation, operation and maintenance instructions during normal use. This especially does not apply to defects occurring due to poor assembly by the customer or their agents, poor maintenance, poor repairs or those not conducted with our approval, alterations or normal wear and tear.3.7 We will then honor our guarantee for defective products via our choice of improvement or exchange.3.8 If an improvement is not possible or feasible, the customer generally requests their choice of a price reduction or, insofar as this does not merely concern a minor defect, cancellation of the contract. 3.9 The customer bears the entire burden of proof for all claim requirements, particularly those for the defect itself, the time of determination of the defect and the timeliness of the notification of the defect.3.10 The period of guarantee is six months following the delivery of the product.3.11 The right of recourse as per § 933 b of the Austrian Civil Code (ABGB) in the event that our commercial customer must provide a guarantee to a customer is excluded.3.12 We do not provide any guarantees to our customers in the legal sense. Manufacturer’s guarantees are unaffected by this.

4. PRODUCT LIABILITY AND DAMAGE COMPENSATION LIABILITY4.1 We are liable for damages caused by us in the context of product liability as well as those we are culpable for causing in the context of the valid legal conditions; under consideration of the following fixed conditions:

4.2 We are not liable for the accuracy of information regarding maintenance, use or operation insofar as this is included in prospectuses, technical descriptions or other instructions; these are the responsibility of the manufacturer and/or importer. We are also not obligated to provide any additional information, particularly regarding storage, maintenance, installation or other handling.4.3 In the event of material or pecuniary damage, we are only liable in the event of deliberate acts or gross negligence by persons accountable to us. The liability is limited to the actual value of the order. Liability for additional damages is expressly prohibited. There is no claim to lost profits in any event.4.4 Our liability is limited to deliberate misconduct or gross negligence outside of the area of application of the Austrian Product Liability Law. Liability for slight negligence, compensation for consequential and pecuniary damages, unmet savings, loss of interest and damages resulting from the claims of third parties against customers is prohibited.4.5 The previously listed limitations of liability are not valid for damages to the body or health attributable to us or the loss of life of the customer.4.6 We are only liable for our own content on our website. Insofar as we enable access to other websites via links, we are not responsible for the external content contained there. The external content is not ours. Insofar as we learn of unlawful content on external websites, we will immediately block access to these pages.4.7 Claims against us for damage compensation, regardless of what kind, expire –insofar as shorter expiration or preclusive periods are not legally valid – six months from the time that the customer learned of the damage and the person damage or other event used to make a claim.

5. PAYMENT5.1 Our bills are due for immediately insofar as no other arrangement has been made. The use of approved discounts requires that all prior bills –with the exception of those justifiably objected by our customers – have been paid. Incoming payments will be assigned to the oldest respective bills.5.2 A payment is deemed to have been paid from the day on which we have access to it.5.3 Our employees are only entitled to accept payments with an express, written, power of collection.5.4 Checks and bills of exchange will only be accepted as payment with express prior agreement; exchange taxes, discount, objection and collection expenses will be borne by the customer. We make no guarantee for timely billing and objections.5.5 Offsetting with counterclaims is only permissible insofar as these are recognized by us or have been determined to be legally valid.5.6 In the event of default in payment, we are entitled, regardless of additional claims, to assess default interest in the amount of 8% above the basic rate.5.7 All costs associated with dunning, collection and attorneys incurred in the process of the recovery of debt will be borne entirely by the culpable party.5.8 In the event of default on the part of the customer we are entitled to demand immediate payment of outstanding debts; we are also entitled to this right if we learn of unfavorable circumstances regarding the customer’s ability to make payment or their economic circumstances after the conclusion of the contract.5.9 If the customer does not meet our request for payment despite the establishment of an eight-day grace period, we are entitled, regardless of our other rights to take back the products in our possession without simultaneously withdrawing from the contract or to wholly or partial withdraw from the contract to protect our rights, particularly those for damage compensation from non-fulfillment.5.10 The billed prices agreed upon are valid with the requirement that the agreed upon payment conditions are complied with. If these payments are not made on time, we are entitled to subsequently bill the difference between any discount given and the list prices.5.11 In the event of aTypeical and unforeseeable price increases in raw materials and/or energy costs underlying our products, we have the right to an extraordinary price adjustment in the sense of correction to the extent of the increase in price for the raw materials for prices already given by us for products subject to damage compensation reduction. In this event, the buyer is entitled to withdraw from the contract using registered mail within a period of 14 days after the announcement of the new sales price. This applies to the agreed upon elimination of possible fulfillment, non-fulfillment and/or breaches of faith.

6. RETENTION OF PROPRIETARY RIGHTS6.1 Delivered products remain our property until complete payment of all obligations on the part of the custo-mer resulting from the sales contract. The customer is obligated to make the retention of proprietary rights by us on the delivered products known to all. The customer is obligated to treat the products with care during the retention of proprietary rights. Insofar as maintenance and inspection work is necessary, the customer must conduct these regularly at their own expense.6.2 The customer is entitled to sell products we retain proprietary right over in the course of their daily busi-ness. In this case, the customer will cede all possible payments resulting from the sale of our products to third parties to us as payment, which we will accept. The customer is obligated to inform us about the successful cession. After cession, the company is entitled to collect the payment in our name. We reserve the right to coll-ect the payment ourselves as soon as the company has not properly fulfilled their payment obligations and is in default of payment. The customer is obligated to make a corresponding record in their books and invoices. The customer is prohibited from using such products of securities or pawning them as well as any other uses not corresponding to daily business operations. If products that are still our property are pawned or otherwise seized by third parties, the customer must inform us immediately; costs accruing from the enforcement of our rights will be compensated by the customer.6.3 Manipulation or processing of products that are our property also does not eliminate our reservation of the property; in this event, it is deemed as agreed to that we are entitled to an aliquot share of the joint ownership of the items created by manipulation or processing.6.4 In the event of elimination of the law enabling the retention of proprietary right, a request for the sales price will take its place. These will then be due to us.

7. PLACE OF FULFILLMENT7.1 The application of Austrian law has been agreed to. The application of The United Nations Convention on the International Sale of Goods has been mutually excluded.7.2 The place of jurisdiction is the location of the seller unless the customer is prosecuted elsewhere at the seller’s choice. The place of fulfillment is the location of the seller unless the delivery has taken place somewhere as per agreement.

8. CLOSING REMARKS:Should individual conditions of the sales, delivery and payment be wholly or partially unenforceable, the other conditions will remain valid.

PURATOR International [email protected], www.pwn.at

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