catalog klx150s(1).pdf

This catalog covers: GRID NO. This grid covers:

’09 ’10 KLX150 C9F/CAF A-1 Title

’09 ’10 KLX150 C9F/CAF

Publications......................................................A-2Model Identification ..........................................A-4Engine..............................................................B-1Chassis.............................................................D-1

© Kawasaki Heavy Industries, Ltd. 2010

Engine No. Location:

Year & Model ’09 KLX150C9F ’10 KLX150CAFColor 1. KMI.Ebony (20A) 1. Colored Plastic Firecracker Red (6L)

2. Lime Green (777) 2. Lime Green (777)VIN No. Range

’09 ’10 KLX150 C9F/CAF(IN) 99907-1267-02


’09 ’10 KLX150 C9F/CAF A-2 Publications

A&P Manual Service ManualYear & Model Owner’s Manual

General Supplement Basic SupplementMicrofiche

2009 KLX150C9F

2010 KLX150CAF


’09 ’10 KLX150 C9F/CAF A-3 Parts List Infomation

PARTS LIST INFORMATIONThis parts catalog lists parts and sub-assemblies provided as spare parts.When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assuresquality and performance of KAWASAKI GENUINE PARTS.

1. HOW TO ODER PARTSWhen ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the followingitems exactly as listed in this catalog on your parts order.

Part NumberPart NameColor CodeSpecify the color using both color code (which is part of the part number) and name when ordering paintedparts.Example: 51001-5074-H8 TANK-COMP-FUEL,EBONY

Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the completeunits or next higher assemblies illustrated, are supplied, as spare parts.

2. EXPLANATION OF PARTS CATALOG FORMAT

A. Year & Model TitleThis title describes the year(s) and model(s) contained in this catalog.

B. Part Group TitleA representative name for the group of parts illustrated on this page.

C. Referernce NumberThe reference number is listed on the illustration and parts list. It is the link between the illustration and theparts list.

D. Part NumberThe number assigned to a part for the purpose of parts ordering.

E. DescriptionDescribes the main function of the part and includes data such as size, number of teeth, color,etc.

List of Abbreviations(+)..................................................Plus HEX.....................................Hexagonal REF......................................Reference(-) ................................................Minus ID =............................. Inside Diameter RH......................................Right Hand&.....................................................And KPH.....................Killometers Per Hour RPM................Revolutions Per Minute2ND..........................................Second L.....................................................Link RR ................................................ Rear3RD..............................................Third L =.............................................Length STD........................................Standard4TH............................................Fourth L/...................................................Less T ..................................................TeethAR....................................As Required LH.........................................Left Hand T =........................................ThicknessASSY....................................Assembly LWR............................................Lower U/S......................................Under SizeCA.........................................Cut Away MM........................................Millimeter UPP............................................UpperCNT...........................................Center MPH.............................Miles Per Hour V.....................................................VoltCOMP...................................Complete NA...................................Not Available W...................................................WattD...............................................Degree O/S.......................................Over Size W/..................................................WithFR................................................Front OD =.........................Outside Diameter WD......................................With DecalG..................................................Gram PR........................................Ply Rating WOD..............................Without Decal

F. QuantitySpecifies how many of a part are required at the indicated position on the illustration.

G. Year & ModelIndicates which parts are used for a specific vehicle year and model.

H. Additional InformationAdditional Information is shown as follows:1) (OPTION) Part is not installed as original equipment, but is available separately.2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.5) Technical relationships between old part numbers and new part numbers are shown as follows:

INTERCHANGE - Old part or new part can be used.SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.

6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.( - KZ400DE001181) Affected units are from beginning of model year production up to

and including this engine number.

(KZ400D-008111 - ) Affected units are from this frame number to the end of modelyear production.

(KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range.I. Specification Code

Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means thepart is used for all specifications.

’09 ’10Spec Code Specification

C9F CAF

IN Indonesia O O


’09 ’10 KLX150 C9F/CAF A-4 Model I.D. ’09 ’10 KLX150 C9F/CAF

KLX150C9FLeft Side View

Right Side View

KLX150CAFLeft Side View

Right Side View


’09 ’10 KLX150 C9F/CAF A-5 Color Combination Parts List

’09 KLX150C9F O : Applicable : Not applicable

Color: KMI.Ebony (20A ) (1)Spec.Code

Part No. Description IN

32160-0353-458 FRAME-COMP,P.SILVER O33001-0211-458 ARM-COMP-SWING,P.SILVER O34003-0087-458 HOLDER-STEP,RR,LH,P.SILVER O34003-0089-458 HOLDER-STEP,RR,RH,P.SILVER O34003-0094-458 HOLDER-STEP,FR,LH,P.SILVER O

34003-0095-458 HOLDER-STEP,FR,RH,P.SILVER O34024-0064-458 STAND-SIDE,P.SILVER O34028-0112-458 STEP,FR,RH,P.SILVER O34028-0115-458 STEP,FR,LH,P.SILVER O35004-0116-6C FENDER-FRONT,EBONY O

35023-0153-6C FENDER-REAR,EBONY O35063-0586-458 STAY,SHROUD,LH,P.SILVER O35063-0587-458 STAY,SHROUD,RH,P.SILVER O36001-0161-27V COVER-SIDE,LH,UP EBO+LO EBO O36001-0198-27V COVER-SIDE,RH,UP EBO+LO EBO O

39007-0153-458 ARM-SUSP,UNITRACK,P.SILVER O39111-0067-458 ROD-TIE,SUSPENSION,P.SILVER O44008-0042-458 PIPE-FORK OUTER,RH,P.SILVER O44008-0044-458 PIPE-FORK OUTER,LH,P.SILVER O44037-0093-458 HOLDER-FORK UNDER,P.SILVER O

44039-0083-458 HOLDER-FORK UPPER,P.SILVER O44071-0556-458 DAMPER-ASSY,LH,P.SILVER O44071-0557-458 DAMPER-ASSY,RH,P.SILVER O45014-0288-458 SHOCKABSORBER,P.SILVER O46003-0172-458 HANDLE,P.SILVER O

46012-0075-458 HOLDER-HANDLE,LWR,P.SILVER O46012-0080-458 HOLDER-HANDLE,UPP,P.SILVER O49006-0057-BD BOOT,FORK,BLACK O49089-0064-6C SHROUD-ENGINE,LH,EBONY O49089-0065-6C SHROUD-ENGINE,RH,EBONY O




Color: KMI.Ebony (20A ) (2)Spec.Code


51001-0340-21 TANK-COMP-FUEL,F.BLACK O53066-0220-MA SEAT-ASSY,DUAL,BLACK O55022-0050-6C COVER-HEAD LAMP,EBONY O56008-0022-MA BAG,TOOL,BLACK O92072-0120-MA BAND,SEAT,BLACK O




Color: Lime Green (777 ) (1)Spec.Code


32160-0353-458 FRAME-COMP,P.SILVER O33001-0211-458 ARM-COMP-SWING,P.SILVER O34003-0087-458 HOLDER-STEP,RR,LH,P.SILVER O34003-0089-458 HOLDER-STEP,RR,RH,P.SILVER O34003-0094-458 HOLDER-STEP,FR,LH,P.SILVER O

34003-0095-458 HOLDER-STEP,FR,RH,P.SILVER O34024-0064-458 STAND-SIDE,P.SILVER O34028-0112-458 STEP,FR,RH,P.SILVER O34028-0115-458 STEP,FR,LH,P.SILVER O35004-0116-290 FENDER-FRONT,L.GREEN O

35023-0153-290 FENDER-REAR,L.GREEN O35063-0586-458 STAY,SHROUD,LH,P.SILVER O35063-0587-458 STAY,SHROUD,RH,P.SILVER O36001-0161-25R COVER-SIDE,LH,UP WHITE+LO EBO O36001-0198-25R COVER-SIDE,RH,UP WHITE+LO EBO O



46012-0075-458 HOLDER-HANDLE,LWR,P.SILVER O46012-0080-458 HOLDER-HANDLE,UPP,P.SILVER O49006-0057-BD BOOT,FORK,BLACK O49089-0064-290 SHROUD-ENGINE,LH,L.GREEN O49089-0065-290 SHROUD-ENGINE,RH,L.GREEN O






51001-0340-21 TANK-COMP-FUEL,F.BLACK O53066-0220-MA SEAT-ASSY,DUAL,BLACK O55022-0050-266 COVER-HEAD LAMP,B.WHITE O56008-0022-MA BAG,TOOL,BLACK O92072-0120-MA BAND,SEAT,BLACK O



’10 KLX150CAF O : Applicable : Not applicable

Color: Colored Plastic Firecracker Red (6L ) (1)Spec.Code


32160-0353-458 FRAME-COMP,P.SILVER O33001-0211-458 ARM-COMP-SWING,P.SILVER O34003-0094-458 HOLDER-STEP,FR,LH,P.SILVER O34003-0095-458 HOLDER-STEP,FR,RH,P.SILVER O34003-0105-458 HOLDER-STEP,RR,LH,P.SILVER O

34003-0106-458 HOLDER-STEP,RR,RH,P.SILVER O34024-0064-458 STAND-SIDE,P.SILVER O34028-0112-458 STEP,FR,RH,P.SILVER O34028-0115-458 STEP,FR,LH,P.SILVER O35004-0116-6L FENDER-FRONT,F.RED O

35023-0153-6L FENDER-REAR,F.RED O35063-0586-458 STAY,SHROUD,LH,P.SILVER O35063-0587-458 STAY,SHROUD,RH,P.SILVER O36001-0161-25R COVER-SIDE,LH,UP WHITE+LO EBO O36001-0198-25R COVER-SIDE,RH,UP WHITE+LO EBO O







Color: Colored Plastic Firecracker Red (6L ) (2)Spec.Code


51001-0340-21 TANK-COMP-FUEL,F.BLACK O53066-0220-MA SEAT-ASSY,DUAL,BLACK O55022-0050-6L COVER-HEAD LAMP,F.RED O56008-0022-MA BAG,TOOL,BLACK O92072-0120-MA BAND,SEAT,BLACK O






32160-0353-458 FRAME-COMP,P.SILVER O33001-0211-458 ARM-COMP-SWING,P.SILVER O34003-0094-458 HOLDER-STEP,FR,LH,P.SILVER O34003-0095-458 HOLDER-STEP,FR,RH,P.SILVER O34003-0105-458 HOLDER-STEP,RR,LH,P.SILVER O

34003-0106-458 HOLDER-STEP,RR,RH,P.SILVER O34024-0064-458 STAND-SIDE,P.SILVER O34028-0112-458 STEP,FR,RH,P.SILVER O34028-0115-458 STEP,FR,LH,P.SILVER O35004-0116-290 FENDER-FRONT,L.GREEN O

35023-0153-290 FENDER-REAR,L.GREEN O35063-0586-458 STAY,SHROUD,LH,P.SILVER O35063-0587-458 STAY,SHROUD,RH,P.SILVER O36001-0161-25R COVER-SIDE,LH,UP WHITE+LO EBO O36001-0198-25R COVER-SIDE,RH,UP WHITE+LO EBO O









51001-0340-21 TANK-COMP-FUEL,F.BLACK O53066-0220-MA SEAT-ASSY,DUAL,BLACK O55022-0050-266 COVER-HEAD LAMP,B.WHITE O56008-0022-MA BAG,TOOL,BLACK O92072-0120-MA BAND,SEAT,BLACK O


’09 ’10 KLX150 C9F/CAF Engine B-1 Pictorial Index

B-3 Cylinder Head B-4 Cylinder/Piston(s) B-5 Air Cleaner

B-6 Muffler(s) B-7 Valve(s) B-8 Camshaft(s)/Tensioner


’09 ’10 KLX150 C9F/CAF Engine B-2 Pictorial Index

B-9 Crankshaft B-10 Kickstarter Mechanism B-11 Clutch

B-12 Transmission B-13 Gear Change Drum/Shift Fork(s) B-14 Gear Change Mechanism


’09 ’10 KLX150 C9F/CAF Engine C-1 Pictorial Index

C-3 Crankcase C-4 Engine Cover(s) C-5 Carburetor

C-6 Oil Pump C-7 Generator C-8 Ignition System


’09 ’10 KLX150 C9F/CAF Engine C-2 Pictorial Index

C-9 Starter Motor


’09 ’10 KLX150 C9F/CAF Chassis D-1 Pictorial Index

D-3 Frame D-4 Engine Mount D-5 Frame Fittings

D-6 Swingarm D-7 Suspension D-8 Footrests


’09 ’10 KLX150 C9F/CAF Chassis D-2 Pictorial Index

D-9 Front Fender(s) D-10 Rear Fender(s) D-11 Stand(s)

D-12 Tires D-13 Front Hub D-14 Rear Hub


’09 ’10 KLX150 C9F/CAF Chassis E-1 Pictorial Index

E-3 Brake Pedal E-4 Shock Absorber(s) E-5 Front Master Cylinder

E-6 Front Brake E-7 Rear Master Cylinder E-8 Rear Brake


’09 ’10 KLX150 C9F/CAF Chassis E-2 Pictorial Index

E-9 Handlebar E-10 Front Fork E-11 Fuel Tank

E-12 Seat E-13 Meter(s) E-14 Cables


’09 ’10 KLX150 C9F/CAF Chassis F-1 Pictorial Index

F-3 Side Covers/Chain Cover F-4 Headlight(s) F-5 Taillight(s)

F-6 Turn Signals F-7 Chassis Electrical Equipment F-8 Ignition Switch


’09 ’10 KLX150 C9F/CAF Chassis F-2 Pictorial Index

F-9 Owner’s Tools F-10 Labels F-11 Decals(Ebony)(C9F)

F-12 Decals(Green)(C9F) F-13 Decals(Red)(CAF) F-14 Decals(Green)(CAF)


’09 ’10 KLX150 C9F/CAF Engine B-3 Cylinder Head

Quantity-KLX150

’09 ’10Ref.No.

Part No. Description Spec CodeC9F CAF

11002 11002-0052 HEAD-ASSY-CYLINDER 1 111004 11004-0093 GASKET-HEAD 1 111065 11065-0212 CAP 1 111065A 11065-1177 CAP,VALVE ADJUSTING 2 213271 13271-1844 PLATE,BREATHER 1 1

16065 16065-0061 HOLDER-CARBURETOR 1 132154 32154-1906 PIPE,2ND AIR 1 149002 49002-0019 GUIDE-VALVE AR AR92004 92004-1217 STUD,8X22 2 292033 92033-1247 RING-SNAP 2 2

92037 92037-1305 CLAMP 1 192043 92043-0100 PIN,8.2X10X14 2 292055 92055-0061 RING-O,9.8X1.9 1 192055A 92055-0191 RING-O,32X1.9 1 192055B 92055-0202 RING-O,86X1.9 1 1

92055C 92055-1231 RING-O,ADJUST CAP 2 292066 92066-1012 PLUG,OIL LINE,7.2X8 1 192153 92153-0481 BOLT,6X20 2 292153A 92153-1140 BOLT,6X10 2 292153B 92153-1141 BOLT,8X201 4 4

92153C 92153-1970 BOLT,FLANGED,6X110 2 292161 92161-0789 DAMPER,CYLINDER HEAD 2 292200 92200-1631 WASHER,8.2X17X2.3 4 4

132 132BA0614 BOLT-FLANGED-SMALL,6X14 2 2132A 132BA0620 BOLT-FLANGED-SMALL,6X20 6 6

1 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-4 Cylinder/Piston(s)

Quantity-KLX150

’09 ’10Ref.No.


11061 11061-0319 GASKET,CYLINDER BASE 1 113001 13001-0104 PISTON-ENGINE 1 113002 13002-0029 PIN-PISTON 1 113008 13008-0038 RING-SET-PISTON 1 113024 13024-0009 RING-SET-PISTON LL,O/S 1.00 1 1

(OPTION)

13025 13025-0011 RING-SET-PISTON L,O/S 0.50 1 1(OPTION)

13027 13027-0017 PISTON-ENGINE LL 1 1(OPTION)

13029 13029-0023 PISTON-ENGINE L 1 1(OPTION)

92033 92033-1287 RING-SNAP 2 292043 92043-0100 PIN,8.2X10X14 2 2

98111 98111-0019 CYLINDER-COMP-ENGINE 1 1

2 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-5 Air Cleaner

Quantity-KLX150

’09 ’10Ref.No.


11010 11010-0200 FILTER-ASSY-AIR 1 111013 11013-0025 ELEMENT-AIR FILTER 1 111065 11065-0271 CAP 1 113272 13272-0028 PLATE 1 113280 13280-0253 HOLDER 1 1

14037 14037-0074 SCREEN 1 114073 14073-0172 DUCT,INTAKE 1 114073A 14073-0224 DUCT,CARBURETOR 1 116126 16126-0042 VALVE,AIR SWITCH 1 155020 55020-0541 GUARD 1 1

92002 92002-1904 BOLT 1 192015 92015-1367 NUT,FLANGED,6MM 2 292037 92037-1271 CLAMP,12.5MM 4 492037A 92037-1593 CLAMP 2 292037B 92037-1712 CLAMP 2 2

92059 92059-1804 TUBE,4X9X310,WHITE 1 192066 92066-1475 PLUG,DRAIN 292093 92093-0094 SEAL,L=620 1 192093A 92093-0103 SEAL,L=520 1 192152 92152-0854 COLLAR 2 2

92153 92153-0936 BOLT,FLANGED,6X14 1 192153A 92153-1882 BOLT,WP,5X14 4 492160 92160-1278 DAMPER 2 292172 92172-0177 SCREW,5X16 5 592173 92173-0081 CLAMP 1 1

92173A 92173-0179 CLAMP,11.6MM 4 292173B 92173-0217 CLAMP 1 192192 92192-0474 TUBE,ASV-AIR CLEANER 1 192192A 92192-0678 TUBE,8X12X45 292192B 92192-0746 TUBE,ASV-HEAD 1 1

92192C 92192-0839 TUBE,BREATHER 1 192192D 92192-0921 TUBE,A/C-DRAIN 292200 92200-0394 WASHER,6X26X2 1 192200A 92200-0529 WASHER 2 2

132 132BA0625 BOLT-FLANGED-SMALL,6X25 2 2

3 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-6 Muffler(s)

Quantity-KLX150

’09 ’10Ref.No.


11061 11061-0207 GASKET,MUFFLER JOINT 1 111061A 11061-0322 GASKET,EXHAUST PIPE 1 111061B 11061-1148 GASKET,5.8X12X1.5 2 218088 18088-0450 PIPE-EXHAUST 1 118100 18100-0104 BODY-ASSY-MUFFLER 1 1

39156 39156-0552 PAD,MUFFLER COVER,INNER,LWR 1 139156A 39156-0553 PAD,MUFFLER COVER,INNER,UPP 1 149106 49106-0081 COVER-MUFFLER,TAIL CAP 1 149107 49107-0138 COVER-EXHAUST PIPE 1 192015 92015-1143 NUT,8MM 2 2

92015A 92015-1432 NUT,8MM 1 192022 92022-3026 WASHER,PLAIN 2 292065 92065-096 GASKET 1 192152 92152-0612 COLLAR,6.5X8.5X5.5 5 592153 92153-1350 BOLT,SOCKET,8X25 1 1

92154 92154-0042 BOLT,SOCKET,6X12 5 592161 92161-0306 DAMPER 2 292161A 92161-0545 DAMPER 3 392161B 92161-1284 DAMPER,MUFFLER 1 192171 92171-0593 CLAMP 1 1

130 130CA0816 BOLT-FLANGED,8X16 1 1156 156R0610 BOLT-WP,6X10 1 1

4 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-7 Valve(s)

Quantity-KLX150

’09 ’10Ref.No.


12004 12004-0031 VALVE-INTAKE 1 112005 12005-0051 VALVE-EXHAUST 1 112009 12009-0018 RETAINER-VALVE SPRING 2 212011 12011-1051 COLLET 4 412016 12016-0035 ARM-ROCKER 2 2

12020 12020-0007 SHAFT-ROCKER 2 216007 16007-1223 SEAT-SPRING 2 249078 49078-0064 SPRING-ENGINE VALVE 2 292009 92009-1109 SCREW,VALVE ADJUST 2 292015 92015-1137 NUT,VALVE ADJUST LOCK 2 2

92049 92049-0139 SEAL-OIL 2 2

5 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-8 Camshaft(s)/Tensioner

Quantity-KLX150

’09 ’10Ref.No.


12046 12046-0084 SPROCKET,36T 1 112048 12048-0023 TENSIONER-ASSY 1 112053 12053-0126 GUIDE-CHAIN,RR 1 112053A 12053-0127 GUIDE-CHAIN,FR 1 114014 14014-1154 PLATE-POSITION 1 1

49118 49118-0152 CAMSHAFT-COMP 1 192055 92055-0060 RING-O,9.8X2.4 1 192055A 92055-0193 RING-O,23.2X2.4 1 192057 92057-0032 CHAIN,CAM 1 192122 92122-0011 ROLLER 1 1

92153 92153-1151 BOLT,6X25 2 292153A 92153-1156 BOLT,8X23 1 192153B 92153-1157 BOLT,6X26.5 1 192154 92154-0281 BOLT 1 192172 92172-1055 SCREW,6X14 2 2

411 411AA0600 WASHER-PLAIN,6.5X13X1 1 1

6 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-9 Crankshaft

Quantity-KLX150

’09 ’10Ref.No.


12046 12046-0061 SPROCKET,18T 1 113031 13031-0116 CRANKSHAFT-COMP 1 113097 13097-0076 GEAR-PRIMARY SPUR,25T 1 116085 16085-0118 GEAR,21T 1 192045 92045-0018 BEARING-BALL 1 1

92200 92200-0553 WASHER,14.2X28X1.5 1 192210 92210-0600 NUT,14MM,LEFT HANDED 1 1

510 510A4200 KEY-WOODRUFF 1 1

7 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-10 Kickstarter Mechanism

Quantity-KLX150

’09 ’10Ref.No.


13061 13061-0349 BOSS 1 113064 13064-0060 LEVER-ASSY-KICK 1 113066 13066-0014 SHAFT-KICK 1 113070 13070-1035 GUIDE,KICK SHAFT 1 113078 13078-0026 RATCHET 1 1

13206 13206-1070 GUIDE-KICK 1 159051 59051-0096 GEAR-SPUR,IDLE,26T 1 159051A 59051-0097 GEAR-SPUR,KICK STARTER,26T 1 192002 92002-1442 BOLT,SOCKET,8X25 1 192009 92009-1607 SCREW,6X27 1 1

92022 92022-315 WASHER,16.8X22X0.5 3 392049 92049-1387 SEAL-OIL,KICK PEDAL 1 192081 92081-020 SPRING,KICK PEDAL 1 192081A 92081-122 SPRING,RATCHET 1 192081B 92081-1276 SPRING,KICK STARTER 1 1

92172 92172-1051 SCREW,6X16 2 292200 92200-0298 WASHER,12.3X20X0.5 1 192200A 92200-0571 WASHER,13.2X20X0.5 1 1

290 290CA0808 SCREW-SET-SOCKET,8X8 1 1480 480J1200 CIRCLIP-TYPE-C,12MM 1 1

480A 480J1600 CIRCLIP-TYPE-C,16MM 3 3600 600A0800 BALL-STEEL,1/4" 1 1

8 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-11 Clutch

Quantity-KLX150

’09 ’10Ref.No.


13086 13086-1070 WHEEL-CLUTCH 1 113087 13087-1161 HUB-CLUTCH 1 113088 13088-0040 PLATE-FRICTION 3 313088A 13088-0041 PLATE-FRICTION 1 113088B 13088-1077 PLATE-FRICTION,ID=100 1 1

13089 13089-1108 PLATE-CLUTCH 4 413091 13091-1920 HOLDER,CLUTCH SPRING 1 113095 13095-0093 HOUSING-COMP-CLUTCH 1 113116 13116-1136 ROD-PUSH 1 113183 13183-1274 PLATE 1 1

13236 13236-0174 LEVER-COMP,CLUTCH RELEASE 1 192026 92026-1614 SPACER 2 292139 92139-0244 BUSHING,17X22X30 1 192144 92144-1289 SPRING,CLUTCH 1 192145 92145-0558 SPRING 4

92145A 92145-0759 SPRING 492153 92153-0794 BOLT,10X36 1 192153A 92153-1067 BOLT,6X25 4 4

601 601A6000 BEARING-BALL 1 1

9 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-12 Transmission

Quantity-KLX150

’09 ’10Ref.No.


13127 13127-0054 SHAFT-TRANSMISSION INPUT,12T 1 113128 13128-0051 SHAFT-TRANSMISSION OUTPUT 1 113144 13144-0049 SPROCKET-OUTPUT,14T 1 113262 13262-0454 GEAR,INPUT 4TH,22T 1 113262A 13262-0459 GEAR,OUTPUT 4TH,26T 1 1

13262B 13262-0500 GEAR,OUTPUT LOW,35T 1 113262C 13262-0501 GEAR,OUTPUT 2ND,32T 1 113262D 13262-0502 GEAR,OUTPUT 5TH,24T 1 113262E 13262-0552 GEAR,INPUT 5TH,24T 1 113262F 13262-0662 GEAR,INPUT 3RD,19T 1 1

13262G 13262-0731 GEAR,INPUT 2ND,16T 1 113262H 13262-0738 GEAR,OUTPUT 3RD,28T 1 192025 92025-1280 SHIM 1 192026 92026-1037 SPACER,17.2X23X0.5 3 392026A 92026-1610 SPACER 1 1

92033 92033-1060 RING-SNAP,17MM 5 592055 92055-0151 RING-O,16.8X1.9 1 192139 92139-0001 BUSHING 1 192139A 92139-0002 BUSHING 1 192139B 92139-0286 BUSHING 1 1

92143 92143-1680 COLLAR,SPROCKET 1 1480 480J1700 CIRCLIP-TYPE-C,17MM 1 1

10 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-13 Gear Change Drum/Shift Fork(s)

Quantity-KLX150

’09 ’10Ref.No.


13140 13140-0051 FORK-SHIFT,INPUT 1 113140A 13140-0052 FORK-SHIFT,OUTPUT RH 1 113140B 13140-0053 FORK-SHIFT,OUTPUT LH 1 113141 13141-0047 DRUM-CHANGE 1 113145 13145-0045 CAM-CHANGE DRUM 1 1

13151 13151-1099 SWITCH-COMP,NEUTRAL 1 113183 13183-1066 PLATE,CHANGE 1 149047 49047-1094 ROD-SHIFT 1 192022 92022-1690 WASHER,6.5X24X2 1 192045 92045-0126 BEARING-BALL,17X35X10 1 1

92065 92065-058 GASKET,10.5X16X1 1 1112 112CA0620 BOLT-UPSET,6X20 1 1510 510A3200 KEY-WOODRUFF 1 1551 551A0306 PIN-DOWEL,3X6 1 1

11 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine B-14 Gear Change Mechanism

Quantity-KLX150

’09 ’10Ref.No.


13165 13165-0003 PAWL,CHANGE SHAFT 1 113172 13172-0005 SHAFT-ASSY-CHANGE 1 113236 13236-1192 LEVER-COMP,DRUM POSITION 1 113242 13242-0055 LEVER-ASSY-CHANGE 1 192002 92002-1237 BOLT,6X20 1 1

92004 92004-0032 STUD,6X12 1 192022 92022-1827 WASHER,6X12.8X1.2 1 192026 92026-1217 SPACER 1 192081 92081-1829 SPRING,CHANGE LEVER 1 192144 92144-1345 SPRING,CHANGE PEDAL RETURN 1 1

92145 92145-0349 SPRING 1 192153 92153-1144 BOLT,8X15.5 1 192160 92160-1036 DAMPER,CHANGE PEDAL 1 1

311 311BA0600 NUT-HEX 1 1

12 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine C-3 Crankcase

Quantity-KLX150

’09 ’10Ref.No.


11061 11061-0265 GASKET,DRAIN PLUG 1 113272 13272-0760 PLATE 1 114080 14080-0251 CRANKCASE,RH 1 114080A 14080-0295 CRANKCASE,LH 1 192043 92043-0099 PIN,6.2X8X14 6 6

92045 92045-0018 BEARING-BALL 1 192045A 92045-0151 BEARING-BALL 2 292049 92049-0011 SEAL-OIL 1 192049A 92049-0149 SEAL-OIL,13X22X5.5 1 192066 92066-1012 PLUG,OIL LINE,7.2X8 2 2

92066A 92066-1110 PLUG 1 192066B 92066-1174 PLUG,OIL DRAIN,12X15 1 192153 92153-1145 BOLT,6X50 10 1092153A 92153-1146 BOLT,6X60 1 192172 92172-1062 SCREW,6X14 4 4

220 220AA0614 SCREW-PAN-CROSS,6X14 1 1601 601A6201 BEARING-BALL 2 2

13 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine C-4 Engine Cover(s)

Quantity-KLX150

’09 ’10Ref.No.


11061 11061-0300 GASKET 1 111061A 11061-0400 GASKET,GENERATOR COVER 1 111061B 11061-0401 GASKET,CLUTCH COVER 1 111065 11065-0209 CAP 1 112053 12053-0133 GUIDE-CHAIN 1 1

14014 14014-1153 PLATE-POSITION 1 114026 14026-0078 COVER-CHAIN 1 114031 14031-0116 COVER-GENERATOR 1 114032 14032-0124 COVER-CLUTCH 1 114044 14044-0044 HOLDER-CABLE 1 1

52005 52005-0079 GAUGE,OIL LEVEL 1 192049 92049-0104 SEAL-OIL,10X18X5 1 192049A 92049-0150 SEAL-OIL,12X20X5.5 1 192051 92051-003 SEAL-OIL,TB16267 1 192055 92055-0154 RING-O,25.7X2.4 1 1

92055A 92055-0155 RING-O,20X2 1 192055B 92055-0194 RING-O,14.8X2.4 1 192066 92066-1012 PLUG,OIL LINE,7.2X8 1 192066A 92066-1565 PLUG,GENERATOR COVER CAP 1 192066B 92066-1571 PLUG,14X10 1 1

92152 92152-0692 COLLAR,6.5X12X11 1 192153 92153-1140 BOLT,6X10 2 2

132 132BA0616 BOLT-FLANGED-SMALL,6X16 3 3132A 132BA0625 BOLT-FLANGED-SMALL,6X25 1 1132B 132BA0630 BOLT-FLANGED-SMALL,6X30 2 2

132C 132BA0635 BOLT-FLANGED-SMALL,6X35 1 1132D 132BA0645 BOLT-FLANGED-SMALL,6X45 18 18

14 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine C-5 Carburetor

Quantity-KLX150

’09 ’10Ref.No.


13280 13280-0235 HOLDER 1 115004 15004-0059 CARBURETOR-ASSY,NCV24 1 116005 16005-0003 TOP-CHAMBER 1 116007 16007-0020 SEAT-SPRING 1 116012 16012-0003 CAP-STARTER PLUNGER 1 1

16014 16014-0016 SCREW-PILOT AIR 1 116016 16016-0014 PLUNGER,STARTER 1 116017 16017-0009 JET-NEEDLE 1 116021 16021-0022 SCREW-THROTTLE STOP 1 116030 16030-1007 VALVE-FLOAT 1 1

16044 16044-007 CLAMP,FLOAT VALVE 1 116126 16126-0020 VALVE 1 116158 16158-0006 JET-SLOW 1 116183 16183-0003 FLOAT-ASSY 1 116187 16187-0285 NEEDLE-JET 1 1

35063 35063-0684 STAY 1 149006 49006-0039 BOOT 1 149019 49019-1097 FILTER-FUEL 1 192009 92009-1551 SCREW,DRAIN,6X0.75 1 192009A 92009-1865 SCREW,PLATE 1 1

92037 92037-147 CLAMP,TUBE 1 192037A 92037-1935 CLAMP 1 192043 92043-1207 PIN,FLOAT 1 192055 92055-0084 RING-O,CHAMBER GASKET 1 192055A 92055-1223 RING-O 1 1

92063 92063-1326 JET-MAIN,#85 1 192071 92071-0038 GROMMET 1 192145 92145-0309 SPRING 1 192145A 92145-0310 SPRING 1 192145B 92145-0313 SPRING,COIL 1 1

92171 92171-0494 CLAMP 2 292171A 92171-1124 CLAMP,DRAIN TUBE 1 192173 92173-0075 CLAMP 1 192192 92192-0233 TUBE 1 192192A 92192-0854 TUBE,FUEL,L=160 1 1

92192B 92192-0876 TUBE 1 1220 220AA0408 SCREW-PAN-CROS,4X8 3 3220A 220AA0412 SCREW-PAN-CROSS,4X12 4 4

15 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine C-6 Oil Pump

Quantity-KLX150

’09 ’10Ref.No.


11065 11065-0255 CAP 1 116082 16082-0040 PUMP-ASSY-OIL 1 139193 39193-1067 PIPE-OIL 1 149065 49065-0021 FILTER-OIL 1 152010 52010-1053 ELEMENT-OIL FILTER 1 1

92043 92043-0099 PIN,6.2X8X14 1 192055 92055-0061 RING-O,9.8X1.9 1 192055A 92055-0152 RING-O,12.8X1.9 1 192055B 92055-0190 RING-O,59.6X2.4 1 192144 92144-1892 SPRING 1 1

132 132BA0620 BOLT-FLANGED-SMALL,6X20 3 3220 220AA0618 SCREW-PAN-CROS,6X18 2 2220A 220AA0630 SCREW-PAN-CROSS,6X30 1 1670 670B1510 O RING,9.8X1.9 2 2

16 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine C-7 Generator

Quantity-KLX150

’09 ’10Ref.No.


13270 13270-1754 PLATE 1 113270A 13270-1961 PLATE 1 121003 21003-0103 STATOR 1 121007 21007-0121 ROTOR 1 121066 21066-0045 REGULATOR-VOLTAGE 1 1

92153 92153-1135 BOLT,8X50 1 192200 92200-1626 WASHER,8.2X26X5 1 1

132 132BA0614 BOLT-FLANGED-SMALL,6X14 1 1132A 132BA0625 BOLT-FLANGED-SMALL,6X25 2 2220 220AA0514 SCREW-PAN-CROS,5X14 2 2

220A 220AA0608 SCREW-PAN-CROS,6X8 2 2510 510A3200 KEY-WOODRUFF 1 1

17 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine C-8 Ignition System

Quantity-KLX150

’09 ’10Ref.No.


21119 21119-0098 IGNITER 1 121121 21121-0036 COIL-IGNITION 1 121160 21160-0001 CAP-ASSY-PLUG 1 192027 92027-1789 COLLAR,5.6X8X14.5 2 292070 92070-0037 PLUG-SPARK,CR7HSA 1 1

92071 92071-0001 GROMMET 1 192071A 92071-0002 GROMMET 1 1

130 130BA0535 BOLT-FLANGED,5X35 2 2

18 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Engine C-9 Starter Motor

Quantity-KLX150

’09 ’10Ref.No.


13091 13091-1992 HOLDER 1 113194 13194-0005 CLUTCH-ONEWAY 1 113216 13216-0040 GEAR-COMP,FREE WHEEL 1 121039 21039-0007 BRUSH 1 121039A 21039-0008 BRUSH 1 1

21040 21040-0004 SPRING-BRUSH 2 221163 21163-0058 STARTER-ELECTRIC 1 126006 26006-0018 FUSE,15A 2 226011 26011-0164 WIRE-LEAD 1 127010 27010-0110 SWITCH 1 1

39076 39076-0020 LIMITER,STARTER IDLE GEAR 1 139184 39184-0015 BRACKET-ASSY 1 159051 59051-1304 GEAR-SPUR,IDLE 1 192002 92002-1778 BOLT,SOCKET,6X16 3 392015 92015-1367 NUT,FLANGED,6MM 1 1

92022 92022-1649 WASHER,10.2X20X0.5 4 492022A 92022-212 WASHER,22.3X35X1.6 1 192055 92055-1276 RING-O 1 192055A 92055-1370 RING-O,4.5X2.0 3 392055B 92055-1550 RING-O 2 2

92071 92071-0037 GROMMET 1 192153 92153-1914 BOLT 2 292200 92200-0407 WASHER,SET 1 1

132 132BD0630 BOLT-FLANGED-SMALL,6X30 2 2223 223AA0510 SCREW-PAN-WS-CROS,5X10 2 2

19 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-3 Frame

Quantity-KLX150

’09 ’10Ref.No.


32160 32160-0353-458 FRAME-COMP,P.SILVER 1 192015 92015-1653 NUT,STEERING STEM,22MM 1 192015A 92015-1684 NUT,STEERING STEM,25MM 1 192116 92116-1065 BEARING-ROLLER,H1-CAP32005JRRS 2 292200 92200-0517 WASHER,STEERING STEM 1 1

20 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-4 Engine Mount

Quantity-KLX150

’09 ’10Ref.No.


32190 32190-0310 BRACKET-ENGINE,RR 2 232190A 32190-0429 BRACKET-ENGINE,FR,LH 1 132190B 32190-0430 BRACKET-ENGINE,FR,RH 1 132190C 32190-0437 BRACKET-ENGINE,HEAD,LH 1 132190D 32190-0439 BRACKET-ENGINE,HEAD,RH 1 1

92002 92002-1349 BOLT,FLANGED,8X70 2 292153 92153-0614 BOLT,FLANGED,10X105 2 292153A 92153-1126 BOLT,FLANGED,10X80 2 292154 92154-0088 BOLT,FLANGED,10X170 1 192210 92210-0140 NUT,LOCK,FLANGED,8MM 2 2

92210A 92210-1080 NUT,LOCK,FLANGED,10MM 5 5132 132BA0816 BOLT-FLANGED-SMALL,8X16 8 8

21 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-5 Frame Fittings

Quantity-KLX150

’09 ’10Ref.No.


11055 11055-1677 BRACKET,RESERVOIR 1 114079 14079-0031 HOLDER-ASSY,BATTERY 1 114092 14092-0035 COVER,IGNITER 1 135063 35063-0586-458 STAY,SHROUD,LH,P.SILVER 1 135063A 35063-0587-458 STAY,SHROUD,RH,P.SILVER 1 1

55020 55020-0429 GUARD 2 256008 56008-0022-MA BAG,TOOL,BLACK 1 192022 92022-1561 WASHER,8.5X20X1.6 2 292122 92122-0023 ROLLER,CHAIN GUIDE 1 192143 92143-1196 COLLAR 2 2

92143A 92143-1432 COLLAR,9.5X12.7X25 1 192150 92150-1036 BOLT,FLANGED,8X65 1 192152 92152-0604 COLLAR 2 292153 92153-0936 BOLT,FLANGED,6X14 2 292154 92154-0203 BOLT,SOCKET,6X35 2 2

92161 92161-0838 DAMPER 2 292161A 92161-0853 DAMPER 2 292200 92200-0544 WASHER,6.5X18X1 2 292210 92210-0140 NUT,LOCK,FLANGED,8MM 1 1


22 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-6 Swingarm

Quantity-KLX150

’09 ’10Ref.No.


11065 11065-0300 CAP 2 212053 12053-0142 GUIDE-CHAIN,LH 1 112053A 12053-0144 GUIDE-CHAIN,RH 1 133001 33001-0211-458 ARM-COMP-SWING,P.SILVER 1 133032 33032-0030 SHAFT-SWING ARM 1 1

33040 33040-0019 ADJUSTER-CHAIN 2 233040A 33040-1162 ADJUSTER-CHAIN,OUTSIDE 2 242036 42036-0070 SLEEVE,PIVOT,15.1X20X197.8 1 155020 55020-0471 GUARD 1 192015 92015-1364 NUT,8MM 2 2

92015A 92015-1406 NUT,FLANGED,8MM 2 292015B 92015-1407 NUT,14MM 1 192046 92046-1110 BEARING-NEEDLE,BM202726 2 292049 92049-1109 SEAL-OIL,ARM 2 292151 92151-1149 BOLT,SOCKET,6X18 1 1

92210 92210-1397 NUT,POP,6MM,L=15 1 1132 132BA0650 BOLT-FLANGED-SMALL,6X50 4 4

23 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-7 Suspension

Quantity-KLX150

’09 ’10Ref.No.


39007 39007-0153-458 ARM-SUSP,UNITRACK,P.SILVER 1 139111 39111-0067-458 ROD-TIE,SUSPENSION,P.SILVER 1 142036 42036-0046 SLEEVE,12.1X20X58 2 242036A 42036-0068 SLEEVE,12.1X20X82.6 1 142036B 42036-1248 SLEEVE,10X16X19 1 1

42036C 42036-1351 SLEEVE 1 192015 92015-1433 NUT,LOCK,FLANGED,12MM 3 392028 92028-1598 BUSHING 6 692046 92046-1192 BEARING-NEEDLE,16BM2212 2 292049 92049-0069 SEAL-OIL 2 2

92049A 92049-0135 SEAL-OIL,SDO 20 26 3 4 492049B 92049-1109 SEAL-OIL,ARM 2 292093 92093-0155 SEAL,SO 16 22 2.5 2 292152 92152-1139 COLLAR 1 192153 92153-1828 BOLT,12X85 1 1

92153A 92153-1829 BOLT,12X108 1 192153B 92153-1957 BOLT,FLANGED,10X42 2 292154 92154-0456 BOLT,12X95 1 192210 92210-1184 NUT,LOCK,10MM 1 1

24 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-8 Footrests

Quantity-KLX150

’09 ’10Ref.No.


34003 34003-0087-458 HOLDER-STEP,RR,LH,P.SILVER 1 134003A 34003-0089-458 HOLDER-STEP,RR,RH,P.SILVER 1 134003B 34003-0094-458 HOLDER-STEP,FR,LH,P.SILVER 1 134003C 34003-0095-458 HOLDER-STEP,FR,RH,P.SILVER 1 134028 34028-0007 STEP,RR 2 2

34028A 34028-0112-458 STEP,FR,RH,P.SILVER 1 134028B 34028-0115-458 STEP,FR,LH,P.SILVER 1 192027 92027-162 COLLAR,6.8X10X12 292043 92043-080 PIN,8X31 2 292043A 92043-1217 PIN,10X35 2 2

92081 92081-1606 SPRING,STEP,LH 1 192081A 92081-1607 SPRING,STEP,RH 1 192150 92150-1255 BOLT,SOCKET,10X20 4 492150A 92150-1339 BOLT,FLANGED,6X20 2 292152 92152-0933 COLLAR 2

92153 92153-1624 BOLT,SOCKET,8X30 4 492161 92161-0071 DAMPER,REAR STEP 2 292161A 92161-0848 DAMPER,STEP 2 292200 92200-0034 WASHER,20X30X4.5 2 292200A 92200-0543 WASHER,10.5X20X1.0 2 2

550 550AA2018 PIN-COTTER,2.0X18 2 2550A 550AA2518 PIN-COTTER,2.5X18 2 2

25 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-9 Front Fender(s)

Quantity-KLX150

’09 ’10Ref.No.


35004 35004-0116-290 FENDER-FRONT,L.GREEN 1 135004A 35004-0116-6C FENDER-FRONT,EBONY 135004B 35004-0116-6L FENDER-FRONT,F.RED 192150 92150-1339 BOLT,FLANGED,6X20 4 492152 92152-0427 COLLAR 4 4

26 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-10 Rear Fender(s)

Quantity-KLX150

’09 ’10Ref.No.


35015 35015-0022 FLAP-COMP,REAR 1 135019 35019-0058 FLAP,RR FENDER,FR 1 135022 35022-0057 FENDER-COMP-REAR 1 135023 35023-0153-290 FENDER-REAR,L.GREEN 1 135023A 35023-0153-6C FENDER-REAR,EBONY 1

35023B 35023-0153-6L FENDER-REAR,F.RED 135034 35034-0112 REINFORCE 1 192143 92143-1196 COLLAR 4 492152 92152-0295 COLLAR 2 292152A 92152-0597 COLLAR 4 4

92153 92153-0863 BOLT,6X16 4 492160 92160-1736 DAMPER,BRACKET 2 2


27 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-11 Stand(s)

Quantity-KLX150

’09 ’10Ref.No.


34024 34024-0064-458 STAND-SIDE,P.SILVER 1 192002 92002-1813 BOLT,SIDE STAND 1 192015 92015-1962 NUT,LOCK,10MM 1 192145 92145-0585 SPRING 1 1

28 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-12 Tires

Quantity-KLX150

’09 ’10Ref.No.


41009 41009-0213 TIRE,FR,70/100-19 42P,GP-21F 1 141009A 41009-0214 TIRE,RR,90/100-16 51P,GP-22R 1 141022 41022-0039 TUBE-TIRE,FR,70/100-19(IRC) 1 141022A 41022-0040 TUBE-TIRE,RR,90/100-16(IRC) 1 141023 41023-0013 BAND-RIM,FR,70/100-19 1 1

41023A 41023-0014 BAND-RIM,RR,90/100-16 1 141025 41025-0136 RIM,FR,1.40X19 1 141025A 41025-0137 RIM,RR,1.85X16 1 141029 41029-0051 SPOKE-INNER,FR,LH,209.6MMX165D 14 1441029A 41029-0052 SPOKE-INNER,FR,RH,213.0MMX161D 14 14

41029B 41029-0053 SPOKE-INNER,RR,176MMX163D 28 2841032 41032-0006 NIPPLE-SPOKE 56 56

29 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-13 Front Hub

Quantity-KLX150

’09 ’10Ref.No.


41034 41034-0058 DRUM-ASSY,FR 1 141060 41060-1103 GEAR-METER SCREW,21T 1 141068 41068-1333 AXLE,FR 1 141078 41078-1052 CASE-ASSY-METER GEAR 1 192015 92015-1433 NUT,LOCK,FLANGED,12MM 1 1

92022 92022-1510 WASHER,20X29X1.0 1 192033 92033-1160 RING-SNAP,19MM 1 192045 92045-1062 BEARING-BALL,TMB201LLUC3/2A 1 192049 92049-0113 SEAL-OIL 1 192049A 92049-1173 SEAL-OIL,SD42 50 6 1 1

92152 92152-0709 COLLAR,12.2X17.3X62.5 1 192152A 92152-0736 COLLAR 1 1

481 481J3700 CIRCLIP-TYPE-C,37MM 1 1550 550AA2520 PIN-COTTER,2.5X20 1 1601 601B6301UU BEARING-BALL,#6201UUC3 1 1

30 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis D-14 Rear Hub

Quantity-KLX150

’09 ’10Ref.No.


41034 41034-0059 DRUM-ASSY,RR 141034A 41034-0068 DRUM-ASSY,RR 141068 41068-0075 AXLE,RR,14X298 1 142041 42041-0063 SPROCKET-HUB,44T 142041A 42041-0091 SPROCKET-HUB,44T 1

92015 92015-1765 NUT,CASTLE,14MM 1 192049 92049-0114 SEAL-OIL 2 292057 92057-0195 CHAIN,DRIVE,RK-M428HX122L 1 192058 92058-0025 JOINT-CHAIN,DRIVE 1 192150 92150-1978 BOLT,SOCKET,8X28 4

92152 92152-0753 COLLAR 2 292152A 92152-0837 COLLAR,15.2X20X106 192152B 92152-1090 COLLAR,RR BRAKE DRUM,L=95 192154 92154-0424 BOLT,FLANGED,8X30 492200 92200-1428 WASHER,14.2X26X3.2 1

92210 92210-0570 NUT,8MM 4 4410 410AA0800 WASHER-PLAIN-SMALL,8MM 4 4410A 410AA1400 WASHER-PLAIN-SMALL,14MM 1481 481J3500 CIRCLIP-TYPE-C,35MM 1 1550 550AA3025 PIN-COTTER,3.0X25 1 1

601 601B6202UU BEARING-BALL 3 2

31 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-3 Brake Pedal

Quantity-KLX150

’09 ’10Ref.No.


43001 43001-0131 LEVER-BRAKE 1 192022 92022-1561 WASHER,8.5X20X1.6 1 192055 92055-0168 RING-O,OD=18.5 2 292145 92145-0741 SPRING,BRAKE PEDAL RETURN 1 1

550 550AA2525 PIN-COTTER,2.5X25 1 1

32 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-4 Shock Absorber(s)

Quantity-KLX150

’09 ’10Ref.No.


45014 45014-0288-458 SHOCKABSORBER,P.SILVER 1 1

33 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-5 Front Master Cylinder

Quantity-KLX150

’09 ’10Ref.No.


27010 27010-0025 SWITCH,BRAKE 1 143015 43015-1697 CYLINDER-ASSY-MASTER,FR 1 143020 43020-1126 PISTON-COMP-BRAKE 1 143022 43022-1010 STOPPER-BRAKE,PISTON 1 143026 43026-1074 CAP-BRAKE 1 1

43028 43028-1061 DIAPHRAGM 1 143034 43034-1016 HOLDER-BRAKE,MASTER CYLINDER 1 143095 43095-0547 HOSE-BRAKE,FR,1236MM 143095A 43095-0587 HOSE-BRAKE 146092 46092-1140 LEVER-GRIP,FRONT BRAKE 1 1

49016 49016-1044 COVER-SEAL,MASTER CYLINDER 1 149091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4 492002 92002-1323 BOLT,SCREW,4X12 1 192002A 92002-1894 BOLT 2 292009 92009-1458 SCREW,4MM 2 2

92015 92015-1528 NUT,FLANGED,6MM 1 192022 92022-1814 WASHER 1 192150 92150-1451 BOLT,LEVER SET 1 192153 92153-0029 BOLT,OIL,L=23 292153A 92153-0627 BOLT,OIL,L=23 2

92170 92170-1231 CLAMP,BRAKE HOSE,OUTSIDE 1 192170A 92170-1232 CLAMP,BRAKE HOSE,INSIDE 1 1


34 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-6 Front Brake

Quantity-KLX150

’09 ’10Ref.No.


41080 41080-0168 DISC,FR 1 143044 43044-0006 HOLDER-COMP-CALIPER,FR,LH 1 143045 43045-1010 SHAFT-CALIPER 1 143048 43048-0010 PISTON-CALIPER 2 243049 43049-1060 PACKING,PISTON SEAL 2 2

43049A 43049-1061 PACKING,PISTON SEAL 2 243056 43056-0004 BREATHER-BRAKE 1 143057 43057-1001 CAP-BREATHER 1 143080 43080-0052 CALIPER-SUB-ASSY,FR 1 143082 43082-0100 PAD-ASSY-BRAKE 1 1

49006 49006-1088 BOOT,CALIPER 1 149006A 49006-1242 BOOT,CALIPER 1 192002 92002-1468 BOLT,FLANGED,10X41 2 292022 92022-1373 WASHER,WAVE 1 192043 92043-1416 PIN,HANGER 2 2

92144 92144-1847 SPRING,PAD 1 192150 92150-1811 BOLT,DISC PLATE,8X15 692150A 92150-1852 BOLT,8X15 6

35 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-7 Rear Master Cylinder

Quantity-KLX150

’09 ’10Ref.No.


13159 13159-1056 CONNECTOR 1 143010 43010-1068 ROD-ASSY-BRAKE 1 143015 43015-0153 CYLINDER-ASSY-MASTER,RR 1 143016 43016-1149 CYLINDER-MASTER 1 143020 43020-1094 PISTON-COMP-BRAKE 1 1

43026 43026-1075 CAP-BRAKE 1 143028 43028-1067 DIAPHRAGM 1 143064 43064-006 GROMMET,HOSE CLAMP 2 243078 43078-1189 RESERVOIR 1 143095 43095-0445 HOSE-BRAKE,RR,552MM 1 1

43095A 43095-0550 HOSE-BRAKE,RR MASTER CYLINDER 1 149091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4 492009 92009-1596 SCREW,4X40 2 292022 92022-1028 WASHER,8.5X13X1 1 192022A 92022-1601 WASHER,CIRCRIP 1 1

92033 92033-1186 RING-SNAP,20.5MM 1 192037 92037-1710 CLAMP 2 292043 92043-0004 PIN 1 192055 92055-1251 RING-O,MASTER CYLINDER 1 192153 92153-0029 BOLT,OIL,L=23 2 2

92153A 92153-0936 BOLT,FLANGED,6X14 1 1132 132BA0616 BOLT-FLANGED-SMALL,6X16 2 2550 550AA2015 PIN-COTTER,2.0X15 1 1

36 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-8 Rear Brake

Quantity-KLX150

’09 ’10Ref.No.


41080 41080-0179 DISC,RR 1 143034 43034-0053 HOLDER-BRAKE,RR 1 143044 43044-1076 HOLDER-COMP-CALIPER,RR 1 143048 43048-1090 PISTON-CALIPER 1 143049 43049-1025 PACKING 1 1

43049A 43049-1060 PACKING,PISTON SEAL 1 143049B 43049-1061 PACKING,PISTON SEAL 1 143056 43056-0004 BREATHER-BRAKE 1 143057 43057-1001 CAP-BREATHER 1 143080 43080-0078 CALIPER-SUB-ASSY,RR 1 1

43082 43082-0043 PAD-ASSY-BRAKE 1 149006 49006-1088 BOOT,CALIPER 1 149006A 49006-1089 BOOT,CALIPER 1 192075 92075-1414 DAMPER 1 192081 92081-1502 SPRING,PAD 1 1

92150 92150-1144 BOLT 2 292150A 92150-1811 BOLT,DISC PLATE,8X15 692150B 92150-1840 BOLT,SOCKET,8X16 2 292150C 92150-1852 BOLT,8X15 6

37 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-9 Handlebar

Quantity-KLX150

’09 ’10Ref.No.


13272 13272-0795 PLATE 1 113280 13280-0105 HOLDER,CLUTCH LEVER 1 127010 27010-1094 SWITCH,CLUTCH,BLACK 1 146003 46003-0172-458 HANDLE,P.SILVER 1 146012 46012-0075-458 HOLDER-HANDLE,LWR,P.SILVER 2 2

46012A 46012-0080-458 HOLDER-HANDLE,UPP,P.SILVER 2 246018 46018-0079 GRIP-ASSY-THROTTLE 1 146075 46075-0082 GRIP,LH 1 146076 46076-1244 LEVER-ASSY-GRIP,CLUTCH 1 146091 46091-0168 HOUSING-ASSY-CONTROL,RH 1 1

46091A 46091-0169 HOUSING-ASSY-CONTROL,LH 1 146092 46092-1206 LEVER-GRIP,CLUTCH 1 156001 56001-0166 MIRROR-ASSY,RH 1 156001A 56001-0169 MIRROR-ASSY,LH 1 192009 92009-1134 SCREW,CABLE ADJUST,8MM,BLACK 1 1

92015 92015-1197 NUT,CABLE ADJUST LOCK,8MM,BLK 1 192015A 92015-1962 NUT,LOCK,10MM 2 292022 92022-1737 WASHER 4 492037 92037-1163 CLAMP,SPEED,L=58 2 292151 92151-1986 BOLT,LEVER SET 1 1

92161 92161-0632 DAMPER,HANDLE HOLDER 4 492172 92172-0469 SCREW-PAN-CROS,5X22 2 292210 92210-0006 NUT,LOCK,6MM 1 1

112 112BB0622 BOLT-UPSET,6X22 1 1132 132BC0830 BOLT-FLANGED-SMALL,8X30 4 4

220 220AB0540 SCREW-PAN-CROSS,5X40 2 2221 221AB0316 SCREW-CSK-CROS,3X16 2 2410 410AB0600 WASHER-PLAIN-SMALL,6MM 1 1554 554DA0800 PIN-SNAP 2 2

38 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-10 Front Fork

Quantity-KLX150

’09 ’10Ref.No.


44008 44008-0042-458 PIPE-FORK OUTER,RH,P.SILVER 1 144008A 44008-0044-458 PIPE-FORK OUTER,LH,P.SILVER 1 144013 44013-0112 PIPE-FORK INNER 2 244022 44022-0020 CYLINDER-FORK 2 244024 44024-1067 CAP-OIL-LOCK 2 2

44025 44025-1065 RING-FORK PISTON 2 244026 44026-0116 SPRING-FRONT FORK 2 244026A 44026-1417 SPRING-FRONT FORK 2 244029 44029-1136 SEAT-FORK SPRING 2 244037 44037-0093-458 HOLDER-FORK UNDER,P.SILVER 1

44037A 44037-0110-458 HOLDER-FORK UNDER,P.SILVER 144039 44039-0083-458 HOLDER-FORK UPPER,P.SILVER 1 144045 44045-051 GASKET,FORK CYLINDER BOLT 2 244065 44065-1123 BUSHING-FRONT FORK,INNER PIPE 2 244065A 44065-1133 BUSHING-FRONT FORK 2 2

44071 44071-0556-458 DAMPER-ASSY,LH,P.SILVER 1 144071A 44071-0557-458 DAMPER-ASSY,RH,P.SILVER 1 149006 49006-0057-BD BOOT,FORK,BLACK 2 292001 92001-1464 BOLT,FORK CYLINDER 2 292015 92015-1021 NUT,10MM 2

92022 92022-239 WASHER,10.5X20X1 292026 92026-1365 SPACER 2 292049 92049-1524 SEAL-OIL,FORK OUTER TUBE 2 292055 92055-1367 RING-O,FORK TOP 2 292072 92072-0107 BAND,BOOT 2 2

92151 92151-1262 BOLT,FORK TOP 2 292151A 92151-1636 BOLT,FLANGED,10X35 292152 92152-0643 COLLAR,FORK,L=150 2 292200 92200-1496 WASHER 2 2

120 120CA1045 BOLT-SOCKET,10X45 2


39 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-11 Fuel Tank

Quantity-KLX150

’09 ’10Ref.No.


32052 32052-0118 BRACKET-TANK 1 151001 51001-0340-21 TANK-COMP-FUEL,F.BLACK 1 151023 51023-0037 TAP-ASSY,FUEL 1 151049 51049-1134 CAP-TANK,FUEL 1 192001 92001-1091 BOLT,6X20 2 2

92022 92022-1690 WASHER,6.5X24X2 1 192022A 92022-1977 WASHER,5.1X10X1.0 2 292037 92037-1601 CLAMP 1 192152 92152-0934 COLLAR 1 192154 92154-0461 BOLT,FLANGED,6X35 1 1

92160 92160-1328 DAMPER,FUEL TANK 2 292161 92161-0705 DAMPER 1 192161A 92161-0913 DAMPER 1 192161B 92161-0914 DAMPER 1 192172 92172-0496 SCREW,5X10 2 2

92200 92200-0177 WASHER,6.5X11.5X0.8 2 2132 132BB0608 BOLT-FLANGED-SMALL,6X8 2 2702 702A06620 TUBE-RUBBER,6X620 1 1

40 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-12 Seat

Quantity-KLX150

’09 ’10Ref.No.


53066 53066-0220-MA SEAT-ASSY,DUAL,BLACK 1 192072 92072-0120-MA BAND,SEAT,BLACK 1 192151 92151-1654 BOLT,SOCKET,6X14 2 292154 92154-0462 BOLT,FLANGED,8X16 2 292200 92200-0544 WASHER,6.5X18X1 2 2

41 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-13 Meter(s)

Quantity-KLX150

’09 ’10Ref.No.


14092 14092-0080 COVER,METER,LWR 1 123008 23008-0104 SOCKET-ASSY 1 125005 25005-0082 SPEEDOMETER 1 125023 25023-0043 COVER-METER CASE 1 125031 25031-0334 METER-ASSY,KPH 1 1

92022 92022-104 WASHER,5.5X20X1.2 3 392069 92069-1007 BULB,12V 3.4W,T10 3 392069A 92069-1116 BULB,12V 1.7W,T10 1 192075 92075-1690 DAMPER 3 392161 92161-0825 DAMPER,25X255X10 1 1

92161A 92161-0826 DAMPER,10X60X10 1 192171 92171-1602 CLAMP 1 192172 92172-0387 SCREW 1 192172A 92172-0425 SCREW 5 5

130 130BA0514 BOLT-FLANGED,5X14 3 3

42 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis E-14 Cables

Quantity-KLX150

’09 ’10Ref.No.


54001 54001-0020 CABLE-SPEEDMETER 1 154011 54011-0091 CABLE-CLUTCH 1 154012 54012-0252 CABLE-THROTTLE,OPENING 1 154012A 54012-0266 CABLE-THROTTLE,CLOSING 1 154017 54017-0046 CABLE-STARTER 1 1

92151 92151-1654 BOLT,SOCKET,6X14 1 192171 92171-1279 CLAMP 1 192171A 92171-1882 CLAMP,CABLE,LWR 1 192171B 92171-1953 CLAMP,CABLE,UPP 1 192210 92210-0181 NUT,LOCK,FLANGED,6MM 1 1


43 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-3 Side Covers/Chain Cover

Quantity-KLX150

’09 ’10Ref.No.


36001 36001-0161-25R COVER-SIDE,LH,UP WHITE+LO EBO 1 136001A 36001-0161-27V COVER-SIDE,LH,UP EBO+LO EBO 136001B 36001-0198-25R COVER-SIDE,RH,UP WHITE+LO EBO 1 136001C 36001-0198-27V COVER-SIDE,RH,UP EBO+LO EBO 136014 36014-0044 CASE-CHAIN 1 1

39156 39156-0575 PAD 1 149089 49089-0064-290 SHROUD-ENGINE,LH,L.GREEN 149089A 49089-0064-6C SHROUD-ENGINE,LH,EBONY 1 149089B 49089-0065-290 SHROUD-ENGINE,RH,L.GREEN 149089C 49089-0065-6C SHROUD-ENGINE,RH,EBONY 1 1

92009 92009-1729 SCREW,6X10 2 292075 92075-1011 DAMPER 2 292143 92143-1196 COLLAR 6 692152 92152-0237 COLLAR 2 292153 92153-0936 BOLT,FLANGED,6X14 4 4

92153A 92153-0950 BOLT,FLANGED,6X22 2 292161 92161-0685 DAMPER 2 292161A 92161-0912 DAMPER 2 292161B 92161-0915 DAMPER 2 292172 92172-0098 SCREW,6X10 2 2

44 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-4 Headlight(s)

Quantity-KLX150

’09 ’10Ref.No.


11054 11054-1069 BRACKET,HEAD LAMP 1 111055 11055-1064 BRACKET,HEAD LAMP COVER 1 111055A 11055-1291 BRACKET,LICENSE 1 123007 23007-0146 LENS-COMP,HEAD LAMP 123007A 23007-0152 LENS-COMP,HEAD LAMP 1

23008 23008-0085 SOCKET-ASSY,POSITION LAMP 1 123008A 23008-0089 SOCKET-ASSY,HEAD LAMP 1 139156 39156-0554 PAD 139156A 39156-0582 PAD,HEAD LAMP,LH 139156B 39156-0583 PAD,HEAD LAMP,LWR 1 1

39156C 39156-0584 PAD,HEAD LAMP,RH 139156D 39156-0598 PAD,HEAD LAMP,LH 139156E 39156-0599 PAD,HEAD LAMP,RH 139156F 39156-0673 PAD 155022 55022-0050-266 COVER-HEAD LAMP,B.WHITE 1 1

55022A 55022-0050-6C COVER-HEAD LAMP,EBONY 155022B 55022-0050-6L COVER-HEAD LAMP,F.RED 192039 92039-0093 RIVET,ANCHOR CLIP 2 292069 92069-0016 BULB,12V 35/35W 1 192069A 92069-1016 BULB,12V 5W 1 1

92144 92144-2266 SPRING 1 192152 92152-0295 COLLAR 2 292152A 92152-0573 COLLAR 292152B 92152-0936 COLLAR 292153 92153-0936 BOLT,FLANGED,6X14 3 3

92161 92161-0266 DAMPER 292161A 92161-0537 DAMPER 292161B 92161-0818 DAMPER 1 192161C 92161-0916 DAMPER 292161D 92161-0917 DAMPER 2

92170 92170-1514 CLAMP 192172 92172-0098 SCREW,6X10 2 292172A 92172-0262 SCREW,TAPPING,5X10 2 292172B 92172-0311 SCREW,TAPPING,4X40 192172C 92172-0495 SCREW 1

92172D 92172-0498 SCREW,5X12 292173 92173-0290 CLAMP 1

132 132BC0618 BOLT-FLANGED-SMALL,6X18 2 2235 235AA0512 SCREW-PAN-WP-CROS,5X12 2

45 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-5 Taillight(s)

Quantity-KLX150

’09 ’10Ref.No.


11051 11051-1503 BRACKET,LICENSE 1 111061 11061-0393 GASKET,TAIL LAMP LENS 1 114092 14092-0001 COVER,LICENSE LAMP 1 123016 23016-0039 LAMP-ASSY,LICENSE 1 123025 23025-0056 LAMP-TAIL 1 1

23026 23026-0015 LENS,LICENSE LAMP 1 123026A 23026-0016 LENS,TAIL LAMP 1 192069 92069-0032 BULB,12V 21/5W 1 192069A 92069-1016 BULB,12V 5W 1 192071 92071-024 GROMMET 2 2

92152 92152-0933 COLLAR 2 292153 92153-0684 BOLT,6X16 2 292154 92154-0212 BOLT,WP,6X20 2 292160 92160-1162 DAMPER 2 292161 92161-0776 DAMPER 2 2

92172 92172-0343 SCREW,TAPPING,2.9X13 2 292172A 92172-0411 SCREW,4.2X19 2 292172B 92172-0427 SCREW,TAPPING,5X16 2 292200 92200-0585 WASHER,5.5X20X1.2 2 2

46 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-6 Turn Signals

Quantity-KLX150

’09 ’10Ref.No.


23037 23037-0155 LAMP-ASSY-SIGNAL,FR,LH 1 123037A 23037-0156 LAMP-ASSY-SIGNAL,FR,RH 1 123037B 23037-0157 LAMP-ASSY-SIGNAL,RR,LH 1 123037C 23037-0158 LAMP-ASSY-SIGNAL,RR,RH 1 123048 23048-0016 LENS-SIGNAL LAMP,FR LH&RR RH 2 2

23048A 23048-0017 LENS-SIGNAL LAMP,FR RH&RR LH 2 292069 92069-0003 BULB,12V 10W 4 492161 92161-0828 DAMPER,SIGNAL LAMP 4 492172 92172-0343 SCREW,TAPPING,2.9X13 4 492172A 92172-0497 SCREW,6X14 4 4

92200 92200-0370 WASHER,SIGNAL LAMP 4 4

47 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-7 Chassis Electrical Equipment

Quantity-KLX150

’09 ’10Ref.No.


21061 21061-1003 RECTIFIER 1 126011 26011-0154 WIRE-LEAD,BATTERY(-) 1 126011A 26011-0241 WIRE-LEAD,BATTERY(+) 1 126012 26012-0115 BATTERY,YTX7L-BS,12V 6AH 1 126031 26031-0869 HARNESS,MAIN 1 1

27002 27002-1086 RELAY-ASSY 1 127002A 27002-1097 RELAY-ASSY,SIGNAL LAMP 1 127003 27003-0068 HORN 1 192037 92037-1163 CLAMP,SPEED,L=58 3 392150 92150-1689 BOLT,FLANGED,6X14 1 1

92154 92154-0459 BOLT,FLANGED,6X10 2 292170 92170-1114 CLAMP,L=150 1 192171 92171-1425 CLAMP,WIRING HARNESS,L=60 3 392173 92173-0105 CLAMP 2 292173A 92173-0289 CLAMP 1 1

48 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-8 Ignition Switch

Quantity-KLX150

’09 ’10Ref.No.


21007 21007-5040 ROTOR,LOCK,TANK CAP 1 127005 27005-0055 SWITCH-ASSY-IGNITION 1 127008 27008-1170 KEY-LOCK,BLANK 1 1

(OPTION)27010 27010-0106 SWITCH,REAR BRAKE 1 127045 27045-5414 SWITCH-ASSY 1 1

28012 28012-1076 REFLECTOR-REFLEX 1 146123 46123-0007 SPRING-COMP 1 192153 92153-0967 BOLT,TORX,6X16 2 292210 92210-0007 NUT,FLANGED,5MM 1 1

461 461DA0600 WASHER-SPRING,6MM 2 2

49 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-9 Owner’s Tools

Quantity-KLX150

’09 ’10Ref.No.


56007 56007-0084 TOOL-KIT 1 156008 56008-0024 BAG,TOOL 1 192104 92104-0004 GASKET-LIQUID,TB1211F,CLEAR 1 192104A 92104-1064 GASKET-LIQUID,TB1216B,BLACK 1 192106 92106-0002 GRIP-SCREW DRIVER 1 1

92107 92107-0014 TOOL-DRIVER,#2PHILLIPS 1 192110 92110-0050 TOOL-WRENCH,BOX,16X17 1 192110A 92110-0053 TOOL-WRENCH,OPEN END,14X17 1 192112 92112-0005 TOOL-PLIERS 1 1

50 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-10 Labels

Quantity-KLX150

’09 ’10Ref.No.


56030 56030-0241 LABEL,GASOLINE 1 156033 56033-0265 LABEL-MANUAL,CHAIN 1 156053 56053-0354 LABEL-SPECIFICATION,TIRE&LOAD 1 156070 56070-1096 LABEL-WARNING,RULE 1 1

51 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-11 Decals(Ebony)(C9F)

Quantity-KLX150

’09 ’10Ref.No.


56052 56052-1909 MARK,KAWASAKI 156054 56054-0448 MARK,SHROUD,KAWASAKI 256054A 56054-0563 MARK,RR FENDER,"K" 156068 56068-1804 PATTERN,SIDE COVER,LH 156068A 56068-1805 PATTERN,SIDE COVER,RH 1

56068B 56068-1806 PATTERN,HEAD LAMP COVER 156068C 56068-1807 PATTERN,SHROUD,LH 156068D 56068-1808 PATTERN,SHROUD,RH 1

52 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-12 Decals(Green)(C9F)

Quantity-KLX150

’09 ’10Ref.No.


56052 56052-0968 MARK,KAWASAKI 156054 56054-0447 MARK,SHROUD,KAWASAKI 256054A 56054-0562 MARK,RR FENDER,"K" 156068 56068-1799 PATTERN,SIDE COVER,LH 156068A 56068-1800 PATTERN,SIDE COVER,RH 1

56068B 56068-1801 PATTERN,HEAD LAMP COVER 156068C 56068-1802 PATTERN,SHROUD,LH 156068D 56068-1803 PATTERN,SHROUD,RH 1

53 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-13 Decals(Red)(CAF)

Quantity-KLX150

’09 ’10Ref.No.


56052 56052-0968 MARK,KAWASAKI 156054 56054-0562 MARK,RR FENDER,"K" 156054A 56054-0643 MARK,SHROUD,KAWASAKI 256069 56069-0722 PATTERN,SHROUD,UPP,LH 156069A 56069-0723 PATTERN,SHROUD,LWR,LH 1

56069B 56069-0724 PATTERN,SHROUD,UPP,RH 156069C 56069-0725 PATTERN,SHROUD,LWR,RH 156069D 56069-0726 PATTERN,SIDE COVER,LH 156069E 56069-0727 PATTERN,SIDE COVER,RH 156069F 56069-0728 PATTERN,HEAD LAMP COVER 1

54 FEB.15,2010


’09 ’10 KLX150 C9F/CAF Chassis F-14 Decals(Green)(CAF)

Quantity-KLX150

’09 ’10Ref.No.


56052 56052-0968 MARK,KAWASAKI 156054 56054-0562 MARK,RR FENDER,"K" 156054A 56054-0643 MARK,SHROUD,KAWASAKI 256068 56068-1799 PATTERN,SIDE COVER,LH 156068A 56068-1800 PATTERN,SIDE COVER,RH 1

56068B 56068-1801 PATTERN,HEAD LAMP COVER 156069 56069-0718 PATTERN,SHROUD,UPP,LH 156069A 56069-0719 PATTERN,SHROUD,LWR,LH 156069B 56069-0720 PATTERN,SHROUD,UPP,RH 156069C 56069-0721 PATTERN,SHROUD,LWR,RH 1

55 FEB.15,2010


’09 ’10 KLX150 C9F/CAF L-14 Numerical Parts IndexPart No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No.

11002-0052 .................B-311004-0093 .................B-311010-0200 .................B-511013-0025 .................B-511051-1503 .................F-511054-1069 .................F-411055-1064 .................F-411055-1291 .................F-411055-1677 .................D-511061-0207 .................B-6

11061-0265 .................C-311061-0300 .................C-411061-0319 .................B-411061-0322 .................B-611061-0393 .................F-511061-0400 .................C-411061-0401 .................C-411061-1148 .................B-611065-0209 .................C-411065-0212 .................B-3

11065-0255 .................C-611065-0271 .................B-511065-0300 .................D-611065-1177 .................B-3112BB0622 .................E-9112CA0620 ...............B-1312004-0031 .................B-712005-0051 .................B-712009-0018 .................B-712011-1051 .................B-7

12016-0035 .................B-712020-0007 .................B-712046-0061 .................B-912046-0084 .................B-812048-0023 .................B-812053-0126 .................B-812053-0127 .................B-812053-0133 .................C-412053-0142 .................D-612053-0144 .................D-6

120CA1045 ...............E-1013001-0104 .................B-413002-0029 .................B-413008-0038 .................B-413024-0009 .................B-413025-0011 .................B-413027-0017 .................B-413029-0023 .................B-413031-0116 .................B-913061-0349 ...............B-10

13064-0060 ...............B-1013066-0014 ...............B-1013070-1035 ...............B-1013078-0026 ...............B-1013086-1070 ...............B-1113087-1161 ...............B-1113088-0040 ...............B-1113088-0041 ...............B-1113088-1077 ...............B-1113089-1108 ...............B-11

13091-1920 ...............B-1113091-1992 .................C-913095-0093 ...............B-1113097-0076 .................B-9130BA0514 ...............E-13130BA0535 .................C-8130CA0816 .................B-613116-1136 ...............B-1113127-0054 ...............B-1213128-0051 ...............B-12

13140-0051 ...............B-1313140-0052 ...............B-1313140-0053 ...............B-1313141-0047 ...............B-1313144-0049 ...............B-1213145-0045 ...............B-1313151-1099 ...............B-1313159-1056 .................E-713165-0003 ...............B-1413172-0005 ...............B-14

13183-1066 ...............B-1313183-1274 ...............B-1113194-0005 .................C-913206-1070 ...............B-1013216-0040 .................C-913236-0174 ...............B-1113236-1192 ...............B-1413242-0055 ...............B-1413262-0454 ...............B-1213262-0459 ...............B-12

13262-0500 ...............B-1213262-0501 ...............B-1213262-0502 ...............B-1213262-0552 ...............B-1213262-0662 ...............B-1213262-0731 ...............B-1213262-0738 ...............B-1213270-1754 .................C-713270-1961 .................C-713271-1844 .................B-3

13272-0028 .................B-513272-0760 .................C-313272-0795 .................E-913280-0105 .................E-913280-0235 .................C-513280-0253 .................B-5132BA0610 .................D-5132BA0614 .................B-3132BA0614 .................C-7132BA0616 .................C-4

132BA0616 ...............E-14132BA0616 .................E-5132BA0616 .................E-7132BA0620 .................B-3132BA0620 .................C-6132BA0620 ...............D-10132BA0625 .................B-5132BA0625 .................C-4132BA0625 .................C-7132BA0630 .................C-4

132BA0635 .................C-4132BA0645 .................C-4132BA0650 .................D-6132BA0816 .................D-4132BA0835 ...............E-10132BB0608 ...............E-11132BC0618 .................F-4132BC0830 .................E-9132BD0630 .................C-914014-1153 .................C-4

14014-1154 .................B-814026-0078 .................C-414031-0116 .................C-414032-0124 .................C-414037-0074 .................B-514044-0044 .................C-414073-0172 .................B-514073-0224 .................B-514079-0031 .................D-514080-0251 .................C-3

14080-0295 .................C-314092-0001 .................F-514092-0035 .................D-514092-0080 ...............E-1315004-0059 .................C-5156R0610 ...................B-616005-0003 .................C-516007-0020 .................C-516007-1223 .................B-716012-0003 .................C-5

16014-0016 .................C-516016-0014 .................C-516017-0009 .................C-516021-0022 .................C-516030-1007 .................C-516044-007 ...................C-516065-0061 .................B-316082-0040 .................C-616085-0118 .................B-916126-0020 .................C-5

16126-0042 .................B-516158-0006 .................C-516183-0003 .................C-516187-0285 .................C-518088-0450 .................B-618100-0104 .................B-621003-0103 .................C-721007-0121 .................C-721007-5040 .................F-821039-0007 .................C-9

21039-0008 .................C-921040-0004 .................C-921061-1003 .................F-721066-0045 .................C-721119-0098 .................C-821121-0036 .................C-821160-0001 .................C-821163-0058 .................C-9220AA0408 .................C-5220AA0412 .................C-5

220AA0514 .................C-7220AA0608 .................C-7220AA0614 .................C-3220AA0618 .................C-6220AA0630 .................C-6220AB0540 .................E-9221AB0316 .................E-9223AA0510 .................C-923007-0146 .................F-423007-0152 .................F-4

23008-0085 .................F-423008-0089 .................F-423008-0104 ...............E-1323016-0039 .................F-523025-0056 .................F-523026-0015 .................F-523026-0016 .................F-523037-0155 .................F-623037-0156 .................F-623037-0157 .................F-6

23037-0158 .................F-623048-0016 .................F-623048-0017 .................F-6235AA0512 .................F-425005-0082 ...............E-1325023-0043 ...............E-1325031-0334 ...............E-1326006-0018 .................C-926011-0154 .................F-726011-0164 .................C-9

26011-0241 .................F-726012-0115 .................F-726031-0869 .................F-727002-1086 .................F-727002-1097 .................F-727003-0068 .................F-727005-0055 .................F-827008-1170 .................F-827010-0025 .................E-527010-0106 .................F-8

27010-0110 .................C-927010-1094 .................E-927045-5414 .................F-828012-1076 .................F-8290CA0808 ...............B-10311BA0600 ...............B-1432052-0118 ...............E-1132154-1906 .................B-332160-0353-458 .........D-332190-0310 .................D-4

32190-0429 .................D-432190-0430 .................D-432190-0437 .................D-432190-0439 .................D-433001-0211-458 .........D-633032-0030 .................D-633040-0019 .................D-633040-1162 .................D-634003-0087-458 .........D-834003-0089-458 .........D-8

34003-0094-458 .........D-834003-0095-458 .........D-834024-0064-458 .......D-1134028-0007 .................D-834028-0112-458 .........D-834028-0115-458 .........D-835004-0116-290 .........D-935004-0116-6C ...........D-935004-0116-6L ...........D-935015-0022 ...............D-10

35019-0058 ...............D-1035022-0057 ...............D-1035023-0153-290 .......D-1035023-0153-6C .........D-1035023-0153-6L .........D-1035034-0112 ...............D-1035063-0586-458 .........D-535063-0587-458 .........D-535063-0684 .................C-536001-0161-25R .........F-3

36001-0161-27V .........F-336001-0198-25R .........F-336001-0198-27V .........F-336014-0044 .................F-339007-0153-458 .........D-739076-0020 .................C-939111-0067-458 .........D-739156-0552 .................B-639156-0553 .................B-639156-0554 .................F-4

39156-0575 .................F-339156-0582 .................F-439156-0583 .................F-439156-0584 .................F-439156-0598 .................F-439156-0599 .................F-439156-0673 .................F-439184-0015 .................C-939193-1067 .................C-641009-0213 ...............D-12

41009-0214 ...............D-1241022-0039 ...............D-1241022-0040 ...............D-1241023-0013 ...............D-1241023-0014 ...............D-1241025-0136 ...............D-1241025-0137 ...............D-1241029-0051 ...............D-1241029-0052 ...............D-1241029-0053 ...............D-12

41032-0006 ...............D-1241034-0058 ...............D-1341034-0059 ...............D-1441034-0068 ...............D-1441060-1103 ...............D-1341068-0075 ...............D-1441068-1333 ...............D-1341078-1052 ...............D-1341080-0168 .................E-641080-0179 .................E-8



410AA0800 ...............D-14410AA1400 ...............D-14410AB0600 .................E-9411AA0600 .................B-842036-0046 .................D-742036-0068 .................D-742036-0070 .................D-642036-1248 .................D-742036-1351 .................D-742041-0063 ...............D-14

42041-0091 ...............D-1443001-0131 .................E-343010-1068 .................E-743015-0153 .................E-743015-1697 .................E-543016-1149 .................E-743020-1094 .................E-743020-1126 .................E-543022-1010 .................E-543026-1074 .................E-5

43026-1075 .................E-743028-1061 .................E-543028-1067 .................E-743034-0053 .................E-843034-1016 .................E-543044-0006 .................E-643044-1076 .................E-843045-1010 .................E-643048-0010 .................E-643048-1090 .................E-8

43049-1025 .................E-843049-1060 .................E-643049-1060 .................E-843049-1061 .................E-643049-1061 .................E-843056-0004 .................E-643056-0004 .................E-843057-1001 .................E-643057-1001 .................E-843064-006 ...................E-7

43078-1189 .................E-743080-0052 .................E-643080-0078 .................E-843082-0043 .................E-843082-0100 .................E-643095-0445 .................E-743095-0547 .................E-543095-0550 .................E-743095-0587 .................E-544008-0042-458 ........E-10

44008-0044-458 ........E-1044013-0112 ...............E-1044022-0020 ...............E-1044024-1067 ...............E-1044025-1065 ...............E-1044026-0116 ...............E-1044026-1417 ...............E-1044029-1136 ...............E-1044037-0093-458 ........E-1044037-0110-458 ........E-10

44039-0083-458 ........E-1044045-051 .................E-1044065-1123 ...............E-1044065-1133 ...............E-1044071-0556-458 ........E-1044071-0557-458 ........E-1045014-0288-458 ..........E-446003-0172-458 ..........E-946012-0075-458 ..........E-946012-0080-458 ..........E-9

46018-0079 .................E-946075-0082 .................E-946076-1244 .................E-946091-0168 .................E-946091-0169 .................E-946092-1140 .................E-546092-1206 .................E-946123-0007 .................F-8461DA0600 .................F-8480J1200 ..................B-10

480J1600 ..................B-10480J1700 ..................B-12481J3500 ..................D-14481J3700 ..................D-1349002-0019 .................B-349006-0039 .................C-549006-0057-BD .........E-1049006-1088 .................E-649006-1088 .................E-849006-1089 .................E-8

49006-1242 .................E-649016-1044 .................E-549019-1097 .................C-549047-1094 ...............B-1349065-0021 .................C-649078-0064 .................B-749089-0064-290 ..........F-349089-0064-6C ...........F-349089-0065-290 ..........F-349089-0065-6C ...........F-3

49091-0001 .................E-549091-0001 .................E-749106-0081 .................B-649107-0138 .................B-649118-0152 .................B-851001-0340-21 ..........E-1151023-0037 ...............E-1151049-1134 ...............E-11510A3200 ..................B-13510A3200 ...................C-7

510A4200 ....................B-952005-0079 .................C-452010-1053 .................C-653066-0220-MA ........E-1254001-0020 ...............E-1454011-0091 ...............E-1454012-0252 ...............E-1454012-0266 ...............E-1454017-0046 ...............E-1455020-0429 .................D-5

55020-0471 .................D-655020-0541 .................B-555022-0050-266 ..........F-455022-0050-6C ...........F-455022-0050-6L ............F-4550AA2015 .................E-7550AA2018 .................D-8550AA2518 .................D-8550AA2520 ...............D-13550AA2525 .................E-3

550AA3025 ...............D-14551A0306 ..................B-13554DA0800 .................E-956001-0166 .................E-956001-0169 .................E-956007-0084 .................F-956008-0022-MA ..........D-556008-0024 .................F-956030-0241 ...............F-1056033-0265 ...............F-10

56052-0968 ...............F-1256052-0968 ...............F-1356052-0968 ...............F-1456052-1909 ...............F-1156053-0354 ...............F-1056054-0447 ...............F-1256054-0448 ...............F-1156054-0562 ...............F-1256054-0562 ...............F-1356054-0562 ...............F-14

56054-0563 ...............F-1156054-0643 ...............F-1356054-0643 ...............F-1456068-1799 ...............F-1256068-1799 ...............F-1456068-1800 ...............F-1256068-1800 ...............F-1456068-1801 ...............F-1256068-1801 ...............F-1456068-1802 ...............F-12

56068-1803 ...............F-1256068-1804 ...............F-1156068-1805 ...............F-1156068-1806 ...............F-1156068-1807 ...............F-1156068-1808 ...............F-1156069-0718 ...............F-1456069-0719 ...............F-1456069-0720 ...............F-1456069-0721 ...............F-14

56069-0722 ...............F-1356069-0723 ...............F-1356069-0724 ...............F-1356069-0725 ...............F-1356069-0726 ...............F-1356069-0727 ...............F-1356069-0728 ...............F-1356070-1096 ...............F-1059051-0096 ...............B-1059051-0097 ...............B-10

59051-1304 .................C-9600A0800 ..................B-10601A6000 ..................B-11601A6201 ...................C-3601B6202UU ............D-14601B6301UU ............D-13670B1510 ...................C-6702A06620 ................E-1192001-1091 ...............E-1192001-1464 ...............E-10

92002-1237 ...............B-1492002-1323 .................E-592002-1349 .................D-492002-1442 ...............B-1092002-1468 .................E-692002-1778 .................C-992002-1813 ...............D-1192002-1894 .................E-592002-1904 .................B-592004-0032 ...............B-14

92004-1217 .................B-392009-1109 .................B-792009-1134 .................E-992009-1458 .................E-592009-1551 .................C-592009-1596 .................E-792009-1607 ...............B-1092009-1729 .................F-392009-1865 .................C-592015-1021 ...............E-10

92015-1137 .................B-792015-1143 .................B-692015-1197 .................E-992015-1364 .................D-692015-1367 .................B-592015-1367 .................C-992015-1406 .................D-692015-1407 .................D-692015-1432 .................B-692015-1433 ...............D-13

92015-1433 .................D-792015-1528 .................E-592015-1653 .................D-392015-1684 .................D-392015-1765 ...............D-1492015-1962 ...............D-1192015-1962 .................E-992022-1028 .................E-792022-104 .................E-1392022-1373 .................E-6

92022-1510 ...............D-1392022-1561 .................D-592022-1561 .................E-392022-1601 .................E-792022-1649 .................C-992022-1690 ...............B-1392022-1690 ...............E-1192022-1737 .................E-992022-1814 .................E-592022-1827 ...............B-14

92022-1977 ...............E-1192022-212 ...................C-992022-239 .................E-1092022-3026 .................B-692022-315 .................B-1092025-1280 ...............B-1292026-1037 ...............B-1292026-1217 ...............B-1492026-1365 ...............E-1092026-1610 ...............B-12

92026-1614 ...............B-1192027-162 ...................D-892027-1789 .................C-892028-1598 .................D-792033-1060 ...............B-1292033-1160 ...............D-1392033-1186 .................E-792033-1247 .................B-392033-1287 .................B-492037-1163 .................E-9

92037-1163 .................F-792037-1271 .................B-592037-1305 .................B-392037-147 ...................C-592037-1593 .................B-592037-1601 ...............E-1192037-1710 .................E-792037-1712 .................B-592037-1935 .................C-592039-0093 .................F-4

92043-0004 .................E-792043-0099 .................C-392043-0099 .................C-692043-0100 .................B-392043-0100 .................B-492043-080 ...................D-892043-1207 .................C-592043-1217 .................D-892043-1416 .................E-692045-0018 .................B-9

92045-0018 .................C-392045-0126 ...............B-1392045-0151 .................C-392045-1062 ...............D-1392046-1110 .................D-692046-1192 .................D-792049-0011 .................C-392049-0069 .................D-792049-0104 .................C-492049-0113 ...............D-13

92049-0114 ...............D-1492049-0135 .................D-792049-0139 .................B-792049-0149 .................C-392049-0150 .................C-492049-1109 .................D-692049-1109 .................D-792049-1173 ...............D-1392049-1387 ...............B-1092049-1524 ...............E-10



92051-003 ...................C-492055-0060 .................B-892055-0061 .................B-392055-0061 .................C-692055-0084 .................C-592055-0151 ...............B-1292055-0152 .................C-692055-0154 .................C-492055-0155 .................C-492055-0168 .................E-3

92055-0190 .................C-692055-0191 .................B-392055-0193 .................B-892055-0194 .................C-492055-0202 .................B-392055-1223 .................C-592055-1231 .................B-392055-1251 .................E-792055-1276 .................C-992055-1367 ...............E-10

92055-1370 .................C-992055-1550 .................C-992057-0032 .................B-892057-0195 ...............D-1492058-0025 ...............D-1492059-1804 .................B-592063-1326 .................C-592065-058 .................B-1392065-096 ...................B-692066-1012 .................B-3

92066-1012 .................C-392066-1012 .................C-492066-1110 .................C-392066-1174 .................C-392066-1475 .................B-592066-1565 .................C-492066-1571 .................C-492069-0003 .................F-692069-0016 .................F-492069-0032 .................F-5

92069-1007 ...............E-1392069-1016 .................F-492069-1016 .................F-592069-1116 ...............E-1392070-0037 .................C-892071-0001 .................C-892071-0002 .................C-892071-0037 .................C-992071-0038 .................C-592071-024 ...................F-5

92072-0107 ...............E-1092072-0120-MA ........E-1292075-1011 .................F-392075-1414 .................E-892075-1690 ...............E-1392081-020 .................B-1092081-122 .................B-1092081-1276 ...............B-1092081-1502 .................E-892081-1606 .................D-8

92081-1607 .................D-892081-1829 ...............B-1492093-0094 .................B-592093-0103 .................B-592093-0155 .................D-792104-0004 .................F-992104-1064 .................F-992106-0002 .................F-992107-0014 .................F-992110-0050 .................F-9

92110-0053 .................F-992112-0005 .................F-992116-1065 .................D-392122-0011 .................B-892122-0023 .................D-592139-0001 ...............B-1292139-0002 ...............B-1292139-0244 ...............B-1192139-0286 ...............B-1292143-1196 ...............D-10

92143-1196 .................D-592143-1196 .................F-392143-1432 .................D-592143-1680 ...............B-1292144-1289 ...............B-1192144-1345 ...............B-1492144-1847 .................E-692144-1892 .................C-692144-2266 .................F-492145-0309 .................C-5

92145-0310 .................C-592145-0313 .................C-592145-0349 ...............B-1492145-0558 ...............B-1192145-0585 ...............D-1192145-0741 .................E-392145-0759 ...............B-1192150-1036 .................D-592150-1144 .................E-892150-1255 .................D-8

92150-1339 .................D-892150-1339 .................D-992150-1451 .................E-592150-1689 .................F-792150-1811 .................E-692150-1811 .................E-892150-1840 .................E-892150-1852 .................E-692150-1852 .................E-892150-1978 ...............D-14

92151-1149 .................D-692151-1262 ...............E-1092151-1636 ...............E-1092151-1654 ...............E-1292151-1654 ...............E-1492151-1986 .................E-992152-0237 .................F-392152-0295 ...............D-1092152-0295 .................F-492152-0427 .................D-9

92152-0573 .................F-492152-0597 ...............D-1092152-0604 .................D-592152-0612 .................B-692152-0643 ...............E-1092152-0692 .................C-492152-0709 ...............D-1392152-0736 ...............D-1392152-0753 ...............D-1492152-0837 ...............D-14

92152-0854 .................B-592152-0933 .................D-892152-0933 .................F-592152-0934 ...............E-1192152-0936 .................F-492152-1090 ...............D-1492152-1139 .................D-792153-0029 .................E-592153-0029 .................E-792153-0481 .................B-3

92153-0614 .................D-492153-0627 .................E-592153-0684 .................F-592153-0794 ...............B-1192153-0863 ...............D-1092153-0936 .................B-592153-0936 .................D-592153-0936 .................E-792153-0936 .................F-392153-0936 .................F-4

92153-0950 .................F-392153-0967 .................F-892153-1067 ...............B-1192153-1126 .................D-492153-1135 .................C-792153-1140 .................B-392153-1140 .................C-492153-1141 .................B-392153-1144 ...............B-1492153-1145 .................C-3

92153-1146 .................C-392153-1151 .................B-892153-1156 .................B-892153-1157 .................B-892153-1350 .................B-692153-1624 .................D-892153-1828 .................D-792153-1829 .................D-792153-1882 .................B-592153-1914 .................C-9

92153-1957 .................D-792153-1970 .................B-392154-0042 .................B-692154-0088 .................D-492154-0203 .................D-592154-0212 .................F-592154-0281 .................B-892154-0424 ...............D-1492154-0456 .................D-792154-0459 .................F-7

92154-0461 ...............E-1192154-0462 ...............E-1292160-1036 ...............B-1492160-1162 .................F-592160-1278 .................B-592160-1328 ...............E-1192160-1736 ...............D-1092161-0071 .................D-892161-0266 .................F-492161-0306 .................B-6

92161-0537 .................F-492161-0545 .................B-692161-0632 .................E-992161-0685 .................F-392161-0705 ...............E-1192161-0776 .................F-592161-0789 .................B-392161-0818 .................F-492161-0825 ...............E-1392161-0826 ...............E-13

92161-0828 .................F-692161-0838 .................D-592161-0848 .................D-892161-0853 .................D-592161-0912 .................F-392161-0913 ...............E-1192161-0914 ...............E-1192161-0915 .................F-392161-0916 .................F-492161-0917 .................F-4

92161-1284 .................B-692170-1114 .................F-792170-1231 .................E-592170-1232 .................E-592170-1514 .................F-492171-0494 .................C-592171-0593 .................B-692171-1124 .................C-592171-1279 ...............E-1492171-1425 .................F-7

92171-1602 ...............E-1392171-1882 ...............E-1492171-1953 ...............E-1492172-0098 .................F-392172-0098 .................F-492172-0177 .................B-592172-0262 .................F-492172-0311 .................F-492172-0343 .................F-592172-0343 .................F-6

92172-0387 ...............E-1392172-0411 .................F-592172-0425 ...............E-1392172-0427 .................F-592172-0469 .................E-992172-0495 .................F-492172-0496 ...............E-1192172-0497 .................F-692172-0498 .................F-492172-1051 ...............B-10

92172-1055 .................B-892172-1062 .................C-392173-0075 .................C-592173-0081 .................B-592173-0105 .................F-792173-0179 .................B-592173-0217 .................B-592173-0289 .................F-792173-0290 .................F-492192-0233 .................C-5

92192-0474 .................B-592192-0678 .................B-592192-0746 .................B-592192-0839 .................B-592192-0854 .................C-592192-0876 .................C-592192-0921 .................B-592200-0034 .................D-892200-0177 ...............E-1192200-0298 ...............B-10

92200-0370 .................F-692200-0394 .................B-592200-0407 .................C-992200-0517 .................D-392200-0529 .................B-592200-0543 .................D-892200-0544 .................D-592200-0544 ...............E-1292200-0553 .................B-992200-0571 ...............B-10

92200-0585 .................F-592200-1428 ...............D-1492200-1496 ...............E-1092200-1626 .................C-792200-1631 .................B-392210-0006 .................E-992210-0007 .................F-892210-0140 .................D-492210-0140 .................D-592210-0181 ...............E-14

92210-0570 ...............D-1492210-0600 .................B-992210-1080 .................D-492210-1184 .................D-792210-1397 .................D-698111-0019 .................B-4


’09 ’10 KLX150 C9F/CAF B-16 Part Name IndexAir Cleaner.........................................................................................B-5Brake Pedal........................................................................................E-3Cables..............................................................................................E-14Camshaft(s) .......................................................................................B-8Carburetor..........................................................................................C-5Chain Cover.......................................................................................F-3Chassis Electrical Equipment............................................................F-7Clutch...............................................................................................B-11Crankcase..........................................................................................C-3Crankshaft..........................................................................................B-9Cylinder..............................................................................................B-4Cylinder Head....................................................................................B-3Decals(Ebony)(C9F).........................................................................F-11Decals(Green)(C9F).........................................................................F-12Decals(Green)(CAF)........................................................................F-14Decals(Red)(CAF)............................................................................F-13Engine Cover(s).................................................................................C-4Engine Mount ....................................................................................D-4Footrests............................................................................................D-8Frame.................................................................................................D-3Frame Fittings....................................................................................D-5Front Brake........................................................................................E-6Front Fender(s)..................................................................................D-9Front Fork ........................................................................................E-10Front Hub.........................................................................................D-13Front Master Cylinder........................................................................E-5Fuel Tank.........................................................................................E-11Gear Change Drum.........................................................................B-13Gear Change Mechanism................................................................B-14Generator...........................................................................................C-7

Handlebar ..........................................................................................E-9Headlight(s)........................................................................................F-4Ignition Switch....................................................................................F-8Ignition System..................................................................................C-8Kickstarter Mechanism....................................................................B-10Labels...............................................................................................F-10Meter(s)............................................................................................E-13Muffler(s)............................................................................................B-6Oil Pump............................................................................................C-6Owner’s Tools ....................................................................................F-9Piston(s).............................................................................................B-4Rear Brake.........................................................................................E-8Rear Fender(s) ................................................................................D-10Rear Hub.........................................................................................D-14Rear Master Cylinder.........................................................................E-7Seat..................................................................................................E-12Shift Fork(s) .....................................................................................B-13Shock Absorber(s).............................................................................E-4Side Covers........................................................................................F-3Stand(s)...........................................................................................D-11Starter Motor ..................................................................................... C-9Suspension........................................................................................D-7Swingarm...........................................................................................D-6Taillight(s)...........................................................................................F-5Tensioner ...........................................................................................B-8Tires.................................................................................................D-12Transmission....................................................................................B-12Turn Signals.......................................................................................F-6Valve(s)..............................................................................................B-7


’09 ’10 KLX150 C9F/CAF C-16 Part Name IndexAir Cleaner.........................................................................................B-5Brake Pedal........................................................................................E-3Cables..............................................................................................E-14Camshaft(s) .......................................................................................B-8Carburetor..........................................................................................C-5Chain Cover.......................................................................................F-3Chassis Electrical Equipment............................................................F-7Clutch...............................................................................................B-11Crankcase..........................................................................................C-3Crankshaft..........................................................................................B-9Cylinder..............................................................................................B-4Cylinder Head....................................................................................B-3Decals(Ebony)(C9F).........................................................................F-11Decals(Green)(C9F).........................................................................F-12Decals(Green)(CAF)........................................................................F-14Decals(Red)(CAF)............................................................................F-13Engine Cover(s).................................................................................C-4Engine Mount ....................................................................................D-4Footrests............................................................................................D-8Frame.................................................................................................D-3Frame Fittings....................................................................................D-5Front Brake........................................................................................E-6Front Fender(s)..................................................................................D-9Front Fork ........................................................................................E-10Front Hub.........................................................................................D-13Front Master Cylinder........................................................................E-5Fuel Tank.........................................................................................E-11Gear Change Drum.........................................................................B-13Gear Change Mechanism................................................................B-14Generator...........................................................................................C-7



’09 ’10 KLX150 C9F/CAF D-16 Part Name IndexAir Cleaner.........................................................................................B-5Brake Pedal........................................................................................E-3Cables..............................................................................................E-14Camshaft(s) .......................................................................................B-8Carburetor..........................................................................................C-5Chain Cover.......................................................................................F-3Chassis Electrical Equipment............................................................F-7Clutch...............................................................................................B-11Crankcase..........................................................................................C-3Crankshaft..........................................................................................B-9Cylinder..............................................................................................B-4Cylinder Head....................................................................................B-3Decals(Ebony)(C9F).........................................................................F-11Decals(Green)(C9F).........................................................................F-12Decals(Green)(CAF)........................................................................F-14Decals(Red)(CAF)............................................................................F-13Engine Cover(s).................................................................................C-4Engine Mount ....................................................................................D-4Footrests............................................................................................D-8Frame.................................................................................................D-3Frame Fittings....................................................................................D-5Front Brake........................................................................................E-6Front Fender(s)..................................................................................D-9Front Fork ........................................................................................E-10Front Hub.........................................................................................D-13Front Master Cylinder........................................................................E-5Fuel Tank.........................................................................................E-11Gear Change Drum.........................................................................B-13Gear Change Mechanism................................................................B-14Generator...........................................................................................C-7



’09 ’10 KLX150 C9F/CAF E-16 Part Name IndexAir Cleaner.........................................................................................B-5Brake Pedal........................................................................................E-3Cables..............................................................................................E-14Camshaft(s) .......................................................................................B-8Carburetor..........................................................................................C-5Chain Cover.......................................................................................F-3Chassis Electrical Equipment............................................................F-7Clutch...............................................................................................B-11Crankcase..........................................................................................C-3Crankshaft..........................................................................................B-9Cylinder..............................................................................................B-4Cylinder Head....................................................................................B-3Decals(Ebony)(C9F).........................................................................F-11Decals(Green)(C9F).........................................................................F-12Decals(Green)(CAF)........................................................................F-14Decals(Red)(CAF)............................................................................F-13Engine Cover(s).................................................................................C-4Engine Mount ....................................................................................D-4Footrests............................................................................................D-8Frame.................................................................................................D-3Frame Fittings....................................................................................D-5Front Brake........................................................................................E-6Front Fender(s)..................................................................................D-9Front Fork ........................................................................................E-10Front Hub.........................................................................................D-13Front Master Cylinder........................................................................E-5Fuel Tank.........................................................................................E-11Gear Change Drum.........................................................................B-13Gear Change Mechanism................................................................B-14Generator...........................................................................................C-7



’09 ’10 KLX150 C9F/CAF F-16 Part Name IndexAir Cleaner.........................................................................................B-5Brake Pedal........................................................................................E-3Cables..............................................................................................E-14Camshaft(s) .......................................................................................B-8Carburetor..........................................................................................C-5Chain Cover.......................................................................................F-3Chassis Electrical Equipment............................................................F-7Clutch...............................................................................................B-11Crankcase..........................................................................................C-3Crankshaft..........................................................................................B-9Cylinder..............................................................................................B-4Cylinder Head....................................................................................B-3Decals(Ebony)(C9F).........................................................................F-11Decals(Green)(C9F).........................................................................F-12Decals(Green)(CAF)........................................................................F-14Decals(Red)(CAF)............................................................................F-13Engine Cover(s).................................................................................C-4Engine Mount ....................................................................................D-4Footrests............................................................................................D-8Frame.................................................................................................D-3Frame Fittings....................................................................................D-5Front Brake........................................................................................E-6Front Fender(s)..................................................................................D-9Front Fork ........................................................................................E-10Front Hub.........................................................................................D-13Front Master Cylinder........................................................................E-5Fuel Tank.........................................................................................E-11Gear Change Drum.........................................................................B-13Gear Change Mechanism................................................................B-14Generator...........................................................................................C-7


catalog klx150s(1).pdf

Documents

group of parts

spare parts

purpose of parts ordering

grid covers

oder partswhen ordering

theparts list

list of abbreviations

klx150 c9fcafin