cartridge valve installed base sheet · vikrant class. india. installed base sheet. 2 - 4. total...

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TOTAL VALVES PER TOTAL SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM VALVES Details/Notes CARTRIDGE VALVE INSTALLED BASE U.K. U.S.A. SWIFTSURE- SSN VANGUARD - SSBN TRAFALGAR- SSN ASTUTE- SSN SEAWOLF- SSN VIRGINIA- SSN 1 st Commissioned: 1973 All Decommissioned 1 st Commissioned: 1993 1 st Commissioned: 1985 5 Decommissioned 1 st Commissioned: 2010 5 Boats Confirmed 1 st Commissioned: 1997 1 st Commissioned: 2004 18 Boats Confirmed 5 980 4,900 4 2,067 8,268 2 1,750 3,500 5 1,750 8,750 7 1,860 13,020 3 4 12 18 4 72 CANADA VICTORIA- SS 4 1,260 5,040 formerly Upholder (UK): 1 st Commissioned: 1986 Victoria (Canada) Commissioned: 2000 SPAIN S-80 CLASS- SS 4 580 580 *1 st to be Commissioned 2013 *one ship INSTALLED BASE SHEET 1 - 4 Countries: Installed Base

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Page 1: CARTRIDGE VALVE INSTALLED BASE SHEET · VIKRANT CLASS. INDIA. INSTALLED BASE SHEET. 2 - 4. TOTAL VALVES PER TOTAL . SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM

TOTAL VALVES PER TOTAL SUBMARINES SUBMARINES DELIVERED

SHIPS/PLATFORMS SHIPS/PLATFORM VALVES Details/Notes

CARTRIDGE VALVE INSTALLED BASE

U.K.

U.S.A.

• SWIFTSURE- SSN

• VANGUARD - SSBN

• TRAFALGAR- SSN

• ASTUTE- SSN

• SEAWOLF- SSN

• VIRGINIA- SSN

1st Commissioned: 1973All Decommissioned

1st Commissioned: 1993

1st Commissioned: 19855 Decommissioned

1st Commissioned: 20105 Boats Confirmed

1st Commissioned: 1997

1st Commissioned: 200418 Boats Confirmed

5 980 4,900

4 2,067 8,268

2 1,750 3,5005 1,750 8,750

7 1,860 13,020

3 4 12

18 4 72

CANADA

• VICTORIA- SS

4 1,260 5,040 formerly Upholder (UK): 1st Commissioned: 1986Victoria (Canada) Commissioned: 2000

SPAIN

• S-80 CLASS- SS

4 580 580 *1st to be Commissioned 2013*one ship

INSTALLED BASE SHEET

1 - 4

Countries:Installed Base

Page 2: CARTRIDGE VALVE INSTALLED BASE SHEET · VIKRANT CLASS. INDIA. INSTALLED BASE SHEET. 2 - 4. TOTAL VALVES PER TOTAL . SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM

1st Commissioned : 2010

1st to be Commissioned: Expected in 2022 current valves order being manufactured 2020.

1st Commissioned : 2009

1st Commissioned : 19917 925 6,475

1 360

3 486 1,458

8 95 760

U.S.A.In Process In Process

NETHERLANDS

• OFFSHORE PATROL VESSEL

In Construction

CARTRIDGE VALVE INSTALLED BASE

• COLUMBIA CLASS—SSBN

• M-CLASS FRIGATES

SPAIN

• PROJECT 17

• VIKRANT CLASS

INDIA

INSTALLED BASE SHEET

2 - 4TOTAL VALVES PER TOTAL

SUBMARINES SUBMARINES DELIVEREDSHIPS/PLATFORMS SHIPS/PLATFORM VALVES Details/Notes

Countries:Installed Base

FRANCE• BARRACUDA- SSN

Range of regulators Delivered 4 boats so far.

6 2 8

• SCORPENE CLASS—SSK

14 2 14 Range of regulators Delivered 4 boats so far.

Page 3: CARTRIDGE VALVE INSTALLED BASE SHEET · VIKRANT CLASS. INDIA. INSTALLED BASE SHEET. 2 - 4. TOTAL VALVES PER TOTAL . SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM

CARTRIDGE VALVE INSTALLED BASE INSTALLED BASE SHEET

3 - 4

Countries:Installed Base

TOTAL VALVES PER TOTAL SUBMARINES SUBMARINES DELIVERED

SHIPS/PLATFORMS SHIPS/PLATFORM VALVES Details/Notes

• LNG Gas Supply System for ME-GI gas-injection system Manifold

• CONTAINER SHIPS

• CARRIERS

85 30 2,550

• AIRCRAFT CARRIER

U.S.A.1st to be Commissioned: Expected after Nov 2016

•CVN-78 1 550 550•CVN-79 1 550 550

•CVN-80 1 550 50•CVN-81 1 550 0

1 1,842

INDIAManifolds and cartridge valves

Page 4: CARTRIDGE VALVE INSTALLED BASE SHEET · VIKRANT CLASS. INDIA. INSTALLED BASE SHEET. 2 - 4. TOTAL VALVES PER TOTAL . SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM

• Submarines: SSN’s, SSBN’s, SSK’s

• Aircraft Carriers: CVN’s, CV’s

• Naval Surface Ships:

• Rocket Launch Pad:

• LNG Carriers

• LNG Container Ships

Date Issued: AUG. 2020

TOTALS

58,745167Total

CARTRIDGE VALVE INSTALLED BASE

LNG Gas Supply System for ME-GI gas-injection system ManifoldLNG

* 10 submarines decommissioned, totaling 13,650 valves.

INSTALLED BASE SHEET

4 - 4

No. of Submarines/ Ships/ Rocket Launch /LNG Total No. of Valves

*58 44,150

5 1,510

18 8,693

1 1,842

85 2,550

Page 5: CARTRIDGE VALVE INSTALLED BASE SHEET · VIKRANT CLASS. INDIA. INSTALLED BASE SHEET. 2 - 4. TOTAL VALVES PER TOTAL . SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM

75,344

Advantages Reduce Construction & Life-cycle Costs

•Body is integral part of platform for lifetime.

•Cartridge can be replaced, in-line, within minutes.

•Valve seat is part of removable cartridge.

•Thirteen different cartridges (interchangeable)

within each valve body size.

•Reduction in spares/inventory…not necessary to

inventory valve body's….

•End connections-butt weld/socket weld/screwed.

•Cartridge valves = weight reduction.

•Cartridge valves = reduced space envelope savings

•Installed Base = cartridge valves

Date Issued: AUG. 2020

1 2 3 4 5 6

802 Check

(Non-Return) Valve

801 Stop Valve

806 Actuated Stop Valve

Normally Closed 803

SDNR Valve

807 Actuated Stop Valve

Normally Open 810

Flushing Adapter

7 8 9 10 11 12 13

813 Relief Valve

814 Filter

817 Dome Pressure

Regulator 818

Pressure Reducer

821 Electrically

Actuated Valve

828 Back Pressure

Regulator (Spring Loaded)

Cartridge Valve

Forged Body

Cartridge Valves

Different Valve Cartridges (for different applications) fit into each valve body size 1/2” thru 3” 13 Submarine Systems

Hydraulic or Pneumatic Actuator

Removable cartridge incorporating a balanced valve stem

Forged Housing (Body)

13

Valve Body Sizes: A2: 1/2”

B3: 3/4”

C4: 1”

D5: 1 1/4”

E6: 1 ½”

G7: 2”

H8: 2 ½”

J9: 3”

Design Pressure: 70 bar /1000 psi thru 400 bar/6000 psi

Total Valve Sizes: 8

Different Cartridges: 13

Dynamiccontrols.co.uk cunicocorp.com

Page 6: CARTRIDGE VALVE INSTALLED BASE SHEET · VIKRANT CLASS. INDIA. INSTALLED BASE SHEET. 2 - 4. TOTAL VALVES PER TOTAL . SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM

:

Cartridge Valve Size

1/8” thru 3-1/3” Total per s/s installed

1,881 7 S/S = 13,167 Total valves on

Astute Class

AIR AVBS =Aux Vent & Blow System 42 BIB = Built in Breathing System & Hood Inflation System 24 DDS =Diesel Air Start System 38 EBA = Emergency Air Breathing System 41 FAS = Firing Air Systems 93 HPA = High Pressure Air System 166 HPB = High Pressure Blow System 44 MLO = Main Lube Oil System 43 WHA = Weapons Handling System 48 DQA = Divers Quality Breathing Air System 9 CO2 CDR = Carbon Dioxide Removal System 13

NITROGEN HPDHR =hpdhR System 8 N =Nitrogen System 131 PC =Primary Circuit 75 OPG =Valve OP & Gas System 42 WM Water Mist System 13 WATER E =Emergency Core Cooling System 12 FT = Feed Transfer System 37 H&C = Hot & Cold Domestic System 29 PCD = Primary Coolant Discharge System 59 PCM = Primary Coolant Make-up System 77 PCS = Primary Coolant Sampling System 43

PSW =Primary Shield Water System 31 RCFW = RCFW Cooling System 24 OIL EHP External Hydraulic Power Plant 69 EHS External Hydraulics Systems 87 HTS Hydraulic Oil Fill & Transfer System 86 HDS Hydroplane & Steering Control System 48 HHP Hydroplane & Steering Gear Hydraulic Power Plant 45 MHP Main Hydraulic Power Plant 113 HS Main Hydraulic System 195 SP Secondary Propulsion System 5 WH Weapons Handling System 52 HFI Hydraulic Fire Isolation 5

ASTUTE CLASS - SSN

Cartridge Valve

Forged Body

Date Issued: AUG. 2020

Class Type: Nuclear attack submarine (SSN) Surface Displacement: 7,000-7,400t Submerged Displacement: 7,400-7,800t Length: 318ft 3in (97 m) Beam: 37ft (11.3 m) Propulsion: Rolls-Royce PWR2 reactor

Submarine Systems DCL Installed Base on Astute SSN’s Astute Class SSN – Cartridge Valves installed on all the following systems

INSTALLED/ DESIGNED IN BASE

(Planned: 7 • Active: 3)

QTY. QTY. QTY.

Page 7: CARTRIDGE VALVE INSTALLED BASE SHEET · VIKRANT CLASS. INDIA. INSTALLED BASE SHEET. 2 - 4. TOTAL VALVES PER TOTAL . SUBMARINES SUBMARINES DELIVERED SHIPS/PLATFORMS SHIPS/PLATFORM

Date Issued: AUG. 2020

VANGUARD CLASS - SSBN (Active: 4)

Class Type: Nuclear-Powered Ballistic Missile Submarine (SSBN)

Displacement: 17,200 t (16,900 long tons; 19,000 short tons)

Length: 153.6 meters (504ft)

Propulsion: PWR3 nuclear reactor, turbo electric drive, pump-jet

MOD Planned: 4 SSBN’s

Submarine Under Construction: 1

DREADNOUGHT CLASS - SSBN (4 Planned)

Class Type: Ship Submersible Ballistic Nuclear (SSBN) Displacement: 15,680 tons dived

Length: 149.9m (491 ft 10 in) Propulsion: Rolls-Royce PWR2 nuclear reactor

Vanguard Class four boats: Vanguard (S28), Victorious (S29), Vigilant (S30), and Vengeance (S31)

Successor

Cartridge Valve

Forged Body

Cartridge Valve Sizes

1/2” thru 3-1/2”

Total to be Installed

per s/s = 3,500+

4 Dreadnought

SSBN’s to be built

Cartridge Valve Sizes

1/2” thru 3-1/2”

Total per s/s Installed

2,067 4 s/s =8,268 Total

Valves on

Vanguard Class

SSBN - CLASS

AIR AVBS -Aux Vent & Blow System BIB -Built in Breathing System & Hood Inflation System DDS - Diesel Air Start System EBA - Emergency Air Breathing System FAS - Firing Air Systems HPA - High Pressure Air System HPB - High Pressure Blow System MLO - Main Lub Oil System WHA - Weapons Handling System DQA - Divers Quality Breathing Air System CO2 CDR - Carbon Dioxide Removal System HYDROGEN LPE - Electrolyser System METHANOL GM - Gas Mgmt Plant System

NITROGEN HPDHR System N - Nitrogen System PC - Primary Circuit OPG - Valve OP & Gas System WM - Water Mist System WATER E - Emergency Core Cooling System FT - Feed Transfer System H&C - Hot & Cold Domestic System PCD - Primary Coolant Discharge System PCM - Primary Coolant Make-up System PCS - Primary Coolant Sampling System PSW - Primary Shield Water System RCFW - RCFW Cooling System EBS - Emergency Blow System TBCW - Thermostatic Bypass Chilled Water SH - Sewerage

OIL EHP - External Hydraulic Power Plant EHS - External Hydraulics Systems HTS - Hydraulic Oil Fill & Transfer System HDS - Hydroplane & Steering Control System HHP - Hydroplane & Steering Gear Hydraulic Power Plant MHP - Main Hydraulic Power Plant HS - Main Hydraulic System SP - Secondary Propulsion System WH - Weapons Handling System HFI - Hydraulic Fire Isolation STEAM PROPULSION GL - Gland Steam PS - Primary Steam SS - Secondary Steam

Submarine Systems DCL Installed base on SSBN’s

INSTALLED/

DESIGNED IN BASE

INSTALLED/

DESIGNED IN BASE