card surface inspection machine rd-wj18000

(86) 21 6697 8681 (86) 21 6697 8682 [email protected] www.RSID-solutions.com

This system is based on Vision Inspection principle, which integrates Optics, Electro mechanics and

Computer Software Technologies.

It is a fully automatic plastic/Smart Card Visual Inspection System developed for the standard card

appearance Quality Detection and OCR (Optical Character Recognition) specifically.

According to the technology, it’s composed of several modules. Each module has its special function. These

functions work in one machine ensure the Security, Stability, Accuracy and Convenience of defect

inspection and identify characters in printing on both sides of the cards.

RD-WJ18000 Auto card vision inspection system has been widely using in card manufacturer in recent

years, can increase management; keep card quality standard in high level instead of manually working.

Meanwhile, reduced factory labor cost enormously!

Cards Personalization Bureau

Plastic Card/Tag Manufacturer

SIM/Banking Card Manufacturer

PRODUCT: Smart Card Inspection System

MODEL: RD-WJ18000

OVERVIEW

A

APPLICATIONS

mailto:[email protected]


Ink Spots

Air Bubbles

Missing Letters

Signature Position

Laminated Scratches

Blebs and Enclosures

Scratches on Surfaces

Lamination Dirty Spots

Magnetic Stripe Position

Hologram Position and Defects

Partial Missing of Lamination Foil, Holes in the

Lamination Foil

Model RD-WJ18000

Working Speed (Typical) 18,000 UPH (the Final Speed depends on Inspection Items

and Requirements)

Operation Environment

Humidity: 15~90%

Temperature: 5~40℃

Storage Temperature: -10~60℃

Air Supply

Air Pressure: 0.45~1 MPA

Air Flow：no less than 20L/min

Quick connector for air tube is required in the vicinity of

machine installation site, and the distance between the

connective location and the machine shall be less than 3.5

meters.

Electric Requirements

Grounding Resistance: <10Ω

Power Supply: 220V±10%, 48~62Hz

The Standard 220V AC Power Source shall be supplied for

this System, and the reliable third kind of Protective

Earthling is required.

The total power is about 1.6KW,and an independent

power outlet is required —— Using the standard triple

power outlet whose distance to the machine is less than

1.5m and admitting that the electric current of the outlet

and the circuit is more than 10A.

External Dimensions

Mainframe: 2540(L)×710(W)×1500(H)

Issuing Part: 1400(L)×710(W)×1500(H)

Collecting Part: 1500(L)×710(W)×1500(H)

(the issuing part and the collection part can be

adjusted referring to the requests)

INSPECTION ITEMS

TECHNICAL PARAMETERS



The test can be accomplished at once as a result of detecting the both sides concurrently with four cameras working online.

Defects can be detected: Surface Scratching, Laminated Watermark, Air Spots, Bubbles, Gas Blots,

Punching Errors (Black Edges), Unclear Print, Fringe, Watermarks, etc.

Location of the Card LOGO, Union Pay Sign, VISA Sign, Magnetic Stripe, Signature Panel, etc. And the

Detection of the External Dimension.

Full Auto Card Surface Detection Machine (Detection Module) External Detection Module Introduction

Adds the buffer unit which can help to reduce the resistance between the cards to the feeding module

1 meter extended for mainframe and the suction added for conveyor which both improve the stability of card detection

Four cameras whose pixel is increased to 2-megapixel and color from 1.3-megapixel and monochrome all work for cards detection, with lights improved as well

Change the rejection box to the conveyor belt which greatly increases the volume of cards collection and plays a convenient rejection operation

Extended conveyor belt for collecting

WORKING FLOW

Card

Infeeding

The Front Side

Detection Camera No.1

The Front Side


High Speed

Flip Over

The Reverse Side


The Qualified

Cards Collection

The Reverse

Side Detection

The Defective

Cards Rejection



1) Air spots and surface scratch Results from analysis software

(The defects are detected accurately)

2) White trace and surface scrapes

Results from analysis software

(There are gas blots on the surface at the same

time, which should be detected by another

camera)

Photos from another camera Results from analysis software

3) Air spots, scrapes and fingerprints: Results from analysis software

PHOTOS OF DEFECTIVE PRODUCTS



4) Filaments and tiny ink lines Results from analysis software

5) Dirt and printing ink blots Results from analysis software

6) The black edges detection of punching cards

Excessive errors of punching cards which results in

the black edges can be ensured by measuring the

distance between a feature point of the reverse

surface and the edge.

7) Air spots and scrapes on the reverse surface Results from analysis software



8) Fingerprints and scrapes on the surface and

the magnetic stripe of cards Results from analysis software

Magnetic stripe part

9) The black edges detection of punching cards

and the detection of magnetic stripe location

errors

The errors detection of magnetic stripe as well

Excessive errors of punching cards which results in

the black edges can be ensured by measuring the

distance between a feature point of the reverse

surface and the edge.

Magnetic stripe skewing and the distance going

beyond the range between the magnetic stripe

and the edges both can be prevented by detecting

the distance between the two ends of the

magnetic stripe with the edges.


card surface inspection machine rd-wj18000

Technology