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  • 7/28/2019 Camelot Strategic-network-Design Supply Chain Management

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    CAMELOT management Consultants InnovatIon serIes

    Fc tpic Pp

    Stategc Neto Desgn

    Spply Chan Management

    Logstcs & Dstbton

    v Chi excc. sy r.

    sy & Bi md Ii

    oizi & tfi

    Pfc & gwh

    Spply Chan Management

    opi excc & l mfci

    sci & Pc

    Logstcs & Dstbton

    C & s m

    sic Ifi m

    P f It appici & si

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    InnovatIon serIes strategIC netWorK DesIgn

    2

    Spply Chan Management

    Logstcs & Dstbton

    Athos

    D. Did Fc nwk di xpZ si liic C

    2011 C m C

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    3

    Peface

    m d izi ciz h iificc f b, ffici d i ppy chi

    di f h cc f hi i cpy. nh, I b i dy dy bi h y

    cpi i h d wih hiicy w ppy chi cpxiy i f cy f

    c d i c d di ppy chi ifficici.

    I d dd hi i, cpi bihd b pibiiy f h ppy

    chi wihi hi izi. th ic di d dp f h ppy chi wk

    , i y xpic, b f h ky k f h izi. sic wk di h

    h h ppy chi i dy pp h y f h bi d i h cpii

    d f h cpy i h . thf, I c y cpy pc ppy

    chi iw d di hi ic d.

    sppy chi di pjc d b dib i, bddd i d id wih h

    bi y. th i ppch ppy chi di; I c hf y c-

    d h y k y i dcid h ih ppch f y idiid ii. Bid

    hpi h f f y cpy, ch ppy chi di pjc i i xci

    f ddi h bi i dp y cpy d y izi!

    thi fc pp pid i-dph k h k d ciii d ic wk

    di, d pid b ip hw xc hi kid f pjc ccfy. I pic

    hi pp hihih which fc d pcic i f pjc cc. Fh, ii ciic iw f piizi f wk di h xpi which bi q-

    i c b ddd b dic hi pi iii d qi.

    I bi h hi wi pid y wih d idc y wy wd y f ppy chi!

    Bend Flcnge

    F Pid liic, Pc d It Diii f BasF

    F Ceo gb C si DHl

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    InnovatIon serIes strategIC netWorK DesIgn

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    Contents

    Exectve Smmay

    1 Stategc neto desgn enses a compettve spply chan

    1.1 th ic f wk di

    1.2 sic wk di ffc h wh ppy chi

    1.3 Bi di d ypic qi f ic wk di

    2 Algnng neto desgn th stategy

    2.1 th bi y h b h i i pi f wk di

    2.2 objci d fc d f ic wk di

    2.3 Ky dcii f ic wk di

    3 Ho to appoach stategc neto desgn

    3.1 sic wk di wid

    3.2 th ic wk di pc

    3.3 Which c pp ic wk di?

    4 Stategc neto desgn n pactce A case stdy

    4.1 Ch

    4.2 r

    Fges

    5

    6

    8

    9

    11

    12

    14

    16

    19

    20

    23

    24

    26

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    5

    Exectve Smmay

    a ii d f ppy chi d iic, w ciy fc h yi

    f idy d d h dp f -f-h- hdi pid cpi wih

    pic ppch d cpii i di wih c d f ch. thi

    fc pic pp pid iih i h c f ic wk di d i

    hw wk piizi c b d c ppy chi h fficiy pp ic bi-

    d.

    Thee ae thee easons to have stategc neto desgn on the agenda:

    Good neto desgn means hghe poftablty: ffci wk di piiz i i

    cpi-ii , w pi c, d hp dc wki cpi i h ppy

    chi whi iii h d c ic.

    Good neto desgn means management of goth: cphi wk di di

    wh d wh w fciii dd h w k c b ccd ffciy

    d w pdc c b fcd dd.

    Good neto desgn means less bsness ss: bi wd i ciy chi. a

    pi ppy chi fpi dc h ppy chi xp ppy d dd ik by

    ci iiy d fxibiiy ic .

    Ths pape povdes yo th:

    Anoverviewofthecurrentchallengesandtypicalbusinessdriversintheareaofnetworkdesign

    Astrategicapproachthattranslatesanenvisionedbusinessstrategyintoyoursupplychain

    Insightsintotools,methodologies,anddesignprinciplesforstrategicnetworkdesign

    Yo shold ead ths pape

    ifyouareseekingstrategicwaystooptimizecapitalexpendituresandworkingcapitalinyour

    ppy chi whi chii b-i-c c ic

    ifyouwanttoreviewyourcurrentsupplychaindesignandassessitsmatchwiththestrategic

    d f y bi

    ifyouareatthebeginningofanetworkdesignprojectandwanttoknowwhatfactorsand

    pcic di h b

    http://www.camelot-mc.com/en/client-services/supply-chain-management/http://www.camelot-mc.com/en/client-services/logistics-distribution/logistics-network-design/http://www.camelot-mc.com/en/client-services/logistics-distribution/logistics-network-design/http://www.camelot-mc.com/en/client-services/supply-chain-management/
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    InnovatIon serIes strategIC netWorK DesIgn

    6

    1.1 The stategc vale of neto desgn

    nwk di i h stategc plannng pc f i i c f ppy

    chi, d ci h h xiiz pfibiiy d hp ip pfc ch

    ik i h ppy chi.

    th di f by pi d hihy ffici wk f b pi i widy pcid

    f h ky ch i ppy chi . th wih pdc ch & dp-

    d ic ki, h ih ppy chi di i f h i f cpy

    chi i stategc bsness goals d i sstanable compettve advantages.

    nwk di py cci f cpi i all ndstes ii di di ppy

    chi pfc. Cpi pi b ci i, pi cpx fci

    wk, d i hi c hh id diibi wk pciy cpd

    p-ciy dd ic wk di cidi (Fi 1).

    th f wk di h bc pi i dy bi i,

    cpi h cp wih iy f fd ch i d c h i

    fw d ify phiicd c d ( Fi 2). a hiic ppch wk di,

    which i ihy id h ppy chi d cp y, i qid cc

    i dy ddi k.

    1 Stategc neto desgn enses a compettve

    spply chan

    Fge 1:

    nwk di

    h h

    fficicy f b

    d f cpx

    pi

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    If did ccfy, ic wk di ip cpy ppy chi pfc

    i iy f :

    Higherreturnonassetsasnetworkdesignoptimizescapital-intensiveinvestmentsthatare

    ypicy f hihy iib . Lowersupplychaincostasnetworkdesignsetstheconditionsforensuringoperationalefficiency

    f iy ppy chi-d fci d pc.

    Reducingthesupplychainsexposuretosupplyanddemandrisks.

    Creatingstrategicpreconditionsforrespondingtochangesinthebusinessenvironmentand

    bi f wh.

    Highercustomerserviceandlowertime-to-marketfornewproductsthroughlowerleadtimes

    hh h ppy chi.

    Fge 2:

    Ky chciic

    f dy c-

    pii k

    VAriABiLiTY

    InCreasIngCOST PrESSurE

    HIgHerSErViCE rEquirEMENTS

    groWIng riSkS &marKet VOLATiLiTY

    stronger FoCus onSuSTAiNABiLiTY

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    1.2 Stategc neto desgn affects the hole spply chan

    sic dcii d wk ffc all levels of spply chan management d pid h

    fwk f ccf cic d pi ppy chi pc (Fi 3).

    th f-chi ipici f ic wk di c b id by ki h pcic

    xp f bihi w pdci fciiy ( Fi 4). a iy f dcii h b d

    i fficiy h w fciiy i h xii ppy chi d c h qid ic

    . sppi b d pdci cpcii ypicy bjc ic cidi, whi

    cic h pci pi d i fw h b id. opi dci-i pdiy ikd c i pc, f ic di pih pici d

    pi chd.

    Fge 3:

    nwk di

    dcii ipc

    f ppy

    chi

    Fge 4:

    opi p w

    pdci p

    i i

    dcii

    dcii

    Stategc levelNe Plant

    Tactcal level Opeatonal level

    nwpi

    chd

    Pdcipi

    rpihpici

    Hr pici

    sc icpid

    ri

    pifw

    riwiyci

    r-ccpcii

    adjppi b

    impact on SCPefomance

    Tactcal level: pi dpdci picy, iy

    Stategc level: ic c dcfii f h ppy chi

    Opeatonal level: pi picid pc f c i

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    1.3 Bsness dves and typcal estons fo stategc neto desgn

    th y di h c pp cpi iiiiz wk di pjc. nh,

    cidi h cy chi cic i d h iific cibi f

    piy did ppy chi bi cc, cpi w did contnosly

    evalate h pfc f hi wk d pc ppy chi iw d di hi ic

    d.

    Dpdi h c bi qi, cpi ih cid ih edesgnng the

    spply chan desgnng a ne chan i hi wk wih chi bi cdii

    w ic bjci (Fi 5).

    sppy chi -di i ypicy di by chi k d bi cdii, fqy i

    cjci wih d c p d ic qi h f xp qi xpd-

    i ci pi. If cpy w hh x cqiii, wk -di

    dd h ii f cqid pi i d fy xpi bfi d yi

    ppy chi .

    th d f dii w wk wh cpy w phic k

    w i w pdc . a, cpi ih w yz cd fid

    ppch hw f hi xii ppy chi di di f pi fpi.

    Fge 5:

    Diff di f

    ic wk

    di

    Type ofneto desgn

    Bsness dve

    m & cqiii

    expi

    rci & ipifici

    Dwizi

    nw phic k y

    nw bi fid y

    sicnwkDi

    Di f

    w ppychi

    r-dif ppy

    chi

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    InnovatIon serIes strategIC netWorK DesIgn

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    Fge 6:

    typic bi

    qi wd

    hh ic

    wk di

    sicnwkDi

    mfciwk

    piizi

    Wd fci iizd p?

    B ci f p: c c c ppi?

    I-h fci ci?

    sppywk

    piizi

    opi b f ppi?

    riizd b ppi b?

    si i-ci d ipc ik ?

    Diibiwk

    piizi

    Cpy-wd 3Pl-pd wh?

    Dic idic diibi ch c?

    opi b d ci f wh?

    If h ppy chi wk i pc d piy pp h d bi d, wk

    ()-di hd b cidd i f chii h ic bjci by wi ey

    bsness estons wih d diff ppy chi (spply, manfactng d dst-

    bton neto). a hw i Fi 6, w-cd wk di ppch pid pi

    w di ppi b, fci fpi d diibi y, d bih

    h bi f f-chi wk di dcii.

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    2.1 The bsness stategy has to be the ltmate statng pontfo neto desgn

    Neto desgn iid bi stategy i h ppy chi. thf, y

    h h y dcii di wk di di by y cpy ic

    dici.

    a hw i Fi 7, h f ey stategy dmensons which piiy chciz ch cid-

    i. sic wk di k iific cibi chii h did pf-

    c i ch dii. nwk di ffc h c dii hh piizi bh cpi

    d pi xpdi, d h ic dii, f xp hh pidi pppi

    c ic . I hhp i w d i c ffc pf-

    c wih d i, whi iiy cp h cpbiiy f ppy chi pd chi

    qi.

    a hih pfc i ch dii

    wd b ypicy ih cicy

    jifid fib, i i cci

    i wk di wih h p-

    i y di pdc d

    k, d cfy ii h

    pi tade-offs bw h dif-

    f pfc dii. Wh

    dii ppy chi, i i hfciic dd h dffeent

    eements f h i pdc

    c . F xp,

    nnovatve, hih i pdc ih

    qi diff ic piii

    h iky b w i commod-

    ty pdc ( Fi 8).

    2 Algnng neto desgn th stategy

    COST

    SErViCE TiME

    AGiLiTY

    NetoDesgn

    Fge 7:

    Ky y

    dii h

    ffc wk

    di

    Commodty

    Podcts

    Fge 8:

    exp f dif-

    f ic

    qi h

    d b cid-

    d i wk

    di

    innovatve

    Podcts

    AGiLiTY

    COST

    SErViCE TiME

    AGiLiTY

    COST

    SErViCE TiME

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    2.2 Obectves and efeence models fo stategc neto desgn

    I i cci di h cc bjci f wk di bd h iid bi

    y. Whi y ih cid diff bjci, y hd fc h bjci h pp

    h idd bi y. objci f wk di c b ih fnancal , bsness

    , socal & envonmental ( Fi 9 f xp). Whi f h bjci

    cp ch h, h ih b cfici. thf, y hd cfy which

    wi hp ip y y, d fib ccdiy.

    Wh dfii h ic dici d bjci f ppy chi, ky qi f cpi i:

    which picip hd id hi ic wk di? Idy bchk w -f-

    h- ch di pi h cpi w did fw w i di d:

    Lean neto desgn d agle neto desgn (Fi 10). th w fc d c hp

    id y i ci bjci d idifyi h ih cp f ppy chi di.

    Fge 9:

    objci pd

    hh ic

    wk di

    Fge 10:

    rfc d

    f ic

    wk di

    r d c piizi

    Hdi pi i ccy ik

    liqidiy d fici bd

    Cb fpi

    Cp I

    epy cc

    C ic

    Cpxiy d ik dci

    gwh i w k

    NetoDesgnPncples

    Fc phyic fficicy

    ld i dci

    sipifici

    ld cpciy ci

    Fc pi

    sc fxibiiy

    s cpciy

    opi fxibiiy

    Fnancaltagets

    Busin

    e

    ss

    targ

    ets

    Envi

    ronmental

    &socia

    ltargets

    NETwOrkDESiGN OBjECTiVES

    LeanNetoDesgn

    AgleNetoDesgn

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    l wk di fc i pic h fwi pc:

    Lead-tme edcton i chcizd by piizi i hhp i d d i

    c.

    Smplfcaton dc wk cpxiy, f ic by cci pdc pci

    p ci fciii d ci h pci p h dd .

    Leveled capacty allocaton ii cpciy bck d hp id -i i

    d w iizi .

    ai wk di fc h biiy pd pidy d c-fficiy ch i h

    bi i. th fwi fc chciz i wk di:

    Stctal flexblty, .. hh fxib p d fxib wkfc d, w y

    pd dd fci ppy chi dipi. a fxib fci fpi

    f ffici hd i ccy d c ik.

    Sge capacty h p d ppi h h ppy chi c pid hih c-

    ic wh dd ic.

    Opeatonal flexblty, ch i-ci i d fxib hip d, k

    ppy chi pc cpb f di wih h- ch i pi qi.

    I hd b phizd h h wdi ppch y

    xci, b h complement each

    othe i c. Cid i

    h c f ii cd-

    iy pdc (Fi 11). Whi i-

    i pdc ypicy fc hih

    k ciy d h qi

    bi d f ppy chi

    iiy, picip h p-

    di di ppch f

    b cdiy pdc. Hw,

    wk di pp

    h fficicy f dii ii

    pdc h k, .. hh

    d i dci ppch.

    t h wk di i h ih dici, chi pi di i wih

    idifid ic qi hd b i p f h wh wk di pc.

    ai nwkDi

    l nwkDi

    Commodity

    Product

    In

    novative

    Product

    MATCH

    PArTLY MATCH

    MiSMATCH

    MATCH

    Fge 11:

    a xp f

    hw wk

    di ppch

    hd b ppd

    pdc

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    2.3 key decsons fo stategc neto desgn

    I d h h wh ppy chi fw y d bjci d idify h ih

    cp f wk di pjc, i i i k ntegated d compehensve ve h

    wh ppy chi, icdi ky ppi, h i fci fciii, wh, -

    pi ch, d h d c. thi cd ppch i f phic

    d fci cp c hp cpi chi d ii di pfc i hi

    ppy chi i h .

    a hw i Fi 12, wk di c hp dfi h pi b d ci f fciii

    (fci p, wh, d diibi c), h ci f cpciy d chy

    qi fciii, h i f pdc p, d h fw f d hh h

    ppy chi. Fh, wk di hd di whh ic d pc hd b

    cdcd iy xy. F xp, wk di pjc c b d dcid whh

    pdc hd b fcd i-h by cc fc, ki i cc f h

    ipici f h ppy chi.

    Y hd b w f h fc h ch pi dcii, y ypicy d balance dffeent

    obectves. F ic, h d-ff bw cfici c bjci ffc h pi d

    f cizi i cpy diibi wk (Fi 13). Cpi ii dcid h

    pi b f diibi c h h c dii dqy

    icpd, i d iiiz ppy chi c whi iii ipi diy

    ic .

    Fge 12:

    Ky dcii f

    ic wk

    di

    Spples Plants / CMs waehoses

    in-hose opeaton o otsocngNmbe and locaton

    Cstomes

    Flo of Mateals and Podcts

    si ci

    mi ci

    Dic diibi

    mk ci

    Pdc ci

    Capacty, locaton, and technologes

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    th cpxiy f wk di pb bc bi, h bi f hi h ip

    xp. Hw, h ypicy f bjci, ci d dii h h b

    cidd diff pi . th i why wk di hd i c b ppdby bsness analytcs d optmzaton tools cpb f ddi fc d d-ff.

    Fge 13:

    exp f c

    d-ff wh

    dii dii-

    bi wk

    nb f DC

    Total cost

    r f pi

    Whi cIy cyi c

    tf fih

    Diy fih

    sic c

    supplyChaincot

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    3.1 Stategc neto desgn sdoms

    th i f ic wk di pjc i i cpii d d c

    - cc by pidi h ih c f h ppy chi. t ccpih hi cc-

    fy, hi ci hw di wid cii f sccess factos f wk di d

    best pactces f h di pc.

    a hw i Fi 14, h fve ey sccess factos i pic which h wk

    di pjc yid pcicy fib p f h ppy chi. a d i h pi chp,

    h bi y d b h i i pi f ppy chi di. Cqy,

    ppy chi di b di by ic iw d cy id wih h ic f

    cpy. Wh dii wk, i i cci h h iid di i cpb f

    i h f qi, i h ypicy hih i d h iid -

    ibiiy f dcii. a id d hiic di ppch hd cid h ppy chi

    wh, i bh ic d pi pc. Di h wh wk di pc,

    h pibiii f ipi h did wk b cphiy did. I h d,

    pcicb di d i h izi i pc. a i i c h wk

    di pjc c iific ch ppy chi, izi i d b p-

    pd by dq ch ciii.

    3 Ho to appoach stategc neto desgn

    Fge 14:

    Ky cc

    fc f ic

    wk di

    keysccessfactos

    syfc

    Idd hiic

    di

    oizii

    likd ip-

    i

    Fii

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    Bc f c ch i h bi i, cpi hd cid wk d-

    i -i xci. Id, h wh wk di pc hd b dd contn-

    os mpovement cycle cii f h ih ppi f wk di pjc, h xci f

    h pjc i p bi d, d ii cpii wk f h ppy chi

    ( Fi 15). oc h ppy chi di h bc dd, h cyc hd i. expi-

    c hw h ipy fwi cp f b pcic hp iificy ic h cc fwk di pjc, d h dp cpii ppy chi fpi.

    D i h ky f cphi di f h ppy chi. th ff qid f d cci

    hd b did (pciy if d-bd ppch cidd), b h

    i h ccd d ff y ddii ppii f bi ip. thf,

    ffici i d c hd b ddicd d cci. C-fci pjc

    cii f ppy chi dicipi d ihbi dp, ch c ic r&D,

    k h h yi c . I d bh ccpc d bi

    pcicbiiy f h iid wk, cd ch ppch cpi

    ch pi, khd , izi i, d pppi cic-

    i i hihy cdd f h bii.

    Fge 15:

    th wk

    di cyc

    Fge 16:

    B pcic f

    ppi wk

    di pjc

    Montopefomance,competton,

    maets

    Cdcwkdi

    Pp fwkdi

    si cpii

    wkdi

    PrEPArE FOr NETwOrk DESiGN

    Pepae

    fo neto

    desgn

    ey d cciC-fci Ch pp

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    InnovatIon serIes strategIC netWorK DesIgn

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    th i ppch ppy chi di. t dfi h pppi pjc ppch, y

    hd by bi h ih cp y hhy. Idy b pcic hd id h

    dp f ib bi ci (.. cizi dcizi i),

    whi wk piizi c hp iiz, d piiz h iid bi

    ci. a ci idi f pjc (.. bi ci, d, d d )

    by c-fci d khd fibiiy d izi ccpc

    f h did wk. Y hd b w h yicy ccd d yzd d pid

    f iih i y w ppy chi. Bd hi d, idi ip ppii,

    ch iffici hip iz ipppi f xp hip, c b idifid d

    izd bf w wk c i i pc.

    I i hihy cdd bih ppy chi iw d di p f h ic

    pi pc. Cidi h cy hih p ppy chi pfc, c i-

    zi pibiii c hp bih iw f h ppy chi wk i pc,

    dcd by h wk di cyc. t ciy ip cpbiii d kw-hw di

    ccp, di, d pi -bd ppch f wk di, h d d f

    p pjc hd b i f cpy kwd . t hi d,

    cpy ih cid bih w izi i pib f wk di

    if i fc wk di qi ch pdc cpciy (-)ci fqy.

    Fge 17:

    B pcic f

    cdci wk

    di pjc

    CONDuCT NETwOrk DESiGN

    Condct

    neto

    desgn

    eb cp dfiiiIdy b pcicnwk piizi Ci bi idiQick wi izi

    Fge 18:

    B pcic f

    ii c-

    pii wk

    di

    SuSTAiN A COMPETiTiVE NETwOrk DESiGN

    Sstan a

    compettve

    neto

    desgn

    Id i ic piKwd r wk di iw

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    19

    3.2 The stategc neto desgn pocess

    gy, h ic wk di pc hd hh stcted seence of plannng

    steps ( Fi 19).

    th i ph f h wk di pc c b izd fw d hd b ccp-

    id by h b pcic dcibd b:

    Defnton of obectves and neto stategy: Idifyi i i wih h

    ppy chi y, ki h ccdi hi c, d iii pppi-

    d-ff xy ip pqii f ccf wk di pjc.

    Analyss of the spply chan: a i-dph d f-fcd yi f h -i ppy chi -

    i ifi d d f It y w f ky khd hp idify c

    h d wk d fi bjci. Scenao geneaton: ai ppy chi ci dpd f bi ppci.

    t b h bi ci, piizi c b d i hi ph, f xp

    dcid pi fciiy ci cpciy .

    Scenao evalaton: th dpd ci d idi d piiizi pc. Bh

    qii d qii fc h b k i cc wh ki h idifid c-

    i ccdi hi bfi d bi fibiiy.

    Selecton of spply chan desgn: a did bi c d ipi p i i f

    h fi ci f ci ci. typicy, hi i y d f fw ci which h

    b d h b .

    Di h i pc, i f h iii f ddii ci d bjci

    difid i y i. a cqc, h idd ph f h pc y hh

    ii. apppi yic f piizi d ii c iificy pd

    p d ip h c f h wh wk di pc.

    Fge 19:

    sic wk

    di hd y

    cd

    pc

    Defnton ofobectves &

    neto stategy

    Analyss ofspply chan

    Scenaogeneaton

    Scenaoevalaton

    Selecton ofspply chan

    desgn

    POTENTiAL PrOCESS iTErATiONS

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    3.3 whch tools can sppot stategc neto desgn?

    th benefts of optmzaton tools fd pciy i h idd f h wk di pc

    ( Fi 20). nwk di pp i pic h yi f h c ppy chi by

    pidi i-dph iic d iizi fci, d ipify h di d i f -

    i ppy chi ci.

    th qi i f h fwi: which hd b d dqy pp wk di

    pjc? th f i f di wk i biy i cpxiy d di.

    Whi ip di pb c b d i exc d acc bd ppici, c-

    px pb ih qi piizi d ii ppch. a hw i Fi 21, neto

    optmzaton tools pciy ib f ppi ic dcii ch h ci d

    cpciy f fciii i h wk, whi tactcal optmzaton tools d smlaton i fi d

    cp ic di h cic .

    nwk piizi -f-h- hic ih di h pi

    ci d cpcii f fciii d ppi, d h pi i f iic fw hh

    h ppy chi wk ( Fi 22). thy fid pi dcii hh xiizi pfi

    piizi c bjci, ki i cidi d c cp (-

    pi, whi, fci, ci) wih pc wk ci ch ib

    cpcii d-i qi. Cqy, h hd b cidd if y w fid h

    b i mltple altenatves whi iy cidi mltple constants d

    piy conflctng obectves. siiiy yi f h d w y dy h ipc f

    changng bsness condtons (.. dd wh f pic ch) h wk c d

    xpcd c.

    Fge 20:

    u f piiz-

    i di

    wk di

    pjc

    Defnton ofobectves &

    neto stategy

    Analyss ofspply chan

    Scenaogeneaton

    Scenaoevalaton

    Selecton ofspply chan

    desgn

    Fge 21:

    t h ppic wk

    di

    Neto optmzaton tools

    TACTiCAL DESiGNDETAiLED EVALuATiON

    STrATEGiC DESiGN

    Tanspot optmzaton toolsSmlaton tools

    inventoy optmzaton tools

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    Hw, y hd b w f h fc h h qi ci f i (..

    h i f dd yy bi) wk ppy.

    oc h c f h ppy chi h b dfid, y ih cid cic piizi

    w ii ppch ( Fi 23). siific changes n the topology f ppy chi

    c fc cpi iw pi pici w iy , d i

    h wih wy did wk c. F xp, if diibi y i cizd,

    piizi iy pc d cidi i fw c hp ck h f i

    pi, pciy if tanspotaton spend d ong captal dci ip di. I

    h d, whi piizi qi ipifici kp d cb, ii p-

    pch c yz ppy chi iy iid f di. ahh ii d

    piiz wk p, i i y hpf f ddi h if bhi f ppy

    chi by ki i cidi h f pocess complexty d y dynamcs d ncetantes.

    Fge 22:

    appici

    f ic -

    wk piizi

    Stategc desgn of spply chan and evalaton of ey bsness scenaos

    Neto optmzaton

    DriVEr

    SOLuTiON

    DECiSiONS

    sppy chi ci

    Cfici bjci

    Chi bi cdii

    mip i

    opi iz, b, d ci f fciii

    opi i d pdc fw

    siiiy yi di wk d c c

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    t f wk di c pid bi dcii pp i wk di pjc.

    Hw, cpi hd b w f hi pqii d pi ici.

    th fwi gdelnes i pic h wk di d cc:

    Beforeusinganytool,youneedtodefinetherelevantsupplychainscenariosthatmatchstrategy

    d bi qi. oc h ci d h h cp f wk di h

    b cy id (.. cidi f wk cizi bi ci), c

    hp dp d h iid ci.

    Toolshavelimitationsregardingthecomplexityofwhatcanbemodeled(e.g.aggregatedproduct

    p, c p, cidd ci). md wi y bi iy if

    h ky bi pc dqy cd. thf, y hd k i cid hw

    bi pc c b d i d, d id hi hhy.

    Actualdecisionsneedtobetakenfromabusinesspointofview.Youshouldthereforecarefully

    d , d h fibiiy f h d i iy. Bid qii

    fc yzd i d, qii pc ch izi cpibiiy d b

    k i cc i d ccf ppy chi di.

    Fge 23:

    appici

    f ii d

    cic piiz-

    i

    Tactcal desgn of spply chan and detaled evalaton of stategc decsons

    Tanspot optmzaton Smlaton inventoy optmzaton

    DriVEr

    SOLuTiON

    DECiSiONS

    tpi pd

    Ch i diibi

    c

    uciy d bi-

    dyic

    Pc cpxiy

    Wki cpi

    Ch i wk

    py

    tpi

    tp d

    Ci ci

    tcic pc

    ai wih wk

    rik cidi

    Iy pici

    Iy pc

    l iz

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    4.1 Challenge

    th fwi c i h f wk di pjc f di chic cpy

    wih i-bii fi. th ep ppy chi wk bf -di i

    hw i Fi 24.

    I h c f cphi wk piizi pjc, h fwi i ch d

    bi qi hd b :

    ThecompanyoperatedadispersedandlessharmonizeddistributionnetworkinEuropewith

    ip i fciii, i i hih iy d bi c f pi

    d whi.

    Capacitybottlenecksrepresentedaseriouschallengeatonemajormanufacturingsite,whileother

    p hd iific id cpciy.

    TheredesignednetworkhadtosupportthecompanysexpansionplansintheMiddleEastern

    k.

    Duetorigidcorporateguidelinesforinvestmentprojects,theoverallprojecthadtoensureanearly

    pybck pid d iific i i h y ph f ipi.

    4 Stategc neto desgn n pactce

    a case stdy

    Fge 24:

    ep ppy

    chi bf wk

    di piizi

    4 mfci p

    2 C DC

    12 lc wh

    Piy pi

    Diibi k

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    4.2 reslts

    I-dph yi f ppy chi d d pc d iii ip pi d id h

    d f h di f f ci. Fwi h cpy iid y, pic

    fc w pcd dci cpxiy. Di h pjc diff bi ci w d-

    pd d iid which id i h d f cizi d h wk cpxiy.

    t -di d y piiz h wk, h pjc dcidd wk piizi

    cpb f piizi wh ci, -ci pdc p, d dfii c-p-

    iizd i fw. th d c ifi f erP y d iic ic pid-

    fd h d bi f h d. th i i w d by h diff

    bi fci (iic, fci, d c ic) wih phi ibi-

    iy f iic ic pid, c d i, d diffc i dd wh d pdc

    pfi c ci.

    a did bi c d ipi p d h w fpi id i Fi 25. t

    h ipi f h idd ch, ii ch d c-

    ici wih khd w i p f h pjc f h bii.

    th ii wk c d i ci wih 6 c wh wih 1 i i scdi-

    i, did f c hb i C ep. th ci f pdc fci

    i d piy pi, d cpciy cpi, d iid fcpciy bck.

    4 mfci p

    1 C DC

    6 lc wh + 1 i

    l piy pi

    Cidd diibi k

    Fge 25:

    opiizd e-

    p ppy chi

    wk

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    o, ppy chi c w dcd by 11%, ccpid by 18% dci i ii.

    tb 1 iz h ky fc f h iific dci f cpxiy i h ppy chi. I

    ddii, idifid qick wi ch ipd hip iz d ii f pi

    cc d y izi f i.

    Di h wk di pjc, h bfi f y iwi h ppy chi w i-

    iy dicd. a c, h cpy dcidd i -bd wk i i

    hi ic pi pc.

    Fge 26:

    Ky cpxiy

    dci fc

    d c i f

    ep ppy

    chi -di

    a cpciy iizi

    Diibi hb

    lc wh

    tp ic pid

    sC c

    Iy

    78%

    2

    12

    21

    100%

    100%

    87%

    1

    6+1 (i DC)

    5

    89% (f bi)

    82% (f bi)

    Befoe e-desgn Afte e-desgn

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    Fges

    Fi 1: nwk di h fficicy f b d f cpx pi

    Fi 2: Ky chciic f dy cpii k

    Fi 3: nwk di dcii ipc f ppy chi

    Fi 4: opi p w pdci p i i dcii dcii

    Fi 5: Diff di f ic wk di

    Fi 6: typic bi qi wd hh ic wk di

    Fi 7: Ky y dii h ffc wk di

    Fi 8: exp f diff ic qi h d b cidd

    i wk di

    Fi 9: objci pd hh ic wk di

    Fi 10: rfc d f ic wk di

    Fi 11: a xp f hw wk di ppch hd b ppd

    pdc

    Fi 12: Ky dcii f ic wk di

    Fi 13: exp f c d-ff wh dii diibi wk

    Fi 14: Ky cc fc f ic wk di

    Fi 15: th wk di cyc

    Fi 16: B pcic f ppi wk di pjc

    Fi 17: B pcic f cdci wk di pjc

    Fi 18: B pcic f ii cpii wk di

    Fi 19: sic wk di hd y cd pcFi 20: u f piizi di wk di pjc

    Fi 21: t h pp ic wk di

    Fi 22: appici f ic wk piizi

    Fi 23: appici f ii d cic piizi

    Fi 24: ep ppy chi bf wk di piizi

    Fi 25: opiizd ep ppy chi wk

    Fi 26: Ky cpxiy dci fc d c i f ep

    ppy chi -di

    P

    6

    7

    8

    8

    9

    10

    11

    11

    12

    12

    13

    14

    15

    16

    17

    17

    18

    18

    1920

    20

    21

    22

    23

    24

    25

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    Camelot

    Management Consltants AG

    thd-H-a 12

    68165 mhi

    gy

    Ph +49 621 86298-0

    www.c-c.c

    Yo contact fo fthe nfomaton:

    C m C ag

    michi Hi viiy offic

    [email protected]