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BUSINESS AND SCIENCE FORUM
NEP changes, challenges, results. Annual review.
NEP Chief Engineer Antanas Jankauskas
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Naujoviškas
Energijos
Perdavimas ®
Izoliuotų vamzdžių sistemos(IVS): Pre-insulated pipe systems (P-PS):
• Šiluminės energijos tiekimui Thermal energy supply
• Šalčio energijos perdavimui Cold energy transfer
• Produktotiekiui Product Pipeline
• Garotiekiui Steam supply
NEP in brief :
F&F
•Employees number – 58 (42)
•17 years of experience as manufacturer
•Industrial capacity – 220 km/year
•Production cycle – 8 min
• Turnover – 16mil Lt (4,54 mil €)
Achievements
•In 1999 and 2001 company was awarded the prize “The best Lithuania product of a year”
•Production parameters according EN standard’s requirements
•EN ISO 3834-2: 2007 certificate
•2x in production volume compared with 2013 year
• 30% export
Methods
•Integrated management in accordance with ISO
•Resource Management program OPEN ERP
•L e a n method in production process, The Kaizen process
•5S rating (sorting, Setting in Order to flow, Shining, Standardize, Sustain)
•PMBOK (project management body of knowledge)
Participation
•Company-owned private; belongs to Turnaround Baltic I
•NEP - member of LDHA
NEP management team
Chief engineer
Antanas Jankauskas
Administration manager
Lina Špakauskienė
Production manager
Artūras Kostiuchinas
Director / CEO/
Karolis Samušis
Export manager Artūras
Adomaitis
Sales manager
Justinas Meškauskas
Head of installation department
Vaidas Rimavičius
Commercial director
Vytautas Šapalas
Export development manager
Medardas Minkevičius
Economist
Evelina Kavaliauskaitė
Purchasing manager
Eglė Ivanauskienė
The production options of pre-insulated pipe systems
IVS
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P-PS
Pre-insulated single pipes
Pre-insulated double pipes
Pre-insulated single and double pipes for overground systems
Production potential
Product and service
Competence
Production –technological
base
•Pre-insulated single pipes (DN 20 ÷ DN 600/800) mm
•Pre-insulated double pipes (DN 20 ÷ DN 80) mm
•Pre-insulated single and double fittings
•Assembling of muffs
•Thermal tracks repair and installation
•ISO 9001-2000,
•ISO 14001,
•BS-OHSAS 18001:2007,
•SPSC (National Certification Centre)
• EH&P,
•EN ISO 3834-2
• production facilities 3120 sq. m
• Outdoor storage, 3450 sq.m
•Foaming machines – Puromat 150 QS; RIM Star 155/155; Σ output 5kg/s
•2 plastic welding machines, diameter range of PE 90 – 800
•Metal-processing and welding equipment
Production operations and processes
Production operations and processes Hight preassure PU foaming with 12% c-p blowing agent
New system for fittings with 6% c-p blowing agent
Assembling process by conveyor line with distance control
Semi-automatic welding of metal
Mechanical process - cutting, grinding, drilling, cleaning, trimming, bending, etc
Plastic cutting and welding(butt welding and by extruder)
Other processes
NEP
Control of raw material
Internal logistics process
Products and materials storage
Critical success factors for quality
• The production base.
• Raw materials, blanks.
• Work tools
• Staff (equivalent qualification, high turnover rate)
• Measures base for parameter verification .
• Production process organization and execution. (Is it carried by
technological profiles, projects, materials limitedness cards, accounts-
permits, other normative documents?)
• ISO Management.
• Legal activities, qualification, regulatory and technological base.
• Business Partners. (suppliers, subcontractors, designers, auditors,
material testing laboratory, etc.).
• Membership of business associations,
• Business philosophy, the company's policy and objectives.
Technology, quality and environment
Lab. quality control results
Pre-insulated steel pipe 60,3/125
• PUR: λ50 - 0,028 W/(mxK)
• PUR density: 69 kg/m3
• PUR compression strength: 340 kPa
• Voids and bubbles: 1,54%
• Centre line deviation: max 1,0 mm
• Axial shear strength: 0,36 Mpa (+230C)
• Axial shear strength: 0,24 Mpa (+1400C)
• Impact resistance: 48 shots, no cracks
• C-pentane: 29%
New activities, challenges
Boiler manufacturing
Boiler manufacturing
DN 600/800!!!
Problems and Solutions
Problems and Solutions
Problems and Solutions
22 0
Warehousing
NEP offers: Pre-insulated pipe systems for transportation of hot water, steam or other
fluids at high and cold temperatures
All the necessary fitting such as bends, T-pieces, valves, etc.
The double pipe and fitting consists of two parallel steel service pipes
housed in one jacket pipe
A complete range of field joints to suit different installation conditions and
customer demands
Installation and repairing of heat supply network
Installation and repairing of heating units
Steel constructions and installation
Expected changes in efficiency
Production cycle of straight pipes - 7 min
Production cycle of fittings - 18 min
Reduce the amount of welded parts by 40%
Accelerate and improved product loading and storage – 25%
Stabilize preheating process , reduce energy losses -40%
Expand the nomenclature of products
Increase productivity by 157% with the same number of employees
Achieve EBITDA 425 740 EUR
DH companies
NEP
LEI
Contractors