burndy catalog at fci

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At FCI, we believe that customer satisfaction comes first, so we offer you... A Complete Line. We have the broadest selection of the highest quality connectors, installation tools and accessories of anyone in the industry. A Dedicated Sales Force. FCI BURNDY Products employs 135 sales and market specialists to solve your most complicated connector problems. On Time Delivery. FCI ships 99% of all stock orders within 24 hours. Technical Assistance. Field experienced tech specialists are only a phone call away. For More Information Call 1-800-346-4175 “Thank you for your interest in FCI BURNDY Products. All of our 1300 plus employees in North America are committed to YOU, our VALUED CUSTOMER.For over 75 years, the BURNDY Products brand of connectors and installation tooling has been synonymous with EXCELLENCE, SERVICE, and VALUE. Our success is in delivering QUALITY products and ERROR-FREE services on a daily basis. I appreciate your support and look forward to exceeding your expectations.” Tom Robinson Vice President of Sales

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At FCI, we believe that customer satisfaction comes first, so we offer you...

A Complete Line.We have the broadest selection of the highest quality connectors, installation tools and accessories of anyone in the industry.

A Dedicated Sales Force.FCI BURNDY Products employs 135 sales and market specialists to solve your most complicated connector problems.

On Time Delivery.FCI ships 99% of all stock orders within 24 hours.

Technical Assistance.Field experienced tech specialists are only a phone call away.

For More Information Call

1-800-346-4175

Thank you for your interest in FCI BURNDY Products. All of our 1300 plus employees in North America are committed to YOU, our VALUED CUSTOMER. For over 75 years, the BURNDY Products brand of connectors and installation tooling has been synonymous with EXCELLENCE, SERVICE, and VALUE. Our success is in delivering QUALITY products and ERROR-FREE services on a daily basis. I appreciate your support and look forward to exceeding your expectations. Tom Robinson Vice President of Sales

MASTER INDEXA B C D E F G H I J K L M N OMECHANICAL

....... ............ SMALL COMPRESSION ................... Connectors secured by indent or circumferential crimps ............. MEDIUM AND LARGE COMPRESSION ...... .......... Connectors secured by indent or circumferential crimps ........ GROUNDING Irreversable Compression Grounding System and Mechanical Grounding .... ......... .... OVERHEAD Power distribution connectors both Mechanical and Compression used on pole applications ..................Connectors secured by nuts, bolts or allen head devices

.......

WEJTAP

... ............. SUBSTATION Power distribution connectors for tube cable and bus applications ... ... ... ALUMINUM WELDMENTS Extra High Voltage devices ............................................... .............. NETWORK UNDERGROUND ........................... Power distribution connectors for underground applications ... URD UNDERGROUND Power distribution connectors for underground applications ........ ......................Power actuated connection systems

..........

DATAData and communications cable support system

.................................................

HARDWARE

........... .................. CABLE TIES AND ACCESSORIES Oxide Inhibitors, Cable ties, Bases, Markers and Terminal Blocks ......... ................ TOOLING ... Hand-Held, Mechanical Hydraulic and Pneumatic ........ ............Nuts, Bolts and Washers of various metals

............

REFERENCESDies, Connectors Charts and General Information

................................................

MASTER INDEX........................... A ................ ......................... ............... B ..................................................................................... C ............. .................... D ................... ....... .... ....... E .......... ................. .... ..................................................................................... F ..................................................................................... G ..................................................................................... H ....... ................................................................... I ................................. ..................................... J ..................................................................................... K ................................ ............................................... L ............................................. M ............................... ......... ...................... ......................... N ..................................................................................... O ...............................................

Did you know... that FCI BURNDY Products is the Electrical Strategic Business Unit of FCI, has sales over $2 billion, and is the second largest connector manufacturer in the world?

Caring from the first contact we have with you on the telephone, until the product has been delivered to you. Service and caring is what we provide. Nicole Spinale Customer Service Representative

Did you know... that FCI BURNDY Products is the only electrical connector manufacturer whose factory direct sales force is solely dedicated to selling connectors, wiring accessories and installation tooling in the U.S., Canada and Mexico?

BURNDYMechanicalTABLE OF CONTENTSType KS, KS-3 & SC . . . A-4 Type KSU . . . . . . . . . . . . A-5 Type KSA . . . . . . . . . . . . A-6 Type KVS, KVSU . . . . . . A-7 Type KVSW, KVS-A . . . . A-8 Type QPX . . . . . . . . . . . . A-9 Type QPX-Y . . . . . . . . . A-10 Type KPA . . . . . . . . . . . A-11 Type KPA-UP . . . . . . . . A-12 Type KLU . . . . . . . . . . . A-13 Type KA, EA. . . . . . . . . A-14 Type BGBL. . . . . . . . . . A-15 Type QA, QQA . . A-16, A-17 Type Q2A, Q3A . . . . . . A-18 Type QB, Q2B . . . . . . . A-19 Type QDA & QR . . . . . . A-20 Type BIPC . . . . . . . . . . A-37 Type VT, E-C-G. . . . . . . A-21 Type FTU . . . . . . . . . . . A-38 Type VA, VVA . . . . . . . . A-22 Type K4A-U, KK4A, K11A-U, K21A, K22A . . A-29 Type KAU-Kit . . . . . . . . A-30 Type AMS. . . . . . . . . . . A-31 Type AGSKIT . . . . . . . . A-32 Type UGSKIT . . . . . . . . A-32 Type UGSKIT8 . . . . . . . A-33 Type QGFL. . . . . . . . . . A-34 Type FCB . . . . . . . . . . . A-35 Type KPU-AC, UCU-AC . . . . . . . . . . . A-36 Type 1300A, 1350A, 1500A . . . A-47, A-48, A-49 Type BDA, BDB, BDC . . . . . . . . . A-50, A-51, A-52, A-53, A-54 Type BIT, BISR . . . . . . . A-55 Type BIBS . . . . . . . . . . A-56 Type BIBD . . . . . . . . . . A-57 Type BIBS-MT, BIBD-MT . . . . . . . . . . A-58Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stacks applications).

Type HFB-P1 . . . . . . . . A-23 Type HFB-N . . . . . . . . . A-24 Type KA-U, KKA-U . . . . A-25

Type FT3B, FT4B . . . . . A-39 U-BLOK Mounting Platforms . . . . . . . . . . A-40 FLEXI-TAP . . . . . . . . . . A-40

A-1

Type K2A-U . . . . . . . . . A-26 SPEC-BLOK . . . . A-41, A-42 Type K3A-U, KK3A . . . . . . . . . . . . . . A-27, A-28 SPEC-BLOK PLATFORMS . . . . . . . A-43 Electro-Rail Connectors . . . A-45, A-46

BURNDYMechanicalLIGHTNING PROTECTION INFO.Basic rules for selection are: 1 Must be like material to the conductor (Flexitap out due to steel bolts!). A-2 2. Two bolts to ground rod minimum. 3 Cable to cable connections can be anything one bolt, two bolt, compression, etc. 4 Cable to steel structure must have 8 square inch contact with steel. 5. Heavy duty stacks mechanical only. 6. On all connectors with heavy duty stack rating, we must offer 1/16" thick lead plating as an option. Reason is closest 25 ft. to stack opening must use lead coated product. Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stack applications)

SPECIAL FEATURESOther features are also available for products listed in price book such as undrilled or special drilling, 45 or 90 pad angles, belling for extra flexible cable, smooth or special threaded studs, special labeling or packaging, extra long braid, and nuclear certification. REFER TO FACTORY.

ALL OTHERS REFER TO FACTORY 1-800-346-4175

BURNDYMechanicalREVOLUTIONARY BURNDY DESIGN MEETS STRICT UL 486B STANDARDS. . . and puts the bite on aluminum connections forever!For use on all combinations Aluminum to aluminum Aluminum to copper Copper to copper PatentedAvailable in sizes from #10 through 500 kcmil.

A-3

Unique bite and grip TriTap Servit contact delivers safe, long-term reliabilityeven without scratch brushing . . . without oxide inhibiting compounds.

Spacer provides built-in separation to retard galvanic corrosion.

Triangular edges bite into cable to break through surface oxides ...provide low contact resistance. ...produces gas tight seal.

Tin-plated contact surface inhibits oxide formation.

Special heat-treated hard, aluminum alloy.

Anti-galling, high efficiency threaded components result in high contact force. Easily installed using standard, everyday wrenches.

When used in NEC applications of insulated cables only.

BURNDYMechanicalTYPES KS & KS-3SERVITA-4

For Copper, CopperweldCompact, high strength, high copper alloy SERVIT split-bolt has free-running threads and easy to grip wrench flats. Highly resistant to season cracking and corrosion, the SERVIT provides maximum pressure and assures a secure connection on all combinations of run and tap conductors. Type KS-3 accommodates 3 maximum size conductors.CONDUCTOR COPPER COPPERWELD MAXIMUM RUN AND TAP SOL. #10 #8 #6 #6 #4 #4 #2 #2 #1 2/0 3/0 4/0 STR. 3 #12 3 #12 3 #10 3 #10 3 #8 3 #8 3 #7 3 #5 7 #7 7 #5 19 #8 19 #6 19 #5 TYPE A 8A 8A 6A 6A 4A 4A 3A 2A TYPE D 9-1/2D 9-1/2D 8D 8D 6D 6D 5D 4D 385 500 650 825 1000 1100 275 165

CATALOG NUMBER KS90 KS15 KS17 * KS17-3 KS20 * KS20-3 KS22 * KS22-3 KS23 KS25 KS26 KS27 KS29 KS31 KS34 KS39 KS44

CROSS FLATS .50 .50 .63 .69 .75 .82 .94 1.05 1.36 1.36 1.70 1.82 2.31 2.56

L .85 .85 1.14 1.20 1.50 1.54 1.77 1.94 1.86 2.07 2.51 2.79 3.29 3.73

W .38 .38 .45 .51 .60 .62 .73 .82 1.17 1.17 1.41 1.48 1.94 2.19

RANGE FOR EQUAL RUN AND TAP 12 STR.-10 STR. 10 STR.-8 STR. 8 STR.-6 SOL. 8 STR.-6 SOL. 8 STR.-4 SOL. 8 STR.-4 SOL. 6 STR.-2 SOL. 6 STR.-2 SOL. 6 STR.-2 STR. 4 STR.-1/0 STR. 2 STR.-2/0 STR. 1 STR.-3/0 STR. 1 STR.-250 1/0 STR.-350 2/0 STR.-500 4/0 STR.-750 300-1000

MIN. TAP WITH MAX. RUN16 STR. 14 STR. 14 STR. 16 STR. 14 STR. 14 STR. 14 STR. 14 STR. 14 STR. 14 STR. 14 STR. 8 SOL. 8 STR. 1/0 STR. 2/0 STR. 4/0 STR. 4/0 STR.

vRECOMMENDED TIGHTENING TORQUE IN. LB. 80

v Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. See note page A-2 *Not UL or CSA Listed

TYPE SCSERVIT COVER HUG-A-BUGUsed indoors or outdoors, this compact, onepiece plastic SERVIT cover saves time and material, eliminates costly taping of splitbolts. Positive latch snaps easily and quickly over connector, ideal for tight quarters. Selfpositioning plastic fingers wrap around wires fully insulating joint. UL listed for 600 volt indoor application with type KS. Three Covers accommodate a range of 6 SERVIT sizes through 2/0 Str.

CATALOG NUMBER SC4 SC2SERVIT and cover combination can be ordered as follows: CKS4 KS20 with cover CKS2/0 KS26 with cover For other combinations, please contact factory.

SC2/0

FOR USE WITH KS17, KS17-3, KS20, KSU17, KSU20 KS22, KS20-3, KS23, KS22-3, KSA6, KSA4, KSU22, KSU23 KS25, KS26, KSA2, KSA 1/0 KSU25, KSU26

BURNDYMechanicalTYPE KSUUNIVERSAL SERVIT For All Combinations of Copper, Alum., ACSR, AAAC, 5005, and SteelTin-plated, high strength copper alloy SERVIT with spacer. Spacer separates dissimilar conductors and provides long contact length that prevents high pressure point contacts between run and tap conductors. A-5

Use of PENETROX joint compound recommended with aluminum of ACSR.486A Copper Only

C O N D U C TO R RUN TA P M A X IM U M C O N D U C TO R STEEL C A TA L O G NUMBER KSU17 KSU20 KSU22 KSU23 KSU25 KSU26 KSU27 KSU29 KSU31 KSU34 CRO SS F L AT .6 2 .6 9 .7 4 .8 1 .9 3 1 .0 4 1 .3 8 1 .3 8 1 .6 9 2 .0 0 COPPER & A L U M IN U M 1 2 S O L .-6 S O L . 1 0 S O L .-4 S O L . 1 0 S O L .-2 S O L . 8 S T R .-2 S T R . 2 S T R .-1 /0 S T R . 1 /0 S T R .-2 /0 S T R . 1 S T R .-3 /0 S T R . 1 S T R .-2 5 0 4 /0 S T R .-3 5 0 4 0 0 -5 0 0 COPPER & A L U M IN U M 1 2 S O L .-6 S O L . 1 0 S O L .-4 S O L . 1 0 S O L .-2 S O L . 8 S O L .-2 S T R . 1 0 S T R .-1 /0 S T R . 8 S T R .-2 /0 S T R . 8 S O L .-3 /0 S T R . 8 STR. 250 4 S T R .-3 5 0 2 S T R .-5 0 0 AC S R A A AC 5005 8 (6 -1 ) 6 (6 -1 ) 6 (6 -1 )-4 (7 -1 ) 6 (6 -1 )-2 (6 -1 ) 6 (6 -1 )-1 (6 -1 ) 6 (6 -1 )-1 /0 (6 -1 ) 8 (6 -1 )-2 /0 (6 -1 ) 6 (6 -1 )-4 /0 (6 -1 ) 4 (6 -1 )-4 /0 (6 -1 ) 2 (6 -1 )-4 7 7 (1 8 -1 ) SOL. 3 STR. NOM B W G B W G D IA . 8 6 4 8 6 4 5 /3 2 7 /3 2 1 /4 5 /1 6 3 /8 7 /1 6 1 /2 1 /2 5 /8 RECOMMENDED T IG H T E N IN G TO R Q U E IN . L B .

F IG . 2 2 2 2 2 2 1 1 1 1

L .9 2 1 .0 5 1 .2 5 1 .4 8 1 .7 7 1 .9 3 2 .3 4 2 .5 0 2 .8 8 3 .1 2

W .4 2 .4 8 .5 7 .5 9 .7 0 .7 9 1 .1 2 1 .1 4 1 .3 6 1 .4 7

AC S R A A AC 5005 8 (6 -1 ) 6 (6 -1 ) 6 (6 -1 )-4 (7 -1 ) 3 (6 -1 )-2 (6 -1 ) 3 (6 -1 )-1 (6 -1 ) 1 (6 -1 )-1 /0 (6 -1 ) 1 (6 -1 )-2 /0 (6 -1 ) 2 /0 (6 -1 )-4 /0 (6 -1 ) 3 /0 (6 -1 )-4 /0 (6 -1 ) 3 3 6 (3 0 -7 )-4 7 7 (1 8 -1 )

165 275 275 385 385 500 650 650 825

Accommodates compressed conductors within conductor ranges. See note page A-2

BURNDYMechanicalTYPE KSATRITAP SERVITA-6

For All Combinations of Aluminum to Aluminum, Aluminum to Copper and Copper to Copper, Aluminum Alloy Tin Plated PATENTED TRIANGULAR PENETRATION TECHNOLOGY CONTACT No scratch brushing required No oxide inhibitor required Orients the conductor Provides maximum pressure and assures a secure connection of run and tap conductors Facilitates piercing the aluminum conductor surface oxides UL 486B listed, 90 C rated Provides a low contact resistance Provides equal co-efficient of expansion Inhibits the reformation of oxides by producing a gas-tight seal Provides improved retention of minimum to maximum conductor combinations

ALUM. TO ALUM., ALUM. TO COPPER, COPPER TO COPPER CONDUCTORS CATALOG CROSS NUMBER FLATS KSA6 KSA4 KSA2 KSA 1/0 KSA 2/0 KSA 4/0 *KSA 350 *KSA 500 .75 .81 .94 1.00 1.12 1.49 1.69 2.00

L 1.88 1.38 1.58 1.92 1.92 2.54 3.24 3.62

W .56 .62 .69 .75 .88 1.13 1.50 1.73

MAX. RUN TO MAX. TAP #6 STR. (.184) #4 STR. (.232) #2 STR. (.292) #1/0 STR. (.373) # 2/0 STR. (.418) #4/0 STR. (.528) 350 KCMIL (.681) 500 KCMIL (.813) #6 STR. (.184) #4 STR. (.232) #2 STR. (.292) #1/0 STR. (.373)

MIN. RUN TO MIN. TAP #10 SOL. (.102) #8 SOL (.129) #6 SOL. (.169) #10 SOL. (.102) #10 SOL. (.102) #8 STR. (.146)

MAX. RUN TO MIN. TAP #6 STR. (.184) #4 STR. (.232) #2 STR. (.292) #1/0 STR. (.373) #2/0 STR. (.418) #4/0 STR. (.528) #350 KCMIL (.681) #500 KCMIL (.813) #10 SOL. (.102) #10 SOL. (.102) #8 STR. (.146) #8 SOL. (.129) #8 STR. (.146) #6 STR. (.184) #4 STR. (.232) #2 STR. COMPACT (.268)

RECOMMENDED TIGHTENING TORQUE IN. LB. 165 165 275 385 385 500 650 825

v

#2 STR. COMPACT #8 SOL. (.129) (.268) #2 STR. COMPACT # 2/0 STR. (.418) #8 STR. (.146) (.268) #2 STR. COMPACT # 4/0 STR. (.528) #6 STR. (.184) (.268) #1/0 STR. COMPACT 350 KCMIL (.681) #4 STR. (.232) (.336) 400 KCMIL #2 STR. COMPACT 500 KCMIL (.813) COMPACT (.659) (.268)

* Not CSA listed v Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. **No scratch brushing or oxide inhibiting compounds required for insulated 90 C max. rated conductor for N.E.C. applications.

BURNDYMechanicalTYPE KVSOKLIP Mechanical Connector For Copper & CopperweldCompact, two-piece, high strength, high copper alloy Burndy OKLIP recommended for heavy duty connections. Neoprene rings hold DURIUM bolts in place during installation. Installed with ordinary wrench. A-7

CONDUCTOR COPPER CATALOG NUMBER KVS26 KVS28 KVS31 KVS34 KVS40 KVS44 COPPERWELD MAX. RUN AND TAP RUN 2 STR.-2/0 STR. 1/0 STR.-4/0 STR. 250 350 400 500 400 800 500 1000 TAP 6 SOL.-2/0 STR. 10 STR.-4/0 STR. 10 STR.-350 10 STR.-500 3/0 STR.-800 3/0 STR.-1000 SOL. 3/0 4/0 STR. 7 #8 7 #6 19 #8 19 #6 19 #5 TYPE V V3/0 V250 V350

vRECOMMENDED TIGHTENING TORQUE IN. LB. 180 250 325 375 500 500

v Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. See note page A-2

TYPE KVSUUNIVERSAL OKLIP Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC & 5005Compact, high strength, tin plated copper alloy two-piece connector with spacer and tin-plated silicon bronze DURIUM hardware. Recommended for heavy duty connections. Spacer separates dissimilar conductors and provides long contact length. Neoprene ring prevents loss of shorter bolt during installation. Longer peened bolt permits swivel action for easier installation. Use of PENETROX joint compound recommended with aluminum and ACSR.

CONDUCTOR RUN ACSR, AAAC, &5005 3-2/0 1/0-4/0 4/0-300 336.4-397.5 4/0-800 4/0-1000 TAP ACSR, AAAC, &5005 6-2/0 6-4/0 6300 5397.5 3/0-715.5 4/0-900 RUN COPPER SOL., COPPERWELD SOL., 1-3/0 2/0-4/0 COPPER SOL., COPPERWELD SOL., #6-3/0 #6-4/0 #6-4/0 #4-4/0 TAP RECOMMENDED TIGHTENING TORQUE IN. LB. 180 250 325 375 500

CATALOG NUMBER COPPER & ALUM. KVSU26 KVSU28 KVSU31 KVSU34 KVSU40 KVSU44 2 STR.2/0 STR. 1/0 STR.4/0 STR. 250350 400500 400800 5001000

COPPER & ALUM. 6 STR.2/0 STR. 6 STR.4/0 STR. 6350 4500 4/0800 4/01000

STEEL NOM. DIA. 5/16 - 7/16 3/8 - 1/2 9/16 - 5/8 3/4 - 3/4 3/4 - 1 7/8 - 1-1/8

STEEL NOM. DIA. 3/16 - 7/16 5/32 - 1/2 3/16 - 5/8 7/32 - 3/4 1/2 - 1 1/2 - 1-1/8

H 2 2-3/8 2-5/8 3 3-1/2 4

J 5/16 3/8 1/2 1/2 1/2 3/8

L 1

W 1-1/2

1-1/8 1-3/4 1-3/8 2-1/8 1-1/2 2-1/4 1-5/8 2-1/2 2 3

Accomodations compressed conductors within diameter range.

See note page A-2

BURNDYMechanicalTYPE KVSWOKLIPA-8

Mechanical Connector For Copper and Copperweld.Similiar to OKLIP Type KVS except for a high copper alloy spacer that separates run and tap conductors. Provides high contact pressure, confines conductor strands, and assures vibration-proof connection. Longer peened bolt, permits swivel action for easier installation. Silicon bronze DURIUM hardware.

CATALOG NUMBER KVSW26 KVSW28 KVSW31 KVSW34 KVSW40 KVSW44See note page A-2

CONDUCTOR RUN 2 STR. - 2/0 STR. 1/0 STR. - 4/0 STR. 250 - 350 400 - 500 400 - 800 500 - 1000 TAP 6 SOL. - 2/0 STR. 6 SOL. - 4/0 STR. 4 SOL. - 350 4 STR. - .500 4/0 - 800 250 - 1000

RECOMMENDED TIGHTENING TORQUE IN. LB. 180 250 325 375 500 500

TYPE KVS-AALUMINUM OKLIP Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC and 5005Three-piece, high-conductivity, non-copper bearing aluminum alloy connector with thick spacer and aluminum hardware. Hardware in KVS26A and KVS28A is stainless steel. Recommended for heavy duty dissimilar metal applications. Spacer separates conductors and provides long contact length. Belled entrances prevent chafing, permit easier assembly of conductors. Longer peened bolt permits swivel action for easier installation. Neoprene ring prevents loss of shorter bolt. PENETROX joint compound recommended with aluminum and ACSR.

CONDUCTOR RUN CATALOG NUMBER KVS26A KVS31A KVS34A KVS40A KVS44A COPPER, & ALUM. 2 STR. - 2/0 STR. 250 - 350 400 - 500 400 - 800 500 - 1000 ACSR. AAAC, & 5005 4 - 2/0 1/0 - 4/0 4/0 - 336.4 336.4 - 397.5 336.4 - 715.5 397.5 - 900 COPPER, & ALUM. 10 STR. - 2/0 STR. 10 STR. - 4/0 STR. 6 STR. - 350 4 STR. - 500 3/0 STR. - 800 3/0 STR. - 1000 TAP RECOMMENDED ACSR, TIGHTENING AAAC & 5005 TORQUE IN LB. 6 - 2/0 6 - 4/0 6 - 336.4 5 - 397.5 3/0 - 715.5 3/0 - 900 180 240 300 300 300 480

KVS28A 1/0 STR. - 4/0 STR.

THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORS OVER ARMOR ROD WITHIN THE DIAMETER RANGE INDICATED. APPLICATION OVER ARMOR ROD

Accommodates compressed conductors within diameter range.

See note page A-2

CATALOG NUMBER KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A

CONDUCTOR RANGE BY DIAMETER MAX. RUN & MIN. RUN DIA. MIN. TAP DIA. H J L TAP DIA. .281 .116 .447 2-1/4 5/16 1-1/4 .360 .116 .564 3 3/8 1-5/8 .565 .184 .681 3-1/16 1/2 1-15/16 .728 .216 .814 3-9/16 1/2 2-5/16 .728 .470 1.036 4-1/16 1/2 2-7/16 .806 .470 1.162 4-7/8 5/8 2-1/2

W 1-5/8 2-1/16 2-7/16 2-5/8 2-7/8 3-1/8

BURNDYMechanicalTYPE QPXVERSITAP Parallel Clamp For Copper, Copperweld, CopperweldCopperThe VERSITAP Type QPX is recommended for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors required to accommodate conductor sizes from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high strength, high-conductivity copper alloy and silicon bronze DURIUM hardware. * For various configurations, see page A-10. A-9

Fig. 1COPPER CONDUCTOR CATALOG NUMBER QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444 500 - 1000 250 - 500 RUN 6 STR.-2 STR. 1 STR.-4/0 STR. TAP 6 STR.-2 STR. 6 STR.-2 STR. 1 STR.-4/0 STR. 6 STR.-2 STR. 1 STR.-4/0 STR. 250 - 500 6 STR. - 2 STR. 1 STR.-4/0 STR. 250 - 500 500 - 1000 2 1 1 FIG. NO. H 1-1/2 2-1/16 2-3/8 2-3/4 3 2-11/16 2-7/8 3-1/16 3-7/16 3/8 J 5/16 3/8 5/16 3/8 5/16 L 1-5/16 1-13/16 1-3/8 1-3/4 2-1/16 1-3/8 1-13/16 2-1/16 2-5/8 W 1-3/8 1-9/16 1-13/16 1-7/8 2-1/16 2-3/16 2-1/4 2-7/16 2-9/16

Fig. 2

RECOMMENDED TIGHTENING TORQUE IN. LB. v 150 250

375

500

2

v Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. See note page A-2.

CONDUCTOR RUN CATALOG NUMBER QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444 COPPERWELD 5 SOL.-3 #7 7 #9-7 #5 7 #9-7 #5 19 #9-19 #6 COPPERWELD COPPER 8A-4A 3A-3/0 V 3A-3/0 V 4/0 EK COPPERWELD 5 SOL.-3 #7 5 SOL.-3 #7 7 #9-7 #5 5 SOL.-3 #7 7 #9-7 #5 19 #9-19 #6 5 SOL. -3 #7 7 #9-7 #5 19 #9-19 #6 19 #6 TAP COPPERWELD COPPER 8A-4A 8A-4A 3A-3/0 V 8A-4A 3A-3/0 V 4/0 EK 8A-4A 3A-3/0 V 4/0 EK

19 #6

BURNDYMechanicalTYPE QPX-YUNIVERSAL VERSITAPA-10

Universal Parallel Clamp For Copper and AluminumHigh copper alloy cast connector, tin-plated for use with copper or aluminum cable. Makes parallel, tap, tee, cross or end-to-end connections. Edges rounded for easy taping. PENETROX joint compound recommended.

Fig. 1CONDUCTOR ALUMINUM OR COPPER CATALOG RUN TAP FIG. NO. NUMBER QPX2C2C-Y 6 STR.-2 STR. 6 STR.-2 STR. 1 QPX282C-Y 1/0 STR.-4/0 STR. 6 STR.-2 STR. QPX2828-Y 1/0 STR.-4/0 STR. 1/0 STR.-4/0 STR. QPX342C-Y 6 STR.-2 STR. 1 QPX3428-Y 250-500 1/0 STR.-4/0 STR. QPX3434-Y 200-500 2 QPX4444-Y 750-1000 750-1000 2 H 1-5/8 1-7/8 2 2-1/4 2-1/2 2-7/8 3-7/8 J 5/16 3/8 5/16 3/8 1/2 L 1-1/2 2 1-1/2 2 2-1/2 3-1/2 W 1-5/8 1-7/8 2-1/8 2-1/8 2-1/2 2-5/8 3-1/2

Fig. 2

vRECOMMENDED TIGHTENING TORQUE IN-LBS. 150 250 375 500

v Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7 4, 7-5 7-6 for smaller conductor combinations. See note page A-2.

APPLICATION VARIATIONSPARALLEL TAP CROSS

TEE SPLICE

BURNDYMechanicalTYPE KPASCRULUG For Copper CableHigh copper alloy tin-plated terminal for joining a wide range of cable to equipment pads or terminal blocks. Especially good in light industrial applications. The tongue and body are a one-piece design.The pressure bar equalizes pressure over the conductor and prevents the screw from cutting into the cable. A-11

Fig. 1

Fig. 2

CATALOG NUMBER KPA8C KPA4C KPA25 KPA28 KPA34

WIRE RANGE 8 STR. - 14 SOL. 14 SOL. - 4 STR. 4 STR.-1/0 STR. 1/0 STR.-4/0 STR. 4/0 STR.-500 kcmil

FIG. NO. 1 1 2 2 2

C .38 .50 .75 .97 1.38

D .47 .59 .81 1.12 1.38

H .72 .94 1.25 1.66 2.44

K .21 .27 .33 .40 .54

STUD HOLE SIZE .10 1/4 5/16 3/8 1/2

L .95 1.20 1.70 2.29 3.14

N .22 .30 .41 .53 .75

T .06 .06 .10 .13 .20

RECOMMENDED TIGHTENING TORQUE IN LBS. 12 45 180 250 375

NOTE: For unplated version add UNPL suffix.

BURNDYMechanicalTYPE KPA-UP,-TPSCRULUGA-12

FOR COPPER CABLEHigh copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks. Plain copper finish.

Features and Benefits One piece design. Superior torque and pull out performance. Convenient range taking design. Reduces catalog numbers. One catalog number accommodates several conductor sizes. High conductivity copper alloy. Long lasting, reliable contact. Compact design. Easy to use. Slot Robertson screw, hex head, hex socket bolt. No special installation tools required. Eliminates over-torquing/potential conductor damage.

Fig. 1STUD HOLE SIZE #10

Fig. 2

Fig. 3RECOMMENDED TIGHTENING TORQUE IN. LBS. 35 IN. LBS.

CATALOG NUMBER KPA8CUP

WIRE RANGE 14 SOL 6 STR. 14 SOL 4 STR. 6 STR 1/0 STR. 6 STR 4/0 STR. 2/0 STR 500 kcmil

FIG. NO.

C 0.38

D 0.51

H 0.81

K 0.20

L 1.01

N 0.24

T 0.07

HARDWARE 1/4 Dia. Slot Robertson 5/16 Dia. Slot Robertson 3/8 Dia. Slot Robertson 9/16 Dia. Hex Socket 5/8 Dia. Hex Head

KPA4CUP

1

0.50

0.71

1.00

0.28

1/4

1.28

0.33

0.07

45 IN. LBS.

KPA25UP

0.62

0.73

1.37

0.33

5/16

1.54

0.45

0.12

50 IN. LBS.

KPA28UP

2

1.00

1.06

1.55

0.41

3/8

2.05

0.57

0.12

250 IN. LBS

KPA34UP

3

1.50

1.65

2.64

0.53

1/2

3.34

0.88

0.18

375 IN. LBS.

Note: For tin plating drop -UP suffix and add -TP suffix. Example: KPA4CTP. For use in grounding applications with a green screw - contact Factory. Listed for grounding per UL467.

BURNDYMechanicalTYPE KLUSCRULUG FOR COPPER CABLE OFFSET TONGUE NON-PLATEDHigh copper alloy terminal with offset tongue for joining a wide range of cable to equipment pads or bar. Easy to install with screwdriver or wrench. Connector is re-usable. Plain copper finish. A-13

Features and Benefits Convenient range-taking design. Reduces catalog numbers. One conductor accommodates several conductor sizes. High conductivity copper alloy. Long lasting reliable contact. Compact design. Easy to use. Reduces labor time. Slot Robertson screw, hex head/hex socket bolt. No special installation tools required. Eliminates over-torquing/potential conductor damage.

Fig. 1CATALOG NUMBER KLU25 KLU35 KLU70 KLU125 KLU175 KLU225 KLU300 KLU400 KLU650 WIRE RANGE 14-10 14-6 8-2 2-1/0 4-3/0 2-4/0 1/0-350 1/0-500 600-1000 STUD HOLE SIZE 8 10 1/4 1/4 3/8 5/16 3/8 3/8 1/2

Fig. 2SCREW SIZE 8/32 1/4 5/16 3/8 3/8 7/16 5/8 5/8 3/4

Fig. 3RECOMMENDED TIGHTENING TORQUE IN. LBS. 20 45 50 50 124 204 325 375 500

FIG. 1 1 1 1 2 2 3 3 3

B 0.28 0.43 0.50 0.61 0.75 1.00 1.21 1.49 1.88

C 0.31 0.38 0.50 0.62 0.75 1.00 1.10 1.50 2.00

D 0.47 0.57 0.61 0.86 1.20 1.24 1.60 2.12 1.90

H 0.66 0.91 1.05 1.50 1.40 1.64 2.63 2.74 3.73

K 0.14 0.20 0.27 0.26 0.41 0.34 0.41 0.41 0.53

L 0.91 1.17 1.32 1.78 2.20 2.54 3.25 4.26 4.61

SCREW TYPE Slot Robertson Slot Robertson Slot Robertson Slot Robertson Hex Socket Hex Socket Hex Head Hex Head Hex Head

Note: For tin plating add -TP suffix. Example: KLU25TP. Tin plating may be specified for corrosion protection.

BURNDYMechanicalTYPE KAKA-LUGA-14

For Copper CableCompact, economical, high copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks.

Fig. 1STUD HOLE SIZE #10 1/4 3/8 3/8 3/8 1/2

Fig. 2RECOMMENDED TIGHTENING TORQUE IN LBS. 25 45 200 200 275 375

CATALOG NUMBER KA8C KA4C KA25 KA25-2TC 38 KA28 KA34

CONDUCTOR 14 SOL. - 8 STR. 14 SOL. - 4 STR. 4 STR. - 1/0 STR. 4 STR. - 1/0 STR. 1 STR. - 4/0 STR. 4/0 STR. - 500

FIG. NO. 1 2 3 2

C 3/8 9/16 3/4 3/4 15/16 1-3/8

H 5/8 3/4 15/16 15/16 1-1/4 2-3/32

J #12 5/16 1/2 1/2 5/8 13/16

K 7/32 9/32 27/64 27/64 27/64 9/16

L 13/16 1-1/8 1-11/16 2-13/16 1-15/16 2-9/16

N 3/16 1/4 3/8 3/8 7/16 9/16

T 3/32 7/64 1/8 1/8 3/16 9/32

v Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

TYPE EAVERSILUG For Copper CableCompact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Clamping element adjustable to several angles. One-wrench installation.

CATALOG CONDUCTOR NUMBER EA2C 8 SOL. - 2 STR. EA25 2 STR. - 1/0 STR. EA28 1/0 STR - 4/0 STR. EA28-2N EA34 250-500 EA34-2N

NO. OF HOLES IN PAD

C

D 1-1/16 1-1/8 1-3/8 3-5/8 1-5/8 3-5/8

E 1-3/4 1-3/4

H 1-3/8 1-7/16 1-3/4 2-1/4

K 7/16

STUD HOLE SIZE 3/8 3/8 3/8 1/2 1/2 1/2

L 2-1/2 2-11/16 3-3/16 5-1/8 4 5-5/8

N 13/32 7/16 17/32 5/8 13/16 5/8

T 1/4 5/16 3/8

RECOMMENDED TIGHTENING TORQUE IN LBS. 150 180 250 375

1 13/16 1 7/8 1 1-1/16 2 NEMA 1 1-3/8 2 NEMA

9/16

* N indicates NEMA standard stud holes. v Listed torque values are for maximum conductor sizes accommodated. Consult UL 486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

BURNDYMechanicalTYPE BGBLLAY-IN QIKLUG *UL LISTED 90 C, 600 VThe Lay-In QIKLUG, Type BGBL is manufactured from high strength 6061-T6 aluminum, and is ideally suited for grounding and bonding applications accommodating both copper and aluminum conductor sizes #14 AWG to 250 kcmil. A-15

Fig. 1

Features and Benefits * UL 486B listed, AL9CU rated. For copper and aluminum conductor combinations up to 90 C, 600 Volt applications. UL Recognized for grounding and bonding. Ensures reliability. Electro-tin plated. Provides low contact resistance. Lay-in feature. Eases installation.NOTE: PEN-A PENETROX inhibitor is recommended for all aluminum terminations.

Fig. 2

DIMENSIONS CATALOG NUMBER FIG NO. CONDUCTOR RANGE C .39 [10] .63 [16] .88 [22] D .62 [16] .80 [20] 1.18 [30] E .48 [12] .83 [21] 1.00 [30] H REF .79 [20] 1.16 [29] 1.72 [44] J K DIA. .22 [6] .28 [7] .28 [7} L 1.10 [28] 1.63 [41] 2.18 [55] N .20 [5] .44 [11] .45 [11] T .13 [3] .19 [5] .25 [6] HEX SIZE

* BGBL-4

1

4 - 14 AWG

1/4 - 28

SLOT

BGBL-1/0

1

1/0 - 14 AWG

3/8 - 24

SLOT

BGBL-250

2

250 kcmil - 6

7/16 - 18

7/32

BURNDYMechanicalTYPES QA, QQAQIKLUGA-16

For Copper CableType QA heavy duty, compact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Fast one-wrench installation. Type QQA heavy duty, high copper alloy terminal for joining cable to equipment pads or bar. Twin clamping elements secure joint vibration and flexing. One-wrench installation.

Type QA

Type QQA

CATALOG NUMBER*

CONDUCTORCOMMERCIAL 14 SOL. - 8 STR.

TYPE QA QA8C-B QA8C-2B QA4C-B QA4C-2B QA1C-B QA1C-2B QA26-B QA26-2B QA28-B QA28-2B QA28-2N* QA31-B QA31-2B QA31-2N* QA34-B QA34-2B

TYPE QQA QQA8C

NAVY4 - 14

NO. OF HOLES IN PAD1

C9/16

D9/16 1-1/4 5/8 1-3/16

E&F-

H11/16

K7/32

STUD HOLE SIZE #10

L1-3/8 2 1-7/16

LL2-5/16 3 2-3/8

N9/32

T5/32

RECOMMENDED TIGHTENING TORQUE IN LB.

75

QQA8C-2 QQA4C 8 STR. - 4 STR. QQA4C-2 QQA1C 4 STR. - 1 STR. QQA1C-2 QQA26 1/0 STR-2/0 STR QQA26-2 QQA28 3/0 STR-4/0 STR QQA28-2N* QQA31 250 - 350 QQA31-2N* QQA34 400 - 500 400 - 500 250 - 350 150 - 200 100 - 125 50 - 75 23 - 40

2 1 25/8

5/8 3/4 5/8 1 7/8 1-3/16 1 13/32 3/8 1 1-3/4 1 1-3/4 1-11/16 1-5/16 9/16 1/2 17/32 7/16 9/16 1/2 17/32 13/32 1 2 7/16 1-3/4 9/16 1/2 3/8 3/8 11/32 5/16 9/32 1/4

5/16

5/16 2 1-3/4 2-9/16 2 3 2-1/4 3-9/16 4-5/16 2-11/36 3-3/8 4-7/16 3-3/16 3-9/16 3-1/2 4-11/16 2-15/16 2-13/16 11/32 3-5/8

3/16

110

1 2 113/16

3/4 1-9/16 1 1-15/16 1-1/16 1 2 3-1/8 1-3/8 1-3/16 1-31/32 3 1-5/8 1-3/8 2 1-7/8 1-3/8 1-15/16 3-3/32

150 7/32

3-3/16 7/16 4-3/16 3-9/16 5-5/8 4-1/8 5-7/8 4-7/8 6-9/32 17/32 7/16 5/8 11/16 7/16 5/8 \13/16 7/16

180

2 1 2 2 NEMA 1 2 2 NEMA 1 2 4

1/4

250

5/16

325

5/167/16 5/8

375

QA34-4B QA34-2N*QQA34-2N*

2 NEMA

(Table is continued on next page.)

BURNDYMechanicalTYPES QA, QQA (Continued)A-17CATALOG NUMBER*

CONDUCTORCOMMERCIAL

TYPE QA QA40-B QA40-2N*

TYPE QQA

NAVY

NO. OF HOLES IN PAD1

C1-5/8

D1-7/8

E&F-

H

K11/16

STUD HOLE SIZE 5/8

L3-11/16 4-14/16

LL-

N27/32

T

RECOMMENDED TIGHTENING TORQUE IN LB.

QQA40-2N* QQA40-4N

600 - 800

650 - 800

2 NEMA3 1-3/4

2-7/16 9/16 1/2 3 2 1-7/8 3 1-3/4 3 3-1/16 2-1/8 2-1/8 3 3-1/8 1-3/4 9/16 1/2 13/16 3/4 2-3/4 9/16 1/2 11/16 5/8

3/87-3/32 5/8

4 NEMA 1

-

500

QA44-B QA44-2N* QA44-4N* QA46-B1100 - 1500 1300 QQA44-2N QQA44-4N* 850 - 1000 1000

3-15/16

-

1

2 NEMA 4 NEMA 1 2 NEMA

1/25 7-1/8 5/8

4-3/8 5-1/4

-

1-1/16

9/165/8

600

QA46-2N** N indicates NEMA standard stud holes. All 4N items

See note page A-2

BURNDYMechanicalTYPE Q2AQIKLUGA-18

For Copper CableCompact, high copper alloy terminal for joining two cables to equipment pads or bars. Each element accommodates a wide range of cable. One-wrench installation.

CATALOG NUMBER* Q 2 A 1 C -2 Q 2 A 2 6 -2 N Q 2 A 2 8 -2 N Q 2 A 2 8 -4 N Q 2 A 3 1 -2 N Q 2 A 3 1 -4 N Q 2 A 3 4 -2 N Q 2 A 3 4 -4 N Q 2 A 4 0 -2 N Q 2 A 4 0 -4 N Q 2 A 4 4 -4 N Q 2 A 4 6 -4 N

CONDUCTOR4 STR. - 1 STR. 1/0 STR. - 2/0 STR. 3/0 STR. - 4/0 STR.

NO. OF HOLES IN PAD2 2 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 4 NEMA All 4N items

C1-1/2 1-5/8 1-7/8 3 2-3/8 3 2-1/2 3 3 3-1/4 3-1/2

D1-7/8 3-1/8 3-1/8 3-1/8

E&F1 3/4 1-3/4

H1-1/16 1-3/16 1-3/8

K7/16 9/16

STUD HOLE S IZ E3/8

L2-7/8 4-3/16 4-3/8 4-1/2

N7/16 5/8 5/8 5/8

T7/32 7/32 1/4

W1-13/16 1-15/16 1-15/16 2-1/8 2-1/8 3 3 3-3/4 3-3/4 4-11/32 4-11/32 5

RECOMMENDED TIGHTENING v TORQUE IN LBS. 150 180 250 325 375

250 - 350

1-3/4 3-1/8

1-11/16

9/6 1/2

4-1/2 4-1/2 4-11/1 6

5/16

400 - 500

1-3/4

2

5/8

3/8

600 - 800 850 - 1000 1100 - 1500

3-1/8 3-1/4 3-1/4

1-3/4

2-7/16 2-3/4 3-1/8 9/16

5 5-1/4 5-1/2 5/8 5/8

7/16 1/2 11/16

500 600

1-3/4

* N indicates NEMA standard stud holes.

See note page A-2

TYPE Q3AQIKLUG For Copper CableCompact, high copper alloy terminal for joining three cables to equipment pads or bar. Each element accommodates a wide range of cable. One-wrench installation.NO. OF HOLES IN PAD 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 4 NEMA 4 NEMA STUD HOLE SIZE RECOMMENDED TIGHTENING TORQUE IN. LB. 250 325 375 500 600

CATALOG NUMBER* Q3A28-2N Q3A28-4N Q3A31-2N Q3A31-4N Q3A34-2N Q3A34-4N Q3A40-4N Q3A44-4N Q3A46-4N

CONDUCTOR 3/0 STR. - 4/0 STR. 250 - 350 400 - 500 600 - 800 850 - 1000 1100 - 1500

C1-7/8 3

D3-1/8 3-1/8

E&F1-3/4

H1-3/8

K9/16

L4-5/16 4-3/8

N5/8

T1/4

W3-3/16

1-3/4 9/16 1-11/16 4-7/16 4-7/16

5/8 5/16 1/2 1-15/16 4-3/4 4-3/4 5 5/8 2-3/4 5-1/4 9/16 5-1/2 5/8 1/2 11/16 6-5/8 7-7/8 3-1/8 7/16 5-13/16 5/8 3/8 9/16 2-7/16 4-9/16 4-1/16

2-3/8 3 3-1/8 2-1/2 1-3/4 3 3-1/4 3-1/2 3-1/8 1-3/4 3-1/4 3-1/4 1-3/4 1-3/4

* N indicates NEMA standard stud holes.

BURNDYMechanicalTYPE QBQIKLUG For Copper CableCompact, high copper alloy side entrance terminal for joining a range of cable at right angles to terminal blocks. One-wrench installation. A-19

NO. OF CATALOG HOLES NUMBER* CONDUCTOR IN PAD 14 SOL. - 8 STR. 1 QB8C 8 STR. - 4 STR. 1 QB4C 4 STR. - 1 STR. 1 QB1C 1/0 STR. - 2/0 STR. 1 QB26 3/0 STR. - 40 STR. 1 QB28 250 - 350 2 NEMA QB31-2NN indicates NEMA standard stud holes.

C9/16 11/16 13/16 1 13/16

D9/16 27/32 13/16 1 1-1/16 3-1/4

E1-3/4

H7/8 13/16 1 1-1/32 1-5/16 1-11/16

K7/32 9/32 13/32 9/16

STUD HOLE SIZE#10 1/4 3/8 1/2

L1-1/8 1-3/8 1-1/2 1-13/16 2-1/16 4-1/2

N9/32 11/32 7/16 17/32 5/8

T5/32 1/4 7/32 1/4 5/16

RECOMMENDED TIGHTENING v TORQUE IN LBS.75 110 150 180 250 325

TYPE Q2BQIKLUG For Copper CableCompact, high copper alloy terminal for joining two cables at right angles to a single terminal block. Each element accommodates a range of cable. One-wrench installation.

CATALOG NUMBER* Q2B28-2N Q2B31-2N Q2B40-4N

CONDUCTOR 3/0 STR.-4/0 STR. 250 350 600 800

NO. OF HOLES IN PAD 2 NEMA 2 NEMA 4 NEMA

C 1-7/8 2-3/8 3

D E&F H 3-1/8 1-3/4 1-3/8 3-3/16 1-11/16 1-3/8 3-1/16 1-3/8 2-5/16

K 9/16 9/16 9/16

STUD HOLE L SIZE 3/8 5-3/16 1/2 5-7/8 1 6-11/16

N 5/8 5/8 5/8

T 1/4 5/16 7/16

RECOMMENDED TIGHTENING TORQUE IN. LBS. 250 325 500

N indicates NEMA standard stud holes. All 4N items

See note page A-2

BURNDYMechanicalTYPE QDAQIKLUGA-20

For Copper CableCompact, high copper alloy terminal for joining a wide range of cable to equipment studs. Provides low contact resistance when gripped between two contact nuts. Onewrench installation.

CONDUCTOR CATALOG NUMBER QDA8C QDA4C QDA1C QDA26 QDA28 QDA31 QDA34 QDA40 COMMERCIAL 14 SOL. - 8 STR. 8 STR. - 4 STR. 4 STR. - 1 STR. 1/0 STR. - 2/0 STR. 3/0 STR. - 4/0 STR. 250 - 350 400 - 500 600 - 800 NAVY 3 - 14 23 - 40 50 - 75 100 - 125 150 - 200 250 - 350 400 - 500 650 - 800 C 1 H 11/16 3/4 1 1-3/16 1-5/16 1-11/16 2 2-5/16 K 7/16

STUD HOLE SIZE 3/8

L 1-7/8 2-3/16 2-1/2 2-5/8 3 3-5/8 4-3/16

1-1/4 1-1/2 1-7/8 2-1/8

9/16 11/16 13/16 1-1/16

1/2 5/8 3/4 1

T 3/16 7/32 9/32 5/16 5/16 5/16 5/16 3/8

RECOMMENDED TIGHTENING TORQUE IN LBS.

75 110 150 180 250 325 375 500

TYPE QR QIKLINKSPLICE OR REDUCER For Copper Cable to CableHigh copper alloy splicer/reducer for joining a range of cable end to end. Neat, compact easy to tape installation. One-wrench installation.

CATALOG NUMBER QR4C QR1C QR26 QR28 QR31 QR34 QR40See note page A-2.

CONDUCTOR EITHER SIZE 8 STR. - 4 STR. 4 STR. - 1 STR. 1/0 STR. - 2/0 STR. 3/0 STR. - 4/0 STR. 250 - 350 400 - 500 600 - 800

H3/4 1-1/16 1-3/16 1-3/8 1-11/16 1-15/16 2-7/16

L1-11/16 1-15/16 2-1/8 2-3/8 2-5/8 3-1/16 3-5/8

W5/8 11/16 13/16 1 1-1/4 1-7/16 1-7/8

RECOMMENDED TIGHTENING TORQUE IN. LBS. 110 150 180 250 325 375 500

BURNDYMechanicalTYPE VTVARITAP T-CONNECTOR For Copper Cable to CableHigh copper alloy T-connector for cable run, cable tap. V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. One-wrench installation. A-21

CATALOG NUMBER VT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834 VT4844 VT4848See note page A-2

CONDUCTOR RUN 8 SOL. - 2 STR. 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 1/0 STR. - 300 TAP 8 SOL. - 2 STR. 6 SOL. - 1/0 STR. 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 6 SOL. - 1/0 STR. 1/0 STR. - 300 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 1/0 STR. - 300 300 - 500 500 - 800 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 300 - 500 750 - 1000 1500 - 2000 H1-5/16 1-5/8

L2-5/16 2-5/8 3-1/8 3-1/16 3-3/8 3-5/16 3-11/16 3-1/2 3-5/8 3-3/4 4-1/2 4-5/16 4-1/8 5-1/4 5-3/4 6-1/4

W1-5/16 1-7/16 1-1/4 1-11/16 1-3/8 1-15/16 1-1/2 1-11/16 1-15/16 2-1/4 2-5/8 2 2 5 5 5

1-7/8

300 - 500

2-5/16

500 - 800 750 - 1000

2-9/16 2-7/8

1500 - 2000

4-1/4

RECOMMENDED TIGHTENING TORQUE RUN TAP 275 275 385 385 250 385 250 250 325 385 325 325 375 385 375 250 375 325 375 375 500 500 500 385 500 250 600 375 600 500 600 600

TYPE E-C-GTRANSFORMER TAP ADAPTER For CopperMulti-tap, range-taking cast copper alloy connector designed to take 2, 3 or 4 conductors from a single secondary transformer outlet.

CATALOG NUMBER E2C34G1 E3C34G1 E4C34G1

NO. OF CONDUCTOR A CONDUCTORS DIA. D SIZE H J L W 3-1/2 2 3 1/0 SOL. - 500 .78 3-3/4 2-7/8 1/2-13 6-1/4 5-1/4 6-7/8 4

RECOMMENDED TIGHTENING TORQUE IN. LBS. 480

BURNDYMechanicalTYPE VA, VVAVARILUGA-22

For Copper CableHigh copper alloy terminal for joining a wide range of cable to equipment pads or bar. Particularly suitable for use on extra flexible cable. One-wrench installation. Type VVA, twin elements secure joint against vibration and flexing. Particularly recommended for use on extra flexible cables. One-wrench installation.

Type VA

Type VVA

CATALOG NUMBER TYPE VA VA2C VA25 VA28 VA28-2N VA30 VA30-2N VA34 VA34-2N VA34-4N VA40 VA40-2N VA40-4N TYPE VVA VVA25 VVA25 VVA28 VVA28-2N VVA30 VVA30-2N VVA34 VVA34-2N VVA34-4N VVA40 VVA40-2N VVA40-4N 500 - 800 300 - 500 CONDUCTOR 8 SOL. - 2 STR. 6 SOL. - 1/0 STR. 1/0 STR. - 4/0 STR. 1/0 STR. - 300

NO. OF HOLES IN PAD 1

C13/16 7/8

D1-1/4 1-5/16 1-1/2

E&F-

H1-1/2 1-7/8

K7/16

STUD HOLD SIZE3/8

L2-3/4 2-7/8 2-7/8

LL4-1/16 4-5/16 4-1/8 6-3/6 4-5/8 6-9/16

N13/32 7/16 17/32

T1/4

RECOMMENDED TIGHTENING TORQUE IN. LBS. 275 385 250

11-1/16

7/16 2-1/4 9/16 7/16 2-3/16 9/16 9/16 1/2 3-11/32 9/16 9/16 11/16 2-7/8 9/16 1/2 9/16 5/8 1/2 3/8

2 NEMA 11-1/8

3-1/2 1-5/8 3-9/16 2 1-3/8 3-5/8 3 1-5/8 3-5/8 2-5/16 3-5/8 3 2-5/8

1-3/4 1/34 1-3/4 1-3/4 1-3/4 1-3/4

4-15/16 3-1/4 5-3/16

5/8 5/16 5/8

2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA

3255/8 13/16 5/8 5/8 3/8 4-1/2 6-3/8 15/16 5/8 5/8 5-13/16 7-11/16 5-13/16 7-11/16 3-13/16 5-5/16 5-3/8 5-3/8 6-7/8 6-7/8

375

500

N indicates NEMA standard stud holes. All 4N items

See note page A-2

BURNDYMechanicalTYPE HFB-P1BAR CLAMP ASSEMBLY COMPONENTS For Copper BarTo build your own high strength clamp assembly for multiple flat bar using type HFB-P1 bar clamps and clamping hardware, the following tables have been provided. The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications. A-23

ONE CLAMP HALF BAR CLAMP BAR CATALOG NUMBER HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 RUN A 2.00 3.00 4.00 4.00 6.00 6.00 8.00 TAP AA 2.00 3.00 2.00 4.00 3.00 6.00 8.00 "J" BOLT DIA. 3/8 3/8 3/8 1/2 1/2 5/8 3/4 RECOMMENDED TIGHTENING TORQUE IN. LBS. 240 240 240 480 480 660 1990

L 4.38 4.38 5.75 5.75 7.75 8.12 10.50

W 4.38 4.38 5.75 5.75 4.75 8.12 10.50

Z * * * * * * *

*Z=Space between the bar clamp contact surfaces

BAR CLAMP ASSEMBLY COMPONENTS SILICON BRONZE CLAMPING HARDWARE COPPER BUS BAR WIDTH (INCHES) RUN-A TAP-AA 2 2 3 3 4 2 4 4 6 3 6 6 8 8 SPLIT LOCK WASHERS QTY. CAT. NO. 4 38SW 4 38SW 4 38SW 4 50SW 4 50SW 4 62SW 4 75SW

BAR CLAMP QTY. CAT. NO. 2 HFB22P1 2 HFB33P1 2 HFB42P1 2 HFB44P1 2 HFB63P1 2 HFB66P1 2 HFB88P1

QTY. 4 4 4 4 4 4 4

BOLTS CAT. NO. 38 x (*) HEB 38 x (*) HEB 38 x (*) HEB 50 x (*) HEB 50 x (*) HEB 62 x (*) HEB 75 x (*) HEB

QTY. 4 4 4 4 4 4 4

NUTS CAT. NO. 38CHEN 38CHEN 38CHEN 50CHEN 50CHEN 62CHEN 75CHEN

Ordered separately from Burndy *See table below when ordering assembly clamping bolts to specify correct bolt length in Cat. #.

CLAMP NUMBER HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

"J" BOLT DIA. 3/8 (-16) 3/8 (-16) 3/8(-16) 1/2 (-13) 1/2 (-13) 5/8 (-11) 3/4 (-10)

WHEN Z = 1.25 3.00 3.00 3.00 3.25 3.25 3.50 3.75

WHEN Z = 1.50 3.25 3.25 3.25 3.50 3.50 4.00 4.00

BOLT LENGTH WHEN WHEN Z = 1.75 Z = 2.00 3.50 4.00 3.50 3.50 3.75 3.75 4.00 4.50 4.00 4.00 4.00 4.00 4.50 4.50

WHEN Z = 2.25 4.00 4.00 4.00 4.50 4.50 4.50 5.00

WHEN Z = 2.50 4.50 4.50 4.50 4.50 4.50 5.00 5.00

WHEN Z = 2.75 4.50 4.50 4.50 5.00 5.00 5.00 5.50

WHEN Z = 3.00 5.00 5.00 5.00 5.00 5.00 6.00 5.50

NOTE: When ordering assembly bolts specify correct bolt length in catalog number as indicated in table.

BURNDYMechanicalTYPE HFB-NA-24

BAR CLAMP TAP PAD ADAPTER For Copper BarHigh conductivity copper, tap pad adapter provides a NEMA drilled contact pad when assembled to the HFB-P1 clamps. Tap connections can be made from copper bus bar(s) without drilling, by bolting standard mechanical or compression terminal pads directly to the pre-drilled tap pad

Fig. 1 Fig. 2CATALOG NUMBER HFB33-4N HFB44-4N HFB66-6N FIG NO. 1 1 2 USE WITH 'H' CLAMP CAT. NO. x HFB33P1 HFB44P1 HFB66P1

A-C 3.00 4.00 6.00

E&F 1.75 1.75 1.75

L 7.00 9.12 11.31

N .62 1.12 1.12

x H Clamp (two required per assembly) and hardware (as shown) not included with bar clamp tap pad, order separately.

BURNDYMechanicalTYPE KA-U,KKA-UUNIVERSAL TERMINAL (One Conductor) For Aluminum and Copper ConductorsThese dual-rated one-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance. A-25

Fig. 1

Fig. 2

AL9CU

Fig. 3

Fig. 4

CATALOG NUMBER* KA6U KA2U KA25U KA26U KA29U KA30U KA31U KA34U KA36U KA40U KA44U K K A 3 1 U -2 N K A 3 6 U -2 N K A 4 0 U -2 N K A 4 4 U -2 N

FIG. NO. 1 1 1 1 2 2 2 2 2 2 2 3 4 4 4

WIRE RANGE ALUMINUM OR COPPER 14 STR. - 6 STR. 14 STR. - 2 STR. 14 STR. - 1/0 STR. 6 STR. - 2/0 STR. 6 STR. - 250 6 STR. - 300 6 STR. - 350 4 STR. - 500 2 STR. - 600 300 - 800 500 - 1000 6 STR. - 350 2 STR. - 600 300 - 800 500 - 1000

STUD HOLE SIZE

DIMENSIONS D.63 .63

L1.06 1.16 1.50 1.47 2.00 2.00 2.25 2.81 3.19 3.38 3.38 5.50 4.69 4.75 4.75

N.25 .31 .44 .47 .50 .50 .88 .88 .78 .88 .88 .63 .63 .63 .63

** W.50 .50 .63 .63 1.00 1.00 1.13 1.51 1.50 1.75 1.75 1.25 1.50 1.75 1.75

E1.75 1.75 1.75 1.75

T.09 .10 .19 .19 .25 .25 .25 .31 .44 .50 .50 .38 .44 .50 .50

** H.50 .55 .80 .80 1.13 1.12 1.25 1.58 1.56 1.94 1.94 1.50 1.57 1.94 1.94

RECOMMENDED TIGHTENING v TORQUE IN LBS. 45 50 50 120 275 275 375 500 500 500 600 375 500 500 600

1/4 .81 .81 .94 5/16 .94 1.03 3/8 1.50 1.72 1.69 1/2 1.69 3.16 3.22 1/2 3.03 3.03

* "N" indicates NEMA standard stud holes. v Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension.

BURNDYMechanicalTYPE K2A-UUNIVERSAL TERMINALA-26

(Two Conductor) For Aluminum and Copper ConductorsThese dual-rated two-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

Fig. 3

CATALOG NUMBER* K2A25U K2A26U K2A29U K2A31U K2A36U K2A40U K2A44U K2A31U-2N K2A36U-2N K2A40U-2N K2A44U-2N

FIG. NO. 1 1 2 2 2 2 2 3 3 3 3

WIRE RANGE ALUMINUM OR COPPER Two: 14 STR.-1/0 STR. Two: 14 STR.-2/0 STR. Two: 6 STR. - 250 Two: 6 STR. - 350 Two: 2 STR. - 600 Two: 300 - 800 Two: 500 - 1000 Two: 6 STR. - 350 Two: 2 STR. - 600 Two: 300 - 800 Two: 500 - 1000

STUD HOLE SIZE1/4 3/8 1/2 5/8

D.81 .81 1.50 1.69 1.75 1.66 1.66 3.00 3.22 3.03 3.03

L1.47 1.47 2.56 2.88 3.20 3.38 3.50 4.50 4.69 4.75 4.75

DIMENSIONS ** W N E.44 .44 .50 .88 .63 .88 .88 .63 .63 .63 .63 1.13 1.25 1.66 1.94 2.41 3.19 3.52 2.31 2.41 3.19 3.19 1.75 1.75 1.75 1.75

T.19 .19 .25 .25 .44 .50 .50 .31 .44 .50 .50

** H.79 .79 1.20 1.25 1.58 1.94 1.94 1.38 1.56 1.94 1.94

1/2

RECOMMENDED TIGHTENINGv TORQUE IN LBS. 50 50 275 275 375 375 375 275 375 375 375

* "N" indicates NEMA standard stud holes. v Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension.

BURNDYMechanicalTYPE K3A-UUNIVERSAL TERMINAL (Three Conductor) For Aluminum and Copper ConductorsDual-rated three-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance. A-27

Fig. 1

Fig. 2

AL9CU

Fig. 3

Fig. 4

CATALOG NUMBER** K3A2U-2* K3A25U-2* K3A26U-2N K3A27U-2N K3A29U-2N K3A31U-2N K3A36U-2N KK3A36U-2N KK3A40U-2N KK3A44U-2N

FIG. WIRE RANGE NO. ALUMINUM OR COPPER 1 1 1 1 1 1 1 2 2 2 Three: 14 STR.-2STR. Three: 14 STR.-1/0 STR. Three: 14STR.-2/0 STR. Three: 6 STR.-3/0 STR. Three: 6 STR.-250 Three: 6 STR.-350 Three: 2 STR.-600 Three: 2 STR.-600 Three: 300-800 Three: 500-1000

K 11/32 7/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16

STUD HOLE SIZE 5/16 3/8

DIMENSIONS D 1.63 2.09 3.06 3.00 3.00 3.00 3.22 3.00 3.03 3.34 L 2.19 2.91 3.75 3.88 4.00 4.31 4.69 5.63 5.69 6.19 N .34 .34 .63 .63 .63 .63 .63 .56 .63 .63 W 1.59 1.94 1.95 2.81 2.81 3.00 3.63 4.22 4.81 4.75 E .88 1.00 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 T .19 .25 .19 .31 .31 .31 .44 .44 .50 .56 H .62 .88 1.79 1.12 1.19 1.38 1.56 1.69 1.94 1.88

RECOMMENDED TIGHTENING v TORQUE IN LBS. 50 50 50 275 275 275 375 375 375 375

1/2

*Slotted screw **N indicates NEMA standard stud holes. v Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items

See note page A-2

BURNDYMechanicalTYPE K3A-U (Continued)A-28

AL9CU

Fig. 1

Fig. 2

Fig. 3

Fig. 4

CATALOG NUMBER** K3A2U-4* K3A25U-4* K3A27U-4N K3A29U-4N K3A31U-4N K3A36U-4N K3A40U-4N KK3A36U-4N KK3A40U-4N KK3A44U-4N

FIG. NO. 3 3 3 3 3 3 3 4 4 4

WIRE RANGE ALUMINUM OR COPPER Three: 14 STR. - 2 STR. Three: 14 STR. - 1/0 STR. Three: 6 STR. - 3/0 STR. Three: 6 STR. - 250 Three: 6 STR. - 350 Three: 2 STR. - 600 Three: 300 - 800 Three: 2 STR. - 600 Three: 350 - 800 Three: 500 - 1000

K 11/32 7/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16

STUD HOLE SIZE 5/16 3/8

DIMENSIONS D 1.63 2.09 3.00 3.00 3.00 3.22 3.03 3.00 3.34 3.34 L 2.19 2.91 3.88 4.00 4.31 4.69 4.75 5.63 6.19 6.19 N .34 .34 .63 .63 .63 .63 .63 .63 .63 .63 W 1.59 1.94 2.81 2.81 3.00 3.63 4.81 4.22 4.25 4.75 E .88 1.00 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75 T .19 .25 .31 .31 .31 .44 .50 .44 .56 .56 H .62 .88 1.12 1.19 1.38 1.56 1.94 1.69 1.88 1.88

RECOMMENDED TIGHTENING v TORQUE IN LBS. 50 50 275 275 275 375 375 375 275 375

1/2

*Slotted screw **N indicates NEMA standard stud holes. v Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items

See note page A-2

BURNDYMechanicalTYPE K4A-UUNIVERSAL TERMINAL (Four Conductor) For Aluminum and Copper ConductorsThese dual-rated four conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance. A-29

Fig. 1

Fig. 2

AL9CU

CATALOG NUMBER* K4A29U-4N K4A31U-4N KK4A36U-4N KK4A40U-4N

FIG. NO. 1 1 2 2

WIRE RANGE ALUMINUM OR COPPER Four: 6 STR. - 250 Four: 6 STR. - 350 Four: 2 STR. - 600 Four: 300-800

STUD HOLE SIZE9/16 9/16 9/16 9/16

DIMENSIONS D3 3 3.34 3

L4 4.31 5.63 6.19

N.63 .63 .63 .63

W3.69 5.04 5 6

E1.75 1.75 1.75 1.75

T .31 .31 .44 .56

H 1.19 1.38 1.69 1.88

RECOMMENDED TIGHTENINGv TORQUE IN LBS. 275 275 375 375

*N indicates NEMA standard stud holes. All 4N items

See note page A-2

TYPE K11A-UUNIVERSAL TERMINAL For Aluminum and Copper ConductorsDual-rated panelboard lugs are constructed from high strength extruded aluminum alloy and electro tin-plated to provide low contact resistance. Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

AL9CU CATALOG NUMBER* K11A30U* K 1 1 A 3 4 U -2 K 1 1 A 3 6 U -2 K 2 1 A 3 6 U -2 K 2 2 A 3 6 U -2 K 1 1 A 3 9 U -2 K 2 2 A 3 9 U -2 FIG. NO. 1 2 3 4 5 3 5 WIRE RANGE ALUMINUM OR COPPER Two: 6 STR.-300 Two: 4/0 STR.-500 Two: 2 STR.-600 Three: 2STR.-600 Four: 2 STR.-600 Two: 1/0 STR.-750 Four: 1/0 STR.-7503/8

STUD HOLE SIZE5/16 1/4

DIMENSIONS D.94 2.31 2.31 2.31 2.31 2.31 2.31

L3.00 2.91 4.91 4.91 4.91 4.91 4.91

N.47 .25 .38 .38 .38 .38 .38

W1.00 1.44 1.50 2.50 2.50 1.69 3.06

E.69 1.38 1.38 1.38 1.38 1.38

T.31 .63

H2.00 2.38 3.00 3.00

RECOMMENDED TIGHTENING v TORQUE IN LBS. 275 375 375 375 375 375 375

.75

3.00 3.00 3.00

*Not CSA Listed v Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

BURNDYMechanicalTYPE KAU-KITTRANSFORMER LUG KITA-30 These dual-rated lugs are constructed from high strength aluminum alloy and electro tinplated to provide low contact resistance. Lugs and mounting hardware packaged together in these kits.

Features and Benefits UL listed AL9CU dual rated set screw terminals and CSA certified. Ensure the transformer feeders and taps are terminated properly. Plated steel cap screws and hex nuts with captive conical washers or individual Belleville washers. Terminal to bus connections are made using proper hardware resulting in true torque to pressure performance. Compensates for dissimilar metal expansion and contraction. Hardware packed in plastic bag. No lost hardware prior to installation. Larger 800 kcmil lugs in KIT3 and KIT4. Accommodates common 750 kcmil tap conductors in larger transformers.

TERMINALS

CATALOG TRANSFORMER QTY NUMBER KVA RATING 15-37.5 1 15-45 3 50-75 1 75-112.5 3 100-167 1 150-300 3 8 4

CAT #

WIRE RANGE ALUMINUM OR COPPER #14-2 #6-250

HARDWARE

QTY

BOLT SIZE

QTY

NUT

QTY

WASHER

KAU-KIT1

KA2U KA29U

8

1/4-20X3/4 HH

8

1/4 X20 HN

CAPTIVE TO NUT

KAU-KIT2

12

KA29U

#6-250

8 8 5 6 7 4

1/4-20 X 3/4 HH 1/4-20 X 2 HH 1/2-13 X 3 HH 1/2-13 X 2-1/2 HH 1/2-13 X 2 1/2-13 X 2-1/2

16

1/4 X 20 HN 22 11 22 11

CAPTIVE TO NUT

KAU-KIT3

6 7

K2A31U K2A40U

#6-350 300-800

11

1/2-13 HN

1/2 FW 1/2 BELLEVILLE 1/2 FW 1/2 BELLEVILLE

KAU-KIT4

400-500 3

15

K2A40U

300-800

11

1/2-13 HN

BURNDYMechanicalTYPE AMSDUAL RATED SPLICER/REDUCER FOR COPPER AND ALUMINUM CABLEAll splicer/reducers are dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum. PENTROX oxide inhibiting joint compounds are recommended for all aluminum applications. A-31

Features and Benefits All connectors are tin-plated. Provide low contact resistance and prevents galvanic corrosion. Connectors feature rounded bottoms. Facilitates taping. Solid center barrier. Prevents contact of dissimilar metals. Large screw diameters. Insures greater surface contact with wires for maximum pullout force. Large cable ranges. Each splice is also an effective reducing connector.

Catalog No. AMS-2* AMS-0* AMS-4/0 AMS-250 AMS-350 AMS-500 AMS-750 AMS-1000

Wire Range Max. Min. 2 14 1/0 8 4/0 6 250 6 350 6 500 3/0 750 250 1000 500

L 1-19/32 1-29/32 2-5/16 4-3/32 4-11/32 4-25/32 6-1/16 8-11/16

W 9/16 3/4 1 1 1 1-1/4 1-7/16 1-21/32

H1 9/16 3/4 1-3/32 1-3/32 1-3/32 1-3/8 1-5/8 1-7/8

H2 MAX. .79 .86 1.28 1.29 1.30 1.48 1.98 2.34

No. of Screws 2 2 2 4 4 4 4 6

Screw Dia. 3/8 7/16 9/16 5/8 11/16 13/16 15/16 1-1/8

Hex Size S S 5/16 5/16 5/16 3/8 1/2 9/16

* Slotted Screws. H2 measured with maximum conductors, reference only. Complies with NFPA 78-86.

BURNDYMechanicalTYPE AGSKITABOVE GRADE SPLICE KITSA-32

FOR ALL ALUMINUM OR COPPER/ALUMINUM COMBINATIONSType AGS Above Grade Splice Kit consists of a standard AMS splice/reducer and a heavy wall heat-shrink sleeve. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector is installed with common installation tools. The heavy wall heat shrink sleeve is lined with adhesive material, providing a positive seal against moisture egress. Heat shrink sleeve is installed with standard propane torch, or electric heat gun.

Fig. 1

Fig. 2

Catalog Number AGSKIT2 AGSKIT250

Figure Number 1 2

Wire Range Maximum Minimum 2 8 250 1

TYPE UGSKITWATERTIGHT/UNDERGROUND SPLICE KITS FOR ALL ALUMINUM OR COPPER/ALUMINUM COMBINATIONSType UGS Watertight Underground Splice Kit consists of a standard AMS splice/reducer and two heavy wall heat-shrink sleeves. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector installed with common installation tools. Both heavy wall heat shrink sleeves are lined with adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun.

Fig. 1

Fig. 2

Catalog Number UGSKIT2* UGSKIT250*

Figure Number 1 2

Wire Range Maximum Minimum 2 8 250 1

*UL486D Listed for Direct Burial

BURNDYMechanicalTYPE UGSKIT8UF DIRECT BURIAL SPLICE KITType UGS UF Splice Kit consists of a UF splice connector and a heavy wall heat-shrink sleeve. The UF splice connector can accommodate up to four UF conductors and is installed with common installation tools. The heavy wall heat shrink sleeve is lined with an adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun. A-33

Catalog Number UGSKIT8**UL486D Listed for Direct Burial

Wire Range Copper 8 AWG 14 AWG

BURNDYMechanicalTYPE QGFLBARTAPA-34

FOR COPPER CABLE TO FLATHigh copper alloy BARTAP for joining a range of cable to bar or pad. One-wrench installation.

CATALOG NUMBER QGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1 QGFL48B1T6

COPPER CONDUCTOR 10 SOL. - 1 STR.

B 1-1/8

H 1-7/8 2-3/8 2-1/8

J

T (MAX.) 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4

W 1

3/8

8 SOL. - 2/0 STR.

1-1/4

2-5/8 2-1/2

1-1/8

1-1/2 6 STR. - 250 1-5/8 2 SOL. - 350 1-3/4 1/0 SOL. - 500 2 350 - 750

2-1/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 1/2

1-3/8

1-5/8

3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4

1-3/4

1-3/4

750 - 1000 2-1/4

2-1/8

1000 - 1500

4 4-1/2 5-1/4 5-1/4

2-1/2

1500 - 2000

3

* Can be installed side by side or in-line on NEMA drilled bar.

BURNDYMechanicalTYPE FCBTRANSFORMER TAP ADAPTER FOR COPPER & ALUMINUMSilver brazed 101% conductivity copper transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or aluminum terminal taps from a single secondary transformer outlet. Tin-plated. Order mounting hardware & tap terminals separately. FIG. 1 2 1 2 1 2 CATALOG NO. FCB63-4N FCB63-6N FCB64-4N FCB64-6N FCB65-4N FCB65-6N FCB63-2NP300 4 FCB64-44NP50 A DIA. .50 .50 .75 .75 1.00 1.00 .50 .75 H REF 5.25 5.25 5.75 5.75 7.00 7.00 5.00 9.00 L 3.75 5.50 4.00 5.75 4.25 6.00 3.50 5.00 P 2.25 2.25 2.75 2.75 4.00 4.00 3.00 5.00 A-35

Fig. 1

Note: All pads are NEMA drilled.

Fig. 2

BURNDYMechanicalTYPE KPU-ACPOLYTAPA-36

Insulated Gutter Tap For All Copper and Aluminum CombinationsWide range-taking tin-plated aluminum parallel clamp and insulating cover assembly for industrial and multiple story structure applications. Only six connectors cover the entire 14 Sol.-750 mcm range. Covers having flexible fingers that conform to conductor, fully insulating the connection. UL486B listed for 600 volts maximum 90 C service. Cover and connector are packaged together. No taping required. 600 Volt Max. 90 C

CONDUCTOR CATALOG NUMBER KPU29A26AC KPU29A29AC KPU34A26AC KPU34A34AC KPU39A26AC KPU39A39AC COPPER OR ALUMINUM RUN 1/0 STR.-250 1/0 STR.-250 4/0 STR.-500 4/0 STR.-500 500-750 500-750 TAP 14 SOL.-2/0 STR. 6 STR.-250 14 SOL.-2/0 STR. 6 STR.-500 14 SOL.-2/0 STR. 1/0 STR.-750 W4

H2-11/16

L3-1/8

RECOMMENDED TIGHTENING TORQUE IN. LBS. 375 450 600

4-11/32

1-7/8

3-1/2

4-13/16

3-1/4

v Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations. See note page A-2.

TYPE UCU-ACRISER TAPParallel-groove riser tap and insulation cover for copper and aluminum. Wide range-taking assembly for apartment house and light industrial applications. Cover and connector are packaged together. Covers having insulating fingers that conform to conductors, fully insulating the connection. UL486B listed for 600 volts max. 90 C service.

600 VOLT MAX. 90 C MAX.

CONDUCTOR CATALOG NUMBER RUN TAP W H L UCU28AC 2 STR.-4/0 STR. 10 SOL.-2 STR. 2-1/4 1-13/16 2-5/8

RECOMMENDED TIGHTENINGv TORQUE IN. LBS. 120

v Listed torque values are for maximum conductor combinations accommodated consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations.

BURNDYMechanicalTYPE BIPCINSUL-TAP UL Listed 90 C, *600 VoltThe INSUL-TAP, TYPE BIPC, Burndy Insulation Piercing Connector is ideally suited for splicing and tapping aluminum and copper conductor wire sizes: #10 AWG to 500 kcmil. The BIPC's unique insulation piercing design allows for use on hot-line applications, eliminating the need for taping. A-37

Features and Benefits Insulation piercing capability. Eliminates the need for conductor insulation stripping. UL486B listed, AL9CU rated. For copper and aluminum conductor combinations up to 90 *600 Volt applications. Insulation piercing design. For use on hot-line applications. Eliminates the need for taping. Easy snap-out tabs. Eases installation, protects connection from dirt and debris. Simple bolt-on connection. Eases installation.

Fig. 1

Fig. 2

CATALOG NUMBER

CONDUCTOR RANGE RUN 1/0 - 8 AWG [50 - 6 mm2 ] 4/0 - 1/0 AWG [95 - 50 mm2 ] 4/0 - 1/0 AWG [95 - 50 mm2 ] 350 - 4/0 AWG [185 - 95 mm2 ] 350 - 4/0 AWG [185 - 95 mm2 ] 500 - 350 kcmil [240 - 185 mm2 ] TAP 2 - 8 AWG [35 - 6 mm2 ] 1/0 - 6 AWG [50 - 16 mm2 ] 4/0 - 1/0 AWG [95-50 mm2 ] 4/0 - 10 AWG [95 - 6 mm2 ] 350 - 4/0 AWG [185 - 95 mm2 ] 4/0 - 4 AWG [95-25 mm2 ]

BOLT SIZE

SOCKET SIZE

FIG NO.

DIMENSIONS H 2.00 [51] 2.50 [64] 2.50 [64] 3.00 [76] 3.00 [76] 3.25 [83] L 1.53 [39] 2.12 [54] 2.12 [54] 1.59 [40] 2.62 [67] 1.59 [40] W 2.56 [65] 2.00 [51] 2.06 [52] 2.50 [64] 2.75 [70] 2.62 [67]

RECOMMENDED TORQUE (N,m) 180 in. lbs. [20.3 N.m] 250 in. lbs. [28.3 N.m] 250 in. lbs. [28.3 N.m] 375 in. lbs. [42.4 N.m] 300 in. lbs [33.9 N.m] 400 in. lbs. [45.2 N.m.]

MAX. VOLTAGE RATING 600V

BIPC1/0-2

5/16-18

1/2

1

BIPC4/0-6

5/16-18

1/2

2

300V

BIPC4/0-1/0

5/16-18

1/2

2

300V

BIPC350-4/0

3/8-16

9/16

1

300V

BIPC350-350

3/8-16

9/16

2

300V

BIPC500-4/0

3/8-16

9/16

1

600V

BURNDYMechanicalU-TAPU-TAP AND MULTI-TAP are ideal for A-38 splicing and tapping Aluminum or Copper conductors. Each is AL9CU rated, UL-listed and carries a 600-volt application rating.

FTU 500

FTU500MT

Features and Benefits Connector top slides OFF/ON for quick cable lay-in. Labor savings. Easy access for installation, modifications or retrofit. Electro-tin plated. Durability. High-conductivity and resistance to corrosion. Belleville washer built-in between end of bolt and pressure plate. No belleville washer in assemblies installed with a 5/32" Allen wrench. Provides high-integrity connection. AL9CU rated for aluminum or copper conductor. Higher ampacity connections.(WIRE STRIP LENGTH) L 7/8" 1" 1-1/2" 1-5/8" 1-3/4"

CATALOG NUMBER

AL or CU WIRE RANGESUPERCEDES

RUN 2-1 1/0-2/0 3/0-4/0 3/0 thru 250 kcmil 250 kcmil thru 350 kcmil 400 kcmil thru 500 kcmil 300 kcmil thru 500 kcmil 600 kcmil thru 750 kcmil

TAP #12 thru 1 #12 thru 2/0 #6 thru 4/0 #6 thru 250 kcmil #6 thru 350 kcmil #6 thru 500 kcmil #6 thru 1/0 * 3/0 thru 750 kcmil

W 1" 1-1/8" 1-1/4" 1-3/8" 1-1/2"

H 1-7/16" 1-5/8"2"

APPROX. WEIGHT EACH (oz) 1-1/4 1-1/23-5/8

ALLEN WRENCH SIZE 5/32"

TORQUE (IN-LB.) 100

STD. PKG QTY 50 40 20 15

FTU1 FTU2/0 FTU4/0 FTU250 FTU350

DU-1 DU-2/0 DU-4/0 DU-250 DU-350

2" 2-5/16"

4-1/4 1/4" 5 200

15

FTU500

DU-500

1-5/8"

2-5/16"

2-15/16"

11

3/8"

375

10

FTU500MT

DU-500MT

1-7/8"

2-5/16" RUN 1-5/32" TAP

3-3/8"

10

5/16"

110

10

FTU750 1, 2

DU-750

2"

3"

3-3/4"

18-1/4

3/8"

375

4

DU1000 connector no longer available. PENETROX inhibitor is recommended for all aluminum wire connections. Aluminum and copper conductors cannot be installed in the same connector. 1 These connectors are equipped with 2 pressure plates. 2 Both conductors must be installed under both pressure plates.

BURNDYMechanicalU-BLOK POWER DISTRIBUTION BLOCKSFOR JUNCTION BOX APPLICATIONSThe U-BLOK system is a modern, state-ofthe-art approach to multi-load power distribution applications. Among typical uses are multi-story or multi-unit buildings, HVAC, refrigeration, control panels, motor control, switch gear, elevator systems and materialshandling equipment. U-BLOK is UL listed for Copper or Aluminum conductors and rated for 600-volt applications. U-BLOK can be mounted on bases for use in troughs or bolted directly to junction boxes. AL9CU rated.

FT4B500

FT4B500MT

A-39

Features and Benefits Connector top slides OFF/ON for quick cable lay-in. Labor savings. Easy access for installation, modifications or retrofit. Electro-tin plated connectors in each pole. Durability. High-conductivity and resistance to corrosion. Compact size. Requires less space than traditional connection methods. Trough installations can be mounted on raised platforms. (Mounting platforms shown on next page.) Passage of cables under block means through-cables need not be terminated. Insulating covers and mounting blocks rated 94-VO. Saves costly taping, time and material. Conforms to or exceeds building codes. Connectors accommodate a wide range of wire sizes. Reduces parts inventory requirements. Feeder conductors can be cut or fed through on a continuous run. Ease of installation.

3 WIRE POWER DISTRIBUTION BLOCKSCATALOG NUMBER FT3B4/0 FT3B350 FT3B500 FT3B500MT 2 MAXIMUM NUMBER OF WIRES PER PHASE AL or CU WIRE RANGE

W L H WEIGHT EACH 1-1/4 lbs. 1-1/2 lbs. 3-7/8" 5-7/8" 4-1/8" 2-1/8 lbs. ALLEN WRENCH SIZE 1/4" 3/8" 5/16 TORQUE (IN-LB.) 200 375 110 STRIP LENGTH 1-1/2" 1-3/4" 2-5/16"RUN TAP 2-5/16" 1-5/32" SUPERCEDES

RUN 3/0 thru 4/0 250 thru 350 400 thru 500

TAP 6 thru 4/0 6 thru 350 6 thru 500 6 thru 1/0

3-TB-4/0 3-TB-350 3-TB-500 3-TB-500MT

RUN 1

TAP* 8

3/0 thru 500

4 WIRE POWER DISTRIBUTION BLOCKSCATALOG NUMBER FT4B4/0 FT4B350 FT4B500 FT4B500MT RUN 1 TAP* 8 2 MAXIMUM NUMBER OF WIRES PER PHASE AL or CU WIRE RANGE RUN 3/0 thru 4/0 250 thru 350 400 thru 500 3/0 thru 500 TAP 6 thru 4/0 6 thru 350 6 thru 500 6 thru 1/0 3-7/8" 7-7/8" 4-1/8" 2-3/4 lbs.

W L H WEIGHT EACH 2 lbs. 2-3/4 lbs.

ALLEN WRENCH SIZE 1/4" 3/8" 5/16"

TORQUE (IN-LB.) 200 375 110

STRIP LENGTH 1-1/2" 1-3/4" 2-5/16"RUN TAP 2-5/16" 1-5/32"

SUPERCEDES

4-TB-4/0 4-TB-350 4-TB-500 4-TB-500MT

PENETROX inhibitor is recommended for all aluminum wire connections. * For two wire tap range is 8 through 1/0. Aluminum and copper conductors cannot be assembled under the same pressure plate or t-bar. Multi-tap (-500MT series) connectors UL listed for dry locations only.

BURNDYMechanicalU-BLOK MOUNTING PLATFORMSA-40

FOR TROUGH APPLICATIONS

CATALOG NUMBER TBPT-6* TBPT-8 TBPT-10 TBPT-12

W 4-1/4" 4-1/4" 4-1/4" 4-1/4"

L 5-7/8" 7-7/8" 9-7/8" 11-7/8"

H 1-1/2" 3-1/2" 4" 4"

GUTTER SIZE 6" 8" 10" 12"

WEIGHT EACH 3/4 lb. 1-1/4 lb. 1-1/2 lb. 1-3/4 lb.

Hole pattern shown is for reference only. * Supercedes TBPT4/0-6 and TBPT350/500-6.

FLEXI-TAP ALLOWABLE AMPACITIES OF INSULATED CONDUCTOR, 60 TO 90 C **Size AWG kcmil 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 Copper 60 deg. C 25 30 40 55 70 85 95 110 125 145 165 195 215 240 260 280 320 355 385 400 75 deg. C 25 35 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 90 deg. C. 30 40 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 520 535 60 deg. C 20 25 30 40 55 65 75 85 100 115 130 150 170 190 210 225 260 285 310 320 Al. or Copper Clad Al. 75 deg. C 20 30 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 90 deg. C. 25 35 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435

** Note: Values referenced from Article 310 of the National Electric Code, Table 310-16, 1996. The above chart is to be used for REFERENCE ONLY. Please consult Table 310-16 of the National Electric Code (latest revision) for information regarding insulation type, voltage range, and conductor housings/surroundings. U-TAP, U-BLOK, and SPEC-BLOK connectors are rated for 90 deg. C. by Underwriters' Laboratories. Use of 60 deg. C. and 75 deg. C. conductor(s) is valid, though only as determined by the National Electric Code.

BURNDYMechanicalSPEC-BLOK POWER DISTRIBUTION CONNECTORSUnique, modular, made-to-order, powerdistribution assemblies accommodate any number of supply and load conductors in any number of poles. Capacity matches the conductors accommodated and SPEC-BLOK assures uniform loading. Burndy will design, quote, assemble and ship SPEC-BLOK especially constructed to suit your particular requirements within 48 hours upon request. Adjacent poles are separated by easy-tohandle, wrap-around insulating covers which eliminate taping and reduce heat build-up by allowing air to flow freely around connectors. SPEC-BLOK is UL listed for copper or aluminum conductors for 600 volts. (AL9CU) Assemblies are mounted on platforms suitable for easy installation in wireway or junction box.

A-41

Features and Benefits Accommodate unlimited conductors. Fits wide range of applications. Eliminates need for non-UL-listed improvisation. Connector elements tin-plated. Provides high reliability, low-resistance connections. User friendly, space-saving design. Easy to install. Saves labor. 94-VO rated insulation folds into place insulating the components. Saves time and material. Allows easy installation. Connector caps removable for easy cable lay-in. Saves labor. Makes installation easier. Allows installation or straight-through conductors. Eases retrofit. Belleville washers built-in on pressure screw assemblies, except in assemblies installed with a 5/32" Allen wrench. Provides high-integrity connections. Conductors can be cut or fed straight through. Straight through installation ideal for riser applications.

Contact Burndy or Technical Services, 1-800-451-4956 or Burndy Customer Service, 1-800-346-4175

BURNDYMechanicalSPEC-BLOKA-42

Features and Benefits The SPEC-BLOK system includes 12 connector elements A wide variety of conductor sizes can be accommodated Each element can be bolted together in parallel Provides an efficient flow of current from one element to another AL9CU rated for Copper or Aluminum conductors Dual-rated system, with UL486Bs highest temperature rating 2 Wire (series), 4 (parallel), and Multi-Tap versions available Nearly any conductor combination can be terminated Tin-plated Aluminum Alloy Construction High-strength, corrosion-resistant connector elements All SPEC-BLOKs are custom made for nearly any Power Distribution system requirement Time savings - pre-assembled in our factory for immediate installation! D T

E

W

SPEC-BLOK CONNECTORS

C

S

B

R

A

Q

U

P

CATALOG DESIGNATION (MAXIMUM CONDUCTOR)

NUMBER OF CONDUCTORS ACCOMMODATED

4 Conductor A

2 Conductor Q

4 Conductor

2 Conductor

ALLEN WRENCH Second SIZE Conductor Length Without Insulator (if Height On First Width required) Max 4 2 Conductors May Be Conductors Conductor Conductor MUST Be 1/0-2/0 #12-2/02-9/16 1-1/2 2-1./8 7/8 5/32"

AL or CU WIRE RANGE UNDER EACH CAP

DIMENSIONS

(2/0) B (250) C (350) D (500) E (750) W 600-750 3/0-7504-7/8 2-1/4 7-1/4 2-5/8

R

3/0-250

#6-2503-1/8 1-11/16 4-1/4 1-3/8 1/4" 3-5/16 1-13/16 4-5/8 1-1/2

S

1 to 4 (0, 1 or 2 per cap)

1 or 2 per cap

250-350

#6-350

T

400-500

#6-5004-1/16 2 5-5/8 1-3/4 3/8"

Catalog Designation Number of Conductors (Maximum Conductor) Accommodated P (1/0) 1 to 8 (0, 1 or 2 under each screw) U (1/0 & 500) 2 to 9 (0, 1 or 2 under each screw plus one large conductor)

Large Groove __

Small Grooves** 6-1/0

Height On Maximum Conductors 3 1/2

Width 2

Length Without Insulator

Allen Wrench Size

1 3/4 3/0-500 6-1/0 4 1/8 2

5/32"

**This range may be expanded to include #8 provided two conductors are being installed in that particular element.

BURNDYMechanicalSPEC-BLOKMOUNTING PLATFORMSA-43 SPEC-BLOK Mounting Platforms are rigid steel construction with a black finish. They can be supplied for junction box mounting or wireway construction allowing trough conductors to pass underneath the assemblies.

(CPB-)

(CPT-)

CATALOG # CPB6 CPB8 CPB10 CPB12 CPB16-5/8 CPB21-1/4 CATALOG # CPT6 CPT8 CPT10 CPT12 CPT16

L

(Nominal) 6" 8" 10" 12" 16-5/8" 21-1/4" L 5-7/8" 7-7/8" 9-7/8" 11-7/8" 15-7/8"

L

(Overall) 7-3/4" 9-3/4" 11-3/4" 13-3/4" 18-3/8" 23" W 2-1/2" 3-1/2" 3-1/2" 3-1/2" 3-1/2"

W

(Overall) 2-1/2" 2-1/2" 2-1/2" 3-1/2" 3-1/2" 3-1/2" H 2-1/4" 3" 3-1/2" 4" 4"

SPEC-BLOK catalog numbers describe exactly how the distribution block is assembled:5DR-NDST-GQP-12 (assembly pictured) 5 DR Total number of poles in the completed assembly One 'D' unit and one 'R' unit, bolted in parallel, forming each phase pole (3 phase poles)

N

Denotes the beginning of the neutral pole (where required) DST One 'D' unit, one 'S' unit, and on 'T' unit, bolted in parallel, forming the neutral pole G QP Denotes the beginning of the ground pole description (where required) One 'Q' unit and on 'P' unit, bolted in parallel, forming the ground pole. Size (inches) of the wireway or trough that is needed to enclose the assembly. If a junction box enclosure is used, no number is used to denote the size of the enclosure.

12

SPEC-BLOK IS A SYSTEM THAT CAN SOLVE MOST POWER DISTRIBUTION APPLICATIONS!

BURNDYMechanicalQUESTIONNAIREA-44

FOR SPEC-BLOK OR ELECTRO-RAIL APPLICATIONSWhat is the total capacity of the system?_____________amps How many poles in the system (3-wire, 4-wire, single phase, etc.)?_____________poles Are neutral conductors (when required) different sizes (AWG/KCMil) than the phase conductors? _________the same size __________different size s Yes s No Are any conductors continuous? s Yes s No

If yes, which ones?_________________________________ _________________________________________________ What kind of enclosure is connection assembly being mounted into and what are inside space dimensions? Trough size________________________________________ Box, panel, cabinet, other size__________________________ When is a quotation required? Date:_____________________ When is the material required? Date:_____________________

Is a ground connection required?

What are the quantities, sizes (AWG/KCmil) and material (Al/Cu) of the incoming line conductors and outgoing load conductors?

QUANTITY

SIZE

CONDUCTOR TYPE (Cu/Al)

Is there a preference for a particular Burndy distributor? s Yes s No If yes, give name, location & telephone Number: Name:_____________________________________________ Address:___________________________________________

LINE PER PHASE LOAD LINE PER NEUTRAL LOAD LINE PER GROUND LOAD

___________________________________________________ Phone #:___________________________________________

BURNDYMechanicalELECTRO-RAILFor unlimited tapping capabilities up to the maximum amperage rating limits of the bus bar assembly, BURNDY offers ELECTRORAIL. UL listed for Copper or Aluminum and offering a 600-volt connector rating, ELECTRO-RAIL can handle up to 4 feeders per phase. Bus bars, available in 3-or 4wire assemblies rated at 1300 to 1500 amps per phase, come in various lengths. Bus bar assemblies are pre-assembled on an insulated platform that can be easily mounted by bolting through a wireway or to a junction box. Connectors slide onto bus bars from either end or inserted in the center slot of the rail for sizes 18 inches and longer. A-45

Features and Benefits Bus bar units are preassembled. Easy installation. Labor and cost savings. Electro-tin plated. Durability. High-conductivity and resistance to corrosion. Connectors handle up to 4 conductors in wide range of wire sizes. Widest range of applications. Lowers inventory. User-friendly, space-saving design. Easy to install, modify or retrofit. Saves labor and costs. Provides flexibility for future needs. 94-VO rated insulation folds into place, insulating bus bar & all components. Saves time and material. Conforms or exceeds building codes. Ease of inspection/modification.

BURNDYMechanicalELECTRO-RAILA-46

POWER DISTRIBUTION BUS CONNECTORSTin plated aluminum connectors have spring body design that locks into the ELECTRORAIL base assembly when proper torque is applied. Set screws include integral belleville washer and pressure plate. * No Belleville washer in assemblies installed with a 5/32" Allen wrench.

Fig. 1AL or CU WIRE RANGE RUN CAT. NO. 2/0-2 P2/0-4 250-2 P250-4 400-2 P400-4 2-600-2 4-P600-4 750-2PENETROX

Fig. 2

Fig. 3

Fig. 4

MIN. 12 12 6 6 6 6 6 6 4/0 W5/8 1-1/4 7/8 1-5/8 1 1-15/16 1-1/4 2-3/8 1-1/2

TAP

NO. WIRES MAX. MIN. MAX. 2 4 2 4 2 4 2 4 2 2/0 2/0 250 250 400 400 600 600 750 1 1 2/0 2/0 4/0 4/0 400 400 750 2/0 2/0 250 250 400 400 600 600 750

WIRE STRIP LENGTH L7/8 7/8 1-3/8 1-3/8 1-1/2 1-1/2 3 3 3

H1-7/8 1-7/8 2-1/4 2-1/4 2-3/4 2-3/4 2-3/4 2-3/4 3-3/8

ALLEN WEIGHT WRENCH TORQUE PCS PER FIGURE STRIP EACH (IN-LB.) CARTON NUMBER LENGTH SIZE1/16 lb. 3/16 lb. 3/16 lb. 3/8 lb. 1/4 lb. 9/16 lb. 3/4 lb. 1-13/16 lb. 1-1/16 lb. 5/32 5/32 1/4 1/4 1/4 1/4 3/8 3/8 3/8

100 100 300 300 300 300 450 450 450

6 10 3 10 15 10 6 3 6

1 2 1 2 1 2 3 4 3

7/8" 7/8" 1-3/8" 1-3/8" 1-1/2" 1-1/2" 3" 3" 3"

Aluminum and copper conductors cannot be assembled under the same pressure plate or t-bar.

inhibitor is recommended for all aluminum wire.

BURNDYMechanical3 WIRE BUS ASSEMBLY FOR TROUGH(INSULATING COVERS AND MOUNTING BASE INCLUDED)Bus Assemblies consist of tin plated aluminum bus mounted to an insulating platform. Each phase is separated with 94VO 600 volt wrap-around adhesive insulations. The entire assembly is mounted on a trough type base.

A-47

DIMENSIONS CATALOG NUMBER 1300A-8-3-10 1300A-12-3-10 1300A-18-3-10 1300A-24-3-10 1300A-30-3-10 1350A-8-3-12 1350A-12-3-12 1350A-18-3-12 1350A-24-3-12 1350A-30-3-12 1500A-12-3-10 1500A-18-3-10 1500A-24-3-10 1500A-30-3-10 1500A-12-3-12 1500A-18-3-12 1500A-24-3-12 1500A-30-3-12 AMP RATING PER BUS 1300 1300 1300 1300 1300 1350 1350 1350 1350 1350 1500 1500 1500 1500 1500 1500 1500 1500 LENGTH BUS 8" 12" 18" 24" 30" 8" 12" 18" 24" 30" 12" 18" 24" 30" 12" 18" 24" 30" INSULATION 12" 16" 22" 28" 34" 12" 16" 22" 28" 34" 16" 22" 28" 34" 16" 22" 28" 34" WIDTH 10" 10" 10" 10" 10" 12" 12" 12" 12" 12" 10" 10" 10" 10" 12" 12" 12" 12" HEIGHT 4.75" 4.75" 4.75" 4.75" 4.75" 5.25" 5.25" 5.25" 5.25" 5.25" 4.75" 4.75" 4.75" 4.75" 5.25" 5.25" 5.25" 5.25" WEIGHT 8 lbs. 11 lbs. 15 lbs. 22 lbs. 26 lbs. 9 lbs. 12 lbs. 16 lbs. 23 lbs. 27 lbs. 15 lbs. 18 lbs. 27 lbs. 30 lbs. 16 lbs. 19 lbs. 28 lbs. 31 lbs. PCS PER CTN 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

BURNDYMechanical4 WIRE BUS ASSEMBLY FOR TROUGH(INSULATING COVERS AND MOUNTING BASE INCLUDED)

A-48

DIMENSIONS LENGTH CATALOG NUMBER 1350A-8-4-12 1350A-12-4-12 1350A-18-4-12 1350A-24-4-12 1350A-30-4-12 1500A-12-4-12 1500A-18-4-12 1500A-24-4-12 1500A-30-4-12 AMP RATING PER BUS 1350 1350 1350 1350 1350 1500 1500 1500 1500 BUS 8" 12" 18" 24" 30" 12" 18" 24" 30" INSULATION 12" 16" 22" 28" 34" 16" 22" 28" 34" WIDTH 12" 12" 12" 12" 12" 12" 12" 12" 12" HEIGHT 5.25" 5.25" 5.25" 5.25" 5.25" 5.25" 5.25" 5.25" 5.25" WEIGHT 10 lbs. 13 lbs. 17 lbs. 26 lbs. 30 lbs. 18 lbs. 21 lbs. 30 lbs. 34 lbs. PCS PER CTN 1 1 1 1 1 1 1 1 1

BURNDYMechanicalWIRE BUS ASSEMBLY FOR JUNCTION BOXES(INSULATING COVERS AND MOUNTING BASE INCLUDED)

A-49

3 WIRE BUS ASSEMBLY FOR JUNCTION BOXES (INSULATING COVERS AND MOUNTING BASE INCLUDED)AMP RATING PER BUS 1350 1350 1350 1350 1350 1500 1500 1500 1500 DIMENSIONS LENGTH BUS 8" 12" 18" 24" 30" 12" 18" 24" 30" INSULATION 12" 16" 22" 28" 34" 16" 22" 28" 34" WIDTH 12" 12" 12" 12" 12" 12" 12" 12" 12" HEIGHT 2.75" 2.75" 2.75" 2.75" 2.75" 2.75" 2.75" 2.75" 2.75" WIDTH 9 lbs. 12 lbs. 16 lbs. 23 lbs. 27 lbs. 15 lbs. 18 lbs. 27 lbs. 30 lbs. PCS PER CTN 1 1 1 1 1 1 1 1 1

CATALOG NUMBER 1350A-8-3-B 1350A-12-3-B 1350A-18-3-B 1350A-24-3-B 1350A-30-3-B 1500A-12-3-B 1500A-18-3-B 1500A-24-3-B 1500A-30-3-B

4 WIRE BUS ASSEMBLY FOR JUNCTION BOXES (INSULATING COVERS AND MOUNTING BASE INCLUDED)AMP RATING PER BUS 1350 1350 1350 1350 1350 1500 1500 1500 1500 DIMENSIONS LENGTH BUS 8" 12" 18" 24" 30" 12" 18" 24" 30" INSULATION 12" 16" 22" 28" 34" 16" 22" 28" 34" WIDTH 16" 16" 16" 16" 16" 16" 16" 16" 16" HEIGHT 2.75" 2.75" 2.75" 2..75" 2.75" 2.75" 2.75" 2.75" 2.75" WEIGHT 10 lbs. 13 lbs. 17 lbs. 26 lbs. 30 lbs. 18 lbs. 21 lbs. 30 lbs. 34 lbs. PCS PER CTN 1 1 1 1 1 1 1 1 1

CATALOG NUMBER 1350A-8-4-B 1350A-12-4-B 1350A-18-4-B 1350A-24-4-B 1350A-30-4-B 1500A-12-4-B 1500A-18-4-B 1500A-24-4-B 1500A-30-4-B

BURNDYMechanicalVERSI-POLEA-50

POWER DISTRIBUTION BLOCKSVERSI-POLE Power Distribution Blocks are designed to provide modular solutions to power distribution applications. Each connector element is made from a high conductivity aluminum alloy which is insulated with a high strength polymer housing. One, two, and three pole versions available. "Add" a pole (snap-together) blocks are also available for wire sizes up to 500 kcmil. For use with Cu or Al. 600 V, AL9CU rated.

Features and Benefits "Add" a pole feature available. Provides capability to create as many poles as required. Up to 30 tap conductors accommodated. Ideal for current distribution to multiple locations. Single or dual run connections. Allows user to minimize the number of connectors needed to do the job.* BDB-430-500-1 not UL recognized or CSA certified

Suitable for use with aluminum or copper conductors. Provides maximum versatility. 600 V, AL9CU rated.* Meets or exceeds industry standard requirements. Dead-front covers available Provides user protection - one cover per pole.

VERSI-POLE SNAPTOGETHER BLOCKSCONNECTOR CATALOG NUMBER RUN

RUN TAP WIRE RANGE AL9CU 350 kcmil -6

TAP WIRE RANGE AL9CU 4 - 14

AMPERE RATING PER POLE 350

NUMBER OF POLES

BDA-112-350

ADDER

BDA-16-350

350 kcmil -6

2/0 - 14

350

ADDER

BDA-16-500

500 kcmil -4

2/0 - 14

430

ADDER

BDA-26-350

350 kcmil -6

2/0 - 14

700

ADDER

BDA-212-500

500 kcmil -4

4 - 14

860

ADDER

BDA-26-500

500 kcmil -4

2/0 - 14

860

ADDER

BDA-24-500

500 kcmil -4

4/0 - 6

860

ADDER

BDA-11-500

500 kcmil -4

500 kcmil -4

430

ADDER

BDA-22-350

350 kcmil -6

350 kcmil -6

700

ADDER

BDA-22-500

500 kcmil -4

500 kcmil -4

860

ADDER

NOTES: 1. Order Optional BDB COVER1 per pole if desired. 2. Snap-together blocks can also be assembled to 1, 2, 3 pole blocks to create multi-pole distribution blocks.

BURNDYMechanicalVERSI-POLEVERSI-POLE 1, 2, 3 POLE DISTRIBUTION BLOCKSA-51

CONNECTOR CATALOG NUMBER BDB-16-2/0-1 BDB-16-2/0-2 BDB-16-2/0-3 BDB-26-2/0-1 BDB-26-2/0-2 BDB-26-2/0-3 BDB-112-350-1 BDB-112-350-2 BDB-112-350-3 BDB-16-350-1 BDB-16-350-2 BDB-16-350-3 BDB-14-500-1 BDB-14-500-2 BDB-14-500-3 BDB-16-500-1 BDB-16-500-2 BDB-16-500-3 BDB-162-500-1 BDB-162-500-2 BDB-162-500-3 BDB-26-350-1 BDB-26-350-2 BDB-26-350-3 BDB-212-500-1 BDB-212-500-2 BDB-212-500-3 BDB-26-500-1 BDB-26-500-2 BDB-26-500-3 BDB-24-500-1 BDB-24-500-2 BDB-24-500-3 RUN TAP

RUN WIRE RANGE AL9CU 2/0-12

TAP WIRE RANGE AL9CU 4 - 14

AMPERE RATING PER POLE

NUMBER OF POLES 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

OPTIONAL COVER ORDER 1 PER POLE

195

BDBCOVER2

2/0-14

2 - 14

390

BDBCOVER2

350 kcmil -6

4 - 14

350

BDBCOVER1

350 kcmil -6

2/0 - 14

350

BDBCOVER1

500 kcmil -4

2/0 -14

430

BDBCOVER2

500 kcmil -4

2/0 - 14

430

BDBCOVER1

500 kcmil -4

2 - 14

430

BDBCOVER2

350 kcmil -6

2/0 - 14

700

BDBCOVER1

500 kcmil -4

4 - 14

860

BDBCOVER1

500 kcmil -4

2/0 - 14

860

BDBCOVER1

500 kcmil -4

4/0 - 6

860

BDBCOVER1

BURNDYMechanicalVERSI-POLEA-52

VERSI-POLE 1, 2, 3 SPLICE/REDUCER BLOCKS

CONNECTOR CATALOG NUMBER BDB-11-2/0-1 BDB-11-2/0-2 BDB-11-2/0-3 BDB-11-350-1 BDB-11-350-2 BDB-11-350-3 BDB-11-500-1 BDB-11-500-2 BDB-11-500-3 BDB-22-2/0-1 BDB-22-2/0-2 BDB-22-2/0-3 BDB-22-350-1 BDB-22-350-2 BDB-22-350-3 BDB-22-500-1 BDB-22-500-2 BDB-22-500-3 RUN TAP

RUN WIRE RANGE AL9CU 2/0 - 14

TAP WIRE RANGE AL9CU 2/0 - 14

AMPERE RATING PER POLE

NUMBER OF POLES 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

OPTIONAL COVER ORDER 1 PER POLE

195

BDBCOVER2

350 kcmil -6

350 kcmil -6

350

BDBCOVER2

500 kcmil -6

500 kcmil -6

430

BDBCOVER1

2/0 - 14

2/0 - 14

390

BDBCOVER2

350 kcmil -6

350 kcmil -6

700

BDBCOVER1

500 kcmil -4

500 kcmil -4

860

BDBCOVER1

SNAP TOGETHER SPLICER/REDUCER BLOCKSCONNECTOR CATALOG NUMBER RUN TAP RUN WIRE RANGE AL9CU 2/0 - 14 TAP WIRE RANGE AL9CU 4 - 14 AMPERE RATING PER POLE NUMBER OF POLES OPTIONAL COVER ORDER 1 PER POLE

BDC-14-2/0-1

195

1

BDBCOVER3

BDA-14-2/0-1

2/0 - 14

4 - 14

195

Adder

BDBCOVER3

BDC-11-2/0-1

2/0 - 14

2/0 - 14

195

1

BDBCOVER3

BDA-11-2/0-1

2/0 - 14

2/0 - 14

195

Adder

BDBCOVER3

BURNDYMechanicalVERSI-POLE (Continued)VERSI-POLE 1, 2, 3 SPLICE/REDUCER BLOCKSThese tables and illustrations refer to VERSIPOLE Power Distribution Blocks listed on pages A-48 through A-50. A-53

THE FIGURE TO THE LOWER RIGHT IS APPLICABLE TO THE FOLLOWING:Catalog Number BDA-11-500 BDA-112-350 BDA-16-350 BDA-16-500 BDA-212-500 BDA-22-350 BDA-22-500 BDA-24-500 BDA-26-350 BDA-26-500 BDB-11-500-1 BDB-11-500-2 BDB-11-500-3 BDB-112-350-1 BDB-112-350-2 BDB-112-350-3 BDB-16-350-1 BDB-16-350-2 BDB-16-350-3 BDB-16-500-1 BDB-16-500-2 Number of Poles 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 2 3 1 2 3 1 2 3 1 2 Catalog Number BDB-16-500-3 BDB-212-500-1 BDB-212-500-2 BDB-212-500-3 BDB-22-350-1 BDB-22-350-2 BDB-22-350-3 BDB-22-500-1 BDB-22-500-2 BDB-22-500-3 BDB-24-500-1 BDB-24-500-2 BDB-24-500-3 BDB-26-350-1 BDB-26-350-2 BDB-26-350-3 BDB-26-500-1 BDB-26-500-2 BDB-26-500-3 BDB-430-500-1 Number of Poles 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1

NO. OF POLESAdder 1 2 3 N

DIMENSIONS A INCHES2.50 2.81 5.31 7.81 (2.50 X N) + .31

Example for 10 poles: A = (2.50 X 10) + .31 = 25

BURNDYMechanicalVERSI-POLE (Continued)A-54

VERSI-POLE 1, 2, 3 SPLICE/REDUCER BLOCKSThese tables and illustrations refer to VERSIPOLE Power Distribution Blocks listed on pages A-48 through A-50. THE FIGURE TO THE RIGHT IS APPLICABLE TO THE FOLLOWING:Catalog Number BDB-11-2/0-1 BDB-11-2/0-2 BDB-11-2/0-3 BDB-11-350-1 BDB-11-350-2 BDB-11-350-3 BDB-14-500-1 BDB-14-500-2 BDB-14-500-3 BDB-16-2/0-1 BDB-16-2/0-2 BDB-16-2/0-3 BDB-162-500-1 BDB-162-500-2 BDB-162-500-3 BDB-22-2/0-1 BDB-22-2/0-2 BDB-22-2/0-3 BDB-26-2/0-1 BDB-26-2/0-2 BDB-26-2/0-3 Number of Poles 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

NO. OF POLESAdder 1 2 3 N

DIMENSIONS A INCHES1.64 1.94 3.57 5.20 (1.64 X N) + .30

Example for 10 poles: A = (1.64 X 10) + .30 = 16.20

APPLICABLE VERSI-POLETM ITEMS Catalog Number BDA-14-2/0-1 BDC-14-2/0-1 BDA-11-2/0-1 BDC-11-2/0-1 Number of Poles 1 (adder) 1 1 (adder) 1

NO. OF POLESAdder 1 2 3 N

DIMENSIONS A INCHES.81 1.08 1.89 2.70 (.81 X N) + .27

Example f