brusk early modern brick kilns 

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  • 8/14/2019 Brusk early modernbrickkilns

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    Date:May2007

    Client:GalwayCountyCouncilProjectcode:NGB05

    N6GalwaytoBallinasloeScheme,Contract2.Final Report on archaeological investigations at Site E2063,modernbrickkilnsatBrusk,Co. Galway

    By:BrendonWilkins&AmyBuncewithacontributionbyAuliTourenen

    MinisterialDirectionno.:A024/24

    Excavationno.:E2063

    Director:Brendon

    Wilkins

    Chainage:2090021150

    NGR:154875/224784

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    CONTENTS PAGE

    1 Summary 3

    2 Introduction 3

    3 Sitedescriptionandlocation 4

    4 Aimsandmethodology 4

    5 Results 4

    Kiln1 5

    Kiln2 7

    Kiln3 7

    6 Discussion 8

    7 Archive 10

    8 References 10

    ListofFiguresFigure1 E2063Locationofexcavationarea

    Figure2 E2063LocationofexcavationareaandRMPextract

    Figure3

    E2063Topographic

    Survey

    Figure4 PlanofKiln1&3

    Figure5 PlanofKiln2

    Figure6 EastfacingsectionsofKiln1

    Figure7 South andeastfacingsectionsofKiln3

    ListofPlatesPlate1 PreexcavationofKiln1,northfacing

    Plate2 NorthfacingelevationofbricksinKiln1

    Plate3

    Bricksin

    south

    east

    corner

    of

    Kiln

    1,

    north

    west

    facing

    Plate4 PostexcavationofsouthendofKiln1,southwestfacing

    Plate5 SoutheastfacingsectionofnortheastcornerofKiln1

    Plate6 PostexcavationofKiln1,northfacing

    Plate7 MidexcavationofKiln2,northfacing

    Plate8 MidexcavationofnorthendofKiln2,northwestfacing

    Plate9 PostexcavationofsouthendofKiln2,northwestfacing

    Plate10 BricksatnorthwestendofKiln2,southwestfacing

    Plate11 PostexcavationofeastsideofKiln3,southeastfacing

    Plate12 PostexcavationofwestsideofKiln3,southeastfacing

    Appendices

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    Appendix1 Contextregister

    Appendix2 Findsregister

    Appendix3 Sampleregister

    Appendix4 Photographregister

    Appendix5

    Drawingregister

    Appendix6 Sitematrix

    Appendix7 Faunalremainsreport

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    1 SummaryThisreportpresentstheresultsofarchaeologicalinvestigationscarriedoutonbehalfof

    GalwayCountyCouncilpriortothecommencementofconstructionontheN6Galwayto

    BallinasloeScheme.

    The

    work

    was

    undertaken

    under

    Ministerial

    Direction

    number

    A024/24,

    registrationnumberE2063,inthetownlandofBrusk,Co.Galway.TheMinisterforthe

    Environment,Heritage&LocalGovernment,followingconsultationwiththeNational

    MuseumofIreland,directedthatBrendonWilkinsofHeadlandArchaeologyLtdshouldproceedwithPhaseIIExcavation.

    Contract2preconstructiontestingonthissitein2005wasalertedtothepossiblehigh

    archaeologicalpotentialofthelocationbyanarchaeologicalgeophysicalsurveycarriedout

    (ArchaeoPhysica2004).Testingwasabletoconfirmthepresenceofthreebrickkilns,a

    potentialwellandanareaofinsituburning.

    Fullarchaeological

    excavation

    was

    conducted

    on

    this

    site

    during

    May

    2006.

    The

    three

    brick

    kilnswereexposed,excavatedandidentifiedasclampkilns,singleusestructuresoften

    constructedclosetoboththerawmaterialandthebuildingforwhichtheywereintended.

    Theclampkilnsmayreflectrelativelysmallscaleuseofthesite.Itissuggestedthatthekilns

    werenotfiredonthesameoccasionowingtoadevelopmentintheconstructiontechniques

    observablebetweenthethreekilns.Otherpotentialfeatures,includingthepossiblewelland

    theinsituburningwereinvestigatedandfoundtobeanaturalfeatureandtheresultofrecent

    fieldclearanceactivityrespectively.

    2 IntroductionWorksarebeingcarriedoutalongtherouteoftheproposedN6GalwaytoEastofBallinasloe

    nationalroadscheme,betweenthetownlandsofDoughiskainCountyGalwayandBeaghin

    CountyRoscommon. Theproposedroadwillconsistofapproximately56kmofdual

    carriageway,a7kmlinkroadfromCarrowkeeltoLoughreaandapproximately23kmofside

    roads.Therewillbefourgradeseparatedjunctions,36bridgesandatollplazalocatedat

    Cappataggle.

    Theareaofproposedarchaeologicalinvestigationwasdividedintofourcontracts,basedon

    foursectorsofapproximatelyequalextent.Theworkdescribedherewasundertakenunder

    ArchaeologicalInvestigations

    Contract

    2.

    This

    covered

    astretch

    of

    road

    development

    of

    approximately13.2kmofdualcarriagewayand7kmofsinglecarriageway,andpassedtothe

    southofAthenryandKiltullaghinagenerallyeast/westdirection.Theprojectwasfundedby

    theIrishGovernmentandtheEuropeanUnionundertheNationalDevelopmentPlan2000

    2006.HeadlandArchaeologyLtdwascommissionedbyGalwayCountyCounciltoundertake

    theworks.ArchConsultancyundertookanarchaeologicalsurveyaspartofan

    EnvironmentalImpactSurveyoftheroutecompiledbyRPSMCOSEngineeringin2005.The

    kilnswerenotidentifiedbyArchConsultancyalthoughtherewereupstandingremainstobe

    seen.Anaerialsurveywasalsoundertaken,aswasageophysicalsurvey(Archaeophysica

    2004).ArchaeologicaltestexcavationswerecarriedoutbyM.Jones(03E1874,GalwayCountyCouncil,NationalRoadsDesignOffice).OnthebasisoffindingsfromthisworkContract2

    Investigationscommenced

    in

    September

    2005.

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    3 SitedescriptionandlocationThesitewaswithinthetownlandofBrusk,approximately4.5kmsoutheastofAthenry.It

    waslocatedatNGR154875/224784andbetweenchainage2090021150.Itwassituatedin

    relativelyflat,

    low

    lying

    pasture

    land

    bordered

    on

    all

    four

    sides

    by

    limestone

    drystone

    walls

    andboundedtothesouthbythemainAthenrytoKiltullaghroad.Thesitewaspoorly

    drainedandadjacenttoanactivewatercoursepronetoflooding.Theunmodifiednatural

    subsoilwasaglaciallyderivedtillcomposedoffineclaywithgravelinclusions,whichwould

    haveprovidedanexcellentrawmaterialforindustrialbrickmanufacture.

    4 AimsandmethodologyTheobjectiveoftheworkwasthepreservationbyrecordofanyarchaeologicalfeaturesor

    depositsinadvanceoftheproposedroadconstruction.

    Fourexcavationareaswereopenedunderdirectarchaeologicalsupervision,andthepresence

    ofthreekilnsconfirmed.Theareaswerestrippedbymachineatwhichpointthekilnswere

    clearlyidentifiedasredsquarefeaturesborderedbyburntsoilandsurroundedbyabankof

    redepositednaturalmaterial.Thekilnswerenumbered1,2&3inorderofexcavation.All

    threekilnswerenumberedwiththesamecontextnumbers,astheircompositionwas

    extremelysimilar.Theonlydifferencebetweenthekilnswasinthelayoutofthebricksand

    benches.

    Theresultingsurfacewascleanedandallpotentialfeaturesinvestigatedbyhand.

    Archaeologicalcontextswererecordedbyphotographandonstandardisedrecordingsheets.

    Plansand

    sections

    were

    drawn

    at

    an

    appropriate

    scale.

    Ordnance

    Datum

    levels

    and

    feature

    locationswererecordedusingpenmapandanEDM.Environmentalsamplesweretakenon

    anydepositssuitableforanalysisordating.Contexts,finds,samples,drawingsandphoto

    registersfromthesiteareprovidedintheAppendices.

    5 ResultsThekilnswerecharacterisedassinglefiredclamperkilns.Thesekilnsuseunfiredbricksto

    formtheirstructure,andarethendismantledfollowingfiring.Kiln3wasslightlydifferentin

    constructionfromkilns1&2andwaspossiblythefirstkilnonsite.Noareasofpossiblebrick

    working,brick

    storage

    and

    drying

    or

    on

    site

    accommodation

    for

    workers

    or

    kiln

    minders

    werediscovered.Therewerenoareasofclayquarryingwithinthelimitsoftheexcavation

    butalarge,irregular,elongateddepressionwasidentifiedintheunderlyingtopographyto

    the 25mtothewestofthesitewhichwaslikelytohavebeentheremnantsofabackfilled

    claypit.

    Thetopsoildeposit(1000)coveredtheentiresiteandwasalighttomidbrownsiltyclaywith

    afewstoneinclusionsandaloosecompaction.Itwas0.20mindepth,andlaydirectlyabove

    unmodifiednaturalsubsoil(1003),whichconsistedofalightbrownsiltyclaywithoccasional

    limestoneinclusionsandafairlysolidcompaction.

    Apotential

    well

    (1002)

    was

    identified

    in

    testing.

    It

    was

    approximately

    2.3m

    in

    diameter

    and

    comprisedacircularconcavedepressionof0.27mdepth.Ithadasingularfill(1001)ofmid

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    orangebrownfinesiltyclaywithoccasionalpebblesandasoftcompaction.Itwasinterpreted

    asapond.Itwastooshallowtohavefunctionedasawellandwasprobablyagricultural,not

    associatedwiththekilns.Theareaofinsituburningwasexposedandcleanedbyhand.There

    werenonegativecutfeaturesassociatedwiththecharcoalandnofindswererecovered.The

    depositwasshallowandpoorlysorted;itwasjudgedtohavebeenofrecentoriginlikelyto

    havebeen

    the

    result

    of

    modern

    agricultural

    activity.

    Kiln1Kiln1measured11mnorth/southand6.5meast/west.Thetracesof12rowsofbricksrunning

    east/westcouldbeidentifiedinplan.Rowsofbricksaretermedbenchesandspecific

    arrangementscanbediagnosticofkilntypology.Thetenbencheswithinthecentreofkiln1

    wereofdoublebrickthickness.Inthecentralbenchesthebrickswerearrangedsoaheader

    (widthfacingside)ofeachbrickwasexposedtothefireinthespacesbetweenthebenches.

    Thetwoedgebenchesateitherendofthekilnwereonlysinglebrickthickness.Thebricksat

    theendbencheswerelaidwithbothheadersonthefacesofthebench.

    Thebricksthatoccasionallyremainedattheunfiredbottomofthebencheswerelaidonedge

    (narrowfacedown).Insteadofbeinglaidalternately,withtheheaderandstretcherinthe

    coursesofthebenches,thecoursesatBruskwerelaidjustslightlyskewedfromtheprevious

    course.ThisdifferedfromthepatternrecognisedatarecentlyexcavatedNewrath,Co.

    Kilkenny(Wilkins2006;Hammond1977).Thelowercoursesofpoorlyfiredbrickswere

    ridgedbythecourseofbrickslaiddiagonallyontopofthem,indicatingwhythesewereleft

    insitu.Thebottombrickswouldhavestillbeenfairlywetoncelaidandtheweightofthe

    uppercoursesdamagedthembeyonduse.

    Theendsofthebenchesfrequentlyhadbrickslaidonedge(narrowfacedown)andafewlaid

    onbed

    (wide

    face

    down),

    preserved

    in

    the

    patterns

    they

    were

    stacked

    in

    for

    firing.

    It

    is

    assumedthatthesebrickswereconsiderednotwellenoughfiredtobefunctional,probably

    duetobeinglocatedattheedgeofthekiln.Theywereleftinplace,occasionallytoadepthof

    threecourses.Thepatternsattheendsofthebenchesincludedbrickslaidwiththeirstretcher

    faceonthebenchesface,andthispatterndifferedoneachcourse.Thepatternofbricklaying

    attheedgesofthekilnwasintendedtostabilisetheendsofthebenches.Thebrickssuffering

    fromacombinationofbeingattheendofthebenches,attheextremityofthekilnandinthe

    bottomcoursesofthebenchesweresopoorlyfiredthattheyhadfusedtogether.

    Therewasevidenceofadifferentstyleofbricksbeingplacedinthecentreofthekiln,

    possiblybecausetheyrequiredahigherfiringtemperaturefortheirultimateendpurpose.

    Thesebricks

    were

    alight

    yellow

    colour

    and

    different

    to

    the

    mid

    orange

    red

    colour

    of

    other

    bricksfiredinthekiln.Thedifferentiationwasaconsequenceofthehotterfiring

    temperaturesfoundinthecentreofthekilninadditiontoreducedoxygenlevels,creatinga

    harder,butmorebrittleendproduct.Yellowbrickswerefoundinthemiddleofthecentral

    benchesinKiln1.Thebenchesofyellowbricksweretheonlycentralbenchestobeleft

    behind,beingtoopoorlyfiredtowarrantretrieval.Therewasoneredbrickamongstthem,

    whichwasprobablyaccidentallyincorporatedasallunfiredclaylookingverysimilar.This

    brickwasverywellfiredwhereastheyellowbrickswereoccasionallysoftinthemiddleof

    thebenches.Theendsoftheyellowbencheswereconstructedofredbricks,furtherevidence

    thattheyellowbrickswerehardertofireandwerenotwastedattheedgeswherethered

    brickshadlessopportunitytofire.Thebottomcourseofyellowbrickswasveryheavily

    ridgedby

    the

    upper

    courses,

    suggesting

    that

    the

    yellow

    bricks

    may

    have

    been

    softer

    when

    unfiredthantheirredcounterparts.

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    Thepileofbrickrubble(1004)coveringtheremainsofthebencheswascomposedofbroken

    bricksorpoorlyfiredbricksthatwereprobablydiscardedasbeingunsuitablewhilethekiln

    wasbeingdismantled.Thisrubblewasgenerallyaredcolourbutalsohadelementsof

    yellow,lightorangeanddarkredduetothebrokenbricksandbrickdustwithin.Ithada

    moderateto

    very

    loose

    compaction

    due

    to

    its

    composition

    of

    pieces

    of

    brick

    up

    to

    about

    half

    abrickinsize(butonaveragequarterofabrickinsize),withareasofmorecompactedbrick

    dustandoccasionalsilts. Thisrubblewas0.1mto0.15mthickandcoveredtheentireextent

    ofkiln1.Theinterfaceswereveryclearandthebrickrubble[1004]wasalsotobefound

    betweentheremnantsofthebottomtwocoursesofthebenchesaswellasontopofthem.

    Someofthediscardedbricksindumplayer(1011)werenotdroppedwheretheywere

    discoveredtobefaultybutweredeliberatelyflungawayfromthekilnandbecame

    incorporatedintothebankednatural(1008)probablyasaresultoftrampling.

    Alayerofgrittyyellowsand(005)wasrecordedbeneaththebenchesandacrossmostofthe

    baseof

    the

    kiln.

    It

    was

    shallow,

    measuring

    only

    0.02m,

    but

    was

    high

    quality

    coarse

    sand

    and

    wasunlikelytohavebeenresourcedfromtheadjacentstream.Inplacesithadbecome

    disturbedandmixedwiththerubble(1004)andwashardtodiscerninallsections.Itwas

    compactedbuteasilyloosenedandhadnoinclusionswithinit.Inotherplacesitwasnot

    presentbetweenthebenches;thiswaslikelytobearesultofheavyrakingoutofashesthat

    wouldhavebeenrequiredbeforetheretrievalofthefinishedbricks.Thisdepositshedslight

    ontheconstructiontechniquesofthebrickclampkilnsatBrusk.Itwasoriginallypresent

    acrossthewholeofthebaseofthekiln.Itwouldalsohaveprotectedthequalityofthebottom

    courseofbricksinthebenchesbycreatingabarrierbetweenthemandthepotentiallydamp

    soilbelow,aswellaspreventingtheadherenceofsoilandsilts.Theuseofsandatthebaseof

    thekilnsuggeststhatthebuilderswerehopefulallthebrickswouldfirewellandwerenot

    resignedto

    the

    failure

    of

    the

    lower

    courses.

    Adiscolouredsoillayer(1006)belowandaroundthekilnwasalsorecorded.Itwascausedby

    directheatappliedtotheunmodifiednaturalsubsoil(1003).Itwasablacksiltyclayofloose

    compaction.Afewrootshadpenetratedthelayer.Therewerealsoafewburntrootsof

    charcoal,presentwithinthesoilatthetimeoffiring.Thissoillayer(1006)wasamaximumof

    0.06mthickbutthethicknessofallreducedsoilswasupto0.15mthick.Layer(1010)wasa

    midbrownorpurplecolouredsiltyclayofloosecompaction,0.1mdeepwithevidenceofin

    situburningandwasdirectlybelowthesoillayerbelowandaroundthekiln(1006).Insome

    placesthedifferentiationbetweenthesoillayersurroundingthekiln(1006)andthesoillayer

    directlybeneathit(1010)wasunclearanddiffuse.Thesoillayersurroundingthekiln(1006)

    wasvery

    disturbed

    in

    places

    probably

    as

    aresult

    of

    trampling

    and

    disturbance

    during

    deconstructionofthekilnsthatwouldhaveincludedrakingoutoftheashes.

    Thispartialrakingoutofthelayeraroundthekiln(1006)insomeplaceswasobservedwhen

    therubble(1004)betweenthebenchesextendeddeeperthanthebottomcourseofthe

    benches.Alens(1007)withintherubble(1004]wasdiscoveredtowardsthenorthofkiln1.

    Thelenswas0.02mthickand0.35minlength.Itwasalightyellowtowhitegrittysandof

    firmcompaction.Itispossiblethatthiswasincorporatedintotherubble(1004)asthekiln

    wasdismantled.Thishadanashycolourandtexture.Itmayhaveappearedasalensinkiln1

    asaresultofdisturbance.Ashwouldhaveaccumulatedbetweenthebenchesandwould

    haveneededtoberakedoutofthefiredkilnbeforethebrickswereremoved,apotentialside

    productutilised

    as

    asoil

    improver.

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    Topsoilandsubsoilwouldhavebeenbankedaroundthekilnsastheyfired.Layer(1008)was

    redepositednatural,abrownsiltyclaythatappearedidenticaltotheunmodifiednatural

    layer(1003),exceptthatitincludedbrokenbricks.Thehorizonbetweentheredeposited

    natural(1008)andtheunmodifiednaturallayer(1003)wasnoteasilydeterminedalthoughon

    Kiln3alayerofpossiblyburntsod(1012)couldhaveformedtheinterfacebetweenthe

    redepositednatural

    (1008)

    and

    the

    natural

    layer

    (1003).

    Where

    the

    redeposited

    natural

    layer

    (1008)wasbankedagainstthesidesofthekilnitlensedintothelayerofsoilsurroundingthe

    kiln(1006). Theredepositednatural(1008)wouldhavebeenremovedasthekilnwas

    dismantledanddiscardedbricks(1011)ofabouthalfabrickinsizebecameincorporatedwith

    theredepositednatural[1008],mostlyinisolateddumpsapproximately2mfromtheedgeof

    thekiln.Aseriesofpossiblestokeholesattheendsofthespacesbetweenthebencheswere

    identifiedbelowtheredepositedlayerofnatural(1008),withanareaofdisturbedmaterial

    (1009)withintheredepositednaturalbank(1008).Itwasamixoftherubble(1004;1011)and

    reducedsoil(1006).Thebankofsoilconstructedaroundthekilnmayhavebeentocontrolair

    flow,insulatethekilnandregulatetheinternaltemperature.Itwaspossiblyalsotohelpin

    thestackingofthebricksinthehighercoursesofthebenches,especiallythebenchesatthe

    edgesthat

    were

    only

    single

    brick

    thickness

    (on

    Kilns

    1&

    2)

    and

    may

    have

    needed

    extra

    support.

    Kiln2Kiln2measuredapproximately11mSW/NEtoNW/SEand6.50mNW/SE,andthebenches

    weremostlyrecordedassurfaceburnmarksonthegroundwithonlyafewbricksremaining

    attheendsofthebenches.Thesebenchesextendednorth/westtosouth/eastand,likeKiln1

    thereweretenbenchesofdoublebrickthicknessandtwobenchesofsinglebrickthicknessat

    thesidesofthekiln.SimilartoKiln1,thespacesbetweenthebencheswereapproximately

    0.5mand

    the

    bricks

    themselves

    measured

    0.24m

    by

    0.1m

    and

    0.05m

    0.07m

    in

    depth.

    FewerbricksremainedinsituinKiln2andlessrubble(1004)wasrecorded,possiblyduetoa

    moresuccessfulfiringthanKiln1.Stokeholesattheendsofthespacesbetweenthebenches

    wereobservedonKiln2,probablyrelatedtotherakingoutofthekilnsorthefuellingofthe

    firing.Partialcolourdifferencesintheremainingmarksofbrickbenchesonthesurfaceof

    Kiln2mayhavebeenduetothealmostcompleteremovalofthebricks,disturbanceand

    trampling.

    Kiln3Kiln3measured10.20mSW/NEand6.15mNW/SE.ThebenchesranNW/SE.Itdifferedinits

    constructionfromKilns1and2bythefactthattherewere11benchesofdoublethicknessand

    thespacesbetweentheendsofthebenchesincorporatedsomeformofbrickblockingofthe

    stokeholes.TherudimentarynatureofKiln3waspossiblybecausethiswasthefirstkiln

    firedonthissite.Asthedoublethicknessofbenchesontheedgesofthekilnhadnotfired

    well,thisconstructionfaultwaspossiblyremediedinthelaterkilnconstructionofKiln1and

    2.Theblockingoffofthestokeholeswasnotobservedontheotherkilnseither,anditmay

    havebeenanunsuccessfulorunnecessaryattempttocontrolthefiring.Kiln3hadbeenbadly

    damagedby

    tree

    roots

    in

    the

    north

    and

    as

    aresult

    only

    the

    edges

    of

    the

    kiln

    were

    excavated;

    thisrevealedthatinfacttherestofthekilnwouldhavesurvivedfairlywell.

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    Depositlayer(1012)wasablackredsiltyclayofloosecompactionwithorganicinclusions

    andadepthof0.05m.Itwasdirectlyabovethenaturalsubsoilandwasamixed,burnt

    depositresultingfromthefiringofthekilnanditsfuelsource.

    6 DiscussionThemanufactureanduseofbrickinIrelandappearstohavemainlybeenabsentbeforethe

    earlymodernperiod.Thereisnoarchaeologicalevidencefortheuseofthisbuildingmaterial

    priortothe16thcentury,whenitwasusedinbuildingssuchastheOrmondmanorhouseat

    CarrickonSuir,Co.TipperaryandBunrattyCastle,Co.Clare(Rynne2006,166).Overthe

    followingcenturiesbrickproductionandusegrewfromasmall,limited,andexclusive

    industrytoawidelyemployedbuildingmaterialwithlargescaleproduction.This

    developmentwasgreatlyaidedbytheindustrialrevolutionofthe18thand19thcenturies

    whichresultedinbrickproductionbecomingmechanised,thusincreasingthequalityand

    outputof

    the

    product.

    MostpreindustrialbrickkilnsinIrelandtooktheformofbrickclamps.Thesewere

    temporaryrectangularstructureswhichwereconstructedfromunfiredbricks.Theywere

    locatednearasourceofsuitableclaywhichwasoftenfoundnearrivers.Thisalsofacilitated

    thetransportofthefinishedproduct.Afterextractingtheclayitwasprocessedbyremoving

    allstonesandworkedtoasuitableconsistencybyaddingwaterandtramplingunderfoot

    (Rynne2006,167).Brickswerethenformedtosetsizes;thesesizesdifferedslightly

    dependinguponlocality.Oncethebrickshadbeenallowedtodrythebrickclampswere

    constructed.Thiswasdonebystackingunfiredbricksinrows(knownasbenches)with

    alternateheaderandstretcherlayersbuiltup.Inmanycasestheclampswereupto5mhigh

    (Hull2005,

    31).

    The

    gaps

    between

    the

    bottom

    rows

    of

    bricks

    were

    filled

    with

    fuel,

    including

    peatandwood,andignited.Theclampswereoftencoveredwithpeatandallowedtoburn

    foranumberofdaysorweeksresultinginthefinishedproduct(Hull2005,31).

    OnsmallbrickclampssuchasthosefoundatBrusk,theproductionofthebrickswasa

    singular,smallscaleactivity,undertakenforthebenefitofthelocalcommunity(Rynne2006,

    166).WiththeIndustrialRevolutioncamenewmechanisedmethodsofproducingbricks

    whichallowedtheindustrytoincreaseinsizeandproductionoutput.Bythe1880smachine

    madebrickswerethenorminIreland(Rynne2006,169).Brickswhichweremachinemade

    tendedtobeofbetterqualityandofastandardsizeincomparisonwiththoseproducedby

    hand,frombrickclamps.Thismechanisationledtotheconstructionoflargebrickkilns,of

    whichthere

    were

    two

    basic

    types

    the

    intermittent

    kiln

    and

    the

    continuous

    kiln.

    An

    example

    ofanintermittentkilncanbefoundatCoalisland,Co.Tyrone.Inthecontinuouskilnsthe

    dryingandfiringofthebricksbecameanuninterruptedprocess.Anexampleofthiskindof

    kilncanbefoundatYoughal,Co.Cork(Rynne2006,170),andonewasalsoexcavatedby

    HeadlandArchaeologyLtd.inNewrath,Co.Kilkenny(Wilkins2006).Theuseofsand,the

    placementofthemoredesirableandhardertofirebrickswithinthecentreofakilnandoften

    towardsthetopofthekiln,andthedifferingmethodsofsettingforeachsuccessivecourse

    hasbeenrecognisedinotherkilns(Hammond1977,180).

    Bruskwouldhavebeenatemporarysiteusedforthreeseparate,sequentialkilnfirings.

    EvidenceforthisisbasedontheassumptionthatthedesignofKilns1and2wereadapted

    followingthe

    firing

    of

    Kiln

    3,

    and

    that

    their

    close

    positioning

    would

    make

    simultaneous

    use

    unlikely.Thebrickswereofthesamesizeineachkilnanditcouldbesuggestedthatthekilns

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    Headland Archaeology Ltd. N6 Galway to Ballinasloe Scheme, Contract 2. E2063 Final Report

    _____________________________________________________________________________________________

    _____________________________________________________________________

    9

    weredirectlysupplyingtheconstructionofanearbybuilding.Nobuildingcouldbe

    identifiedintheimmediatevicinityusingbuildingmatchingthedimensionsofthekiln

    product,butbricksofasimilarcompositionwereusedinthebuildingsconstructedtoservice

    theLoughreatoAthlonebranchrailwayline(Geddes2006).Theyellowbricksproducedat

    Bruskmayhavebeenintendedfordecorativearchitecturalfeaturessuchaswindowarches,

    butthe

    higher

    temperature

    these

    bricks

    were

    fired

    at

    would

    also

    have

    made

    them

    suitable

    for

    fireplacesurroundswheredirectcontactwithheatwaslikely.Thekilnswereestimatedto

    havebeenabletofire20,000bricksatonce,requiring24mofclay.

    Noarchaeologicalfindswererecoveredfromthesite,andthesingularfaunalelementfrom

    BruskwasanalysedbyAuliTourunenofHeadlandArchaeologyLtd.andwasidentifiedasa

    horsemolartooth.Itderivedfromthepileofbrickrubble(1004)inKiln2andwasinterpreted

    onsiteashavingbeenincorporatedwithinthematerialthatwassubsequentlyburnt.The

    osteologicalanalysisconfirmedthatthetooth,whichhadsincefragmentedintosixpieces,

    waslikelytobeunrelatedtotheactivityatthebrickkilns(Tourunen2007).

    7 ArchiveThesitearchiveiscomprisedofthefollowingmaterials:

    Item QuantitiesContextsheets 18

    Samplesheets 0

    Context,PhotoandSampleRegisters 8

    Photos 122

    Plans 0

    Sections 8

    Thearchivematerialiscontainedwithinonebox.

    ThearchiveiscurrentlystoredintheofficesofHeadlandArchaeology,Unit1,Wallingstown

    BusinessPark,LittleIsland,Cork.Itisproposedthatfollowingcompletionofpostexcavation

    thearchivewillbedepositedwithGalwayCountyCouncil.

    8 ReferencesArchaeoPhysicaLtd2004ArchaeologicalGeophsicalSurveyReport.Publishedreportsubmitted

    toGalwayCountyCouncil

    Geddes,G2006.N6GalwaytoBallinalsoeNationalRoadScheme:LoughreaandAttymonLight

    Railway(1890 1975).UnpublishedreportforHeadlandArchaeologyLtd

    Hull,G.2005.BrickKilns.ArchaeologyIreland19:4Issue74

    Hammond,

    M.

    1977.

    Brick

    Kilns:

    An

    Illustrated

    Survey.

    Industrial

    Archaeological

    Review

    1:171

    192

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    Headland Archaeology Ltd. N6 Galway to Ballinasloe Scheme, Contract 2. E2063 Final Report

    _____________________________________________________________________________________________

    _____________________________________________________________________

    10

    Jones,M2004Archaeologicaltestexcavationsonaringfortsite(GA96:089)inFarranablakeEast,Co.

    Galway,ontherouteoftheproposedN6GalwaytoEastBallinasloeroadscheme.Publishedreport

    submittedtoGalwayCountyCouncil

    OS1837

    Ordnance

    Survey

    of

    Co.

    Galway,

    first

    edition,

    sheet

    96,

    scale

    1:10560

    OS18971913 OrdnanceSurveyofCo.Galway,secondeditionsheet96,scale1:10560

    RPSMCOS2004N6GalwaytoEastBallinasloeEnvironmentalImpactStatement.Published

    reportsubmittedtoGalwayCountyCouncil

    Rynne,C.2006.IndustrialIreland17501930:AnArchaeology.Cork:TheCollinsPress.

    Tourunen,A.2007.FinalreportonthefaunalremainsfromBrusk,Co.Galway.Unpublished

    reportforHeadlandArchaeologyLtd.

    Wilkins,B.2006.N25WaterfordBypass,Contract3.Preliminaryreportonarchaeological

    investigationsatSite34inthetownlandofNewrath,Co.Kilkenny.Unpublishedreportfor

    HeadlandArchaeologyLtd.

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    Athenry

    Galway

    Figure 1 - N6 Galway to Ballinasloe Scheme, Co. Galway, Contract 2: Brusk E2063Location of excavation area

    extent of backfilledclay pits

    E2063

    Reproduced from 2002 Ordnance Survey of Ireland 1:50,000 Discovery Series no 46,C Ordnance Survey of Ireland, Government of Ireland. Licence No. EN 0008105

    = CPO

    N

    0 100 m

    C Ordnance Survey of Ireland and Government of Ireland. Licence No. EN 0008105

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    Figure 2 - N6 Galway to Ballinasloe Scheme, Co. Galway, Contract 2: Brusk E2063Location of excavation area and RMP extract

    N

    0 250 m

    = CPO

    = Excavated Area

    Reproduced from 1933 Ordnance Survey of Ireland, Second Edition, Six Inch to One Mile map, Galway Sheet 96C Ordnance Survey of Ireland and Government of Ireland. Licence No. EN 0008105

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    Figure 3 - N6 Galway to Ballinasloe Scheme, Co. Galway, Contra

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    Kiln 1iln 1

    Kiln 1

    Kiln 3

    Kiln 2

    Possible well

    2 pits

    0 100 m

    N

    Figure 4 - N6 Galway to Ballinas

    Kiln 3

    treedamage

    treedamage

    Plate 1- Post-ex detail of brick shadows Plate 2- Post-excavation of Kiln 1

    Plate 3- Relationship between kilns 1 and 2 Plate 4- Kiln 3 Post-excavation East side

    P

    Plate 3

    Plate 4late 4Plate 4bri

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    Figure 5 - N6 Galway to Ballinas

    Plate 1- Kiln 2 Mid- excavation overall Plate 2- Kiln 2, 2nd row from NE, NW end moving to SE end

    Kiln 1iln 1Kiln 1

    Kiln 3

    Kiln 2

    Possible well

    2 pits

    0 100 m

    N

    Plate 2Plate 2

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    1m gap between sections

    1004

    1007

    1005 1010 and 1006

    1003

    1008

    1004

    1006

    Bricks

    1006

    Bricks

    1003

    Kiln 1

    Figure 6 - N6 Galway to Ballinas

    S

    S

    N

    0 4

    = Location of sections(triangles point to face of sectio

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    Figure 7 - N6 Galway to Ballinasloe Scheme, Co. Galway, Contract 2: Brusk E2063South and East facing sections of Kiln 3

    1008

    1008

    10121007

    1005

    1006

    1006

    1010

    1010

    1003 1003

    1003

    1011

    1011

    1011 Brick Brick

    Kiln 3

    tree damage

    treedamage

    South facing section of Kiln 3

    East facing section of Kiln 3

    0 1 m

    W

    S N

    E

    N

    0 4 m

    = Location of sections(triangles point to face of section)

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    E2063:1000:001

    Figure 8 - N6 Galway to Ballinasloe Scheme, Co. Galway, Contract 2: Brusk E2063

    Copper alloy fragment from kiln 2

    0 5 cm

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    Plate 1 - Pre-excavation view of kiln 1, facing N

    Plate 2 - North facing elevation of bricks, kiln 1

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    Plate 3 - View of brick rows in southeast corner of kiln 1, facing NW

    Plate 4 - Post-excavation view of southern end of kiln 1, facing SW

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    Plate 5 - Southeast facing section of northeast corner, kiln 1

    Plate 6 - Post-excavation view of kiln 1, facing N

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    Plate 7 - Mid-excavation view of kiln 2, facing N

    Plate 8 - Mid-excavation view of northern end of kiln 2, facing NW

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    Plate 9 - Post-excavation view of southern end of kiln 2, facing NW

    Plate 10 - Post-excavation detail of bricks at northwestern end of kiln 2, facing SW

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    Appendix1:ContextregisterFILLOF: CONTEXT TYPE

    FILLEDBY:

    Length(m)

    Width(m)

    Depth(m) Description

    n/a 1000 Deposit n/a n/a n/a 0.2Light

    to

    mid

    brown

    silty

    clay,

    fewstones,loosecompaction.

    1002 1001 Deposit n/a 2.4 2.2 0.27

    Midorangebrownfinesiltycla

    occasionalpebbles,soft

    compaction.

    n/a 1002 Cut 1001 2.4 2.2 0.27

    Circularinplan,shallowsides,

    concavebase,filledby(1001).

    n/a 1003 Deposit n/a n/a n/a n/a

    Lightbrownsiltyclay,very

    occasionallimestone.

    n/a 1004 Deposit n/a n/a n/a 0.10.15

    Brickredrubbleamongst

    remainingbrickstacks,

    comprisedof

    broken

    bricks,

    bri

    dustorunfiredbrickswithinsi

    clay,moderatecompaction.

    n/a 1005 Deposit n/a n/a n/a 0.02

    Yellowgrittysandbeneaththe

    stackedbricks,loosecompactio

    Probablylaidbeforetheunfired

    bricks.

    n/a 1006 Deposit n/a n/a n/a 0.06

    Blacksiltyclayunderand

    aroundthekiln,looscompactio

    Eitheroriginallynatural(1003)

    redepositednatural(1008)that

    has

    been

    heat

    affected

    and

    reduced.

    n/a 1007 Deposit n/a n/a n/a 0.02

    Whitegrittysand.Probablyash

    thatwasrakedoutofthekiln

    beforethebrickswereremoved

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    n/a 1008 Deposit n/a n/a n/a n/a

    Brownsiltyclay,loose

    compaction.Redepositednatur

    (1003)bankedagainstthekiln

    sidesandtakendownafterfirin

    leadingto

    incorporation

    of

    bric

    (1011).

    n/a 1009 Deposit n/a 1.1 n/a 0.1

    Orangeandblackmixofbrick

    rubble(1004)andreducedsoil

    (1006),loosecompaction.

    Probablyanareadisturbedafte

    firing.

    n/a 1010 Deposit n/a n/a n/a 0.2

    Brown(aubergine)siltyclay,

    loosecompaction.Lightlyheat

    affectedandprobablyafading

    outof(1006).

    n/a 1011 Deposit n/a n/a n/a n/a

    Discarded

    bricks

    within

    [1008]

    probablyincorporatedasthe

    bankwastakendownandspre

    out.

    n/a 1012 Deposit n/a n/a n/a 0.050.06

    Blackredsiltyclay,loose

    compaction.Burntorganics

    within1008).

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    Appendix2:FindsregisterFindno. Kiln Material Description QuantityE2063:1000:001

    2

    Cualloy

    Copper

    alloy

    grooved

    fragment,

    0.13mx0.05m

    1

    E2063:1004:001 2 Tooth Burnttoothwithinkiln 1brokentoothin1bag

    Appendix3:SampleregisterSampleno. Context Description QuantityE2063:001 (1004) Kiln1:Bricksamongsttherubble. 10bricks

    E2063:002 Stacks Kiln1:Bricksfrombrickstacks. 10bricks

    E2063:003 (1004) Kiln2:Bricksamongsttherubble. 9

    E2063:004

    Stacks

    Kiln2:

    Bricks

    from

    brick

    stacks.

    5

    E2063:005 (1004) Kiln3:Bricksamongsttherubble. 6

    E2063:006 Stacks Kiln3:Bricksfrombrickstacks. 7

    E2063:007 Clay Naturalclayinvicinityofkilns. 2bags

    Appendix4:PhotoregisterShotno. Dir. Description Date63 N Kiln1:Workingshot BC100506

    64 N Kiln1:Therowsofbricksatsouth/eastcorner BC100506

    65

    N

    Kiln1:

    The

    rows

    of

    bricks

    at

    south/west

    corner

    BC

    10

    05

    06

    66 N Kiln1:Anicerowofbricks(yellow)ateastside BC100506

    67 N Kiln1:Theendofastackofbricksateastside BC100506

    68 S Kiln1:Nfacingpileofbricksatnorth/eastcorner BC100506

    69 N Kiln1:Workingshot BC100506

    70 N Shotshowingallthreekilns BC100506

    71 N Shotshowingrelationshipbetweenkilns BC100506

    72 N Preexcavationshotofmound/kiln1 BC100506

    73 Workingshot BC100506

    74 S Workingshot BC100506

    75 S [1002],quartersectionofdewhole BW110506

    76

    N

    Workingshot

    BC

    11

    05

    06

    77 W Restingshot BC110506

    78 E Kiln1:Northend:Westfacingsection(1) SOD110506

    79 E Kiln1:Northend:Westfacingsection(2) SOD110506

    80 E Kiln1:Northend:Westfacingsection(3) SOD110506

    81 W Kiln1:Northend:Eastfacingsection(1) SOD110506

    82 W Kiln1:Northend:Eastfacingsection(2) SOD110506

    83 W Kiln1:Northend:Eastfacingsection(3) SOD110506

    84 N Kiln1:Westend:Southfacingsection(1) SOD110506

    85 S Kiln1:Westend:Northfacingsection(1) SOD110506

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    86 W Kiln1:Southend:Eastfacingsection(1) SOD110506

    87 W Kiln1:Southend:Eastfacingsection(2) SOD110506

    88 E Kiln1:Southend:Westfacingsection(1) SOD110506

    89 E Kiln1:Southend:Westfacingsection(2) SOD110506

    90 E Kiln1:Postexcavationofsouth/eastcorner BC120506

    91 W Kiln1:Postexcavationofsouthend BC120506

    92 W Kiln1:Postexcavationofnorthend BC120506

    93 W Kiln1:Southend:Eastfacingsection(1) BC120506

    94 W Kiln1:Southend:Eastfacingsection(2) BC120506

    95 E Kiln1:Southend:Westfacingsection(1) BC120506

    96 E Kiln1:Southend:Westfacingsection(2) BC120506

    97 N Kiln1:Eastside:Southfacingsection&post

    excavation

    BC120506

    98 N Kiln1:Eastside:Southfacingsection(1) BC120506

    99 N Kiln1:Eastside:Southfacingsection(2) BC120506

    100 N Kiln1:Eastside:Southfacingsection(3) BC120506

    101 S Kiln1:Eastside:Northfacingsection(1) BC120506

    102 S Kiln1:Eastside:Northfacingsection(2) BC120506

    103 S Kiln1:Eastside:Northfacingsection(3) BC120506

    104 W Kiln1:Postexcavationdetailofbrickshadows BC120506

    105 S Kiln1:Postexcavationdetailofbrickshadows BC120506

    106 N Kiln1:Largescalepostexcavation BC120506

    107 N Kiln1:South/eastquadrantpostexcavation BC120506

    108 N Kiln1:South/westquadrantpostexcavation BC120506

    109 N Kiln1:North/westquadrantpostexcavation BC120506

    110 N Kiln1:North/eastquadrantpostexcavation BC120506

    111 N Kiln1:Largescalepostexcavation BC120506

    112 N Kiln1:Largescalepostexcavationshowsrelationto

    1&2

    BC120506

    NEWCARD

    1 W Kiln2:Preexcavation BC160506

    2 W Kiln2:Preexcavation BC160506

    3 W Kiln2:Workingshot BC160506

    4 E Kiln2:Workingshot BC160506

    5 W Kiln2:Workingshot BC170506

    6 NE Kiln2:Workingshot BC180506

    7 NW Kiln2:Workingshot BC180506

    8 W Kiln2:Workingshot BC180506

    9 NW Kiln2:Workingshot BC180506

    10 SW Kiln2:Workingshot BC180506

    11 W Kiln2:Workingshot BC190506

    12 W Kiln2:Mid/Postexcavationoverall BC190506

    13 NW Kiln2:Mid/Postexcavationnorth/eastend BC190506

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    14 NW Kiln2:Mid/PostexcavationNEcentre BC190506

    15 NW Kiln2:Mid/PostexcavationSWcentre BC190506

    16 NW Kiln2:Mid/PostexcavationSWend BC190506

    17 N Kiln2:Mid/Postexcavationsouthcornerdamage BC190506

    18 NE Kiln2:Mid/Postexcavationeastcornerdetail BC190506

    19 SW Kiln2:Mid/PostexcavationNWsidedetail BC190506

    20 NE Kiln2:2ndrowfromNE,NWend MH190506

    21 NE Kiln2:2ndrowfromNE,NWendmovingtoSEend MH190506

    22 NE Kiln2:2ndrowfromNE,NWendmovingtoSEend MH190506

    23 NE Kiln2:2ndrowfromNE,NWendmovingtoSEend MH190506

    24 NE Kiln2:2ndrowfromNE,NWendmovingtoSEend MH190506

    25 NE Kiln2:2ndrowfromNE,NWendmovingtoSEend MH190506

    26 NE Kiln2:2ndrowfromNE,NWendmovingtoSEend MH190506

    27 NE Kiln2:2ndrowfromNE,SEend MH190506

    28 SW Kiln2:Workingshot MH190506

    29 NW Kiln2:2ndrowfromNE,bricksatNWend MH190506

    30 NW Kiln2:3rdrowfromNE,bricksatNWend MH190506

    31 NW Kiln2:2ndrowfromNE,bricksatNWend MH190506

    32 NW Kiln2:2nd&3rdrowsfromNE,takenfromground MH190506

    33 NW Kiln2:3rdrowfromNE,bricksatNWend MH190506

    34 NW Kiln2:2ndrowfromNE,bricksatNWend MH190506

    35 N Kiln2:Workingshot MH190506

    36 E Kiln2:SectionatNEofkiln MH190506

    37 E Kiln2:SectionatNEofkiln MH190506

    38 E Kiln2:SectionatNEofkiln MH190506

    39 W Kiln2:SectionatNEofkiln MH190506

    40 W Kiln2:SectionatNEofkiln MH190506

    41 S Kiln2:NfacingsectionatNWofkiln NK250506

    42 S Kiln2:NfacingsectionatNWofkiln NK250506

    43 S Kiln2:NfacingsectionatNWofkiln NK250506

    44 S Kiln2:NfacingsectionatNWofkiln NK250506

    45 W Kiln3:Southend BC250506

    46 W Kiln3:South/eastcorner BC250506

    47 W Kiln3:South/eastcorner BC250506

    48 E Kiln3:Southend BC250506

    49

    E

    Kiln

    3:

    South

    end

    BC

    25

    05

    06

    50 N Kiln3:Westside BC250506

    51 S Kiln3:Westside BC250506

    52 S Kiln3:Westside BC250506

    53 N Kiln3:Detailofbrickstacksonwestside BC250506

    54 E Kiln3:Detailofbrickstacksonwestside BC250506

    55 S Kiln3:Eastside BC250506

    56 S Kiln3:Northfacingsectionateastsideofkiln BC250506

    57 S Kiln3:Northfacingsectionateastsideofkiln BC250506

    58 N Kiln3:Southfacingsectionateastsideofkiln BC250506

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    59 N Kiln3:Southfacingsectionateastsideofkiln BC250506

    60 N Kiln3:Southfacingsectionateastsideofkiln BC250506

    61 N Kiln3:Eastside BC250506

    62 N Kiln3:Eastside BC250506

    63 N Kiln3:Eastside,Northenddamage BC250506

    64 N Kiln3:Eastside BC250506

    65 S Kiln3:Detailofbrickstacksoneastside BC250506

    66 S Kiln3:Postexcavationonwestside BC250506

    67 SE Kiln3:Postexcavationoneastside BC250506

    68 W Kiln3:Postexcavation onnorthsidewithtree BC250506

    69 N Kiln3:Postexcavationonwestsidewithtree BC250506

    70 W Kiln3:Eastfacingsectionofsouthslot BC250506

    71 W Kiln3:Eastfacingsectionofsouthslot BC250506

    72 NW Kiln3:Eastfacingsectionofsouthslot BC250506

    Appendix5:DrawingregisterDrwg. Sect. Plan Description Date1 1:20 Kiln1:EfacingsectionofNendofkiln AB110506

    2 1:20 Kiln1:EfacingsectionofSendofkiln NK120506

    3 1:20 Kiln1:NfacingsectionofWendofkiln MH150506

    4

    1:20

    Kiln1:

    Sfacing

    section

    of

    W

    end

    of

    kiln

    MH

    15

    05

    06

    5 1:20 Kiln2:WfacingsectionofNendofkiln MH150506

    6 1:20 Kiln2:NfacingsectionofEendofkiln NK

    7 1:20 Kiln3:SfacingsectionofEendofkiln LC

    8 1:20 Kiln3:EfacingsectionofSendofkiln NK

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    Appendix 6: Site Matrix

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    Appendix7:FaunalRemainsReport

    Fullarchaeological resolutionwas conductedonBrusk,Co.Galway (E2063)duringMay2006.

    Threebrickkilnswereexposedandexcavated.Totalofsixfragmentsofburnthorsetoothwere

    recoveredfromtherubblelayerofdiscardedbricks(1004).

    Duetothesmallsizeofthematerial,nodetailedanalysiswaspossible.Itislikelythattheteeth

    fragmentsdonotrelatetobrickburningactivitiesbutderivefromahorseburiedorslaughtered

    nearby.

    Context Species Element NISP

    1004 Horse Molartooth 6

    Table1.Speciesandanatomicalrepresentationofsample(NISP).