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Unit 1 Gurgaon Facilities

Injection Molding Shop : Brahma Auto, GurgaonTotal 16 Molding machines, All CNC imported machines from Cincinati, MultiPlas, Toshiba, JIT12 Horizontal Machines : 30 - 180 T and 4 vertical Machines 50-80 Tons

Machining and Turning Dept.: Brahma Auto, GurgaonSpindles and Shafts used in Jar Assembly are manufactured inhouse

Metal Stamping Dept.: Brahma Auto, Gurgaon

CNC Tool Room.: Brahma Auto, GurgaonWe manufacture molds and progressive tools inhouse for over 40 customers that includes, Motherson Sumi, Ford, Hero Motocorp, Philips India, Khaitan, Racold, Also, prototyping is done for JMG couplers and Seives for Philips and Preethi Chennai.

CNC Wirecut EDM Machine , Make : Makino, JapanModel : SP - 43

CNC Wirecut EDM Machine , Make : Makino, JapanModel : EU 64

ZNC EDM Machines from Electronica All Conventional Tool Room Machines

Unit 2 Haridwar, Facilities

Jar Assembly and Jar Pot Manufacturing Setup.

Jar Assembly Brahma Unit-2 Haridwar

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IQC

100% Jar Inspection is done before using it online. All other material is checked as per the sampling plan

FIFO Storage System

FIFO Racks

3 Level Storage system with rollers, Capable to store 550 Bins.

Pallet Storage System

Pallet Storage System

2 Level Pallet Storage system, Capable to store 900 Jumbo Bins.

Material Lift

Assembly line on the 1st Floor

Final GoodsStore

LIFT

1) Material is brough in the assembly area through lift.2) Capacity of 4 conveyors, 3 already installed and a 72 ft master conveyor to carry the assembled jars into cleaning and packaging area. Feeding can be done from 2 points shown in Green A slide/Conveyor would transfer the material Directly in truck from the finished goods area.

EXITEXIT

Toilets

3 Packing Stations 8.55 Mts(28 Ft.)

10 ft

15 ft

72 Ft.

20 Mts

10 M

ts

12 Ft.

25 Mts

Jar Assembly 1st Floor

3 Production Conveyors, Jar Assembly Area

Master Conveyor

72 Ft. Long Conveyor carries the jars from three assembly lines to cleaning and packing area

Jar Cleaning and Packing Area

3 Cleaning and Packing Lines work online to pack the jars in corrugated PVC Boxes

Jars Developed By Brahma

27

0.5 L, 1 Lt. Lavender/HL 1646, 0.4 L Jars developed

Under Development1.5 L Lavender, 1.5 L FB and 1 Lt. FB

Machine Layout Plan for SS Pot

manufacturing

5 Mts.

Spinning 12m x 7 m = 84 Sq. Mts.

Side Trimming 4m x 7 m= 28 Sq. M

Deep Draw 100 Tons 19 m x 5 m = 95 Sq. M : 1000 Sq ft.

Hydro Phenumatic

Press

A)

Jar P

ot S

tora

geFo

r In-

proc

ess

mat

eria

l 10

ft X

26

ft =

260

Sq. F

t

Tool Room

Breading Machines Bins Storage for S

S Circles

2Mts.

2 M

ts.

1 m

24 Mts.

12 Mts.

Bin

s St

orag

e fo

r Gai

ant C

rate

s

Spinning 4m x 7 m= 28 Sq. M

Bin

s St

orag

e fo

r Gai

ant C

rate

s

Hyd

raul

ic P

ress

10

T 2

x 8

M

Hydraulic Press 30 T

2 x 8 M

Giant Crate Size : 2.65 x 1.86 ft. Ground area : 5 Sq. Ft. / Giant Crate. Stacked one over the other : 2 crates input and 2 crates output : 4 Crates/Machine

Side Trimming 4m x 7 m= 28 Sq. M

A) Jar Pot StorageFor In-process material 10 ft X 26 ft = 260 Sq. FtArea Required for 1 Crate = 5 Sq. Ft., Total Grounded Crates = 52,Stakes 3 Total Crates : 156

Jar Pot Manufacturing

10 Hydraulic Deep Draw presses with IR safety guards Installed for Jar Pot Manufacturing

Hydraulic Presses Procured from PKAL

3 Presses : 100 T

30

31

Hydraulic Spinning Machines

32

Hydraulic Presses

10 T and 20 T presses : 3 Nos. Each

33

O.4 L AND 0.5 L JARS ALREADY APPROVED BY PKAL

0.5 L JAR UNDER PILOT PRODUCTION

New plant has been setup for buffing and secondary operations of jar pot manufacturing in a plot area of 900 Sq. Mts.

Thank You