boxerspc
TRANSCRIPT
NOTICE
The description and illustrations in this catalogue are not to be taken as binding on the
manufacturer. The essential features of the type described and illustrated herein
remaining unaltered, BAJAJ AUTO LIMITED reserve the right to carry out at any
moment, without being obliged to bring this catalogue up-to-date, modifications on the
vehicle, parts or accessories, as may be convenient and necessary.
Copying, quoting or reproducing any part of this catalogue without the written permission
of BAJAJ AUTO LIMITED, is expressly prohibited.
DOC. NO. 36 02 0186 REV. 02, DEC. 2000
FOREWORD
We have pleasure in presenting the spare parts catalogue for BOXER & 4S-CHAMPION
This catalogue has been specially designed to assist you in selecting the correct part to
maintain your vehicle in the best running condition.
The bajaj spares are subjected to the stringent quality control standards to ensure longer
life of the vehicle. It is therefore necessary that only the genuine bajaj spares are used.
In a continual effort to improve performance and efficiency of the vehicle, specifications,
diagrams, illustrations and part numbers can change without notice. Consequently, the
description in this Spare Parts Catalogue cannot therefore be final and binding on us.
The modifications/alterations which are carried out after the issue of this catalogue, will
be conveyed to you through our service circulars. You are requested to make necessary
corrections in the parts catalogue as per the circulars so as to keep your catalogue up-
to-date. This will ensure the appropriate and speedy delivery of the spare parts as the
order placed will bear the latest part numbers.
In case, if you need any technical assistance contact our nearest authorised dealer or
write to us on the following address :
Bajaj Auto Ltd.,Service Dept.
Akurdi, Pune - 411 035.
TELEX : 0146-208 BAL-IN: 0146-263 BAL-IN
PHONE : 7472851
CABLE : AUTORIKSHA
FAX : 020-7407385
1. How to read the catalogue : Open the catalogue and from the pictorial index locate
the group in which the part you want to find is present. Turn over to the concerned
page number (as given by pictorial index). Now find out the figure of the part you
wish to order. Jot down the part number against that particular figure number from
the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to order spare parts : The part number and the description of the part required
should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering coloured components, colour code of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that group
so that particular quantity should be multiplied by the number of sets required.
3. Part number system:
We have used 8 digit system for part numbers. The model or hardware item is
indicated by first two digits or alphanumeric, the next two or four digits indicate main
group and the last four or two digits indicate serial number in main group or serial
number or subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify
the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
assly. Assembly V Volts
N.I. Not illustrated AR As required
C'case Crankcase accl. Accelerator
Cyl Cylinder Comp. Complete
o/s. Over size Fr Front
Std. Standard L Length
A/t. Alternate Rr Rear
R.H. Right hand Hex. Hexagonal
L.H. Left hand A Akurdi
W Waluj
INSTRUCTIONS FOR USING THE CATALOGUE :-
INDEX
PLATE DESCRIPTION PAGENO. NO.
1 Cylinder head 1
2 Valve 2
3 Camshaft & Tensioner 3
4 Cylinder & piston 4&5
5 Crank shaft 6
6 Transmission 7
7 Change drum / Shift fork 8
8 Gear change mechanism 9
9 Crankcase RH / Engine assly. 10
10 Crankcase LH / Pipe oil 11
11 Engine cover 12&13
12 Clutch 14&15
13 Kick starter mechanism 16&17
14 Carburettor (keihin) 18 to 20
15 Air cleaner assly compl. 21
16 Muffler 22
17 Oil pump 23
18 Magneto assly (Nippon denso-NDIN)24to26
18A Magneto assly (INEL) 27&28
18B Magneto assly (VARROC) 29&30
19 Frame and Stay 31&32
20 Frame fitting 33
21 Swing arm / Rear shock absorber 34&35
22 Stand and Step 36
23 Fender (Mudguard) 37&38
24 Tyre 39
25 Front Hub 40&41
26 Rear hub 42&43
27 Brake pedal 44
28 Handle bar 45&46
29 Front fork (MSL) 47&48
30 Front fork (Endurance) 49 to 51
PLATE DESCRIPTION PAGENO. NO.
31 Front fork (Gabrial) 52 to 54
32 Petrol tank & Side covers 55 to 57
with decal
33 Decal 58 to 60
34 Petro tank cap, Tap assly, 61&62
Fuel filter
35 Chain case 63
36 Fittings-Petrol tank, Side cover & 64
Cover seat
37 Meter assly 65&66
38 Control Cables 67
39 Head lamp assly (4S Champion) 68
39A Head lamp assly (Boxer) 69
40 Turn signal lamp (4S Champion) 70
40A Turn signal lamp (Boxer) 71
41 Tail lamp assly / Bracket 72&73
42 Electrical equipments 74&75
43 Tool kit 76
44 Emblem & Marks 77
45 Seat assly 78
46 Accessories 79
47 Fairing 80
48 Main bracket 81
49 Cover seat 82
50 Rider seat & Pillion seat 83
Part index 84 to 91
PICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
A
BOXER & 4S CHAMPION
1
CYLINDER HEAD 1
2
VALVE 2
3
CAMSHAFT / TENSIONER 3
4
CYLINDER AND PISTON 4 & 5
5
CRANK SHAFT 6
6
TRANSMISSION 7
BOXER & 4S CHAMPIONPICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
B
7
CHANGE DRUM / SHIFT FORK 8
8
GEAR CHANGE MECHANISM 9
9
CRANKCASE RH / ENGINE ASSLY 10
10
CRANKCASE L.H. / PIPE OIL 11
11
ENGINE COVER 12 & 13
12
CLUTCH 14 & 15
PICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
C
BOXER & 4S CHAMPION
14
CARBURETTER (KEIHIN) 18 to 20
15
AIR CLEANER ASSLY COMP. 21
16
MUFFLER 22
17
OIL PUMP 23
18MAGNETO ASSLY(NIPPON DENSO NDIN) 24 to 26
13
KICK STARTER MECHANISM 16 & 17
BOXER & 4S CHAMPIONPICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
D
19
FRAME AND STAY 31 & 32
18B
MAGNETO ASSLY (VARROC) 29 & 30
20
FRAME FITTING 33
21 SWING ARM / REAR SHOCK ABSORBER 34 & 35
22
STAND AND STEP 36
18A
MAGNETO ASSLY (INEL) 27 & 28
PICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
E
BOXER & 4S CHAMPION
24
TYRE 39
25
FRONT HUB 40 & 41
26
REAR HUB 42 & 43
27
BRAKE PEDAL 44
28
HANDLE BAR 45 & 46
23
FENDER (MUDGUARD) 37 & 38
BOXER & 4S CHAMPIONPICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
F
30
FRONT FORK (ENDURANCE) 49 to 51
31
FRONT FORK (GABRIAL) 52 to 54
32PETROL TANK & SIDE COVERSWITH DECALS 55 to 57
33
DECAL 58 to 60
34PETROL TANK CAP, TAP ASSLY,FUEL FILTER 61 & 62
29
FRONT FORK (MSL) 47 & 48
PICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
G
BOXER & 4S CHAMPION
36FITTINGS-PETROL TANK, SIDECOVER & COVER SEAT 64
37
METER ASSLY 65 & 66
38
CONTROL CABLES 67
39
HEAD LAMP ASSLY (4S CHAMPION) 68
39A
HEAD LAMP ASSLY (BOXER) 69
35
CHAIN CASE 63
BOXER & 4S CHAMPIONPICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
H
41
TAIL LAMP ASSLY / BRACKET 72 & 73
42
ELECTRICAL EQUIPMENT 74 & 75
40A
TURN SIGNAL LAMP (BOXER) 71
40
TURN SIGNAL LAMP (4S-CHAMPION) 70
43
TOOL KIT 76
44
EMBLEM AND MARKS 77
PICTORIAL INDEX
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
PLATE NO. : PAGE NO.
I
BOXER & 4S CHAMPION
45
SEAT ASSLY 78
46
ACCESSORIES 79
47
FAIRING 80
48
MAIN BRACKET 81
49
COVER SEAT 82
50
RIDER SEAT AND PILLION SEAT 83
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
1
PLATE NO. BOXER & 4S CHAMPION1 : CYLINDER HEAD
1 39 1020 21 Ring O 2 2 22 31 1010 06 Cap 2 2 23 39 1063 01 Hex Screw 6 6 64 39 0732 12 Washer Spring 6 6 65 39 0198 11 Plain Washer 6 6 6
6 39 1012 04 Bolt 2 2 27 39 0946 05 Stud 2 2 28 39 1010 04 Bolt 4 4 49 31 10 1130 Head Comp. Cylinder 1 1 1
10 31 10 1005 Guide Valve 2 2 2
11 39 1021 21 Ring O 2 2 212 39 1000 06 Hollow Dowel Pin 2 2 213 31 1011 31 Gasket Head 1 1 114 39 1017 21 Ring O 2 2 215 31 1011 75 Insulator 1 1 1
16 31 1011 32 Pipe Intake 1 1 117 39 1074 04 Bolt 2 2 218 31 1010 07 Cover 1 1 119 39 1016 21 Ring O 1 1 1
13
12
14
15
16
14
3
5
42
1
17
1110
12
3
5
4
9
6 8
4
18
19
12
7 7
3
5
2
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 1010 21 Shaft Rocker 2 2 2
2 DD 1011 20 Screw 2 2 2
3 39 0973 15 Nut 2 2 2
4 31 1010 20 Arm Rocker 2 2 2
5 31 1011 04 Stopper 1 1 1
6 39 0702 01 Screw Pan Cros 2 2 2
7 31 1010 19 Collet 4 4 4
8 31 1010 18 Retainer Valve Spring 2 2 2
9 31 1010 22 Spring Engine Valve 2 2 2
10 39 1035 19 Seal Oil 2 2 2
11 31 1010 45 Seat Spring 2 2 2
12 DD 1011 34 Valve Intake 1 1 1 Alt. 31101200 or 31101016
13 DD 1011 35 Valve Exhaust 1 1 1 Alt. 31101201 or 31101017
14 31 1012 35 Rocker arm assembly 2 2 2
2 : VALVE
9
8
7
1
2
3
4
6
65
12
11
10
9
1
8
4
7
3
2
13
11
10
14 14
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
3
PLATE NO. BOXER & 4S CHAMPION
1 39 0748 01 Screw Pan Cros 2 2 22 39 0999 06 Hollow dowel Pin 2 2 23 31 1010 26 Guide Chain 1 1 14 22 1504 51 Screw 2 2 25 31 1010 24 Sprocket (28 T) 1 1 1
6 DD 1010 63 Camshaft Comp. 1 1 1 From May 99 (Similar to Caliber)
31 1011 21 Camshaft Comp. 1 1 1 Upto April 99
7 31 1010 33 Chain 1 1 18 31 1010 25 Guide Chain 1 1 19 31 1011 70 Tensioner Assembly 1 1 1
10 39 1049 04 Bolt 1 1 1
11 30 1011 41 Washer 1 1 112 31 1010 27 Tensioner 1 1 113 39 1063 01 Hex. Screw 2 2 214 39 0732 12 Washer Spring 2 2 215 39 0198 11 Plain Washer 2 2 2
16 39 1014 21 Ring O 1 1 117 31 1011 20 Retainer 1 1 118 31 1010 30 Spring 1 1 119 31 1010 28 Rod Push 1 1 120 31 1010 29 Collar 1 1 1 Not illustrated
3 : CAMSHAFT / TENSIONER
4
4
3
1 2
7
5
6
12
8
12
19
18
17
16
10
11
15
14
13
9
4
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39 1000 06 Hollow dowel Pin 2 2 2
2 31 1012 78 Cylinder complete 1 1 1 From Aug. 99.
31 1010 10 Cylinder Complete 1 1 1 Upto July 99
3 31 1012 77 Gasket 1 1 1 For 31101278
31 1010 09 Gasket 1 1 1 For 31101010
4 31 1011 82 Piston assly std 1 1 1 KHI
31 1011 85 Piston assly 1st o/s 1 1 1 KHI
31 1011 87 Piston assly 2nd o/s 1 1 1 KHI
5 31 1013 02 Piston ring set std. 1 1 1 KHI with chrome plated taper
2nd piston ring
31 1013 03 Piston ring set 1st o/s 1 1 1 KHI with chrome plated taper
2nd piston ring
31 1013 04 Piston ring set 2nd o/s 1 1 1 KHI with chrome plated taper
2nd piston ring
31 1012 49 Piston ring set std. 1 1 1 KHI whithout chrome plating &
taper 2nd piston ring
31 1012 50 Piston ring set - 1st o/s 1 1 1 KHI whithout chrome plating &
taper 2nd piston ring
31 1012 51 Piston ring set - 2nd o/s 1 1 1 KHI whithout chrome plating &
taper 2nd piston ring
4 : CYLINDER AND PISTON
89
8
5/7
4/6
1
1
2
3
10
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
5
PLATE NO. BOXER & 4S CHAMPION
6 31 1013 07 Piston assly std 1 1 1 Shriram Piston & Rings Ltd
31 1013 10 Piston assly 1st o/s 1 1 1 Shriram Piston & Rings Ltd
31 1013 12 Piston assly 2nd o/s 1 1 1 Shriram Piston & Rings Ltd
7 31 1012 88 Piston rings set std 1 1 1 Shriram Piston & Rings Ltd
31 1012 89 Piston rings set 1st o/s 1 1 1 Shriram Piston & Rings Ltd
31 1012 90 Piston rings set 2nd o/s 1 1 1 Shriram Piston & Rings Ltd
8 39 0985 17 Wire Circlip 2 2 2
9 31 1010 34 Pin Piston 1 1 1
10 31 1013 14 Cylinder Block Piston assly 1 1 1
4 : CYLINDER AND PISTON
89
8
5/7
4/6
1
1
2
3
10
6
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39 1055 15 Nut 1 1 1
2 01 1006 10 Woodruff Key 1 1 1
3 31 1012 91 Crankshaft Comp. 1 1 1 Alt. to 31101107
4 31 1011 73 Key Woodruff 2 2 2
5 31 1010 76 Gear Primary, Helical (23 T) 1 1 1
6 31 1010 75 Gear (21 T) 1 1 1
7 31 1210 07 Cover 1 1 1
8 39 1072 01 Hex. Screw 3 3 3
9 39 0732 12 Washer Spring 3 3 3
10 39 0198 11 Washer Plain 3 3 3
11 39 1046 19 Seal Oil 1 1 1
12 39 1053 15 Nut 1 1 1
13 31 1011 18 Filter 1 1 1
5 : CRANK SHAFT
10
7
1112
13
4
4
5
6
3
2
1
8
9
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
7
PLATE NO. BOXER & 4S CHAMPION
1 39 0994 11 Plain washer 1 1 1
2 31 1010 78 Gear Transmission Spur(2nd,17T) 1 1 1
3 31 1010 79 Gear Transmission Spur(3rd,26T) 1 1 1
4 39 0987 17 Ring Snap (16 mm) 2 2 2
5 31 1010 82 Gear Transmission Spur(Top,29T) 1 1 1
6 31 1012 19 Shaft Transmission Input(1st,13T) 1 1 1
7 31 1012 21 Gear Transmission Spur(Low,43T) 1 1 1
8 31 1010 84 Gear Transmission Spur(Top 28T) 1 1 1
9 31 1010 83 Gear Transmission Spur(3rd, 31T) 1 1 1
10 31 1010 80 Shaft Transmission Output 1 1 1
(2nd, 30T)
11 39 0989 17 Circlip 1 1 1
12 DD 1011 36 Sprocket Output 1 1 1 From Jan 00
31 101115 Sprocket Output 1 1 1 Upto Dec. 99
13 31 1011 17 Collar (Steel) 1 1 1
31 1012 16 Collar (Sintered) 1 1 1 Alt. to 31 10 1117
14 39 1018 21 ‘O’ Ring 1 1 1
6 : TRANSMISSION
13
12
11
7
8
49
10
6
5
4
3
2
1
14
8
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 10 1081 Fork Shift 1 1 1
31 10 1191 Fork Shift 1 1 1 Alt. to 31 10 1081
2 31 10 1051 Rod shift 2 2 2
3 31 10 1168 Drum assly. change 1 1 1
4 39 0702 01 Screw pan cros 1 1 1
5 31 10 1048 Holder 1 1 1
6 39 0992 06 Pin dowel 5 5 5
7 31 10 1049 Drum change 1 1 1
8 15 18 1034 Hammer drive screw 1 1 1
9 31 10 1047 Fork shift 1 1 1
31 10 1192 Fork shift 1 1 1 Alt. to 31 10 1047
7 : CHANGE DRUM / SHIFT FORK
1
2
4
56
7
8
2
9
3
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
9
PLATE NO. BOXER & 4S CHAMPION
1 31 10 1103 Lever 1 1 1
2 30 10 1086 Bolt 1 1 1
3 31 10 1110 Spring 1 1 1
4 31 10 1105 Plate Position 1 1 1
5 39 0746 01 Screw Pan Cros 2 2 2
6 DD 1010 77 Lever Comp. Change Shaft 1 1 1 From Jan. 99 (Similar to Caliber)
31 10 1099 Lever Comp. Change Shaft 1 1 1 Upto Dec. 98
7 31 10 1054 Spring 1 1 1
8 31 10 1109 Collar 1 1 1
9 31 10 1055 Spring 1 1 1
10 DD 1011 06 Bolt 1 1 1
11 39 0198 11 Plain Washer 1 1 1
12 39 0732 12 Washer Spring 1 1 1
13 39 1069 01 Hex. Screw 1 1 1
14 DD 1010 71 Lever Change 1 1 1 From Jan. 99 (Similar to Caliber)
31 10 1149 Lever Change 1 1 1 Upto Dec. 98
15 31 10 1108 Damper 1 1 1
8 : GEAR CHANGE MECHANISM
11
12
14
15
7
8
6
9
10
5
4
2
5
3
1
13
10
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39 1225 15 Nut 3 3 3
2 39 0248 11 Plain Washer 3 3 3
3 39 1068 04 Bolt 2 2 2
4 39 1056 04 Bolt 1 1 1
5 39 1864 20 Bearing Ball 1 1 1 Alt. to 39100720
6 39 0999 06 Dowel Pin 3 3 3
7 01 1701 11 Bearing 1 1 1
8 31 12 1100 Oil Strainer 1 1 1
9 31 10 1106 Gasket 1 1 1
10 39 1048 04 Plug 1 1 1
11 36 3110 21 Gasket (Liquid) * * * * as required
12 01 1701 10 Bearing 1 1 1
13 31 10 1002 Engine Assembly 1 1 -- Not Illustrated
DF 1010 10 Engine Assembly -- -- 1 Not Illustrated
14 31 1012 73 Crank case assly. 1 1 1 Upto July 98 (M5 size stator
plate mounting bolts)
15 DD 1011 03 Crank case assly 1 1 1 From August 98 (M6 size stator
plate mounting bolts)
9 : CRANKCASE RH / ENGINE ASSLY.
11
5
1
8
7
1
10
923
6
24
12
1
23
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
11
PLATE NO. BOXER & 4S CHAMPION
1 31 12 1006 Gasket 4 4 42 39 1023 04 Bolt 2 2 23 31 12 1034 Pipe Oil 1 1 14 39 1062 04 Bolt Flanged Small 1 1 15 31 10 1172 Fitting 1 1 1
6 30 14 1015 Clamp 1 1 17 31 10 1176 Tube Rubber 1 1 18 01 1701 11 Ball Bearing 1 1 19 39 1050 06 Dowel Pin 1 1 1
10 39 1066 04 Bolt Flanged Small 3 3 3
11 39 1043 19 Oil Seal 1 1 112 39 1080 19 Seal Oil 1 1 113 39 1008 20 Bearing Needle 1 1 114 39 0702 01 Screw Pan Cros 2 2 215 31 10 1056 Guide 1 1 1
16 31 20 1026 Switch Comp. 1 1 1 Upto Nov 97 for 4S Champion
31 2010 81 Switch Comp. 1 -- --17 39 0703 11 Plain Washer * * * * as required
18 39 1075 04 Bolt Flanged Small 6 6 619 30 1010 15 Gasket 1 1 1
10 : CRANKCASE - L.H. / PIPE OIL
7
8
9
2
1
15
2
5
11
18
191716
14
14
13
12
1110
1 4
6
3
12
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 1010 62 Bolt 1 1 1
2 39 1019 21 Ring O 1 1 1
3 31 1012 95 Cover Generator 1 1 1
4 31 1010 61 Plug 1 1 1
5 31 1011 13 Gasket 1 1 1
6 DD 1010 58 Gasket 1 1 1
7 39 1074 04 Bolt Flanged Small 5 5 5
8 DD 1010 60 Gasket 1 1 1
9 39 0999 06 Pin 4 4 4
10 31 1012 69 Clutch Cover / Graphics 1 1 1
11 31 1010 63 Cap Oil Filler 1 1 1
12 39 1015 21 Ring O 1 1 1
13 39 1075 04 Bolt Flanged Small 10 10 10
14 31 1010 67 Gauge 1 1 1
15 30 1011 42 Seal Oil 1 1 1
11 : ENGINE COVER
16
15
14
4
5
13
9
18
8
12
11
1
3
2
7 9
10
9
17
6
19
22
2120
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
13
PLATE NO. BOXER & 4S CHAMPION
16 39 1041 19 Seal Oil 1 1 1
17 DD 1010 74 Cover Chain 1 1 1
18 39 2147 04 Bolt Flanged Small 3 3 3
19 31 1012 76 Decal (Race Technology) 1 1 1 From August 98.
20 DD 1010 75 Damper 1 1 1
21 DD 1010 76 Plate 1 1 1
22 39 1791 04 Bolt 5 5 5
11 : ENGINE COVER
16
15
14
4
5
13
9
18
8
12
11
1
3
2
7 9
10
9
17
6
19
22
2120
14
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 DD 1010 69 Housing Comp. Clutch 1 1 1 Alt. to 31101138
2 39 1033 09 Rivet 3 3 3
3 31 10 1140 Holder 1 1 1
4 DD 1010 67 Spring 2 2 2 Alt. to 31101143
5 DD 1011 10 Spring 3 3 3 Alt. to 31101142
6 31 10 1077 Gear Primary Helical 1 1 1
7 DD 1010 68 Spring 1 1 1 Alt. to 31101141
8 39 1057 11 Washer 1 1 1
9 31 10 1139 Housing Clutch 1 1 1
10 DD 1010 70 Clutch Assly. 1 1 1 Alt. to 31101133
11 39 1058 11 Plain Washer 1 1 1
12 31 10 1146 Collar 1 1 1
13 DD 1010 98 Plate Assly. Clutch 1 1 1 Alt. to 31101134
14 31 10 1135 Wheel Clutch 1 1 1
15 DD 1010 99 Plate Friction 4 4 4 Alt.to 31101046
12 : CLUTCH
19
1415
18
1
1312
11
7
5
4
2
20
1817
16
25
2423
2221
1
98
6
3
10
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
15
PLATE NO. BOXER & 4S CHAMPION
16 30 10 1096 Plate Clutch 3 3 3
17 31 10 1136 Hub Clutch 1 1 1
18 30 10 1098 Spring 6 6 6 Alt to DD101178
19 DD 1010 79 Holder 1 1 1 Alt. to 31101137
20 39 0980 04 Hex. Bolt 6 6 6
21 39 1053 15 Nut 1 1 1
22 31 10 1147 Holder 1 1 1
23 39 1034 20 Bearing 1 1 1
24 31 10 1148 Rod Push 1 1 1
25 31 10 1144 Lever Complete 1 1 1
12 : CLUTCH
19
1415
18
1
1312
11
7
5
4
2
20
1817
16
25
2423
2221
1
98
6
3
10
16
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION13 : KICK STARTER MECHANISM
1 39 0198 11 Plain Washer 1 1 1
2 39 0732 12 Washer Spring 1 1 1
3 39 1069 01 Hex. screw 1 1 1
4 31 1012 64 Lever Assly Kick 1 1 1 Upto Jan. 99
DD 1010 94 Lever Assly Kick 1 1 1 From Feb. 99 (Similar to Caliber)
5 DD 1010 97 Damper 1 1 1 For DD101094
6 DD 1010 95 Lever kick 1 1 1 For DD101094
31 1011 27 Lever Kick -- 1 1 For 31101264
7 31 1010 44 Pin 1 1 1
8 30 1012 34 Spring 2 2 2 Qty. 1 for 31101127
9 30 1012 36 Ball Steel 2 2 2 Qty. 1 for 31101127
10 31 1012 60 Boss Kick 1 1 1 For 31101264
31 1012 63 Boss Kick 1 1 1 Alt. to 31101260
DD 1010 96 Boss Kick 1 1 1 For DD101094
1417
19
18
1714
16
1517
14
13
11
8
10 9
12
37
6
4
5
23
22
21
20
1412
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
17
PLATE NO. BOXER & 4S CHAMPION
11 39 0855 17 Circlip 1 1 1
12 31 1011 23 Shaft Assly Kick 1 1 1
13 39 0993 11 Washer 1 1 1
14 39 0738 17 Circlip Type C 4 4 4
15 31 1010 39 Coil Spring 1 1 1
16 31 1010 38 Ratchet (Forging) 1 1 1
17 39 0995 11 Washer 2 2 2
18 31 1011 24 Shaft Kick 1 1 1
19 31 1012 18 Gear Spur 1 1 1
20 31 1010 40 Guide 1 1 1
21 31 1010 41 Spring 1 1 1
22 39 1920 01 Screw Pan Cros 2 2 2
23 DD 1012 54 Guide Kick 1 1 1
13 : KICK STARTER MECHANISM
1417
19
18
1714
16
1517
14
13
11
8
10 9
12
37
6
4
5
23
22
21
20
1412
18
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 1211 48 Carburettor Assly. (Keihin PC 18) 1 1 1 From Sept. 99
31 12 1001 Carburettor Assly. (Keihin PC 18) 1 -- --
2 31 12 1062 Nut 1 1 1
3 31 12 1063 Adjuster Cable 1 1 1
4 30 12 1004 Ring Snap 1 1 1
5 31 12 1064 Cap Top 1 1 1
6 31 12 1061 Top Complete 1 1 1
7 31 12 1060 Top gasket 1 1 1
8 31 12 1059 Spring Throttle 1 1 1
9 31 12 1058 Plate Needle Clip 1 1 1
10 31 12 1057 Clip 1 1 1
11 31 1211 55 Jet Needle (N7EB) 1 1 1 For 31121148
31 12 1056 Jet Needle (N97 G) 1 -- --
12 31 12 1055 Valve Throttle (28 B) 1 1 1
13 31 12 1068 Spring 1 1 1
14 31 12 1067 Screw 1 1 1
15 31 12 1066 Spring 1 1 1
14 : CARBURETTOR (KEIHIN)
43
1
36
37
26
27
28
2917
24
2325 22
21
2030
19
18
1615
1413
12
11
1096
5
23
4
78
3132
3334
35
4041
42
3938
44
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
19
PLATE NO. BOXER & 4S CHAMPION
16 31 12 1065 Screw (120) 1 -- --
31 12 1098 Screw (50) 1 1 1
17 31 12 1070 Slow Jet 1 1 1
18 31 12 1071 Valve Complete 1 1 1
19 31 12 1072 Float Complete 1 1 1
20 31 12 1074 Gasket 1 1 1
21 31 12 1076 Screw 1 1 1
22 31 12 1075 Ring O 1 1 1
23 30 12 1018 Ring Snap 2 2 2
24 31 12 1087 Tube (Over flow) 1 1 1
25 31 12 1069 Screw 2 2 2
26 31 12 1077 Main Jet (78) 1 1 1
27 31 12 1078 Holder 1 1 1
28 31 12 1079 Holder 1 1 1
29 31 12 1089 Needle Jet 1 1 1
30 DD 1210 31 Pin 1 1 1 For 31121148
31 12 1073 Pin 1 -- --
14 : CARBURETTOR (KEIHIN)
43
1
36
37
26
27
28
2917
24
2325 22
21
2030
19
18
1615
1413
12
11
1096
5
23
4
78
3132
3334
35
4041
42
3938
44
20
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
31 39 0287 15 Nut 1 1 1
32 31 12 1085 Dish Lock Washer 1 1 1
33 39 0900 12 Spring Washer 1 1 1
34 39 1204 11 Plain Washer 1 1 1
35 31 12 1084 Sealing seat/Seat ring 1 1 1
36 DD 1210 19 Choke link 1 1 1 For 31121148
31 12 1083 Choke link 1 -- --
37 31 12 1082 Choke dust cap 1 1 1
38 31 12 1081 Choke shaft 1 1 1
39 31 12 1086 Choke valve complete 1 1 1
40 31 12 1080 'O' Ring 1 1 1
41 31 12 1008 Holder Carburettor 1 1 1
42 39 0972 04 Bolt Socket 2 2 2
43 31 12 1015 Clamp 1 1 1
44 31 1211 49 Body Complete 1 1 1
14 : CARBURETTOR (KEIHIN)
43
1
36
37
26
27
28
2917
24
2325 22
21
2030
19
18
1615
1413
12
11
1096
5
23
4
78
3132
3334
35
4041
42
3938
44
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
21
PLATE NO. BOXER & 4S CHAMPION
1 31 12 1050 Tube (Air vent) 1 1 12 31 12 1014 Clamp 1 -- --
31 12 1134 Clamp -- 2 23 31 12 1016 Filter Assly Air 1 -- --
31 12 1135 Filter Assly Air -- 1 1DD 1211 00 Filter Assly Air -- -- 1
4 31 12 1028 Duct 1 -- --31 12 1133 Duct -- 1 1
5 31 12 1038 Arrester Comp. Flame 1 1 1
6 31 12 1041 Clamp 1 -- --7 31 12 1043 Collar 2 2 28 39 0711 11 Washer plain 2 2 29 39 0747 01 Screw Pan Cros 2 2 2
10 31 12 1029 Element Air Filter 1 1 1
11 31 12 1037 Plate 1 1 112 31 12 1030 Duct 1 1 113 31 12 1021 Case Air Filter 1 1 114 39 0830 01 Screw Pan Cross 4 4 415 01 1106 09 Plain Washer 4 4 4
16 31 12 1023 Cap 1 1 117 31 12 1042 'O' ring for air filter 1 1 118 31 12 1052 Gasket for air filter 1 1 119 39 1189 23 Grommet 1 1 1
15 : AIR CLEANER ASSLY. COMP.
2
19
4
1
1415
3
987
1617
18
1011
12
13
6
5
22
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 10 1014 Gasket 1 1 1
2 39 0198 11 Plain Washer 2 2 2
3 39 0732 12 Spring washer 2 2 2
4 39 0834 15 Nut 2 2 2
5 31 10 1111 Muffler 1 1 1 Upto June 2000
DD 1012 15 Muffler 1 1 1 From July 2000
6 39 1071 01 Hex. Screw 1 1 1
7 39 0789 12 Washer Spring 1 1 1
8 39 0248 11 Plain Washer 1 1 1
9 31 10 1197 Shield 1 1 1
10 30 15 1042 Washer A 2 2 2
11 39 0790 12 Spring washer 2 2 2
12 39 0007 01 Bolt 2 2 2
39 1489 01 Bolt 2 2 2
13 31 10 1266 Tail end piece 1 1 1
16 : MUFFLER
78
13
5
10
11
121
23
4
6
9
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
23
PLATE NO. BOXER & 4S CHAMPION
1 39 1078 01 Screw Pan Cros 2 2 2
2 39 0753 01 Screw Pan Cros 1 1 1
3 31 12 1044 Pump Assly. Oil 1 1 1 Upto August. 2000.
DF 1210 03 Pump Assly. Oil without lug 1 1 1 From Sept. 2000.
4 31 12 1045 Gear 1 1 1
5 39 0999 06 Pin dowel 1 1 1
6 39 1013 21 Ring ‘O’ 2 2 2
17 : OIL PUMP
6
3
65
4
1
21
24
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 1110 39 Magneto assly (For M6 Screw) 1 1 -- From Aug. 98 Alt. to 31111053
31 1110 19 Magneto assly (For M5 Screw) 1 -- -- From Feb. 95
(For R/R Unit) Upto July 98.
31 1110 10 Magneto assly 1 -- --
(For Rectifier & AC Regulator) Upto Jan 95.
2 31 1110 46 Rotor assly 1 1 -- For 31111039 & 31111019
31 1110 17 Rotor assly 1 -- -- For 31111010
3 31 1110 61 Stator assly (For M6 Screws) 1 1 -- For 31111039
31 1110 47 Stator assly (For M5 Screws) 1 -- -- For 31111019
31 1110 18 Stator assly 1 -- -- For 31111010
4 39 1042 19 Seal Oil 1 1 --
5 39 1003 20 Bearing ball 1 1 --
6 39 1028 21 Ring ‘O’ 1 1 --
7 31 1110 04 Gasket 1 1 -- Upto July 98. (For M5 Screw)
31 1110 38 Gasket 1 1 -- From Aug. 98. (For M6 Screw)
8 31 1110 11 Ignitor 1 1 --
9 31 1110 08 Damper 1 1 --
10 39 0092 04 Bolt 2 2 --
18 : MAGNETO ASSLY (NIPPON DENSO- NDIN)
1 3
2
4
25
24
21
76
5
23
9
8
18
27
22
11
10
1211
10
1219
15
16
20
14
26
17
1211
10
13
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
25
PLATE NO. BOXER & 4S CHAMPION
11 39 0732 12 Washer Spring 2 2 --
12 39 0219 11 Plain Washer 2 2 --
13 31 2010 45 Regulator/Rectifire (R/R) unit 1 1 -- From Feb. 95
14 30 2010 77 Rectifire 1 -- -- Upto Jan. 95
15 30 2010 86 Regulator voltage assly 1 -- -- Upto Jan. 95.
16 31 2010 32 D.C. Regulator assly 1 -- -- Upto Jan. 95
31 2010 46 Charging regulator 1 -- -- Alt to 31201032
17 31 1110 01 Cap assly plug 1 1 --
18 31 1110 14 Grommet 1 1 --
DD 1110 12 Grommet 1 1 -- From Dec. 98
19 31 1110 12 Cap Spark Plug (With resistor) 1 1 -- Alt. to 31111028
20 31 1110 05 Plug Spark (NGKC7HSA or 1 1 --
MICO 2A)
31 1110 30 Plug Spark UR2A 1 1 --
31 1110 27 Plug Spark UR2AS 1 1 --
18 : MAGNETO ASSLY (NIPPON DENSO- NDIN)
1 3
2
4
25
24
21
76
5
23
9
8
18
27
22
11
10
1211
10
1219
15
16
20
14
26
17
1211
10
13
26
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
21 31 1110 07 Coil Ignition with cap 1 1 -- Upto Jan. 98
TE 0063 03 Coil Ignition without cap 1 1 -- From Feb. 98
22 39 0745 01 Screw pan cross 2 2 --
23 39 0991 04 Bolt 3 3 -- Upto Jul. 98 (M5 Screws)
39 1613 04 Bolt 3 3 -- From Aug. 98 (M6 Screws)
24 31 1110 50 Pulser coil 1 1 -- For Magneto assly 31111039
31 1110 26 Pluser coil 1 -- -- For Magneto assly 31111010 &
P.No. 31111019
25 31 1110 49 Exciter Coil 1 1 -- For Magneto assly 31111039
31 1110 25 Exciter coil 1 -- -- For Magneto assly 31111010 &
31111019
26 31 1110 48 Lamp coil assly 1 1 -- For Magneto assly 31111039
27 31 1110 13 Grommet 1 1 --
DD 1110 11 Grommet 1 1 -- From Dec. 98.
18 : MAGNETO ASSLY (NIPPON DENSO-NDIN)
1 3
2
4
25
24
21
76
5
23
9
8
18
27
22
11
10
1211
10
1219
15
16
20
14
26
17
1211
10
13
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
27
PLATE NO. BOXER & 4S CHAMPION
1 31 1110 53 Magneto assly (For M6 Screws) 1 1 -- From July 99 Alt. to. 31111039
31 1110 19 Magneto assly (For M5 Screws) 1 1 -- Upto July 98
2 31 1110 20 Rotor assly 1 1 -- For 3111053, 31111039 &
31111019
3 31 1110 40 Startor assly (For M6 Screws) 1 1 -- For 31111039 & 31111053
31 1110 21 Startor assly (For M5 Screws) 1 1 -- For 31111019
4 39 1042 19 Seal Oil 1 1 --
5 39 1003 20 Bearing ball 1 1 --
6 39 1028 21 Ring ‘O’ 1 1 --
7 31 1110 04 Gasket 1 1 -- Upto July 98.
31 1110 38 Gasket 1 1 -- From Aug. 98
8 31 1110 22 Ignitor assly 1 1 --
9 31 1110 08 Damper 1 1 --
10 39 0092 04 Bolt 2 2 --
11 39 0732 12 Washer Spring 2 2 --
12 39 0219 11 Plain Washer 2 2 --
13 31 2010 45 Regulator/Rectifire (R/R) unit 1 1 --
14 31 1110 01 Cap assly plug 1 1 --
18A : MAGNETO ASSLY (INEL)
1 3
4
21
22
18
7
6
5
20
98
19
13
1211
10
16
15
24
17
232
14
28
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
15 31 1110 14 Grommet 1 1 --
DD 1110 12 Grommet 1 1 -- From Dec. 98
16 31 1110 12 Cap Spark Plug (With resistor) 1 1 -- Alt. to 31111028
17 31 1110 05 Plug Spark (NGKC7HSA or 1 1 --
MICO 2A)
31 1110 30 Plug Spark UR2A 1 1 --
31 1110 27 Plug Spark UR2AS 1 1 --
18 31 1110 07 Coil Ignition with cap 1 1 -- Upto Jan. 98
TE 0063 03 Coil Ignition without cap 1 1 -- From Feb. 98
19 39 0745 01 Screw pan cross 2 2 --
20 39 0991 04 Bolt 3 3 -- Upto Jul. 98 (M5)
39 1613 04 Bolt 3 3 -- From Aug. 98 (M6)
21 31 1110 33 Exciter coil 1 1 --
22 31 1110 34 Pulser Coil 1 1 --
23 31 1110 32 Lamp coil assly 1 1 --
24 31 1110 13 Grommet 1 1 --
DD 1110 11 Grommet 1 1 -- From Dec. 98.
18A : MAGNETO ASSLY (INEL)
1 3
4
21
22
18
7
6
5
20
98
19
13
1211
10
16
15
24
17
232
14
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
29
PLATE NO. BOXER & 4S CHAMPION
1 31 1110 53 Magneto assly 1 1 -- Alt. to 31111039
DF 1110 01 Magneto assly -- -- 1
2 31 1110 54 Rotor assly 1 1 1 For 3111053, DF111001
3 31 1110 55 Startor assly 1 1 -- For 31111053
DF 1110 04 Startor assly -- -- 1 For DF111001
4 39 1042 19 Seal Oil 1 1 1
5 39 1003 20 Bearing ball 1 1 1
6 39 1028 21 Ring ‘O’ 1 1 1
7 31 1110 38 Gasket 1 1 1
8 31 1110 52 Ignitor assly 1 1 1
9 31 1110 08 Damper 1 1 1
10 39 0092 04 Bolt 2 2 2
11 39 0732 12 Washer Spring 2 2 2
12 39 0219 11 Plain Washer 2 2 2
13 31 2010 45 Regulator/Rectifire (R/R) unit 1 1 1
14 31 1110 01 Cap assly plug 1 1 115 31 1110 14 Grommet 1 1 1
DD 1110 12 Grommet 1 1 1 From Dec. 98
18B : MAGNETO ASSLY (VARROC)
1 3
4
21
22
18
7
6
5
20
98
19
13
1211
10
16
15
24
17
232
14
30
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 31 1110 12 Cap Spark Plug (With resistor) 1 1 1 Alt., to 31111028
17 31 1110 05 Plug Spark (NGKC7HSA or 1 1 1MICO 2A)
31 1110 30 Plug Spark UR2A 1 1 131 1110 27 Plug Spark UR2AS 1 1 1
18 31 1110 07 Coil Ignition with cap 1 1 1 Upto Jan. 98
TE 0063 03 Coil Ignition without cap 1 1 1 From Feb. 98
19 39 0745 01 Screw pan cross 2 2 2
20 39 1613 04 Bolt 3 3 3
21 31 1110 56 Exciter coil assly 1 1 1 For 31111053 & DF111001
22 31 1110 58 Pulser Coil assly 1 1 1 For 31111053 & DF111001
23 31 1110 57 Lamp coil assly 1 1 -- For 31111055
DF 1110 05 Lamp coil assly -- -- 1 For DF111004
24 31 1110 13 Grommet 1 1 1
DD 1110 11 Grommet 1 1 1 From Dec. 98.
18B : MAGNETO ASSLY (VARROC)
1 3
4
21
22
18
7
6
5
20
98
19
13
1211
10
16
15
24
17
232
14
31
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
11
1 39-0062-04 Bolt 1 1 1
2 39-0732-12 Washer Spring 1 1 1
3 39-0219-11 Washer Plain 1 1 1
4 31-19-1002 Clamp 1 1 1
5 30-18-1011 Nut 1 1 1
6 30-18-1010 Cap 1 1 1
7 30-18-1007 Bearing Cone 1 1 1
8 30-18-1006 Ball Steel 46 46 46
9 30-18-1008 Bearing Race 2 2 2
10 39 1784 04 Bolt 3 3 3 From Mar. 99
11 39-1040-11 Plain Washer 10 10 10
12 DD-1610-52 Bracket Engine 2 2 2 From Mar. 99 (Similar to Caliber)
31 1610 20 Barcket Engine 2 2 2 Upto Feb. 99
13 39-0788-12 Washer Spring 5 5 5
14 39-0792-15 Nut Hex. Small (12 A/F) 5 -- -- Upto Apr. 97
39-0694-15 Hex. Lock Nut (13 A/F) 5 5 5 From May 97
15 39-0876-04 Bolt 1 1 1
19 : FRAME AND STAY
19
15
17
18
13
14
10
11129
87
65
4
1411
168
9
1
3
13
2
20
32
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 31-16-1097 Bracket Assly. 1 1 117 31 1610 01 Frame Complete 1 1 --18 31-2210-27 Stay With Kawasaki Label 1 1 1 From Jan. 99 to June 2000
31 2210 10 Stay with Kawasaki Label -- 1 1 Upto Dec. 98
DF 2210 05 Stay with Kawasaki Label 1 1 1 From July 2000
19 DD 1610 53 Bracket Engine 2 2 2 From Mar. 99 (Similar to Caliber)
31 1610 19 Bracket Engine 2 2 2 Upto Feb. 99
20 39-1060-04 Bolt (12 A/F) 2 -- -- Upto Apr. 97
39-1412-04 Bolt (13 A/F) 2 2 2 From May 97
21 36-2222-45 Bearing Cone Kit 1 1 1 Not Illustrated
22 DF 1810 07 Lock assly (4 In 1) 1 1 1 Not Illustrated
23 31 2210 29 “Kawasaki PU Emblem” 1 1 1 Upto June 200 (N.I.)
24 31 1611 34 Frame with brg. rase 1 1 1 Not Illustrate
19 : FRAME AND STAY
11
19
15
17
18
13
14
10
11129
87
65
4
1411
168
9
1
3
13
2
20
33
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39-0062-04 Bolt 5 5 --
2 39-0732-12 Washer Spring 5 5 --
3 39-0219-11 Plain washer 6 6 --
4 39-0986-08 Pin Cotter 1 1 --
5 DD 1610 56 Case Battery Assly. 1 1 --
6 31-20-1011 Damper 1 1 --
7 31-16-1017 Band 1 1 --
8 31-16-1007 Damper Battery 2 2 --
9 31-14-1004 Band 1 1 1
10 DF-1610-43 Bracket Assly -- -- 1
11 39-0062-04 Hex. Head Screw -- -- 1
12 39-0219-11 Plain Washer -- -- 1
13 39-0732-12 Washer Spring -- -- 1
20 : FRAME FITTING
1
2 3
6
5
4
321
32
18
7
9
11
10
11
1213
1213
34
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39-0712-15 Domed Cap Nut 4 4 4
2 39-0737-12 Washer Spring 4 4 43 39-0714-11 Washer Plain 8 8 8
4 30-17-1045 Rear Shock Absorber (MSL) 2 2 230-17-1053 Resr Shock Absorber(Gabriel) 2 2 2DB 1710 02 Resr Shock Absorber(Endurance) 2 2 2
5 30-17-1030 Rubber Bush 4 4 4
6 30-17-1031 Inner bush 4 4 47 39-0248-11 Plain Washer 2 2 28 31-17-1006 Shaft Swing Arm 1 1 1
9 39-0788-12 Washer Spring 2 2 210 39-0390-04 Bolt 2 2 2
11 39-0201-11 Plain Washer 2 2 2
12 30-17-1018 Bushing Rubber 2 2 213 39-0708-15 Nut Hex 1 1 114 31-17-1001 Arm Comp. Swing / Bush 1 1 1
15 31-1612-53 Holder Step (LH) 1 1 1 From Jan. 99 (Pipe in Pipe const.)
31-16-1207 Holder Step (LH)(for M8 Bolt) 1 -- -- From Mar. 96 to Dec. 98.
31 1610 74 Holder step (LH) (for M10 Bolt) 1 -- -- Upto Feb. 96.
21 : SWING ARM / REAR SHOCK ABSORBER
1 2
13
56
27
35633
9 26
12 11 7
10
25
1
21
22 2424
23 2424
23
2
3
18
12117
8
14
15 /16
20
19
17
4
2930
28
35
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 31-16-1254 Holder Step (RH) 1 1 1 From Jan. 99 (Pipe in Pipe const.)
31-16-1208 Holder Step (RH) (for M8 bolt) 1 -- -- From Mar. 96 to Dec. 98.
31 1610 75 Holder Step (RH) (for M10 bolt) 1 -- -- Upto Feb. 96
17 30-17-1013 Step RR 2 2 2DD 1710 06 Step RR 2 2 2 From Jan. 99 (Similar to Caliber)
18 30-17-1022 Pin 2 2 219 39-0784-08 Pin Cottor 2 2 220 30-17-1012 Step RR Rubber -- 2 2
DD 1710 11 Step RR Rubber 2 -- --
21 30-17-1017 Washer, Step Fitting 2 2 222 31-15-1033 Adjuster Chain (RH) 1 1 1
15-15-1061 Adjuster Chain (RH) 1 1 1 Alt. to 31-15-1033
23 39-0711-11 Washer Plain 2 2 224 39-0292-15 Hex Nut 4 4 425 31-15-1032 Adjuster Chain (LH) 1 1 1
15-15-1062 Adjuster Chain (LH) 1 1 1 Alt. to 31-15-1032
26 39-0200-11 Plain Washer 2 2 227 39-0789-12 Spring Washer 1 1 128 31 1710 12 Damper for Swing arm 1 1 129 39 0454 11 Plain washer 2 2 230 39 0553 02 Self tapping Screw 2 2 2
21 : SWING ARM / REAR SHOCK ABSORBER
1 2
13
56
27
35633
9 26
12 11 7
10
25
1
21
22 2424
23 2424
23
2
3
18
12117
8
14
15 /16
20
19
17
4
2930
28
36
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 30-16-1116 Damper 2 2 2
2 31-16-1022 Holder - Step 1 1 1
3 39-0788-12 Washer Spring 4 4 4
4 39-0119-04 Bolt (13 A/F) 4 4 4
5 39-0773-04 Bolt 1 1 1
6 39-0794-15 Nut Hex. Fine 1 1 1
7 31-16-1021 Stand Side 1 1 1
8 30-16-1158 Spring 2 2 2
9 30-16-1157 Shaft Stand 1 1 1
10 31-16-1009 Stand Centre 1 1 1
11 39-0787-08 Pin Cotter 1 1 1
22 : STAND AND STEP
97
8
5
6
4
3
1
21
108
11
37
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39-0967-04 Hex. Bolt 4 -- ---
39-0874-04 Hex. Bolt -- 4 4
2 39-0788-12 Washer Spring 6 6 6
3 39-0200-11 Plain Washer 4 4 4
4 39-0892-04 Bolt 3 3 3
5 39-0732-12 Washer Spring 7 7 7
6 39-0219-11 Plain Washer 3 3 3
7 30-19-1047 Clamp 1 1 1
8 30-16-1118 Fender Assly. Front 1 1 1
9 39-0197-11 Plain Washer 2 2 2
10 22-1504-35 Bolt 2 2 2
11 31-16-1278 Mud-Flap Front 1 1 1
12 39-0062-04 Bolt 4 3 3
13 30-16-1124 Fender Rear Front 1 1 1
14 39-0711-11 Washer 2 2 2
15 39 0817 15 Hex. Nut 4 4 4
23 : FENDER (MUDGUARD)
8
71
244
11
10
45
69
3
2
6
5
13
18
217
15
521
121920
16
14
15
38
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 30-16-1221 Flap Fender Rear Fr. 1 1 1
17 39-0390-04 Hex. Screw 2 2 2
18 31-16-1008 Fender Complete Rear 1 1 1
19 39-0198-11 Plain Washer 2 2 2
20 31-16-1195 Mud-Flap Rear 1 1 1
21 39-0239-11 Plain Washer 2 2 2
22 01 1106 09 Plain washer -- 2 2
23 39 0291 15 Hex nut -- 4 4
24 30 1612 42 Reinforcement assly 1 1 1
23 : FENDER (MUDGUARD)
8
71
244
11
10
45
6
9
3
2
6
5
13
18
217
15
521
121920
16
14
15
39
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 30-15-1025 Nipple Spoke 72 72 72
2 31-15-1041 Spoke Inner 36 36 36
3 31-15-1042 Spoke Outer 36 36 36
4 30-15-1029 Band Rim 2 2 2
5 31-15-1035 Wheel Rim (FRONT 1.4x18 ) 1 1 1
6 31-15-1044 Tyre Front (2.50-18", 4PR) 1 1 1 Proprietory item
7 30-15-1019 Tube (2.50 /2.75 x 18") 1 1 1 Not Serviced
8 31-15-1065 Wheel Rim (REAR 1.85 x 18) 1 1 1 For 2.75/3.00 tyre
9 31-15-1027 Tyre Rear (2.75-18", 6PR) 1 -- --
31-15-1045 Tyre Rear (2.75-18", 6PR) -- -- 1
10 30-15-1108 Tube (2.75/3.00 x 18") 1 1 -- Proprietory item
Not Serviced
11 30-15-1027 Tyre Rear (3.00-18, 4PR) -- 1 --
(To be used with Wheel Rim
1.85X18 &Tube 2.75/3.00X18")
24 : TYRE
4
21
9 / 11
54 7
2
6
1
3
8 3
10
40
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39-1006-20 Bearing Ball 1 1 1
39-1148-20 Bearing Ball 1 1 1 Alt. 39-1006-20
2 31-15-1002 Drum Front 1 1 1
3 31-15-1004 Collar 1 1 1
4 39-1004-20 Bearing Ball 1 1 1
5 14-1510-21 Oil Seal 1 1 1
6 31-15-1056 Collar Axle Assly. 1 1 1
7 39-0248-11 Plain Washer 1 1 1
8 39-0990-08 Pin Cotter 1 1 1
9 39-0981-15 Nut Castle 1 1 1
10 39-0775-04 Bolt 1 1 1
11 30-15-1003 Lever Brake Cam 1 1 1
12 30-15-1005 Indicator 1 1 1
13 30-15-1038 Ring O 1 1 1
14 31-15-1039 Panel Front Brake 1 1 1
15 31-15-1011 Cam Brake 1 1 1
25 : FRONT HUB
19
15
16
17
18
2
3
4
56
7
9
8
13
14
2321
1
10
12
25
29
23 24 2227
2826
11
41
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 31-15-1014 Oil Seal 1 1 1
17 30-15-1037 Spring 2 2 2
18 35 1510 60 Shoe Brake Assly. 2 2 2
19 31-15-1064 Speedometer Gear (Plastic) 1 1 1
20 30-15-1118 Stopper for Bushing 1 1 1 Not Illustrated
21 30-15-1119 Bushing 1 1 1
22 39-1013-21 Ring 'O' 1 1 1
23 30-15-1042 Washer 'A' 2 2 2
24 30-15-1041 Gear Meter Screw 1 1 1
25 39-0900-12 Washer Spring 1 1 1
26 39-0840-01 Screw-Pan-Cross 1 1 1
27 39-0798-15 Nut 1 1 1
28 31-15-1036 Axle 1 1 1
29 39 0842 11 Washer Plain 1 1 1
25 : FRONT HUB
19
15
16
17
18
2
3
4
56
7
9
8
13
14
2321
1
10
12
25
29
23 24 2227
2826
11
42
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 16-15-1008 Connecting Link Assembly 1 1 1
2 30-15-1085 Chain 1 1 13 31-15-1048 Coupling Assembly 1 1 1
4 39-0978-04 Bolt 4 4 45 31-15-1027 Coupling 1 1 1
6 31-15-1028 Sleeve 1 1 17 31-15-1029 Washer 2 2 2
8 39-0794-15 Nut Hex. Fine 4 4 49 30-10-1192 Bearing Ball 1 1 1
10 30-15-1082 Seal Oil 1 1 1
11 31-15-1043 Sprocket 1 1 1
12 31-15-1030 Collar 1 1 113 39-0988-15 Nut Hex. 1 1 1
14 39-1005-20 Bearing Ball 1 1 115 31-15-1018 Collar Bearing 1 1 1
16 31-15-1021 Shock Damper 4 4 417 31-15-1016 Drum Rear 1 1 1
18 30-15-1060 Bearing Ball 1 1 1
26 : REAR HUB
26
2533
31
1415
16
17
18
1312
118
10
9 6
75
42
1
19
20
22
21
23
24
2728
29 30
3
43
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
19 30-15-1069 Spring 2 2 2
20 31 1510 60 Shoe Brake Assly. 1 1 1
21 31 1510 23 Brake Cam 1 1 1
22 31-15-1024 Panel Rear Brake 1 1 1
23 30-15-1038 Ring O 1 1 1
24 30-15-1005 Indicator 1 1 1
25 31-15-1037 Lever Brake (Sheet Metal) 1 1 1
31-15-1058 Lever Brake (Forging) 1 1 1 Alt. 31151037
26 39-0092-04 Bolt 1 1 1 For 31151058
27 31-15-1001 Axle 1 1 1
28 31-15-1026 Collar 1 1 1
29 39-0714-11 Washer Plain 1 1 1
30 39-0982-15 Nut Castle 1 1 1
31 39-0787-08 Pin Cotter 1 1 1
32 36-1531-01 Chain Sprocket Set 1 1 1 Not Illustrated
33 39 0798 15 Hex Nut 1 1 1
26 : REAR HUB
26
2533
31
1415
16
17
18
1312
118
10
9 6
75
42
1
19
20
22
21
23
24
2728
29 30
3
44
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39-0808-08 Pin Cotter 1 1 1
2 39-0198-11 Plain Washer 2 2 23 31-19-1016 Rod Brake 1 1 1
4 30-19-1038 Pin 1 1 15 31-19-1008 Lever Brake 1 1 1
DD 1910 12 Lever Brake 1 1 1
6 39-0805-11 Washer 1 1 17 39-0797-08 Pin Cotter 1 1 1
8 30-19-1031 Spring 1 1 19 30-19-1035 Spring 1 1 1
10 15-19-1026 Pin 1 1 1
11 30-19-1036 Brake Adjusting Nut 1 1 1
12 39-0807-08 Pin Snap 2 2 213 39-0708-15 Nut Hex. 2 2 2
14 39-0789-12 Washer Spring 2 2 215 30-15-1095 Bolt 2 2 2
16 31-15-1059 Rod Torque 1 1 117 39 0198 11 Plain washer 2 2 2
18 DD 1610 78 Damper 1 1 1
27 : BRAKE PEDAL
13 14
15
11
10
9
1
23
4
8
5
6
7
15
16
12
121314
17
17
18
45
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 2210 22 Mirror assly LH 1 1 1 Rod type Stay
30-22-1014 Mirror Assly. - LH 1 -- -- Upto Nov. 99 Pipe type Stay
2 31 2210 23 Mirror assly - RH 1 -- 1 Rod type Stay
30-22-1013 Mirror Assly. - RH 1 -- 1 Upto Nov. 99 Pipe type Stay
3 39 1714 04 Flanged Bolt 4 4 44 30-18-1003 Holder - Handle 2 2 25 31-18-1054 Handle 1 1 1
6 32-20-1021 Control Switch RH 1 1 1 Lockable Coupler
30 1910 10 Control Switch RH 1 -- -- Upto Oct. 97
7 39-0724-01 Screw-Pan-Cros 1 1 -- For 32 2010 21
8 39-0716-01 Screw-Pan-Cros 1 1 19 30-19-1048 Band 2 2 2
10 31 2010 80 Control Switch LH 1 1 -- For 32 2010 21
DF 2010 21 Control Switch LH -- -- 1
11 39-0830-01 Screw-Pan-Cros 2 2 2 For 31 2010 80
12 30-19-1030 Boot 2 2 213 30-19-1021 Lever-Assly. Grip, LH 1 1 114 30-19-1023 Lever- Grip, Left 1 1 1
15 39-0726-04 Bolt 2 2 2
28 : HANDLE BAR
18
21
21
1920
24
2019
28
27
12
12
14
22
15 1617
2516 26
11
98
7
5
3
4
1/2
15
10
6
23
13
46
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 30-19-1017 Nut 2 2 2
17 30-19-1024 Screw 1 1 1
18 30-19-1022 Holder Left Hand 1 1 1
19 39-0725-04 Hex Bolt 2 2 2
20 39-0198-11 Washer Plain 2 2 2
21 39-1184-15 Self Locking Nut 2 2 2
22 30-19-1020 Grip LH 1 1 1
23 31-19-1037 Lever-Assly. Grip, RH 1 1 1
24 31-20-1078 Switch 1 1 1 Lockable Coupler
30 2010 18 Switch 1 -- -- Upto Oct. 97
25 30-19-1016 Screw 1 1 1
26 30-19-1014 Holder Right Hand 1 1 1
27 30-19-1015 Lever- Grip, Right 1 1 1
28 30-19-1007 Grip-Assly. 1 1 1
28 : HANDLE BAR
18
21
21
1920
24
2019
28
27
12
12
14
22
15 1617
2516 26
11
98
7
5
3
4
1/2
15
10
6
23
13
47
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 30-18-1024 Seal 2 -- --2 30-18-1023 Ring Snap 2 -- --3 30-18-1022 Seal Oil 2 -- --4 31-18-1013 Pipe Left Fork Outer 1 -- --5 31-18-1010 Pipe Right Fork Outer 1 -- --
6 30-18-1016 Gasket 2 -- --7 39-0778-04 Bolt 2 -- -- Upto May’98
8 30-18-1026 Gasket 2 -- --9 30-18-1025 Bolt 2 -- --
10 31-18-1015 Cy. Complete Fork 2 -- --
11 31-18-1016 Cylinder Fork 2 -- --12 30-18-1020 Ring Fork Piston 2 -- --13 30-18-1021 Spring Front Fork 2 -- --14 30-18-1019 Cap Oil Lock 2 -- --15 31-18-1014 Pipe Fork Inner 2 -- --
16 31-18-1017 Spring Front Fork 2 -- --17 31-18-1007 Damper assly (LH) 1 -- --18 31-18-1006 Damper Assly. (RH) 1 -- --19 30-18-1044 Bolt 1 -- --20 30-18-1030 Bolt Fork 2 -- --
29 : FRONT FORK(MSL)
1
15
14
3
16
2 13
12
11
9
8 76 17/184/5 36
28
24
23
2221
2019
33
34
26
27
29
30
31
32
1035
25
48
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
21 30-18-1029 RingO 2 -- --
22 30-18-1028 Seat Fork Spring 2 -- --23 30-18-1043 Holder Fork Upper 1 -- --
24 30-18-1042 Cover Fork RH 1 -- --DD 1810 16 Cover Fork RH 1 -- --
25 DD-18-1090 Cover Trail ‘B’ 2 -- --
26 30-18-1041 Cover Fork LH 1 -- --
DD 1810 15 Cover Fork LH 1 -- --27 DD-18-1091 Cover Trail 2 -- --
28 30-18-1045 Damper 2 -- --29 31-18-1009 Holder Fork Under 1 -- --30 39-0789-12 Washer Spring 2 -- --
31 39-0777-04 Bolt Small Fine 2 -- --
32 DD 1810 51 Steering lock with key 1 -- --33 30-18-1009 Bearing Cone 1 -- --34 39-1011-01 Screw 2 -- --
35 31-18-1023 Fork Front (Without Boot) 1 -- --
36 31 1810 44 Gasket 2 -- --
29 : FRONT FORK (MSL)
1
15
14
3
16
2 13
12
11
9
8 76 17/184/5 36
28
24
23
2221
2019
33
34
26
27
29
30
31
32
1035
25
49
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 DD-18-1032 Seal 2 2 2
2 31-18-1108 Ring Snap 2 2 2
3 DD 1811 02 Seal Oil 2 2 2
4 DD-18-1031 Pipe Left Fork Outer 1 1 1
5 DD-18-1034 Pipe Right Fork Outer 1 1 1
6 31-18-1103 Gasket 2 2 2
7 31-18-1104 Bolt 2 2 2
8 31-18-1105 Gasket 2 2 2
9 31-18-1106 Bolt 2 2 2
10 31-18-1109 Cylinder Fork 2 2 2
11 31-18-1111 Ring Fork Piston 2 2 2
12 30-18-1112 Spring Front Fork 2 2 2
13 30-18-1110 Cap Oil Lock 2 2 2
14 31-18-1098 Pipe Fork Inner 2 2 2
15 31-18-1099 Spring Front Fork 2 2 2
16 31-18-1096 Damper Assly. (LH) 1 1 1
30 : FRONT FORK(ENDURANCE)
1
14
13
3
15
2 12
11
10
9
8 76 16/174/5 37
27
23
22
2120
1918
32
33
25
26
28
29
30
3134
2435
36
50
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
17 31-18-1113 Damper Assly. (RH) 1 1 118 31-18-1120 Bolt 1 1 119 31-18-1100 Bolt Fork 2 2 220 31-18-1102 Ring ‘O’ 2 2 2
21 31-18-1101 Seat Fork Spring 2 2 222 31-18-1119 Holder Fork Upper 1 1 123 30-18-1042 Cover Fork RH 1 1 1 For Fork Front P. No. 31181089
DD-18-1089 Cover Fork RH -- 1 1 For Fork Front P. No. DF181001
31 1811 17 Cover Fork RH 1 1 1 For Fork Front P. No. 31181089
24 DD-18-1090 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181089
, Fork Front P. No. DF181001
31 1811 18 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181083
25 30-18-1041 Cover Fork LH 1 -- -- For Fork Front P. No. 31181089
DD-18-1088 Cover Fork LH -- 1 1 For Fork Front P. No. DF181001
31 1811 16 Cover Fork LH 1 1 1 For Fork Front P. No. 31181093
26 DD-18-1091 Cover Trail 2 2 2 For Fork Front P. No. DF181001
31 1811 15 Cover Trail 2 2 2 For Fork Front P. No. 31181093
27 31-18-1114 Damper 2 2 228 31-18-1095 Holder Fork Under 1 1 129 39-0789-12 Washer Spring 2 2 2
30 : FRONT FORK (ENDURANCE)
1
14
13
3
15
2 12
11
10
9
8 76 16/174/5 37
27
23
22
2120
1918
32
33
25
26
28
29
30
3134
2435
36
51
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
30 39-0777-04 Bolt Small Fine 2 2 2
31 DD 1810 51 Steering lock with key 1 1 132 30-18-1009 Bearing Cone 1 1 133 39-1011-01 Screw 2 2 234 31 1810 89 Fork Front (With Boot) 1 -- -- From Dec. 99
DF-18-1001 Fork Front (With Boot) -- 1 1 From Dec. 99
31 1810 93 Frok front (With Boot) 1 1 1 Upto Nov. 99
35 31-18-1097 Boot 2 2 2
36 DD-18-1028 Band Assembly 2 2 2
37 31 1810 44 Gasket 2 2 2
30 : FRONT FORK (ENDURANCE)
1
14
13
3
15
2 12
11
10
9
8 76 16/174/5 37
27
23
22
2120
1918
32
33
25
26
28
29
30
3134
2435
36
52
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 DD-18-1045 Seal 2 2 2
2 31-18-1052 Ring Snap 2 2 2
3 39-13-4719 Seal Oil 2 2 2
4 DD-18-1044 Pipe Left Fork Outer 1 1 1
5 DD-18-1047 Pipe Right Fork Outer 1 1 1
6 31-18-1034 Gasket 2 2 2
7 39-0778-04 Bolt 2 2 2
8 31-18-1035 Gasket 2 2 2
9 31-18-1053 Bolt 2 2 2
10 31-18-1037 Cy. Complete Fork 2 2 2
11 31-18-1038 Cylinder Fork 2 2 2
12 31-18-1040 Ring Fork Piston 2 2 2
13 31-18-1041 Spring Front Fork 2 2 2
14 31-18-1039 Cap Oil Lock 2 2 2
15 31-18-1030 Pipe Fork Inner 2 2 2
31 : FRONT FORK(GABRIAL)
1
15
14
3
16
2 13
12
11
9
8 7
6 17/184/5 38
28
24
23
2221
2019
33
34
26
27
29
30
31
32
10
35
25
37
36
53
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 31-18-1031 Spring Front Fork 2 2 2
31 1810 17 Spring Front Fork 2 2 2 For 31181093
17 31-18-1122 Damper Assly (LH) 1 1 1
18 31-18-1006 Damper Assly. (RH) 1 1 1
19 31-18-1050 Bolt 1 1 1
20 31-18-1051 Bolt Fork 2 2 2
21 39-1261-21 RingO 2 2 2
22 31-18-1032 Seat Fork Spring 2 2 2
23 31-18-1049 Holder Fork Upper 1 1 1
24 30-18-1042 Cover Fork RH 1 -- -- For Fork Front P. No. 31181089
DD-18-1089 Cover Fork RH -- 1 1 For Fork Front P. No. DF181001
31 1810 47 Cover Fork RH 1 1 1 For Fork Front P. No. 31181121
25 DD-18-1090 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181089,
Fork Front P. No. DF181001
31 1810 48 Cover Trail ‘B’ 2 2 2 For Fork Front P. No. 31181121
26 30-18-1041 Cover Fork LH 1 -- -- For Fork Front P. No. 31181089
DD-18-1088 Cover Fork LH -- 1 1 For Fork Front P. No. DF181001
31 1810 46 Cover Fork LH 1 1 1 For Fork Front P. No. 31181121
31 : FRONT FORK(GABRIAL)
1
15
14
3
16
2 13
12
11
9
8 76 17/184/5 38
28
24
23
2221
2019
33
34
26
27
29
30
31
32
10
35
25
37
36
54
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
27 DD-18-1091 Cover Trail 2 2 2 For Fork Front P. No. 31181089,
Fork Front P. No. DF181001
31 1810 45 Cover Trail 2 2 2 For Fork Front P. No. 31181121
28 31-18-1044 Damper 2 2 2
29 31-18-1027 Holder Fork Under 1 1 1
30 39-0789-12 Washer Spring 2 2 2
31 39-0777-04 Bolt Small Fine 2 2 232 DD 1810 51 Steering lock with key 1 1 1
33 30-18-1009 Bearing Cone 1 1 1
34 39-1011-01 Screw 2 2 2
35 31-18-1089 Fork Front 1 -- -- From Dec. 99
DF-18-1001 Fork Front -- 1 1
31 1811 21 Fork Front 1 1 1
36 DD-18-1041 Band Assembly 2 2 2
37 31 1811 24 Boot 2 2 2
38 31 1810 44 Gasket 2 2 2
31 : FRONT FORK(GABRIAL)
1
15
14
3
16
2 13
12
11
9
8 76 17/18
4/5 38
28
24
23
2221
2019
33
34
26
27
29
30
31
32
10
35
25
37
36
55
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 1410 93 Petrol tank with decal 1 -- --
(Wine Red)
31 1410 94 Petrol tank with decal 1 -- --
(Jet black)
DF 1410 32 Petrol tank with decal -- 1 --
(Jet Black)
DF 1410 20 Petrol tank with decal -- 1 --
(Jet Black)
DF 1410 34 Petrol tank with decal -- 1 --
(Wine Red)
DF 1410 22 Petrol tank with decal -- 1 --
(Imperial Maroon)
DF 1410 40 Petrol tank with decal -- -- 1
(Jet Black)
DF 1410 42 Petrol tank with decal -- -- 1 Upto Nov. 2000.
(Imperial Maroon)
DF 1410 57 Petrol tank with decal -- -- 1 From Dec. 2000.
(Imperial Maroon)
DF 1410 52 Petrol tank with decal -- -- 1 Upto Nov. 2000.
(Wine Red)
32 : PETROL TANK & SIDE COVERS WITH DECAL
1
2
3
56
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
DF 1410 58 Petrol tank with decal -- -- 1 From Dec. 2000.
(Wine Red)
2 31 1612 74 Side Cover LH with Decal 1 -- --
(Wine Red)
31 1612 76 Side Cover LH with Decal 1 -- --
(Jet Black)
DF 1610 29 Side Cover LH with Decal -- 1 --
(Jeb Black)
DF 1610 19 Side Cover LH with Decal -- 1 --
(Jeb Black)
DF 1610 30 Side Cover LH with Decal -- 1 --
(Wine Red)
DF 1610 21 Side Cover LH with Decal -- 1 --
(Imperial Maroon)
DF 1610 35 Side Cover LH with Decal -- 1 --
(Jet Black)
DF 1610 36 Side Cover LH with Decal -- 1 --
(Imperial Maroon)
DF 1610 44 Side Cover LH with Decal -- -- 1
(Wine Red)
1
2
3
32 : PETROL TANK & SIDE COVERS WITH DECAL
57
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
3 31 1612 75 Side Cover RH with Decal 1 -- --
(Wine Red)
31 1612 77 Side Cover RH with Decal 1 -- --
(Jet Black)
DF 1610 31 Side Cover RH with Decal -- 1 --
(Jeb Black)
DF 1610 20 Side Cover RH with Decal -- 1 --
(Jeb Black)
DF 1610 32 Side Cover RH with Decal -- 1 --
(Wine Red)
DF 1610 22 Side Cover RH with Decal -- 1 --
(Imperial Maroon)
DF 1610 37 Side Cover RH with Decal -- -- 1
(Jet Black)
DF 1610 38 Side Cover RH with Decal -- -- 1
(Imperial Maroon)
DF 1610 45 Side Cover RH with Decal -- -- 1
(Wine Red)
1
2
3
32 : PETROL TANK & SIDE COVERS WITH DECAL
58
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 1410 62 Petrol Tank Decal LH 1 -- --(Wine Red)
31 1410 60 Petrol Tank Decal LH 1 -- --(Jet Black)
2 DF 1410 26 Petrol Tank Decal LH -- 1 --(Jet Black)
DF 1410 01 Petrol Tank Decal LH -- 1 --(Jet Black)
DF 1410 28 Petrol Tank Decal LH -- 1 --(Wine Red)
3 DF 1410 44 Petrol Tank Decal LH -- -- 1(Jet Black)
DF 1410 46 Petrol Tank Decal LH -- -- 1 For DF141057
(Imperial Maroon)DF 1410 61 Petrol Tank Decal LH -- -- 1
(Imperial Maroon)DF 1410 46 Petrol Tank Decal LH -- -- 1 For Petrol Tank DF141052
(Wine Red)DF 1410 61 Petrol Tank Decal LH -- -- 1 For Petrol Tank DF141058
(Wine Red)4 31 1410 63 Petrol Tank Decal RH 1 -- --
(Wine Red)
33 : DECAL
4S - Champion
Boxer - CT
Boxer - AT
1/4
7/10
3/6
2/5
9/12
8/11
59
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
31 1410 61 Petrol Tank Decal RH 1 -- --
(Jet Black)
5 DF 1410 27 Petrol Tank Decal RH -- 1 --
(Jet Black)
DF 1410 02 Petrol Tank Decal RH -- 1 --
(Jet Black)
DF 1410 29 Petrol Tank Decal RH -- 1 --
(Wine Red)
6 DF 1410 45 Petrol Tank Decal RH -- -- 1
(Jet Black)
DF 1410 47 Petrol Tank Decal RH -- -- 1 For DF141057
(Imperial Maroon)
DF 1410 62 Petrol Tank Decal RH -- -- 1 For DF141042
(Imperial Maroon)
DF 1410 47 Petrol Tank Decal RH -- -- 1 For Petrol Tank DF141052
(Wine Red)
DF 1410 62 Petrol Tank Decal RH -- -- 1 For Petrol Tank DF141052
(Wine Red)
7 31 1612 70 Decal Side Cover LH 1 -- --
(Wine Red)
33 : DECAL
4S - Champion
Boxer - CT
Boxer - AT
1/4
7/10
3/6
2/5
9/12
8/11
60
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
31 1612 72 Decal Side Cover LH 1 -- --(Jet Black)
8 DF 1610 09 Decal Side Cover LH -- 1 --(Jet Black)
9 DF 1610 39 Decal Side Cover LH -- -- 1(Jet Black)
DF 1610 41 Decal Side Cover LH -- -- 1(Imperial Maroon & Wine Red)
10 31 1612 71 Decal Side Cover RH 1 -- --(Wine Red)
31 1612 73 Decal Side Cover RH 1 -- --(Jet Black)
11 DF 1610 26 Decal Side Cover RH -- 1 --(Jet Black)
DF 1610 10 Decal Side Cover RH -- 1 --(Jet Black)
DF 1610 28 Decal Side Cover RH -- 1 --(Wine Red)
12 DF 1610 40 Decal Side Cover RH -- -- 1(Jet Black)
DF 1610 42 Decal Side Cover RH -- -- 1
(Imperial Maroon & Wine Red)
33 : DECAL
4S - Champion
Boxer - CT
Boxer - AT
1/4
7/10
3/6
2/5
9/12
8/11
61
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION34 : PETROL TANK CAP, TAP ASSLY, FUEL FILTER
26
2221
20
25
15
14
13
12
16
19
1718
11
19
25
24
1
3
568
23
2
9
4
10
1 31-14-1010 Cap Assly. Tank Compl. 1 1 1
2 31-14-1030 Rotor with key 1 1 1 Alt to DD141055
3 30-14-1051 Cap Assly. Tank 1 1 1
4 30-14-1055 Pin 1 1 1
5 39-0761-01 Screw-Pan-Cros 2 2 2
6 30-14-1030 Washer 2 2 2
7 30-14-1054 Hinge 1 1 1
8 30-14-1031 Ring O 2 2 2
9 30-14-1052 Packing 1 1 1
10 DD 1410 21 Tap assly 1 1 1 From May 99 (Similar to Caliber)
30-14-1014 Tap Assly. 1 1 1 Upto April 99
11 30-14-1039 Packing 1 1 1
12 DD 1410 89 Packing (Adeep) 1 1 1
DD 1410 90 Packing (Jaina die cast) 1 1 1
13 30-14-1038 Ring O 1 1 1
1•4 30-14-1037 Screw-Pan-Cros 2 2 2
15 30-14-1049 Packing 1 1 1
26
24
7
62
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
26
2221
20
25
15
14
13
12
16
19
1718
11
19
25
24
1
3
568
23
2
9
4
10
16 30-14-1048 Filter 1 1 1
17 DD 1410 22 Bolt 2 2 2 For Tap assly P. No. DD141021
39-0739-04 Bolt 2 2 2 For Tap assly P. No. 30141014
18 39-0740-11 Washer 2 2 2
19 31-14-1006 Clamp Tube 4 4 4
20 39-0375-11 Washer Plain 2 2 2 For 31121010
21 39-0900-12 Washer Spring 2 2 2 For 31121010
22 39-0899-01 Screw-Pan-Cros 2 2 2 For 31121010
23 07-1410-26 Label 1 -- -- Upto March 98
24 DD 1210 14 Tube Fuel 1 1 1 For DD121013
31 1410 07 Tube Fuel 1 1 1 For 31121010
25 DD 1210 13 Filter Fuel 1 1 1 From May 99 (Similar to Caliber)
31 1210 10 Filter Fuel 1 1 1 Upto April 99
26 DD 1210 15 Tube Fuel 1 1 1 For DD121013
31 1210 51 Tube Fuel 1 1 1 For 31121010
26
24
7
34 : PETROL TANK CAP, TAP ASSLY, FUEL FILTER
63
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION35 : CHAIN CASE
2
1
7
5
4
6
3
4
58
1 30-16-1271 Rubber Pad 1 1 1
2 31-16-1094 Case Chain Upper Assly. 1 1 1
3 31-16-1011 Case Chain Lower Assly 1 1 1
4 39 0219 11 Washer Plain (6.4x13x1.5) 2 2 2
5 39-0732-12 Washer Spring (6.1x11.8x1.6) 4 4 4
6 15-16-1069 Rubber Cap 1 1 1
7 39-0897-04 Bolt (M6x1x10x10) 2 2 2
8 39-0876-04 Bolt (M6 x 1 x 10 x 12 ) 2 2 2
64
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION36 :FITTINGS -PETROL TANK, SIDE COVER & COVER SEAT
7
2
1
7
11
3
6
4
5
10
98
1 39-0983-08 Pin Snap 1 1 1
2 39-1054-11 Washer 1 1 1
3 31-14-1005 Damper 1 1 1
4 31-14-1009 Damper 1 1 1 Upto April 94
5 30-14-1026 Damper 2 2 2
6 31-14-1037 Damper (Fuel tank) 1 1 1
7 30-21-1001 Damper 4 4 4
8 31-16-1078 Washer 1 1 1
9 39-1076-01 Screw (M6x1x14) 1 1 1
10 31-16-1018 Damper 1 1 1
11 31-16-1136 Lock for side cover with keys 1 1 1 Alt. to DD161007
65
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION37 : METER ASSEMBLY
13
8
8 17
76
5
4
3
2
1110
21
2018 15
22
12
14
9
1110
9
1
16
1 31-19-1012 Meter Assembly 1 1 1
2 31-19-1017 Cover Meter Case Upper (Black) 1 1 1
3 31-19-1018 Speedometer 1 1 1
4 31-19-1019 Rubber Gasket 1 1 1
5 31-19-1020 Cover (White) 1 1 1
6 30 2011 28 Bulb 12V, 4 W (Imported) 1 1 1 Neutral Indicator
30-20-1029 Bulb 12V, 4 W 1 1 1 Speedometer
7 30-20-1084 Bulb 12 V, 2W 2 -- -- TPI & HI beam
30 2011 29 Bulb 12V, 2W -- 2 2 TPI & HI beam
8 39-1210-02 Cros Recssed Pan Head
Screw 5 5 5
9 39-0900-12 Washer Spring 4 4 4
10 39-0842-11 Washer Plain Small 4 4 4
11 39-0920-01 Screw-Pan-Cros 4 4 4
12 31-19-1015 Damper 2 2 2
13 39-0814-11 Washer 2 2 2
14 39-0292-15 Nut 2 2 2
15 31-19-1021 Cover Meter Lower (Black) 1 1 1
66
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION37 : METER ASSEMBLY
13
8
8 17
76
5
4
3
2
1110
21
20
15
22
12
14
9
1110
9
1
16
16 31-19-1014 Bracket Meter 1 1 1
17 31-19-1013 Socket Assembly 1 1 1
18 31-20-1040 Ignition switch Assly. 1 1 -- Alt to DD201072
with keys
19 31-18-1020 Four in one lock/keys set 1 1 -- Not Illustrated Alt to DD181050
DF 1810 07 Four in one lock/keys set -- -- 1 Not Illustrated
20 39-0292-15 Nut 2 2 --
21 39-0849-14 Toothed Washer 2 2 2
22 31-2010-51 Nut for Ignition Switch 1 1 --
18
67
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION38 : CONTROL CABLES
11
2
3
45
8
9
6
10
1
7
1 31 1910 29 Cable Brake (FR) 1 1 1
2 30-19-1070 Spring 1 1 1
3 30-19-1069 Dust Seal 1 1 1
4 30-19-1071 Rod End 1 1 1
5 30-19-1072 Adjusting Nut 1 1 1
6 31-19-1028 Cable - Clutch 1 1 1
7 31-19-1003 Cable Speedometer 1 1 1
8 30-19-1067 Oil Seal 1 1 1
9 31-19-1004 Inner Cable Speedo 1 1 1
10 31-19-1027 Cable - Throttle 1 1 1
11 31-19-1032 Accelerator boot 1 1 1
68
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31-20-1075 Head Light Assly (With lamp 1 1 -- Upto July 98 For Boxer CT
With Coupler)31 2011 02 Head light Assly (Without coupler) 1 -- -- Upto Oct. 97
2 30-20-1025 Rim Lamp 1 1 -- For 31201075
3 30-20-1119 Clip for Head Lamp 2 2 -- For 31201075
4 30-20-1103 Reflector with Glass 1 1 -- For 31201075
5 30-20-1137 Lamp Holder Assly. 1 1 -- For 31201075
6 31-20-1004 Body Comp. Head Lamp 1 1 -- For 31201075
7 30-20-1037 Damper 2 2 --8 30-20-1033 Washer 2 2 --9 39-0886-04 Bolt 2 2 --
10 39-0792-15 Nut 2 2 --
11 39-0788-12 Washer spring 2 2 --12 39-0200-11 Washer plain 2 2 --13 30-20-1035 Collar 2 2 --14 30-20-1036 Damper 2 2 --15 30-20-1030 Bulb (12 V, 35/35 W) 1 1 --
20 2010 24 Bulb (12 V, 35/35 W) 1 1 1 S2 type
25 2010 09 Bulb (12V 35/35 Watt) 1 -- -- Alt. to 20 2010 24
16 39 0902 11 Plain Washer 2 2 --17 39 0901 04 Bolt 2 2 --18 39 0790 12 Washer spring 2 2 --
6
1112
13
5
14
716
17
18
98
23
4
15
10
1
39 : HEAD LAMP ASSLY (4S-CHAMPION)
69
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 DF 2010 01 Head light assly with lamp -- 1 1
2 DF 2010 05 Rim Lamp -- 1 1
3 DF 2010 04 Reflector with Glass -- 1 1
4 DF 2010 06 Lamp Holder assly -- 1 15 DF 2010 19 Cup washerr -- 2 2 Rim mounting
6 39 0886 01 Screw pan cross -- 2 2 Rim mounting
7 DF 2010 08 Damper -- 2 2
8 DF 2010 09 Collar -- 2 2
9 DF 2010 10 Special Nut -- 2 2 Head light mounting.
10 39 1394 04 Flanged bolt -- 2 2 Head light mounting.
11 DF 2010 07 Housing head light -- 1 112 20 2010 24 Bulb (12 V 35/35 W) -- -- 1
9
4
8
2
6
5
12
11
710
1
3
39A : HEAD LAMP ASSLY (BOXER)
70
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31-20-1084 Direction Ind. Front RH with Lamp 1 1 -- Upto July 98 for Boxer CT
2 31-20-1035 Lamp Assly Signal Front - LH -- 1 -- Upto Dec. 98
31 2010 94 Lamp assly signal front LH 1 1 -- From Jan. 99
with lamp Upto July 98 for Boxer CT
3 31-20-1018 Lamp Signal Rear - LH with lamp 1 1 -- Upto July 98 for Boxer CT
31 2010 86 Lamp signal rear LH with lamp 1 1 -- From Jan. 99
4 31-20-1019 Lamp signal rear - RH with lamp 1 1 -- Upto July 98 for Boxer CT
30 2010 88 Lamp signal rear - RH with lamp 1 1 -- From Jan. 99
5 06-2010-83 Bulb 12 V 10 W 4 4 --
6 31-20-1016 Gasket 4 4 -- For 31201035
30 2010 41 Gasket 4 4 -- For 31201094
7 31-20-1017 Lens 4 4 -- For 31201035
30 2010 46 Lens 4 4 -- For 31201094
8 30 2010 48 Damper 8 8 --9 39 0810 02 Cr. Rec. Pan Head screw 4 4 -- For Lens mounting
10 31 2010 83 Bracket for signal light 4 4 --30 2010 47 Bracket for signal ligh 4 4 --
11 39 0201 11 Plain Washer 4 4 --12 39 0267 12 Spring washer 4 4 --13 39 0794 15 Hex nut 4 4 --14 39 1225 15 Hex nut with Flange 4 4 --
40 : TURN SIGNAL LAMP (4S-CHAMPION)
5
1
8
3
2
4
6
7
9
10
11
1213
14
71
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 DF 2010 13 Direction ind. Front RH with Lamp -- 1 --2 DF 2010 11 Direction ind. Front LH with Lamp -- 1 13 DF 2010 15 Direction ind. Rear LH with Lamp -- 1 14 DF 2010 17 Direction ind. Rear RH with Lamp -- 1 15 06-2010-83 Bulb 12 V 10 W -- 4 4
6 32 2010 29 Lens -- 4 4
7 39 0736 15 Nut -- 4 4
8 39 1225 15 Hex nut with flange -- 4 4
9 DF201054 Bracket Signal Lamp -- 4 4
10 DF201055 Gasket -- 4 4
11 39 0781 11 Plain washer -- 4 4
12 39 0466 12 Spring washer -- 4 4
13 DF201056 Screw -- 4 4
40A : TURN SIGNAL LAMP (BOXER)
7
41
3
5
6
8
1112
10
9
13
72
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39-0798-15 Nut 4 4 4
2 39-0211-11 Plain Wahser 4 4 4
3 31-20-1010 Bracket Tail Lamp 1 -- -- Upto Feb. 94
31-20-1048 Bracket Tail Lamp 1 1 1 From March 94.
4 31-20-1002 Damper 4 4 4
5 31-20-1001 Collar 4 4 4
6 39-0882-04 Hex. Bolt 4 4 4
7 31-18-1018 Plate No. Front 1 1 1
8 39-1290-04 Bolt 2 2 2
9 39-0732-12 Washer Spring 2 2 2
10 39-0219-11 Plain Washer 2 2 2
11 39-0062-04 Bolt 2 2 2
12 31 2010 74 Tail light comp. with lamp 1 1 1
13 31-20-1073 Lamp Tail 1 1 1 Lockable Coupler From Nov. 97
31 2010 12 Lamp Tail 1 1 -- Upto Oct. 97
14 31-20-1014 Lens 1 1 1
15 39-1038-01 Screw Pan Cross 2 2 2
41 : TAIL LAMP ASSLY / BRACKET
5
26
2528
27
11
109289
2
6
8
62542
1
12
4
2221
15
16
13
18
242119
17
14
23
7
3
29
20
12
73
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
16 31-20-1013 Gasket 1 1 1
17 31-20-1060 Bulb 12 V, 5/10W 1 1 1
18 31-20-1036 Body Comp. Tail Lamp 1 1 1
19 39-0291-15 Nut Hex. (M5x0.8x8x4) 2 2 2
20 16-16-1042 Plate No. RR (Rear) 1 1 1
21 01-1106-09 Plain Washer (5.2x14x0.8) 4 4 4
22 39-0790-12 Washer Spring (5.1x9.2x1.3) 2 2 2
23 01-1605-09 Bolt (M5x0.8x8x18) 2 2 2
24 39-1209-24 Spacer (5.5x22x5) 2 2 2
25 39-1285-23 Grommet 2 2 2
26 31-20-1042 Packing tail lamp 1 1 1
27 39-1290-04 Bolt 2 2 2
28 39-0211-11 Plain Washer 4 2 2
29 31 2010 23 Damper 2 -- --
41 : TAIL LAMP ASSLY / BRACKET
5
26
2528
27
11
109289
2
6
8
62542
1
12
4
2221
15
16
13
18
242119
17
14
23
7
3
29
20
12
74
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 39-0119-04 Bolt 1 1 12 39-0788-12 Washer Spring 1 1 13 31-20-1008 Horn 1 1 --
DF-20-1023 Horn DC -- -- 14 31-20-1009 Band 1 1 15 30-20-1064 Band 2 2 2
6 30-19-1048 Band 3 3 37 30-20-1073 Switch 1 -- -- Upto Oct. 97
31 2010 79 Switch 1 1 1 Coupler type
8 30-20-1074 Spring Brake Switch 1 1 19 31-20-1025 Harness 1 1 --
DF 2010 20 Harness -- -- 131 2010 53 Wiring Harness 1 -- -- From Nov. 97
31 2010 52 Wiring Harness 1 1 --31 2011 08 Wiring Harness 1 1 --
10 31-20-1027 Battery (12V, 2.5 AH) 1 1 -- Upto Sept. 2000
DL 2010 08 Battery 1 1 -- With coupler From : Oct. 2000
11 31-20-1037 Filling Plug (Amco) 6 6 --12 30-20-1060 Fuse - Assly. 1 1 --13 30-20-1085 Fuse, 15A 1 1 --14 31-2010-30 Relay 1 1 --
31 2010 90 DC Flasher 1 1 --
42 : ELECTRICAL EQUIPMENT
14
1516
17
13
10
11
9
8
6
5 7
4
3
2
1
12
2019
18
21
22
2625
27
24
2526
23
75
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION42 : ELECTRICAL EQUIPMENT
15 31-2010-29 Rubber Holder 1 1 --
16 31-20-1038 Exhaust Pipe (Amco) -- 1 --
17 31-20-1003 Relay assly. 1 1 -- Alt. to 31201104
18 35 2011 40 Flasher assly -- -- 1
19 35 2011 33 Flasher -- -- 1
20 06 2013 03 Damper -- -- 1
21 DF 2010 22 AC / DC Unit -- -- 1
22 CD 2010 30 Regulator assly -- -- 1
23 31 2010 82 Capacitor 1 1 1
24 39 1079 01 Hex Screw 1 1 1
25 39 0263 12 Spring Washer -- -- 1
26 39 0198 11 Plain wahser -- -- 1
27 39 0745 01 Screw -- -- 1
14
1516
17
13
10
11
9
8
6
5 7
4
3
2
1
12
2019
18
21
22
2625
27
24
2526
23
76
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31-22-1001 Tool Kit 1 1 1
31-22-1003 Tool Wrench (Box, 16 mm) 1 1 1
30-22-1008 Tool Wrench (Open End 1 1 1
10 x 12 )
30-22-1033 Tool Wrench (Open End 1 1 1
10 x 13 )
30-22-1004 Tool Driver (philips & slot) 1 1 1
30 2210 01 Tool Driver 1 1 1
30-22-1011 Tool Wrench 1 1 1
(Open End 14 x 17 )
30-22-1002 Tool Bag 1 1 1
30 2210 09 Tool bar 1 1 1
30 2210 10 Tool Plier 1 1 131 2210 04 Tool wrench (24 A/F) 1 1 1
30 2210 03 Tool Driver 1 1 1
43 : TOOL KIT
1
77
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31-14-1017 Emblem - LH 1 -- -- Upto Nov. 98
2 31-14-1018 Emblem - RH 1 -- -- Upto Nov. 98
3 39-0763-01 Screw C.S.K. Cross 4 -- -- Upto Nov. 98
4 31-16-1116 4S - Four Stroke Name Plate 2 -- -- Upto Nov. 98
For Cover Side
31-16-1202 4S - Champion Name Plate 2 -- -- Upto Nov. 98
For Cover Side
5 01-1605-08 Lock Washer 8 -- -- Upto Nov. 98 (N.I.)
6 31-22-1009 Kawasaki Label 1 -- -- Upto Nov. 98
7 31 1410 91 ‘KBajaj’ Label 3 2 2 From Dec. 98
8 31 1612 46 Emblem Boxer -- 2 2 Upto Dec. 98
DF 1610 01 Emblem Boxer -- 2 2 Upto Dec. 98
44 : EMBLEM AND MARKS
6
4
3
1/2
4
78
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION
1 31 2110 17 Seat assly 1 -- -- From Frame No. 31495
2 DF 2110 17 Seat assly with Damper -- -- 1 From Oct. 99
3 DF 2110 13 Seat assly with damper -- 1 --
4 39 0788 12 Washer spring 2 2 2
5 39 0390 04 Bolt 2 2 2
6 31 2110 04 Damper 6 6 6
7 31 2110 15 Bracket 2 2 2
8 39 0292 15 Hex Nut 4 4 4
9 39 0732 12 Washer Spring 4 4 4
10 39 0198 11 Plain washer 4 4 4
45 : SEAT ASSLY.
2
6
1/3
6
5
48
9
10
7
79
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION46 : ACCESSORIES
1 31 2210 20 Leg guard 1 1 1
DD 2210 03 Leg guard -- -- 1
2 39 0119 04 Bolt 3 3 3
3 39-0788-12 Washer Spring 3 3 3
4 31-16-1108 Saree Guard Complete 1 1 1
DF 2210 04 Saree Guard Complete -- -- 1
5 31-16-1123 Plug For Saree Guard 2 2 2
6 31 1910 31 Clamp (Coil Ignition) 1 1 1
7 39 1060 04 Bolt 1 -- -- Leg guard mounting
8 39 1040 11 Plain washer 2 -- -- Leg guard mounting
9 39 0792 15 Hex nut 1 -- -- Leg guard mounting
10 39 0292 15 Hex nut 1 -- -- Saree guard mounting
11 39 0732 12 Spring washer 1 -- -- Saree guard mounting
12 39 0239 11 Plain washer 1 -- -- Saree guard mounting
13 39 0198 11 Plain washer 1 -- -- Saree guard mounting
14 39 0892 04 Bolt 1 -- -- Saree guard mounting
13
12
10
112
3
5
78
3
9
1
3
2
14
4
6
80
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION47 : FAIRING
1 31 1810 91 Fairing with decal (Wine red) 1 1 -- From Dec. 98
Upto July 98 Boxer CT
31 1810 92 Faring with decal (Jet black) 1 1 -- From Dec. 98.
Upto July 98 Boxer CT
2 31 1810 72 Decal Fairing LH (Jet black) 1 1 -- Upto July 98 Boxer CT
31 1810 73 Decal Fairing RH (Jet black) 1 1 -- Upto July 98 Boxer CT
31 1810 75 Decal Fairing LH (Wine red) 1 1 -- Upto July 98 Boxer CT
31 1810 76 Decal Fairing RH (Wine red) 1 1 -- Upto July 98 Boxer CT
3 31 1810 65 Bracket left 1 1 -- Upto July 98 Boxer CT
4 31 1810 66 Bracket right 1 1 -- Upto July 98 Boxer CT
5 31 1810 67 Guide bush 2 2 -- Upto July 98 Boxer CT
6 39 1789 24 Washer 2 1 -- Upto July 98 Boxer CT
7 DG 1611 21 Screw 2 1 -- Upto July 98 Boxer CT
8 31 1810 90 Label “Kawasaki” 1 1 -- Upto July 98 Boxer CT
4
3
7
6
5
5
1
2
7
68
81
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION48 : MAIN BRACKET
42
56
1
4
3
117
8109
12
1 31 1612 39 Bracket Main -- 1 --
2 39 0390 04 Hex Screw -- 3 --
3 39 1803 04 Hex bolt -- 1 --
4 39 0788 12 Washer spring -- 4 --
5 39 0237 11 Plain washer -- 1 -- To be assembed in between
sareeguard & main bracket
6 30 1611 69 Grommet -- 2 --
7 31 1612 40 Carrier Assly -- 1 --
DF 1610 04 Carrier Assly -- 1 -- From Oct. 98
8 39 0062 04 Hex bolt -- 4 --
9 39 1309 11 Plain washer -- 4 --
10 39 0732 12 Washer spring -- 4 --
11 31 1612 51 Lock assembly - seat -- 1 --
12 39 0743 01 Screw Csk cross -- 2 --
82
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION49 : COVER SEAT
2
1
5
6
7
8
9
4
3
1 31 1612 55 Cover Seat LH (Alfa red) -- 1 --
DF 1610 15 Cover Seat LH (Jet Black) -- 1 --
DF 1610 16 Cover Seat LH (Imperial Maroon) -- 1 --
2 31 1612 56 Cover Seat RH (Alfa red) -- 1 --
DF 1610 17 Cover Seat RH (Jet Black) -- 1 --
DF 1610 18 Cover Seat RH (Imperial Maroon) -- 1 --
3 39 1607 01 Screw -- 2 --
4 39 1789 24 Washer (Nylon) -- 2 --
5 30 1810 60 Damper -- 2 --
6 30 1810 61 Collar -- 2 --
7 39 0211 11 Plain washer -- 2 --
8 39 0732 12 Spring washer -- 2 --
9 39 0882 04 Hex bolt -- 2 --
83
Fig. Part No. Description Qty / Veh. RemarkNo. 4S Champ. Boxer Boxer
CT AT
PLATE NO. BOXER & 4S CHAMPION50 : RIDER SEAT AND PILLION SEAT
9
4
87
6
5
87
6
3
2
1
78
6
10
1 31 2110 21 Seat assly front comp -- 1 --
2 39 1802 04 Bolt (Allen) -- 2 --
3 39 0732 12 Washer spring -- 2 --
4 31 2110 25 Seat assly Rear comp. -- 1 -- Upto Nov. 98.
DF 2110 03 Seat ally Rear comp. -- 1 -- From Dec. 98
5 31 2110 28 Bracket Front -- 1 --
6 39 0198 11 Plain washer -- 6 --
7 39 0732 12 Spring washer -- 6 --
8 39 0292 15 Hex nut -- 6 --
9 31 1210 29 Lock bar -- 1 --
10 31 2110 24 Bracket assly -- 1 --
84
PART INDEX BOXER & 4S CHAMPION
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
01 1006 10 2 601 1106 09 15 2101 1106 09 22 3801 1106 09 21 7301 1605 08 5 7701 1605 09 23 7301 1701 10 12 1001 1701 11 7 1001 1701 11 8 1106 2010 83 5 7006 2010 83 5 7106 2013 03 20 7507 1410 26 23 6214 1510 21 5 4015 1510 61 22 3515 1510 62 25 3515 1610 69 6 6315 1810 34 8 815 1910 26 10 4416 1510 08 1 4216 1610 42 20 7320 2010 24 15 6820 2010 24 12 6922 1504 35 10 3722 1504 51 4 325 2010 09 15 6830 1810 41 26 4830 0777 04 30 5130 1010 15 19 1130 1010 86 2 930 1010 96 16 1530 1010 98 18 1530 1011 41 11 330 1011 42 15 1230 1011 92 9 4230 1012 34 8 1630 1012 36 9 1630 1210 04 4 1830 1210 18 23 1930 1410 14 10 6130 1410 15 6 1130 1410 26 5 6430 1410 30 6 6130 1410 31 8 6130 1410 37 14 6130 1410 38 13 6130 1410 39 11 6130 1410 48 16 6230 1410 49 15 6130 1410 51 3 6130 1410 52 9 6130 1410 54 7 6130 1410 55 4 6130 1510 03 11 4030 1510 05 12 4030 1510 05 24 43
30 1510 19 7 3930 1510 25 1 3930 1510 27 11 3930 1510 29 4 3930 1510 37 17 4130 1510 38 13 4030 1510 38 23 4330 1510 41 24 4130 1510 42 10 2230 1510 42 23 4130 1510 60 18 4230 1510 69 19 4330 1510 82 10 4230 1510 85 2 4230 1510 95 15 4430 1511 08 10 3930 1511 18 20 4130 1511 19 21 4130 1611 16 1 3630 1611 18 8 3730 1611 24 13 3730 1611 57 9 3630 1611 58 8 3630 1611 69 6 8130 1612 21 16 3830 1612 42 24 3830 1612 71 1 6330 1710 12 20 3530 1710 13 17 3530 1710 17 21 3530 1710 18 12 3430 1710 22 18 3530 1710 30 5 3430 1710 31 6 3430 1710 45 4 3430 1710 53 4 3430 1810 42 24 5330 1810 03 4 4530 1810 06 8 3130 1810 07 7 3130 1810 08 9 3130 1810 09 33 4830 1810 09 32 5130 1810 09 33 5430 1810 10 6 3130 1810 11 5 3130 1810 16 6 4730 1810 19 14 4730 1810 20 12 4730 1810 21 13 4730 1810 22 3 4730 1810 23 2 4730 1810 24 1 4730 1810 25 9 4730 1810 26 8 4730 1810 28 22 48
30 1810 29 21 4830 1810 30 20 4730 1810 41 25 5030 1810 41 26 5330 1810 42 24 4830 1810 42 23 5030 1810 43 23 4830 1810 44 19 4730 1810 45 28 4830 1810 60 5 8230 1810 61 6 8230 1811 10 13 4930 1811 12 12 4930 19 10 36 11 4430 1910 07 28 4630 1910 10 6 4530 1910 14 26 4630 1910 15 27 4630 1910 16 25 4630 1910 17 16 4630 1910 20 22 4630 1910 21 13 4530 1910 22 18 4630 1910 23 14 4530 1910 24 17 4630 1910 3 9 4430 1910 30 12 4530 1910 31 8 4430 1910 38 4 4430 1910 47 7 3730 1910 48 9 4530 1910 48 6 7430 1910 67 8 6730 1910 69 3 6730 1910 70 2 6730 1910 71 4 6730 1910 72 5 6730 2010 18 24 4630 2010 25 2 6830 2010 29 6 6530 2010 30 15 6830 2010 33 8 6830 2010 35 13 6830 2010 36 14 6830 2010 37 7 6830 2010 41 6 7030 2010 46 7 7030 2010 47 10 7030 2010 48 8 7030 2010 48 14 7130 2010 60 12 7430 2010 64 5 7430 2010 73 7 7430 2010 74 8 7430 2010 77 14 2530 2010 84 7 65
85
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART INDEX BOXER & 4S CHAMPION
30 2010 85 13 7430 2010 86 15 2530 2010 88 4 7030 2011 03 4 6830 2011 19 3 6830 2011 28 6 6530 2011 29 7 6530 2011 37 5 6830 2110 01 7 6430 2210 02 1 7630 2210 03 1 7630 2210 04 1 7630 2210 08 1 7630 2210 09 1 7630 2210 10 1 7630 2210 11 1 7630 2210 13 2 4530 2210 14 1 4530 2210 33 1 7631 2010 08 3 7431 1008 20 13 1131 1010 02 13 1031 1010 06 2 131 1010 07 18 131 1010 09 3 431 1010 10 2 431 1010 14 1 2231 1010 16 12 231 1010 17 13 231 1010 18 8 231 1010 19 7 231 1010 20 4 231 1010 21 1 231 1010 22 9 231 1010 24 5 331 1010 25 8 331 1010 26 3 331 1010 27 12 331 1010 28 19 331 1010 29 20 331 1010 30 18 331 1010 33 7 331 1010 34 9 531 1010 38 16 1731 1010 39 15 1731 1010 40 20 1731 1010 41 21 1731 1010 44 7 1631 1010 45 11 231 1010 46 15 1431 1010 47 9 831 1010 48 5 831 1010 49 7 831 1010 51 2 831 1010 54 7 931 1010 55 9 9
31 1010 56 15 1131 1010 61 4 1231 1010 62 1 1231 1010 63 11 1231 1010 67 14 1231 1010 75 6 631 1010 76 5 631 1010 77 6 1431 1010 78 2 731 1010 79 3 731 1010 80 10 731 1010 81 1 831 1010 82 5 731 1010 83 9 731 1010 84 8 731 1010 99 6 931 1011 03 1 931 1011 04 5 231 1011 05 4 931 1011 06 9 1031 1011 07 3 631 1011 08 15 931 1011 09 8 931 1011 10 3 931 1011 11 5 2231 1011 13 5 1231 1011 15 12 731 1011 17 13 731 1011 18 13 631 1011 20 17 331 1011 21 6 331 1011 23 12 1731 1011 24 18 1731 1011 27 6 1631 1011 31 13 131 1011 32 16 131 1011 33 10 1431 1011 34 13 1431 1011 35 14 1431 1011 36 17 1531 1011 37 19 1531 1011 38 1 1431 1011 39 9 1431 1011 40 3 1431 1011 41 7 1431 1011 42 5 1431 1011 43 4 1431 1011 44 25 1531 1011 46 12 1431 1011 47 22 1531 1011 48 24 1531 1011 49 14 931 1011 68 3 831 1011 70 9 331 1011 72 5 1131 1011 73 4 6
31 1011 75 15 131 1011 76 7 1131 1011 82 4 431 1011 85 4 431 1011 87 4 431 1011 91 1 831 1011 92 9 831 1011 97 9 2231 1012 00 12 231 1012 01 13 231 1012 16 13 731 1012 18 19 1731 1012 19 6 731 1012 21 7 731 1012 35 14 231 1012 49 5 431 1012 50 5 431 1012 51 5 431 1012 60 10 1631 1012 63 10 1631 1012 64 4 1631 1012 66 13 2231 1012 69 10 1231 1012 73 14 1031 1012 76 19 1331 1012 77 3 431 1012 78 2 431 1012 88 7 531 1012 89 7 531 1012 90 7 531 1012 91 3 631 1012 95 3 1231 1013 02 5 431 1013 03 5 431 1013 04 5 431 1013 07 6 531 1013 10 6 531 1013 12 6 531 1013 14 10 531 1110 01 17 2531 1110 01 14 2731 1110 01 14 2931 1110 04 7 2431 1110 04 7 2731 1110 05 20 2531 1110 05 17 2831 1110 05 17 3031 1110 07 21 2631 1110 07 18 2831 1110 07 18 3031 1110 08 9 2431 1110 08 9 2731 1110 08 9 2931 1110 10 1 2431 1110 11 8 2431 1110 12 19 25
86
PART INDEX BOXER & 4S CHAMPION
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
31 1110 12 16 2831 1110 12 16 3031 1110 13 27 2631 1110 13 24 2831 1110 13 24 3031 1110 14 18 2531 1110 14 15 2831 1110 14 15 2931 1110 17 2 2431 1110 18 3 2431 1110 19 1 2431 1110 19 1 2731 1110 20 2 2731 1110 21 3 2731 1110 22 8 2731 1110 25 25 2631 1110 26 24 2631 1110 27 20 2531 1110 27 17 2831 1110 27 17 3031 1110 28 19 2531 1110 28 16 2831 1110 28 16 3031 1110 30 20 2531 1110 30 17 2831 1110 30 17 3031 1110 32 23 2831 1110 33 21 2831 1110 34 22 2831 1110 38 7 2431 1110 38 7 2731 1110 38 7 2931 1110 39 1 2431 1110 39 1 2731 1110 39 1 2931 1110 40 3 2731 1110 46 2 2431 1110 47 3 2431 1110 48 26 2631 1110 49 25 2631 1110 50 24 2631 1110 52 8 2931 1110 53 1 2431 1110 53 1 2731 1110 53 1 2931 1110 54 2 2931 1110 55 3 2931 1110 56 21 3031 1110 57 23 3031 1110 58 22 3031 1110 61 3 2431 1210 01 1 1831 1210 06 1 1131 1210 07 7 631 1210 08 41 2031 1210 10 25 62
31 1210 14 2 2131 1210 15 43 2031 1210 16 3 2131 1210 21 13 2131 1210 23 16 2131 1210 28 4 2131 1210 29 10 2131 1210 29 9 8331 1210 30 12 2131 1210 34 3 1131 1210 37 11 2131 1210 38 5 2131 1210 41 6 2131 1210 42 17 2131 1210 43 7 2131 1210 44 3 2331 1210 45 4 2331 1210 50 1 2131 1210 51 26 6231 1210 52 18 2131 1210 55 12 1831 1210 56 11 1831 1210 57 10 1831 1210 58 9 1831 1210 59 8 1831 1210 60 7 1831 1210 61 6 1831 1210 62 2 1831 1210 63 3 1831 1210 64 5 1831 1210 65 16 1931 1210 66 15 1831 1210 67 14 1831 1210 68 13 1831 1210 69 25 1931 1210 70 17 1931 1210 71 18 1931 1210 72 19 1931 1210 73 30 1931 1210 74 20 1931 1210 75 22 1931 1210 76 21 1931 1210 77 26 1931 1210 78 27 1931 1210 79 28 1931 1210 80 40 2031 1210 81 38 2031 1210 82 37 2031 1210 83 36 2031 1210 84 35 2031 1210 85 32 2031 1210 86 39 2031 1210 87 24 1931 1210 89 29 1931 1210 98 16 1931 1211 00 8 10
31 1211 33 4 2131 1211 34 2 2131 1211 35 3 2131 1211 48 1 1831 1211 49 44 2031 1211 55 11 1831 1410 04 9 3331 1410 05 3 6431 1410 06 19 6231 1410 07 24 6231 1410 09 4 6431 1410 10 1 6131 1410 17 1 7731 1410 18 2 7731 1410 30 2 6131 1410 37 6 6431 1410 60 1 5831 1410 61 4 5931 1410 62 1 5831 1410 63 4 5831 1410 91 7 7731 1410 93 1 5531 1410 94 1 5531 1510 01 27 4331 1510 02 2 4031 1510 04 3 4031 1510 11 15 4031 1510 14 16 4131 1510 16 17 4231 1510 18 15 4231 1510 21 16 4231 1510 23 21 4331 1510 24 22 4331 1510 26 28 4331 1510 27 9 3931 1510 27 5 4231 1510 28 6 4231 1510 29 7 4231 1510 30 12 4231 1510 32 25 3531 1510 33 22 3531 1510 35 5 3931 1510 36 28 4131 1510 37 25 4331 1510 39 14 4031 1510 41 2 3931 1510 42 3 3931 1510 43 11 4231 1510 44 6 3931 1510 45 9 3931 1510 48 3 4231 1510 56 6 4031 1510 58 25 4331 1510 59 16 4431 1510 60 20 4331 1510 64 19 41
87
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART INDEX BOXER & 4S CHAMPION
31 1510 65 8 3931 1610 01 17 3231 1610 07 8 3331 1610 08 18 3831 1610 09 10 3631 1610 11 3 6331 1610 17 7 3331 1610 18 10 6431 1610 19 19 3231 1610 20 12 3131 1610 21 7 3631 1610 22 2 3631 1610 74 15 3431 1610 75 16 3531 1610 78 8 6431 1610 94 2 6331 1610 97 16 3231 1611 08 4 7931 1611 16 4 7731 1611 23 5 7931 1611 34 24 3231 1611 36 11 6431 1611 95 20 3831 1612 02 4 7731 1612 07 15 3431 1612 08 16 3531 1612 39 1 8131 1612 40 7 8131 1612 46 8 7731 1612 51 11 8131 1612 53 15 3431 1612 54 16 3531 1612 55 1 8231 1612 56 2 8231 1612 70 7 5931 1612 71 10 6031 1612 72 7 6031 1612 73 10 6031 1612 74 2 5631 1612 75 3 5731 1612 76 2 5631 1612 77 3 5731 1612 78 11 3731 1710 01 14 3431 1710 06 8 3431 1710 12 28 3531 1810 06 18 4731 1810 06 18 5331 1810 07 17 4731 1810 09 29 4831 1810 10 5 4731 1810 13 4 4731 1810 14 15 4731 1810 15 10 4731 1810 16 11 4731 1810 17 16 47
31 1810 17 16 5331 1810 18 7 7231 1810 20 19 6631 1810 23 35 4831 1810 27 29 5431 1810 30 15 5231 1810 31 16 5331 1810 32 22 5331 1810 34 6 5231 1810 35 8 5231 1810 37 10 5231 1810 38 11 5231 1810 39 14 5231 1810 40 12 5231 1810 41 13 5231 1810 44 36 4831 1810 44 37 5131 1810 44 28 5431 1810 44 38 5431 1810 45 27 5431 1810 46 26 5331 1810 47 24 5331 1810 48 25 5331 1810 49 23 5331 1810 50 19 5331 1810 51 20 5331 1810 52 2 5231 1810 53 9 5231 1810 54 5 4531 1810 65 3 8031 1810 66 4 8031 1810 67 5 8031 1810 72 2 8031 1810 73 2 8031 1810 75 2 8031 1810 76 2 8031 1810 89 34 5131 1810 89 35 5431 1810 90 8 8031 1810 91 1 8031 1810 92 1 8031 1810 93 34 5131 1810 95 28 5031 1810 96 16 4931 1810 97 35 5131 1810 98 14 4931 1810 99 15 4931 1811 00 19 5031 1811 01 21 5031 1811 02 20 5031 1811 03 6 4931 1811 04 7 4931 1811 05 8 4931 1811 06 9 4931 1811 08 2 4931 1811 09 10 49
31 1811 11 11 4931 1811 13 17 5031 1811 14 27 5031 1811 15 26 5031 1811 16 25 5031 1811 17 23 5031 1811 18 24 5031 1811 19 22 5031 1811 20 18 5031 1811 21 35 5431 1811 22 17 5331 1811 24 37 5431 1910 02 4 3131 1910 03 7 6731 1910 04 9 6731 1910 08 5 4431 1910 12 1 6531 1910 13 17 6631 1910 14 16 6631 1910 15 12 6531 1910 16 3 4431 1910 17 2 6531 1910 18 3 6531 1910 19 4 6531 1910 20 5 6531 1910 21 15 6531 1910 27 10 6731 1910 28 6 6731 1910 29 1 6731 1910 31 6 7931 1910 32 11 6731 1910 37 23 4631 2010 01 5 7231 2010 02 4 7231 2010 03 17 7531 2010 04 6 6831 2010 09 4 7431 2010 10 3 7231 2010 11 6 3331 2010 12 13 7231 2010 13 16 7331 2010 14 14 7231 2010 16 6 7031 2010 17 7 7031 2010 18 3 7031 2010 19 4 7031 2010 23 29 7331 2010 25 9 7431 2010 26 16 1131 2010 27 10 7431 2010 29 15 7531 2010 30 14 7431 2010 32 16 2531 2010 35 2 7031 2010 36 18 7331 2010 37 11 74
88
PART INDEX BOXER & 4S CHAMPION
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
31 2010 38 16 7531 2010 40 18 6631 2010 42 26 7331 2010 45 13 2531 2010 45 13 2731 2010 45 13 2931 2010 46 16 2531 2010 48 3 7231 2010 51 22 6631 2010 52 9 7431 2010 53 9 7431 2010 60 17 7331 2010 73 13 7231 2010 74 12 7231 2010 75 1 6831 2010 78 24 4631 2010 79 7 7431 2010 80 10 4531 2010 81 16 1131 2010 82 23 7531 2010 83 10 7031 2010 84 1 7031 2010 86 3 7031 2010 90 14 7431 2010 94 2 7031 2011 02 1 6831 2011 04 17 7531 2011 08 9 7431 2110 04 6 7831 2110 15 7 7831 2110 17 1 7831 2110 21 1 8331 2110 24 10 8331 2110 25 4 8331 2110 28 5 8331 2210 01 1 7631 2210 03 1 7631 2210 04 1 7631 2210 09 6 7731 2210 10 18 3231 2210 20 1 7931 2210 22 1 4531 2210 23 2 4531 2210 27 18 3231 2210 29 23 323110 1130 9 1311010 05 10 132 2010 21 6 4532 2010 29 6 7135 1510 60 18 4135 2011 33 19 7535 2011 40 18 7536 1531 01 32 4336 2222 45 21 3236 3110 21 11 1039 0007 01 12 22
39 0062 04 1 3139 0062 04 1 3339 0062 04 11 3339 0062 04 12 3739 0062 04 11 7239 0062 04 8 8139 0092 04 10 2439 0092 04 10 2739 0092 04 10 2939 0092 04 26 4339 0119 04 4 3639 0119 04 1 7439 0119 04 2 7939 0197 11 9 3739 0198 11 5 139 0198 11 15 339 0198 11 10 639 0198 11 11 939 0198 11 1 1639 0198 11 2 2239 0198 11 19 3839 0198 11 2 4439 0198 11 17 4439 0198 11 20 4639 0198 11 26 7539 0198 11 10 7839 0198 11 13 7939 0198 11 6 8339 0200 11 26 3539 0200 11 3 3739 0200 11 12 6839 0201 11 11 3439 0201 11 11 7039 0211 11 2 7239 0211 11 28 7339 0211 11 7 8239 0219 11 12 2539 0219 11 12 2739 0219 11 12 2939 0219 11 3 3139 0219 11 3 3339 0219 11 12 3339 0219 11 6 3739 0219 11 4 6339 0219 11 10 7239 0237 11 5 8139 0239 11 21 3839 0239 11 12 7939 0248 11 2 1039 0248 11 8 2239 0248 11 7 3439 0248 11 7 4039 0263 12 25 7539 0267 12 12 7039 0287 15 31 2039 0291 15 23 38
39 0291 15 19 7339 0292 15 24 3539 0292 15 14 6539 0292 15 20 6639 0292 15 8 7839 0292 15 10 7939 0292 15 8 8339 0375 11 20 6239 0390 04 10 3439 0390 04 17 3839 0390 04 5 7839 0390 04 2 8139 0454 11 29 3539 0466 12 12 7139 0553 02 30 3539 0694 15 14 3139 0702 01 6 239 0702 01 4 839 0702 01 14 1139 0703 11 17 1139 0708 15 13 3439 0708 15 13 4439 0711 11 8 2139 0711 11 23 3539 0711 11 14 3739 0712 15 1 3439 0714 11 3 3439 0714 11 29 4339 0716 01 8 4539 0724 01 7 4539 0725 04 19 4639 0726 04 15 4539 0732 12 4 139 0732 12 14 339 0732 12 9 639 0732 12 12 939 0732 12 2 1639 0732 12 3 2239 0732 12 11 2539 0732 12 11 2739 0732 12 11 2939 0732 12 2 3139 0732 12 2 3339 0732 12 13 3339 0732 12 5 3739 0732 12 5 6339 0732 12 9 7239 0732 12 9 7839 0732 12 11 7939 0732 12 10 8139 0732 12 8 8239 0732 12 3 8339 0732 12 7 8339 0736 15 7 7139 0737 12 2 3439 0738 17 14 17
89
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART INDEX BOXER & 4S CHAMPION
39 0739 04 17 6239 0740 11 18 6239 0743 01 12 8139 0745 01 22 2639 0745 01 19 2839 0745 01 19 3039 0745 01 27 7539 0746 01 5 939 0747 01 9 2139 0748 01 1 339 0753 01 2 2339 0761 01 5 6139 0763 01 3 7739 0773 04 5 3639 0775 04 10 4039 0777 04 31 4839 0777 04 31 5439 0778 04 7 4739 0778 04 7 5239 0781 11 11 7139 0784 08 19 3539 0787 08 11 3639 0787 08 31 4339 0788 12 13 3139 0788 12 9 3439 0788 12 3 3639 0788 12 2 3739 0788 12 11 6839 0788 12 2 7439 0788 12 4 7839 0788 12 3 7939 0788 12 4 8139 0789 12 7 2239 0789 12 27 3539 0789 12 14 4439 0789 12 30 4839 0789 12 29 5039 0789 12 30 5439 0790 12 11 2239 0790 12 18 6839 0790 12 22 7339 0792 15 14 3139 0792 15 10 6839 0792 15 9 7939 0794 15 6 3639 0794 15 8 4239 0794 15 13 7039 0797 08 7 4439 0798 15 27 4139 0798 15 33 4339 0798 15 1 7239 0805 11 6 4439 0807 08 12 4439 0808 08 1 4439 0810 02 9 7039 0814 11 13 65
39 0817 15 15 3739 0830 01 14 2139 0830 01 11 4539 0834 15 4 2239 0840 01 26 4139 0842 11 29 4139 0842 11 10 6539 0849 14 21 6639 0855 17 11 1739 0874 04 1 3739 0876 04 15 3139 0876 04 8 6339 0882 04 6 7239 0882 04 9 8239 0886 01 6 6939 0886 04 9 6839 0892 04 4 3739 0892 04 14 7939 0897 04 7 6339 0899 01 22 6239 0900 12 33 2039 0900 12 25 4139 0900 12 21 6239 0900 12 9 6539 0901 04 17 6839 0902 11 16 6839 0920 01 11 6539 0946 05 7 139 0967 04 1 3739 0972 04 42 2039 0973 15 3 239 0978 04 4 4239 0980 04 20 1539 0981 15 9 4039 0982 15 30 4339 0983 08 1 6439 0985 17 8 539 0986 08 4 3339 0987 17 4 739 0988 15 13 4239 0989 17 11 739 0990 08 8 4039 0991 04 23 2639 0991 04 20 2839 0992 06 6 839 0993 11 13 1739 0994 11 1 739 0995 11 17 1739 0999 06 2 339 0999 06 6 1039 0999 06 9 1239 0999 06 5 2339 1000 06 12 139 1000 06 1 439 1003 20 5 2439 1003 20 5 27
39 1003 20 5 2939 1004 20 4 4039 1005 20 14 4239 1006 20 1 4039 1007 20 5 1039 1010 04 8 139 1011 01 34 4839 1011 01 33 5139 1011 01 34 5439 1012 04 6 139 1013 21 6 2339 1013 21 22 4139 1014 21 16 339 1015 21 12 1239 1016 21 19 139 1017 21 14 139 1018 21 14 739 1019 21 2 1239 1020 21 1 139 1021 21 11 139 1023 04 2 1139 1028 21 6 2439 1028 21 6 2739 1028 21 6 2939 1033 09 2 1439 1034 20 23 1539 1035 19 10 239 1038 01 15 7239 1040 11 11 3139 1040 11 8 7939 1041 19 16 1339 1042 19 4 2439 1042 19 4 2739 1042 19 4 2939 1043 19 11 1139 1046 19 11 639 1048 04 10 1039 1049 04 10 339 1050 06 9 1139 1053 15 12 639 1053 15 21 1539 1054 11 2 6439 1055 15 1 639 1056 04 4 1039 1057 11 8 1439 1058 11 11 1439 1060 04 20 3239 1060 04 7 7939 1062 04 4 1139 1063 01 3 139 1063 01 13 339 1066 04 10 1139 1068 04 3 1039 1069 01 13 939 1069 01 3 1639 1071 01 6 22
90
PART INDEX BOXER & 4S CHAMPION
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
39 1072 01 8 639 1074 04 17 139 1074 04 7 1239 1075 04 18 1139 1075 04 13 1239 1076 01 9 6439 1078 01 1 2339 1079 01 24 7539 1080 19 12 1139 1148 20 1 4039 1184 15 21 4639 1189 23 19 2139 1204 11 34 2039 1209 24 24 7339 1210 02 8 6539 1225 15 1 1039 1225 15 14 7039 1225 15 8 7139 1261 21 21 5339 1285 23 25 7339 1290 04 8 7239 1290 04 27 7339 1309 11 9 8139 1347 19 3 5239 1394 04 10 6939 1412 04 20 3239 1489 01 12 2239 1607 01 3 8239 1613 04 23 2639 1613 04 20 2839 1613 04 20 3039 1714 04 3 4539 1784 04 10 3139 1789 24 6 8039 1789 24 4 8239 1791 04 22 1339 1802 04 2 8339 1803 04 3 8139 1864 20 5 1039 1920 01 22 1739 2147 04 18 13CD 2010 30 22 75DB 1710 02 4 34DD 1010 58 6 12DD 1010 60 8 12DD 1010 63 6 3DD 1010 67 4 14DD 1010 68 7 14DD 1010 69 1 14DD 1010 70 10 14DD 1010 71 14 9DD 1010 74 17 13DD 1010 75 20 13DD 1010 76 21 13DD 1010 76 19 15DD 1010 77 6 9
DD 1010 94 4 16DD 1010 95 6 16DD 1010 96 10 16DD 1010 97 5 16DD 1010 98 13 14DD 1010 99 15 14DD 1011 03 15 10DD 1011 06 10 9DD 1011 10 5 14DD 1011 20 2 2DD 1011 34 12 2DD 1011 35 13 2DD 1011 36 12 7DD 1011 78 18 15DD 1012 15 5 22DD 1012 54 23 17DD 1110 11 27 26DD 1110 11 24 28DD 1110 11 24 30DD 1110 12 18 25DD 1110 12 15 28DD 1110 12 15 29DD 1210 13 25 62DD 1210 14 24 62DD 1210 15 26 62DD 1210 19 36 20DD 1210 31 30 19DD 1211 00 3 21DD 1410 21 10 61DD 1410 22 17 62DD 1410 55 2 61DD 1410 89 12 61DD 1410 90 12 61DD 1610 07 11 64DD 1610 52 12 31DD 1610 53 19 32DD 1610 56 5 33DD 1610 78 18 44DD 1710 06 17 35DD 1710 11 20 35DD 1810 15 26 48DD 1810 16 24 48DD 1810 28 36 51DD 1810 31 4 49DD 1810 32 1 49DD 1810 34 5 49DD 1810 41 36 54DD 1810 44 4 52DD 1810 45 1 52DD 1810 47 5 52DD 1810 50 19 66DD 1810 51 32 48DD 1810 51 31 51DD 1810 51 32 54DD 1810 88 25 50DD 1810 88 26 53
DD 1810 89 23 50DD 1810 89 24 53DD 1810 90 25 48DD 1810 90 24 50DD 1810 90 25 53DD 1810 91 27 48DD 1810 91 26 50DD 1810 91 27 54DD 1811 02 3 49DD 1910 12 5 44DD 2010 72 18 66DD 2210 03 1 79DF 1010 10 13 10DF 1110 01 1 29DF 1110 04 3 29DF 1110 05 23 30DF 1210 03 3 23DF 1410 01 2 58DF 1410 02 5 59DF 1410 20 1 55DF 1410 22 1 55DF 1410 26 2 58DF 1410 27 5 59DF 1410 28 2 58DF 1410 29 5 59DF 1410 34 1 55DF 1410 40 1 55DF 1410 42 1 55DF 1410 44 3 58DF 1410 45 6 59DF 1410 46 3 58DF 1410 46 3 58DF 1410 47 6 59DF 1410 47 6 59DF 1410 52 1 55DF 1410 57 1 55DF 1410 58 1 56DF 1410 61 3 58DF 1410 61 3 58DF 1410 62 6 59DF 1410 62 6 59DF 1411 32 1 55DF 1610 01 8 77DF 1610 04 7 81DF 1610 09 8 60DF 1610 10 11 60DF 1610 15 1 82DF 1610 16 1 82DF 1610 17 2 82DF 1610 18 2 82DF 1610 19 2 56DF 1610 20 3 57DF 1610 21 2 56DF 1610 22 3 57DF 1610 26 11 60DF 1610 28 11 60
91
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART FIG. PAGENO. NO. NO.
PART INDEX BOXER & 4S CHAMPION
DF 1610 29 2 56DF 1610 30 2 56DF 1610 31 3 57DF 1610 32 3 57DF 1610 35 2 56DF 1610 36 2 56DF 1610 37 3 57DF 1610 38 3 57DF 1610 39 9 60DF 1610 40 12 60DF 1610 41 9 60DF 1610 42 12 60DF 1610 43 10 33DF 1610 44 2 56DF 1610 45 3 57DF 1810 01 34 51DF 1810 01 35 54DF 1810 07 22 32DF 1810 07 19 66DF 2010 01 1 69DF 2010 04 3 69DF 2010 05 2 69DF 2010 06 4 69DF 2010 07 11 69DF 2010 08 7 69DF 2010 09 8 69DF 2010 10 9 69DF 2010 11 2 71DF 2010 13 1 71DF 2010 15 3 71DF 2010 17 4 71DF 2010 19 5 69DF 2010 20 9 74DF 2010 21 10 45DF 2010 22 21 75DF 2010 23 3 74DF 2010 54 9 71DF 2010 55 10 71DF 2010 56 13 71DF 2110 03 4 83DF 2110 13 3 78DF 2110 17 2 78DF 2210 04 4 79DF 2210 05 18 32DG 1611 21 7 80DL 2010 08 10 74TE 0063 03 21 26TE 0063 03 18 28TE 0063 03 18 30