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Jiangsu Zhongxin Pipe Sci-tec Co.,Ltd. CRA-Clad & CRA-Lined Steel Pipe Green t he World Design by Victor BOBPIPE Engineering (Shanghai) Co.,Ltd.

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Page 1: BOBPIPE 20160816

Jiangsu Zhongxin Pipe Sci-tec Co.,Ltd.CRA-Clad & CRA-Lined Steel Pipe Green the World

Design by Victor

BOBPIPE Engineering (Shanghai) Co.,Ltd.

Page 2: BOBPIPE 20160816

What is CRA-Clad & CRA-Lined Steel Pipe and Why need this?

CRA means Corrosion Resistant Alloy;Those special pipe composited by two different materials including inner pipe and outer pipe.Inner CRA layer (0.3~5.0mm) normally such as Stainless steel, Duplex, Nickel alloy, Titanium, Hastelloy, Monel etc. which are suitable for high corrosion environment.Outer base material could be seamless or welded, SAWL, SAWH, ERW, HFW, or DSAW carbon steel pipe.

Inner Lined special metal with outer C.S Composite

The Clad & Lined Pipe (Zhongxin Brand ) can provides the best combination of corrosion resistance of stainless steel (including other alloy) and high strength of carbon steel with cost effectiveness.And just as normal C.S pipe, Zhongxin pipe can be on-site cutting without any separation risk, together with high once time welding pass conformity rate.

Advantage is to avoid Corrosion with lower cost

Page 3: BOBPIPE 20160816

ABOUT US

Legal Name : Jiangsu Zhongxin Pipe Sci-tec Co., Ltd.Year of Set up: 1988Factory Address: Nanjing City Jiangsu ChinaLand: 48000 square meterWork Shop: 29000 square meterProduction Line : 32 setsCapacity: 128000 tons/yearNumber of Employees: 150Products: CRA-clad & CRA-lined pipe Mechanical Lined Pipe: DN 3/5’’—DN 56’’Metallurgy Clad Pipe: DN 3/5’’—DN 14’’

Zhongxin founded in 1988, locate at Nan Jing City China 2hours from Shanghai, occupies 48000 ㎡ , which is one of earliest CRA-clad and lined steel Pipe manufacturer in China.

BOBPIPE Engineering (Shanghai) Co., Ltd. registered at Shanghai Pilot Free Trade Zone which owned by Jiangsu ZHONGXIN.BOBPIPE is engaged in not only a global provider of CRA-Clad & CRA-Lined pipe, Normal Pipes & Tubes, Fittings, Flanges etc, but also Piping system Engineering, and technology solutions.

Page 4: BOBPIPE 20160816

1988

1992

2004 2009-2010

2008

2015

2012

Founded for structure pipe &

hardware

Turnover reach 400

million

API-5LD /ISO/HSE Certified

SINOPEC/CNPC Qualified

Set up BOBPIPE Shanghai center

Stepped into Pipe fabri

cation

Bimetal Pipe enter

marketOversea market S

tart

28 years experience focus on pipe industry

Development M

ilestone

Page 5: BOBPIPE 20160816

Allocation of Employees

General Manager

Financial Dept.

Quality Dept. Production Dept.

Marketing &Sales

Delivery

Technical Dept.

Warehouse

1. Organization Chart

Marketing & Sales 8%

Administative 12%

Safety & Delivery 3%

Quality Management 17%

Production 47%

Technical & Research 13%

Page 6: BOBPIPE 20160816

2. Certification

ISO 9001 OHSAS 18000ISO 14000

API 5LD CU-TR GOST

CNPC HSE

Page 7: BOBPIPE 20160816

Licensed patents: 2 invention Certificate; 10 utility model Patents

Our products was granted the key project research support of state science and technology creation program plan. ( 2013-2015 ,Item No.2013-Z5-3 )Nanjing leading Sci-tech talent plan enterprise. (2012 Item No. 132106)

3.1 Research Ability & Patents

Page 8: BOBPIPE 20160816

4. 4. ManufactureManufacture Process Work FlowProcess Work Flow

Strip material Inspection

Selection Tube Welding Eddy Current inspection

Sizing & cutting

Physical TestCorrosion Test

Cleaning

Assembly

CleaningSand Blasting

Spinning CladPipe ends Machining

RT & Endoscope Eddy Current Final Inspection

Marking & Packing

Hydrostatic test

Bi-metal Pipe

Outer Backing Pipe

Inner Lined Pipe

Regular tests

Typical Tests

Out backing pipe Inspection

Page 9: BOBPIPE 20160816

4.1 Technical Characteristics and Applicability

Backing Steel

Inner Steel

By adopting & innovating traditional methods on bimetal pipeline, such as Hydromantic, explosion, cold drawing, our new technology -- called “Mechanical Forward spinning pressure heat fusion technology” with automatic production line, obtained patent for invention; (Patent# : ZL 2010 1 0517432.1 、 ZL 2009 2 0233533.9 、 ZL 2012 2 0645769.5 ) , achieved international advanced Level. With the spinning pressure force, plasticity deformation occurs on the inner lined pipe, while elasticity deformation on outer backing pipe; when the force disappears, the inner lined pipe is much tightly attached to outer backing pipe. Excessive volume margin : with constraint and control. (simulated shape technology, Conduct spiral line and spot tracing form, Compounding forming adopting continuously dynamic strain technology)

Yielding Strength Elastic Deformation

Page 10: BOBPIPE 20160816

5. Why Choose Zhongxin CRA-Clad & CRA-Lined Steel ?

Original ProcessedSurface of inner pipe Composite section

Fine Grain Size Improved Original SurfaceIncreased Hardness Good Smooth CombinedResistance Stress Corrosion No Interspace

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1. Inner lined pipe with function of resistance corrosion can choose from 0.2mm to 5mm;

2. Outer backing pipe undergoing high pressure could up to 30Mpa, and without thickness limitation when design;

3. Zhongxin CRA-clad and CRA- lined steel Pipe could applied temperature: -40~300 .℃

4. High Bonding force between two layer material which reached to 3.0Mpa ~5.0Mpa. Bonding force is the critical factor for pipe ends sealing welding and at site construction, cutting, welding quality, it will avoid generating bubble and separation in lined pipe during heat preservation and resistance corrosion.

5. Well control of the accuracy of pipe diameter around of±0.1mm which easily guarantee of ball-passing test.

6. Once time welding pass conformity rate in site is very high base on Zhongxin’s well sealing welding on pipes’ end before delivery.

7. Fluid will running smoothly inside, and without any blockage and bubble phenomenon.

OCTG pipe Length 6-12m

Ti Clad pipe

5.1 Advanced technology create high quality products. The recent year projects which used our products have shown the flowing performance advantages:

Page 12: BOBPIPE 20160816

5.2 Good Facility & Advanced self developed Equipment

Straight welding CRA pipe Workshop

Pipe Workshop

Other production equipment is company secrets, but you can come to visit.

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Multi-Function Testing Machines

High-Pressure Activator Microscope

JB-300 pendulum impact tester BX-10R High temperature Tester

5.3 Testing Lab Equipment

Page 14: BOBPIPE 20160816

HVS-50Z/LCD Digital hardness TesterHXD-1000TMC/LCD

WJM-6500 Dead load Testing machine

OBLF QSG750 Spectrometer LECO FC600CR Gas AnalyzerHoriba 320V Carbon- Sulphur Analysis meter

Endoscope Ultrasonic fault detector

5.3 Testing Lab Equipment

Page 15: BOBPIPE 20160816

5.4 Welding Instructions

Choose welding wire according to WPS, and kept good

cleaning groove before welding;

By using low current, multiple passes welding methods

while temperature well controlled.

First-pass welding conformity rate exceed 95%, which

ensuring welding quality and maintaining in site service

performance of pipeline.

Page 16: BOBPIPE 20160816

Our CRA-Clad & CRA-Lined Steel

Pipe will strictly base on following

International and China Standards.

6. Quality Assurance

GB 28883-2012API 5LD-2015 DNV-OS-F101 CJ/T192-2004

TSG D0001

GB 50253GB 50251

Page 17: BOBPIPE 20160816

ASME B31.8

ASME B31.3ASME B31.1 ASME B31.9

ASME B31.11

ASME B31.4

ISO 15649 EN 13480

Page 18: BOBPIPE 20160816

1. Each pipe must passed 18 Inspection Procedure & test! Such as : Physical & Chemical Experiment, Chemical composition Analysis, Metallography Analysis, Mechanical Test, Shear & Tensile Test, Hardness test, Impact test, NDE (RT, UT, PT, Eddy current NDT), and Corrosion Behaviors Test ( Intergranular Corrosion test, Stress corrosion test, Test of Dot Taint) etc.

6.1 Quality Control and Inspection

Page 19: BOBPIPE 20160816

Shear Testing

(Sample Duplex S31803 with C.S 4.3MPa bounded force)

Sample testing Duplex S31803 with C.S linedInner material & Sealing welding

Metallography of Base Material(×500)Material metallographic phase: Ferrite(45%) + Austenite(55%).

Metallography of Welding Joints(×500)Welding seam metallographic phase:

Ferrite(50%) + Austenite(50%).

Page 20: BOBPIPE 20160816

Materials Sample Yield Strength

Tensile Strength

Percentage elongation

S31803

Duplex Material 574MPa 929 MPa 27%

Welding Seam — 900 MPa —

API 5LC ≥448MPa ≥621 MPa ≥25%

20# SA516

Tranverse 290MPa 469 MPa 32%

GB/T 8163 ≥245MPa

410-530 MPa ≥20%

Mechanical Test C.S lined S31803

Position HV10

Base Tube

Material A 210 , 200 , 205 , 207 , 209HAZ B 190 , 185 , 182 , 190 , 184

Welding Joints C 278 , 280 , 277 , 260 , 256Lining Tube

HAZ D 255 , 257 , 250 , 248 , 247Material E 255 , 262 , 266 , 250 , 252

API Spec 5LD Base Tube≤ 248 , Lining Tube≤ 310Hardness Test

Page 21: BOBPIPE 20160816

1. Base on more than 10 years operation, Zhongxin comes out strictly manufacture Operation Manual and detail Procedure to ensure each pipe’s steady quality. And professional QC always strictly perform accordingly.

2. Besides our own internal quality control, some time also witnessed and inspected by international 3rd party such as ABS , BV , DNV , TUV , SGS , INTERTECK etc.

6.2 Quality Assurance Procedure & 3rd Party Cooperation

People & Rules Contribute Quality

Page 22: BOBPIPE 20160816

CRA Metallurgy Clad Steel Pipe (Bonding force Max. 300MPa )

Duplex stainless steel clad pipe (S31803, Φ273× ( 14 + 4 ) mm)

Three-Tee joint and other fittings

Straight Welding CRA pipes

7. Products Line & Featured Products

Zhongxin products covers: Straight welding CRA pipe, CRA lined pipe, CRA Metallurgy Clad pipe, Three-Tee Joint, Elbow, Fittings, Flange, Seal Element, Pipe Module, Pipe prefabrication, Support, Insulation, Oil & Gas gathering and oilfield back-injection Line pipe, OCTG pipe, Steam pipe for power station, Heat Exchange lined tube, Offshore use pipe etc.

Page 23: BOBPIPE 20160816

Oil & Gas gathering and oilfield back-injection Line Pipe Series

Large diameter CRA lined Steel pipe Size :Φ610× ( 22.5+3 ) mm

Heat Exchanger & Boiler pipe

OCTG pipe series, Oil & Gas downhole casing

pipe

Offshore Oil & Gas lined pipe

High Sulfur, High CO2 condition

Pure water, Demineralized water use

Many other kinds of Fittings

Page 24: BOBPIPE 20160816

Project Reference Those pipe has been widely used in Oil & Gas transportation, Petrochemicals, Fertilizers, Off-Shore & On-Shore, Marine, Platform, Nuclear & Power, CO2 Recovery, Steel, Construction, Paper & Pulp, Water, Food & Beverages etc.

Page 25: BOBPIPE 20160816

CNPC Tarim Oilfield Company

Product : Lined Bi-Metal PipeTime : 2014 YearTransmission : Including Cl-, CO₂Quantity : 5.3Km, Specification : Φ457×(14+2.5)

Page 26: BOBPIPE 20160816

CNPC Jilin Oilfield Company

Product : Lined Seamless PipeTime : 2011 YearTransmission : Including Cl-, CO₂Quantity : 11 Km, Specification : Φ457×(14+2.5)

Page 27: BOBPIPE 20160816

CNPC Daqing Oilfield Company

Product : Lined Seamless PipeTime : 2013 YearTransmission : Including Cl-, CO₂Quantity : 3 Km, Specification : Φ457×(25+3.0)

Page 28: BOBPIPE 20160816

Taicang Power Shell Petrochemical Co., LTD

Product : Lined Seamless PipeTime : 2009 YearTransmission : Ethylene GlycolQuantity : 4.1 Km & 3.0Km, Specification : Φ273×(7+1.5), Φ219×(6+1.0)

Page 29: BOBPIPE 20160816

Jincheng Anthracite Jinshi Chemical Industry Investment Group Co., Ltd.

Product : Bi-Metal Lined PipeTime : 2013 YearTransmission : Coal slurry, Sewage waterQuantity : 1.0 Km, Specification : Φ1420,Φ1016

Page 30: BOBPIPE 20160816

China Power Investment Corporation

Product : Lined Seamless PipeTime : 2009-2015 YearTransmission : Recycling WaterQuantity : 2.1 Km & 2.8 Km, Specification : Φ325

Page 31: BOBPIPE 20160816

Many other Power Projects

China Huadian Corporation(CHD)Product: Lined Seamless PipeTime : 2014 YearTransmission : Recycling WaterQuantity : 2.1Km, Specification : Φ273

·Xuchang Yuzhou Henan Power·HUANENG Gansu Energy Development Co.,Ltd·Changzhi Xiangyuan Shanxi Coal Mine Chengfeng Power ·Datang Heilongjiang Power Generation Co.,Ltd

Page 32: BOBPIPE 20160816

Deyuan (China)Hitech Co.,LtdTeck Guan (China) LTD.JJ-LURGI

Deyuan (China)Hitech Co.,LtdProduct: Lined Seamless PipeTime : 2008 YearTransmission : Process PipelineQuantity : 8.1Km

Page 33: BOBPIPE 20160816

EVERGRANDE SpringProduct: Bi-Metal Lined PipeTime : 2014 YearTransmission : Purified WaterQuantity : 4.6Km

NONGFU SpringProduct: Bi-Metal Lined PipeTime: 2012 YearTransmission : Purified Water

Page 34: BOBPIPE 20160816

TALWANDI SABO POWER LIMITED ( TSPL ) BOILERProduct: Lined Seamless PipeTime:2012 YearTransmission : Recycling Water

Page 35: BOBPIPE 20160816

India Desalted Pipeline Product : Bi-Metal Lined PipeTime : 2011 YearTransmission : Waste Salt WaterQuantity : 1.1KmSpecification : Φ273/Φ 325 mm

Page 36: BOBPIPE 20160816

Conveying Sylvine Powder Pipeline in CongoProduct: Bi-Metal Lined PipeTime: 2014 YearTransmission : Sylvine PowderQuantity : 43 KM , Specification : Φ273

Page 37: BOBPIPE 20160816

Customer as 1st PriorityResponse on time Free installation trainingStudy solution together with client

After-Sale ServiceAfter-Sale Service

Environment, Medium Analysis

Solution Confirmation

Maintaining & Tracking service

Customer’s Needsanalysis

Analysis solution

Service Diagram

Page 38: BOBPIPE 20160816

Zhongxin Clad & Lined pipe Cost Reduction Areas:Many good strategic partners for raw material supply to lower the cost; Reduction inner CRA clad weldig pipe cost by self-manufacture; Fabrication methods - Mechanical spinning pressure process high efficiency and lower cost;Optimization Clad & Lined Pipe fabrication equipments to increase product percent of pass;Good engineering and project team to lower your project implicit cost such as conmunication and management;

6 So Good Products How about the Cost Analysis

We Saving your Cost a lot!

Expensive?

Of course, NO

Performance/Price High + Long service life + Remarkable Economic Benefit

Page 39: BOBPIPE 20160816

Saving Cost Sample Compare (INCONEL)

INCONEL 625 SOLID MATERIAL INCONEL 625 MECHANICAL LINED PIPE

Solid Wall Pipe Lined Steel Pipe

$/MT

WTmm $/M $

/MTWTmm $/M

BASE C.S PIPE 0.5 0 0 BASE C.S PIPE 0.5 20 1.50

CRA 40 20 110 CRA 40 3 16.50

Cost Indicator 110 Cost Indicator 18.00 Lined Pipe compare with Solid Pipe can Saving about 83.6%

INCONEL 625 LINED PIPE compare with INCONEL 625 SOLID PIPE saving cost about 83.6%.

INCONEL 825 LINED PIPE compare with INCONEL 825 SOLID PIPE saving cost about 82.0%.

Page 40: BOBPIPE 20160816

316L S.S SOLID MATERIAL 316lL S.S MECHANICAL LINED PIPE

Solid Wall Pipe Lined Steel Pipe

$/MT

WTmm $/M $

/MTWTmm

$/x mm

BASE C.S PIPE 0.5 0 0 BASE C.S PIPE 0.5 20 1.5

CRA 4.0 20 10.5 CRA 3.0 3 1.58

Cost Indicator 10.5 Cost Indicator 3.08Lined Pipe compare with Solid Pipe can Saving about 70.6%

Saving Cost Sample Compare (316L, S.S, DUPLEX)

316L LINED PIPE compare with 316L SOLID PIPE saving cost about 70.6%.DUPLEX S31803 LINED PIPE compare with S31803 SOLID PIPE saving cost about 76.9%.

Page 41: BOBPIPE 20160816

Strategic Partner & Sub-contractorNanjing University of TechnologyNanjing University of Science and TechnologyNanjing University of Aeronautics and AstronauticsBao steel, TISCO, POSCO, SANDVIKZhejaing Jiuli,Changzhou Wujin,Haotian,Wuxi Yinhuan, Jiangsu Yulong, Huayou Pipe, Zhonghai Jinzhou, Hualing,Tianjin pipe, Chengdu pipe, Jiangyin pipe

Page 42: BOBPIPE 20160816

Important Customers

•ALSTOM•CNPC•SINOPEC•HQCEC

• Food & Beverages • GEA Process • Teck Guan• JEBSEN• SWIRE

Page 43: BOBPIPE 20160816

Thank You

• BOBPIPE Engineering (Shanghai) Co.,Ltd.• ADD: 8th Floor, Area C, HIGH-TECH Building, No. 900 Yishan Rd., Xuhui District,

Shanghai, China,200233• Tel:+86-21-61119089 Phone:+8615151590891• Email : [email protected] • Web: www.bobpipe.com

BOBPIPE ENGINEERING (SHANGHAI) CO.,LTD.

Facebook:[email protected]:[email protected] : Victor Jiang

Whats App:+8615151590891