bmm4733_quality engineering industrial engineering chapter 1 introduction to ie (part 1) mohamad...
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History of Engineering Early developments Engineering & science developed in parallel Science is concerned with the quest for basic knowledge Engineering is concerned with the application of scientific knowledge to the solution of problems for better life Scientist & engineer might be the same personTRANSCRIPT
BMM4733_Quality Engineering
Industrial Engineering
Chapter 1 Chapter 1 Introduction to IE (Part Introduction to IE (Part
1)1)Mohamad Zairi bin BaharomMohamad Zairi bin Baharom
Faculty of Mechanical EngineeringFaculty of Mechanical EngineeringUniversiti Malaysia PahangUniversiti Malaysia Pahang
Learning objectives
Learning Objectives:
Describe the history and development of industrial engineering
Explain the application and challenges of industrial engineering
History of EngineeringEarly developments
Engineering & science developed in parallelScience is concerned with the quest for basic knowledgeEngineering is concerned with the application of scientific knowledge to the solution of problems for better lifeScientist & engineer might be the same person
.
Nicolaus Copernicus
Charles Darwin Albert Einstein
History of Engineering (cont..)
Pyramids, Great Wall of China, wheel, water
wheel, the sail,…
Physical phenomena: overcoming friction,
lifting, storing, hauling, fastening,….
Chemical & molecular phenomena: electricity, properties of materials, thermal processes, combustion,….
History of Engineering (cont..)
History of Engineering (cont..)
Fundamental to almost all engineering developments were the advances made in mathematics.The missing early development is related to the behavioral science.
History of Engineering (cont..)
The modern eraCivil engineering
(road & bridge)
Mechanical engineering(steam engine)
Electrical engineering(telegraph, carbon-filament lamp)
Chemical engineering(understand the nature of matter)
Industrial engineering(The need for better mgmt system )
History of Engineering (cont..)
Five major engineering disciplines “big 5” (civil, mechanical, electrical, chemical, industrial) emerged prior to world war 1 (1915)Following world war 2 (1941) – other eng disciplines: nuclear eng, electronic eng, aeronautical eng, computer eng
Development of IEEli Whitney (1790) – concept of interchangeable manufacture for mass production system; manufacture muskets accurately
Charles Babbage (1832) – systematic record of the details involved in factory operations; measured the cost and time required of performing each operation to manufacture a pound of pins & by rearrange workers according to the skills – On The Economy of Machinery and Manufactures
Frederick W. Taylor (1911) – father of scientific mgmt, analyze and improve the method of performing work, reduce times required and set std times to increase productivity
Frank B. Gilbreth (1911) - identification, analysis and measurement of fundamental motions in performing work
Dr. Lillian Gilbreth (1911) – first lady in engineering; concern for human welfare & human relation
Development of IE (cont..)
Henry L. Gantt (1912) – pioneer of Gantt chart to provide systematic graphical procedure for preplanning and scheduling work activities, reviewing progress and updating the schedule
Henry Ford (1913) – mass production of the automobile
W. A. Shewart (1924) – developed the principle of Statistical quality control
Peter Drucker (1968) – described the importance of scientific mgmt (today called industrial engineering)
Development of IE (cont..)
Development of IE (cont..)
Chronology of IE:
Development of IE (cont..)
Industrial EngineeringDefinition of IE:
“ IE is concerned with the design, improvement, and installation of integrated systems of people, materials, information, equipment and energy. It draws upon specialized knowledge and skill in the mathematical, physical, and social sciences together with the principles and methods of engineering analysis and design to specify, predict and evaluate the results to be obtained from such systems”
American Institute of Industrial Engineers, 1960s
IE Applications: Apply to any organization – manufacturing,
agriculture, hospitals, banks, hotels, government organizations, etc
Example in service industry: Hospital – to improve operations, eliminate
waste, control inventories, schedule activities.
Government service – to increase efficiency, reduce paperwork, design computerized mgmt ctrl system, project mgmt, etc
Industrial Engineering (cont..)
Impact of related development: Impact of Operations Research
Solving operational problems using appropriate scientific methods and principles
Impact of Digital ComputersUse PC to perform various analysis, to execute mathematical model, to plan & manage complex projects, to create data base, etc
Emergence of Service IndustriesIE employ in service industry (hospital, banks, government organization) to improve their operations
Industrial Engineering (cont..)
Challenges of the future:
Designing products that are safe and reliable Accomplish the mission in recognition of the
constraint. Increase efficiency Improve productivity Improve quality Involve in political issues to assist in the
design of social systems
Industrial Engineering (cont..)