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Yokogawa Electric Corporation
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Yokogawa Power Industry SolutionsNovember 24, 2004
Power Industry SolutionsPage.4
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Power Market Demands
Protecting the environment Making power generation more efficient Remaining cost competitive
Our commitment is to help you succeed in meeting market demands
► Services► For Fossil Fired Power Plants
► For Gas Turbine Power Plants
““ ””
Power Industry SolutionsPage.5
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Fossil Fired Power Plants
Applications
Proof
Experiences Latest Fossil Fired Plant Customers
Liddell, Australia (4 x 500 MW, coal fired) TES4, Mongolia (4 x 420 t/hr, coal fired)
Stock YardWaste Water Ash Pond
Generator
SubstationTransformer& Switchgear
Transmission
Stack
Flue Gas Desulfurization
ElectrostaticPrecipitator
Boiler
Steam Turbine
Fuel
Water TreatmentCalcium
CarbonateFly Ash
* Click ► to see more details
► For Fossil Fired Power
Boiler Turbine / Generator Balance of Plant Flue Gas Desulfurization Fuel
Unit Control Systems
Plant Optimization- Emergency Shutdown
Summary
Power Industry SolutionsPage.6
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Gas Turbine Power Plants
Heat Recovery Steam Generator Turbine / Generator Balance of Plant Fuel Unit Control System
Applications
Proof
Experiences
SubstationTransformer& Switchgear
Trans-mission
Generator
SteamTurbine
Stack
GasTurbine
Heat recovery steam generator (HRSG)
Fuel Balance of plant
► For Gas Turbine Power
Latest Gas Turbine Power Plant Customers
BBE & BBG, Spain (800MW, w/LNG Terminal) AGL, Australia (200MW & 150MW)
* Click ► to see more details
Plant Optimization- Emergency Shutdown
Summary
Power Industry SolutionsPage.7
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Services
Solutions
Proof
Experiences Latest Simulator / Services Customers
Installation & Commissioning
Design & Engineering
Operation & Optimization
Maintenance & Upgrade
Revamp & Expansion
► For Services Plant Simulators
Operator Training
Plant Services GPE, Australia (5 MW, Biomass)
Tuas, Singapore (2 x 600 MW, Oil
Fired)
* Click ► to see more details
Summary
Power Industry SolutionsPage.8
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Latest Fossil Fired Plant Customers
Pucheng, China330MW, CS
Lianzhou, China250MW, CS
TES4 Phase2, Mongolia
1680t/h, CS 3000 w/simulator
Tuas Stage I, Singapore
1200MW(oil fired), Simulator
1100MW, CS 3000
Taichung, Taiwan
2000MW, CS 3000
Liddell, Australia
2640MW, CS 3000 w/simulator
Eraring, Australia
Pha Lai 2, Vietnam
600MW, CS 3000 w/simulator
► For Fossil Fired Power
Moselle, US70MW, CS 3000/UOI
Power Industry SolutionsPage.9
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Latest Gas Turbine Power Plant Customers
Termopernambuco,Brazil 520MW, CS 3000/UOI
Front Range, US480MW, CS 3000/UOI
Black Hills Energy, US130MW, CS 3000/UOI
Akenerji, Turkey130MW, CS 3000/UOI
BBE, Spain
800MW, CS 3000/UOI
TNP, Thailand
110MW, CS 3000
AGL Hallet Australia
200MW, CS 3000/UOI 150MW, CS 3000/UOI
AGL Somerton, Australia
UTE-Juiz de Fora, Brazil
100MW, CS 3000/UOI
TermoNorte, Brazil520MW, CS 3000/UOI
► For Gas Turbine Power
Power Industry SolutionsPage.10
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Latest Simulator / Plant Services Customers
Simulator@Wallerawang
Wallerawang, Australia
500MW, Simulator & Training
Perceptual Licence
Operation/maintenance support,
O&M manuals
Operator training w/ plant simulators
Commissioning management &
PTW
: Simulators: Services
Stapylton, Australia
15MW, O&M
Pha Lai 2, Vietnam
300MW, Simulator & Training
600MW, Simulator & Training
Tuas Stage I, Singapore
Yonghung, Korea
800MW super-critical unit, Simulator & Training
► For Services
Power Industry SolutionsPage.11
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Success Story: Operation Quality Improvement (1/4)
Customer Challenges– Modernize the 540MW coal fired power plant and reduce environmental pollution
caused by ineffective combustion control.
– Eliminate frequent equipment failures caused by outmoded design and lack of spare parts.
– Execute this project without the original construction documents.
Location: Ulaanbaatar, MongoliaOutput/fuel: 4 x 420 t/hr, coal firedOwners: Thermal Power Plant 4 companyOperation Dates: 1998Project type: I&C replacementBoilers: Barnual Boiler Factory, RussiaSteam turbines:Leningrad/Sankt Peterburg/Turbine Factory
Location: Ulaanbaatar, MongoliaOutput/fuel: 4 x 420 t/hr, coal firedOwners: Thermal Power Plant 4 companyOperation Dates: 1998Project type: I&C replacementBoilers: Barnual Boiler Factory, RussiaSteam turbines:Leningrad/Sankt Peterburg/Turbine Factory
TES-4, the largest power station in Mongolia, selects Yokogawa for its plant modernization project, successfully improving plant availability and operation efficiency.
Results– The modernization project for the first four boilers completed with Yokogawa
taking the full responsibility for the I&C replacement from engineering to commissioning service/operator training.
– Improved boiler efficiency dynamically resulting in stable power supply.
► For Fossil Fired Power
Power Industry SolutionsPage.12
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Seeing is believing. Whatever beautiful things sales people say, I will not believe until I see them at work. When we experienced the plant trip*, I learned what makes Yokogawa different from others. I admire their
sincerity and devotion toward customers.
The head of the 4th Power Plant, Ulaanbaatar
Seeing is believing. Whatever beautiful things sales people say, I will not believe until I see them at work. When we experienced the plant trip*, I learned what makes Yokogawa different from others. I admire their
sincerity and devotion toward customers.
The head of the 4th Power Plant, Ulaanbaatar
””
““
*Referring to his experience with Yokogawa during a plant trip in Oct. 2001. Yokogawa immediately sent out an engineer and stationed him at the site until the operation became stable. Further investigation found old plant instruments as the cause of the failure, not any products Yokogawa supplied.
The customer is now proceeding to modernize the remaining four boilers, again choosing Yokogawa as the automation partner.
*Referring to his experience with Yokogawa during a plant trip in Oct. 2001. Yokogawa immediately sent out an engineer and stationed him at the site until the operation became stable. Further investigation found old plant instruments as the cause of the failure, not any products Yokogawa supplied.
The customer is now proceeding to modernize the remaining four boilers, again choosing Yokogawa as the automation partner.
Testimonial (2/4)
► For Fossil Fired Power
Power Industry SolutionsPage.13
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Increased Electricity Supply (3/4)
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1995 1996 1997 1998 1999 2000 2001 2002
After the 1998 revamping, power output showed a definite increase
13151315 14111411 13851385 13871387 14701470 15261526
Unit: MWhUnit: MWh
Reference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power PlantReference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power Plant
15531553 16041604
► For Fossil Fired Power
Power Industry SolutionsPage.14
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Reduced Plant Malfunctions (4/4)
0
5
10
15
20
25
30
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
Emergency situation Stoppage of unit Explosion
Unit: number of incidentsUnit: number of incidents
After the 1998 revamping, plant malfunctions showed a definite decrease
Reference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power PlantReference: Page 4, “Technical and economical stratification”, Bulletin of the 4th Thermal Power Plant
► For Fossil Fired Power
*Note: The graph represent all units including the remaining four units the customer is now proceeding to modernize. *Note: The graph represent all units including the remaining four units the customer is now proceeding to modernize.
Power Industry SolutionsPage.15
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Success Story : Plant Control Evolution (1/2)
Customer Challenges– Underwent technology upgrade to improve operating reliability and performance.
– Change over to the new system during only 8 week outages.
– Adapt modern technologies yet with minimum structural or design changes.
Location: New South Wales, AustraliaOutput/fuel: 2000 MW (4 x 500 MW), coal firedOwners: Macquarie Generation, AustraliaOperation dates: 2002-2005Project type: Instrumentation & control (I&C) system replacementBoilers: CESO, Canada (CE design)Steam turbines: English Electric, UK
Location: New South Wales, AustraliaOutput/fuel: 2000 MW (4 x 500 MW), coal firedOwners: Macquarie Generation, AustraliaOperation dates: 2002-2005Project type: Instrumentation & control (I&C) system replacementBoilers: CESO, Canada (CE design)Steam turbines: English Electric, UK
Macquarie Generation, Australia’s largest electricity producer, successfully upgrade its approximately 30-year-old Liddell Power Station, taking advantage of Yokogawa’s cost-effective solutions.
Results– The unit has been successfully retrofitted, gaining much greater control platform
stability and reliability.– Improved process control at minimum cost with the existing system equipment
fully optimized.
► For Fossil Fired Power
Power Industry SolutionsPage.16
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I&C Replacement Without Expensive Structural or Design Changes- To guarantee the customer a cost-effective solution, Yokogawa's efforts were
focused on optimizing the use of existing system equipment.
- For example...• New termination boards were added to existing cabinets and wired to
existing field cabling to minimize disturbance.• Operator interface was smoothly migrated to the new screen-based one
with a minimum of hard wired interface remaining.
New control room
Plant Control Evolution @ Minimum Cost (2/2)
► For Fossil Fired Power
Power Industry SolutionsPage.17
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Success Story : Stable Energy Supply (1/5)
Customer Challenges– Build a 800-MW gas fired combined cycle power station (BBE) and a LNG
regasification plant (BBG) to achieve a stable supply of gas and electricity for Spain.
Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company
Location: Bilbao, SpainOutput / Fuel: 800 MW, gas firedOwners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum,and Iberdrole S.A.Operation Date: 2003Project Type: greenfield siteGas & Steam Turbines: General Electric Company
BBE & BBG plants, a combined cycle power plant and a LNG regasification plantrealized stable energy supply leveraging Yokogawa’s field-proven control solutions.
Results– Each plant has been operated with high availability. Yokogawa’s field-proven
CENTUM CS 3000 distributed control system contributes to the entire plant’s high availability by offering a high degree of redundancy.
– At the BBE power station, with its Unified Operator Interface (UOI), CENTUM CS 3000 enables the seamless operation of multivender control systems for turbine, Heat Recovery Steam Generator( HRSG), Balance of Plant (BOP) and electrical.
► For Gas Turbine Power
Power Industry SolutionsPage.18
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““
””
Testimonial (2/5)
We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS
controls use the same HMI system as the turbine and electrical control system, and there is no need for a
dedicated communication gateway and separate screens. This significantly reduces the engineering time
and costs.
The engineer of Spanish engineering companySiemsa Notre S.A
We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS
controls use the same HMI system as the turbine and electrical control system, and there is no need for a
dedicated communication gateway and separate screens. This significantly reduces the engineering time
and costs.
The engineer of Spanish engineering companySiemsa Notre S.A
► For Gas Turbine Power
Power Industry SolutionsPage.19
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Unified Operation of Multivender Control Systems (3/5)
Yokogawa CENTUM CS 3000 / UOI enables turbine system HMI environment to fully embrace HRSG/BOP process and electrical control systems as well
Unified Operator Interface (UOI)Unified Operator Interface (UOI)
Electrical Control by another venderElectrical Control by another vender
GTG1
Mark
VI
Mark
VI
Mark
VI
GTG2 STG
FC
S
FC
S
FC
S
FC
S
PLC
HRSG1 HRSG2 STG BOP
Ethernet
UOI Viewers(CIMPLICITY)
HRSG & BOP Control by Yokogawa
HRSG & BOP Control by Yokogawa
Turbine Control by General Electric Company
Turbine Control by General Electric Company
CIMPLICITYServers
CIMPLICITYServers
CIMPLICITYServers
UOI UOI UOI UOI
• No need for communication gateways and cross-system communications• No duplicated HMI
• No need for communication gateways and cross-system communications• No duplicated HMI
► For Gas Turbine Power
Power Industry SolutionsPage.20
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Unified Operation of Multivender Control Systems (4/5)
Integrated alarmwith original time stamp
Integrated alarmwith original time stamp
Navigation buttons- Direct access to the entire plant graphics
Navigation buttons- Direct access to the entire plant graphics
Unified operation- Common look & feel format- Integrated data display
Unified operation- Common look & feel format- Integrated data display
TurbineTurbine
HRSG/BOPHRSG/BOP
ElectricalElectrical
Seamless Operation of the Entire Plant
► For Gas Turbine Power
Power Industry SolutionsPage.21
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Complete Solutions for the Energy Supply Chain(5/5)
Exploration Processing
ShippingTerminalPower Plant
Pipelines
Supporting the total energy supply chain – upstream and
downstream
► For Gas Turbine Power
Power Industry SolutionsPage.22
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Success Story: Fast-track Execution & Remote Operation (1/2)
Customer Challenges– Construct two peak power stations on a fast-track schedule to meet high
electricity demand in the following summer(2002).– Remotely operate as many as 16 turbines in Hallett & Somerton plant
sites from an existing control center in Melbourne.
Location: Hallett, South Australia & Somerton, Victoria, AustraliaOutput/fuel: 150MW, 200MW, gas firedOwners: AGL Power Generation, AustraliaOperation dates: 2002Project type: Greenfield siteGas turbines: General Electric Company
Location: Hallett, South Australia & Somerton, Victoria, AustraliaOutput/fuel: 150MW, 200MW, gas firedOwners: AGL Power Generation, AustraliaOperation dates: 2002Project type: Greenfield siteGas turbines: General Electric Company
AGL Power Generation successfully completed two fast track projects, enabling remote operation of its peak power stations by Yokogawa’s Unified Operator Interface solution.
Results– In close cooperation with Yokogawa’s factory in Singapore, Yokogawa
Australia supplied fully engineered control systems on schedule (within 3 months of the initial order).
– Yokogawa’s new concept DCS, CENTUM CS 3000/Unified Operator Interface(UOI) whose HMI is a SCADA based design fully supported the customer requirement for remote operation.
► For Gas Turbine Power
Power Industry SolutionsPage.23
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Adelaide
Australia
Somerton
Hallett
Melbourne
Remote Operation & Control (2/2)
Remote control & operation from an existing control center in Melbourne– The control platform in the CENTUM CS 3000/UOI is the GE Fanuc CIMPLICITY
Human Machine Interface (HMI) system, which fully integrates the controls for the turbine and heat recovery steam generator and balance of plant auxiliaries.
– The CIMPLICITY HMI used in the UOI is a SCADA based design that fully supports the customer's requirement for remote operation capability.
Control center in the City of Melbourne (900km away from the Hallett site!!)
AGL SomertonAGL Hallet
► For Gas Turbine Power
Power Industry SolutionsPage.24
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Success Story : Enhance Plant’s Workforce (1/3)
Customer Challenges– Construct two 600 MW units at greenfield site as scheduled.
– Ensure economic and safe operation.
Location: Tuas, SingaporeOutput/fuel: 1200 MW (2×600 MW), oil/gas firedOwners: Tuas Power Pte Ltd, SingaporeOperation dates: 1999Project type: Greenfield siteBoilers: Babcock-Hitachi, JapanSteam turbines: Hitachi, Japan
Location: Tuas, SingaporeOutput/fuel: 1200 MW (2×600 MW), oil/gas firedOwners: Tuas Power Pte Ltd, SingaporeOperation dates: 1999Project type: Greenfield siteBoilers: Babcock-Hitachi, JapanSteam turbines: Hitachi, Japan
Stage one of Tuas Power Station equipped with the largest steam generator in Singapore realized smooth and safe operation, supported by Yokogawa’s total solutions
Results– The plant successfully entered commercial operation on schedule with Yokogawa
handling overall I&C replacement from engineering to commissioning service/operator training in part.
– Yokogawa’s operator/engineer training on a full replica simulator has significantly raised the skill levels of the highly motivated plant’s workforce.
– Control room designed by Yokogawa has realized good operation environment, reducing risk of operator errors and facilitating smooth control.
► For Services
Power Industry SolutionsPage.25
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Testimonial (2/3)
Tuas A Power Station Stage-I 2x600 MW Oil fired, Unit #1 was put into commercial operation in March 1999 and Unit
#2in December 1999.
17th October 2002,
The system has been running satisfactory with no major fault and Yokogawa Service has been excellent.
Lim Kong Puay
General Manager (Operations)
Tuas Power Limited
Tuas A Power Station Stage-I 2x600 MW Oil fired, Unit #1 was put into commercial operation in March 1999 and Unit
#2in December 1999.
17th October 2002,
The system has been running satisfactory with no major fault and Yokogawa Service has been excellent.
Lim Kong Puay
General Manager (Operations)
Tuas Power Limited
””
““► For Services
Power Industry SolutionsPage.26
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Central Control Room Design by Yokogawa- Ergonomic design realized good operation environment
Full Replica Plant Simulator- Enabled a comprehensive operator training, reproducing any training scenario from usual operation to plant malfunction.
Plant Simulator & CCR Design by Yokogawa (3/3)
► For Services
Power Industry SolutionsPage.27
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Success Story : Operation & Maintenance Services (1/2)
Customer Challenges– Open the first biomass power plant in Australia that converts household
green waste such as mulch and tree clippings into electricity using GPE’s Fluidized Bed Boiler (FBC) technology.
Location: Queensland, AustraliaOutput/fuel: 5 MW, green wasteOwners: Green Pacific Energy Ltd.(GPE) Operation date: 2004Project type: Greenfield site
Location: Queensland, AustraliaOutput/fuel: 5 MW, green wasteOwners: Green Pacific Energy Ltd.(GPE) Operation date: 2004Project type: Greenfield site
Green Pacific Energy Ltd. successfully operates Australia’s first biomass power plant by green waste, while Yokogawa is being fully entrusted with the operation and maintenance of the plant.
Results– The plant successfully generates environmental friendly energy for
4,000 homes in Queensland, Australia, controlled by the Yokogawa CENTUM CS1000.
– TechComm Simulation, a wholly owned Yokogawa subsidiary, provides a complete operation and maintenance services to the plant resulting in plant’s safe operation.
► For Services
Power Industry SolutionsPage.28
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””““ The completion of Australia’s first household green waste to
energy plant was a significant milestone for the company, and a watershed for the renewable energy sector in Australia. The
agreement with Yokogawa is a key strategic development for us, providing a valuable partnership with a truly global industry
support company.
Mr. Alfred Wong, Chairman and Chief Executive Officerof Green Pacific Energy Ltd., Australia
Testimonial (2/2)
► For Services
Power Industry SolutionsPage.29
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Boiler (1/2)
Feed Water
- Quality Analysis (pH, Conductivity, DeO2)
- Boiler Feed Pump (Lub. Oil & Winding Temp)- Heater Level
Steam Boiler- Metal Temp.
- Furnace TV
Boiler
* Click ► to see more details
► For Fossil Fired Power
Feed Water Press.
- Feed Water Temp. Feed Water Flow
Drum Press
Drum Level - Drum Level Monitoring- Drum Water Temp
Boiler Feed Pump(Vibration)
Metal Temp. (Data Acquisition)
Steam Press. Steam Flow
Spray Press.- Steam Temp
Spray Flow- Spray Temp.
- Conductivity Analysis
Power Industry SolutionsPage.30
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Boiler (2/2)
Boiler
Flue Gas Combustion Air
* Click ► to see more details
► For Fossil Fired Power
Furnace / Flue Gas Draft
Flue Gas Flow- Furnace / Flue Gas Temp.
O2 Analysis NOx Analysis SO2 Analysis Dust Monitoring
Induced Draft Fan (Vibration)- Induced Draft Fan (Lub. Oil & Winding Temp)
- Gas Recirculation Fan (Lub. Oil & Winding Temp)
Gas Recirculation Fan (Vibration)
Air Press. Air Flow
- Air Temp. O2 Analysis
Forced Draft Fan (Vibration)
- Forced Draft Fan (Lub. Oil & Winding Temp)
Power Industry SolutionsPage.31
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Turbine / Generator
GeneratorSteam Turbine
Steam Turbine Generator
Hydrogen Purify Monitoring
Electrical- Power Monitoring
Make-Up Water
* Click ► to see more details
► For Fossil Fired Power
Vibration
Steam Press. Condenser Vacuum
Condenser level
Heater level
- Lubricant Oil Temp. - Winding Temp. Winding Temp
(Data Acquisition)
SCADA
pH Analysis
Water Press.- Conductivity Analysis
Water Flow Deaerator Press. Deaerator Flow
Deaerator Level
Pure Water System Diagnosis
Power Industry SolutionsPage.32
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Balance of Plant
Waste Water
Calcium Carbonate
Fly Ash
Ash Pond Stock Yard
Water Treatment
Ash Handling
Coal Handling
- Yard Monitoring- Yard Temp. Monitoring
Water Treatment Instrument Air
Cooling Water
► For Fossil Fired Power
Press.- Temp.
Press. Flow- Temp.- pH Analysis- Conductivity Analysis
Press. Compressor Monitoring (v
ibration)- Compressor Monitoring(Lub. Oil Temp.)
Press. Flow- Temp.
Power Industry SolutionsPage.33
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Flue Gas Desulfurization (FGD)
FGD
Flue Gas Absorber
- pH Analysis
Limestone
Gypsum Oxidation
Waste Water
* Click ► to see more details
► For Fossil Fired Power
Draft- Temp.
Flue Gas Fan Monitoring (Vibration)- Flue Gas Fan Monitoring (Lub. Oil & Winding Temp)
SOx Analysis
Tank Level
Press. Flow.- Tank / Pit Level
Slurry Flow- Slurry pH
Press. Flow.
- Temp.
Press. Flow.
- Temp. - pH Analysis- ORP Analysis
Power Industry SolutionsPage.34
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Fuel
Coal
- Coal Flow (Mill Outlet)- Mill Tempering- Mill Lubricant
Oil Gas
Fuel
► For Fossil Fired Power
Mill Press.
Tank Level Oil Press.
- Oil Temp. Atomizing Steam Press. Oil Line Leak Check Steam Trace
Gas Press. Gas Flow
Gas Line Leak Check - Gas Temp.
Gas Chromatograph
Power Industry SolutionsPage.35
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Heat Recovery Steam Generator
Stack
Heat Recovery Steam Generator
Feed Water
Boiler
Steam Flue gas
* Click ► to see more details
► For Gas Turbine Power
Feed Water Press.
- Feed Water Temp. Feed Water Flow
Drum Press
Drum Level - Drum Level Monitoring- Drum Water Temp
Boiler Feed Pump(Vibration)
- Quality Analysis (pH, Conductivity, DeO2)
- Boiler Feed Pump (Lub. Oil & Winding Temp)- Heater Level
- Metal Temp. Metal Temp.
(Data Acquisition)
Furnace / Flue Gas Draft
Flue Gas Flow- Furnace / Flue Gas Temp.
O2 Analysis
NOx Analysis
SO2 Analysis
Dust Monitoring
Steam Press. Steam Flow
Spray Press.- Steam Temp
Spray Flow- Spray Temp.
- Conductivity Analysis
Power Industry SolutionsPage.36
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Turbine / Generator
Generator
GasTurbine
SteamTurbine
Gas Turbine
Generator
Electrical
Steam Turbine Make-Up Water
* Click ► to see more details
► For Gas Turbine Power
Vibration
Steam Press. Condenser Vacuum
Condenser level
Heater level
- Lubricant Oil Temp. pH Analysis
Water Press.- Conductivity Analysis
Water Flow Deaerator Press. Deaerator Flow Deaerator Level Pure Water System Diagnosis
Hydrogen Purify Monitoring- Winding Temp. Winding Temp
(Data Acquisition)
- Power Monitoring SCADA
Vibration- Lubricant Oil Temp.
Power Industry SolutionsPage.37
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Balance of Plant
Balance of plant
Water Treatment Instrument Air Cooling water► For Gas Turbine Power
Press. Flow
- Temp.- pH Analysis
- Conductivity Analysis
Press. Compressor Monitoring
(vibration)
- Compressor Monitoring(Lub. Oil Temp.)
Press. Flow
- Temp.
Power Industry SolutionsPage.38
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Fuel
Fuel
Oil Gas► For Gas Turbine Power
Tank Level Oil Press.
- Oil Temp.
Gas Press. Gas Flow
Gas Line Leak Check - Gas Temp.
Power Industry SolutionsPage.39
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Power Plant Simulators
High Fidelity, Full Replica Simulators– >99% steady state, >95% dynamic state– Cover the entire power plant, no matter whose control system the plant deploys.
Customized, Hands-on Training– Being trained on the simulator, operators can become familiar with all aspects of
operating the complex power plant before running the real plant.
Plant Operation Optimization– The simulator’s capability to reproduce plant behavior can be utilized to identify
modifications to operating procedures and to optimize plant operation.
Reduced Risk and Time in Commissioning– Conducting control loop testing and tuning on the simulator keeps risk to a
minimum and ensures smooth plant commissioning process.
Sample Plant Simulators and Screen
► For Services
Power Industry SolutionsPage.40
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Operator Training Services– Training Needs Analysis– Operator Aptitude Testing– Self-paced Training Programs– PTW Training– Operator Competency Assessment– Plant Operations Certificate
Engineering Services– Project Management– Simulator Design, Development, Installation, and Training– Procedural Development and Training– Process Analysis– Control Optimization– Plant Commissioning– DCS Configuration
Power Plant Services
Operation and Maintenance Services - Taking over plant operations after plant commissioning - Identifying and organizing the best local operating team through the use of aptitude tests - Provision of operation and maintenance training including safety and permit to work (PTW) modules - Assessment of the local operating team's competency level - Mentoring and skill transfer from TechComm operations staff to local operators - Plant hand over to local operations staff in a minimum time frame
► For Services
Power Industry SolutionsPage.41
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Challenge– High accuracy under actual application conditions
• Very high shock – water hammer– Emanating from a quickly closing valve
• Temperature change : -10 to 50℃• Static Pressure change: 0 to 350kgf/cm2
Solution– Dp Harp EJA/EJX130A, high static / differential pressure
transmitter
Feedwater Flow Measurement
Static Pressure and Temp. Effect (Zero Error)
Error
(%)
Static Pressure (kgf/cm2)4203152101050
0.3
0.2
0.1
0
-0.1
-0.2
-0.3
Range: 10000 mmH2O, Capsule: M Capsule
Temp.
80℃
-25℃
23℃
Model EJA130A-DM
EJA EJX
► For Fossil Fired Power
► For Gas Turbine Power
More(EJX series)
Power Industry SolutionsPage.42
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Spray Flow Measurement
Challenge– High durability against water hammer shock
Solution– Dp Harp EJA / EJX, high static / differential pressure
transmitter
Input / Output Characteristics Before & After the Water Hammer Test
EJAEJX
Model EJA110A-DM
Range: 0-10000 mmH2O
Before
Before
0.1
0
-0.1
Error (%)
0 50 100Input (%)
AfterAfter
0.1
0
-0.1
Error (%)
0 50 100Input (%)
► For Fossil Fired Power
► For Gas Turbine Power
More(EJX series)
Power Industry SolutionsPage.43
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Static pressure (MPa)
Temperature(deg C)
Over pressure (MPa)
85-40
25
25
Drum Level Measurement
Challenge– High stability under large static pressure change
• Very high static pressure• Small measuring span (Small ΔP)
Solution– Dp Harp EJA/EJX guaranty 0.1% stability for 10 Years
Under all conditions
Enjoy Maintenance Free
Operation!
Competitor’s - long term stability
Under limited conditions
EJA EJX
► For Fossil Fired Power
► For Gas Turbine Power
More(EJX series)
Power Industry SolutionsPage.44
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Limestone Slurry Flow Measurement (1/2)
Challenge– Short life expectancy due to the abrasiveness of the slurry
• The use of non-retained liners and electrodes that expose their seal to the process fluid/slurry make the meters prone to fail.
– Increased slurry noise• The limestone or gypsum collides with the electrode.
Solution– ADMAG AXF magnetic flowmeter
Limestone Slurry Feed
Tank
Boiler
Air
Air Heater
Precipitator
Induced Draft Fan
Wet Scrubber
Calcium sulfur to Gypsum slurry
facility
Stack
Pumps
Pulverized Coal
ADMAG AXF
► For Fossil Fired Power
Power Industry SolutionsPage.45
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Limestone Slurry Flow Measurement (2/2)
Excellent performance in slurry application!– Enhanced Dual Frequency Excitation realize stable & accurate measurement in
slurry application
Fluid: water+ Zinc beadDamping: 3sec
Measurement Flow: 220L/min (58.1 gal/min)
Nominal size: 50mm (2 inch)
12.5%
1 minute
Competitors A (Japan) Slurry-resistant type
AXFAXF StandardStandard Dual Dual Frequency ExcitationFrequency Excitation
ADMAG CA
AXFAXF Enhanced DualEnhanced Dual Frequency ExcitationFrequency Excitation
Competitors B (Germany) Slurry-resistant type
Flow Span: 240L/min (63.4 gal/min)
► For Fossil Fired Power
More(ADMAG AXF)
Power Industry SolutionsPage.46
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Boiler Combustion Monitoring (1/2)
Challenge– Optimize boiler combustion– Reduce NOx emission
Solution– Yokogawa zirconia oxygen analyzer ZR402G/ZR22G or multi-
channel zirconia oxygen analyzer AV550/ZR22G optimizes boiler combustion by measuring the oxygen concentration in exhaust gas.
1.10 1.301.0 1.02Excess air ratio
Insufficient air
Smokey
High excess air ratios
NOx & SOx increaseMinimum pollution
Low excess air ratio
Energy loss
Heat efficiency
Heat loss
Optimum Combustion
Zone
ZR402GConverter
ZR22GProbe
AV550GAveragingConverter
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.47
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Boiler Combustion Monitoring (2/2)
AV550/ZR22G Multi-Channel Oxygen Analyzers– Consistent reliability & practical performance
• Handles input of up to 8 oxygen detectors• Full color touch screen• Multiple display modes shows average data, single detector or all detector
gas concentrations • Failed, in calibration, or alarming, detectors are automatically excluded
from average calculations. • Redundant system using multiple CPUs • Automatic or manual type calibration methods
– Minimize plant down time• “Hot swap” of channel cards so the analyzer remains on line while
maintenance is performed
Duct A Duct B
AV550GAveraging Converter
ZR22GProbe
► For Fossil Fired Power
► For Gas Turbine Power
More(ZR402G)
Power Industry SolutionsPage.48
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Generator Hydrogen Purity Monitoring
Challenges– Hydrogen is used as a cooling medium for generators.– Air infiltrating the hydrogen gas used in cooling can cause a violent explosion.– As the hydrogen purity decreases, generator operating costs increase.
GD40GD402
Solution– Yokogawa
GD402/GD40 gas density meter monitors hydrogen purity of hydrogen-cooled turbine generators ensuring optimum purity level and safe, efficient operation.
Collector side
H2 distribution piping
Hydrogen-cooled generator
Turbine side
CO2 lineEmergencyout vent
Flow meterPressure regulating valve
Regulator
H2 gas cylinders CO2 gas cylinders
Air out
Regulator
Filter Filter
FilterGD402
GD40
► For Fossil Fired Power
► For Gas Turbine Power
More(GD402G)
Power Industry SolutionsPage.49
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Flue Gas Analysis
Challenge– Continuous emissions monitoring to meet air pollution control
Solution– Yokogawa IR400 infrared gas analyzer
Boiler
Electrical precipitator Stack
IR400
Features– Measure up to five components, NOx, SO2, CO, CO2, O2– Hardly affected by interference from other gases– Equipped with abundant functions– Large, easy-to-see LCD unit– 19 inch rack mount structure
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.50
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Dust Monitoring (1/2)
Challenge– Continuous emissions monitoring to meet air pollution control
Solution– DT 400 dust monitor using the triboelectric principle enables
continuous on-line monitoring of the dust concentration.
Boiler
Electrical precipitator
Stack
DT 400
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.51
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Dust Monitoring (2/2)
Superb reliability and maintainability– Triboelectric principle enabling easy installation and maintenance – Minimal fluctuation in the output due to dust deposition or duct deformation
Dust
Light source
Light receiver
• Unable to measure once the window glass gets dusty
Light source
Light receiver
• Unable to measure once the duct gets deformed
Optical Principle
DT400
• Able to measure even if the duct gets deformed
Dust
DT400
• Able to measure even if the probe gets dusty
Triboelectric Principle
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.52
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Pure Water pH Measurement (1/2)
Challenge– Problems with reference junction potentials
• Due to the water with high purity, pH value would be changed even if a little air or KCl from electrode is mixed.
– Error in pH measurement• Sample has almost no electrolytic conductivity• Slow glass electrode response• Surface static changes
Solution– PH8EHP pH electrode & PH8HH holder
provide accurate & reliable pH measurement inhigh-purity water!
PH8EHPpH electrode
PH8HHholder
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.53
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Pure Water pH Measurement (2/2)
PH8HHholder
Junction
Glass electrode
Sealedmetal box
Sealed by Metal Panels– Prevent the sample from mixing
the air, eliminating any sensitivity to changes in sample
Lowly-Placed Junction– Junction placed below the glass
electrode prevents the glass electrode membrane from being contaminated by KCL
Volume Reduction– Relatively small volume of the
sample resulting in improved response time
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.54
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Pure Water System Diagnosis
Challenge- Maintenance for Reverse Osmosis (RO) module.
• Data logging, HMI for data acquisition and display, full usage of RO membrane lifetime to reduce maintenance cost
Solution- RO Diagnosis using network-based
control system, STARDOM: “eCUBE aqua”
Remote monitoring
embedded Web server
TIME
PER
FOR
MA
NC
E
CURRENT
Days to next
cleaning
LimitApproximated linear line
RO equipmentSTARDOM
Field control junction
Datastorage
HMI
Network (LAN, WAN)
Data acquisition and long-term data
storage for five years
RO diagnosis forecast for
suitable cleaning time
► For Fossil Fired Power
► For Gas Turbine Power
More(STARDOM)
Power Industry SolutionsPage.55
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Distributed Control System (1/3)
Challenges– The automation technologies required for turbine control and HRSG/BOP
control being very different, integration of two world requires a large amount of engineering effort.
– Operators needed to master the operation of two control systems.
* HRSG: Heat Recovery Steam Generator, BOP: Balance of Plant
Configuration PC
Unit Data Highway for Mark VI
CIMPLICITY Servers
SPEEDTRONICMark VI / V(for Steam
Turbine)
Turbine HMI
Turbine Control by General Electric Company
Turbine Control by General Electric Company
SPEEDTRONICMark VI / V
(for Gas Turbine)
CENTUM CS3000 FCS(s)(for HRSG)
CENTUM CS3000 FCS(s)(for BOP)
HRSG/BOP Control by Yokogawa
HRSG/BOP Control by Yokogawa
CENTUM CS3000 Builder PC
Cross-system communications
Communication Gateway
Duplicatedturbine graphics
Duplicated HMI
Modubus or other protocol
Control Bus (V net)
► For Gas Turbine Power
Power Industry SolutionsPage.56
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Distributed Control System (2/3)
Unit Data Highway for Mark VI Control Bus (V net)
CENTUM CS3000 FCS(s)(for HRSG)
CENTUM CS3000 FCS(s)(for BOP)
UOI Server(s)(CIMPLICITYServer)
CENTUM CS3000 Builder PC
SPEEDTRONICMark VI / V(for Steam
Turbine)
SPEEDTRONICMark VI / V
(for Gas Turbine)
Configuration PC
Unified Operator Interface (UOI)Unified Operator Interface (UOI)
UOI UOIUOIUOI UOI
Ethernet
Data/Message fromHRSG/BOP Project
Data/Message fromTurbine Project
CIMPLICITY Servers
Turbine Control by General Electric Company
Turbine Control by General Electric Company
HRSG/BOP Control by Yokogawa
HRSG/BOP Control by Yokogawa
UOI viewers(CIMPLICITY)
Solutions– Yokogawa CENTUM CS 3000/UOI enables General Electric Company’s turbine system
HMI environment to fully embrace HRSG/BOP process control systems as well.► For Gas Turbine Power
Power Industry SolutionsPage.57
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Distributed Control System (3/3)
Benefits– Unified Operation
• All of the actions required for the operation, management, and maintenance of turbines, HRSG and BOP can be carried out from a single operator interface.
• No need for operators to master the operation of multiple systems.
– Streamlined Duplication-Free Engineering• Engineering-free direct import of the General Electric Company’s turbine
control system HMI graphics. • No need for communication gateways, cross-system communications and
duplicated turbine graphics
Turbine display HRSG/BOP display
Integrated AlarmWith Original Time StampIntegrated AlarmWith Original Time Stamp
Navigation Buttons- Direct Access To The Entire
Plant Graphics
Navigation Buttons- Direct Access To The Entire
Plant Graphics
Unified operation- Common look & feel format- Integrated data display
Unified operation- Common look & feel format- Integrated data display
► For Gas Turbine Power
Power Industry SolutionsPage.58
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Summary
…to help you keep achieving operational excellence…► For
Fossil Fired Power
► For Gas Turbine Power
► For Services
DPharp EJX series
> Less blind spots
enabling reliable & accurate measurement even under ultra critical power application
CS 3000 & UOI
> Fewer surprises
Unified operation of the entire plant from a single operator interface.
Plant Simulators & Services
> Free of bottlenecks
Secure faster commissioning and safe operation reducing delays or lost opportunities
Power Industry SolutionsPage.59
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Thank You
Power Industry SolutionsPage.60
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Appendix
Power Industry SolutionsPage.61
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
System1100/ NuclearYokogawa Start with Foxboro Products
- Kansai/Mihama #1&2, - Takahama #1
- First Control System made in Japan Kyushu/Genkai #1, Kansai/Takahama #2
- First Reactor Control & Protection System made in Japan
Kansai/Mihama #3, Shikoku/Ikata #1
First System madein Japan called EBS Electric Control System
Develop Modular Card Type Controller for Nuclear
- Kyushu/Sendai #1&2 - Hokkaido/Tomari #1&2
- Kyushu/Genkai #1& 2 - Kansai/Mihama #1, 2&3
YS80 / NuclearI Series / Nuclear
CENTUM-XL/ZN /Nuclear
- Kyushu/Genkai # 3 & 4
DCS for Reactor Control SystemNuclear PowerNuclear Power
System1100 (Analog Module System) for Thermal Power Plant
- Delivery start for Utility Power Plant- ABC/ APC/ FGD
CENTUM
CENTUM CS3000
CS3000/UOI
(Kuwait, S'pore, Shanghai...) (Makiminato, Mikuni, Shinagawa,Yokkaichi ... )- Boiler Subloop/Turbine Subloop
- NEGAC GT control
CENTUM for Power- Higashiogishima LNG, Kawasaki/ Goi APC , Futtsu LNG
- DCS for Power application (TEPCO/Kawasaki,Goi,Higashi Ogishima,Futtsu ) APC/ LNG Station- CRT Ope. applied for (EPDC/Ishikawa) FGC<Flue Gas Conditioning>- FGC.system(KyushuEPCO/Reihoku, Kokuriku/Nanao)- India Karnataka 210MW and others- China Weihe 300MW and others- Singapore SERAYA 250MWx3 TUAS 500MWx2 and others- Pakistan Jamshoro 200MW- Australia Channel Island 186 MW CC with Mark IV- Australia Wallarawang 500 MW x2- Taiwan Hsin Yu CC 150MW - Japanese IPP projects a lot
Thermal PowerThermal Power‘ 60 ‘ 65 ‘ 70 ‘ 75 ‘ 80 ‘ 85 ‘ 90 ‘ 95 ‘ 00
Installedover 800 Systems
Yokogawa Power Business History
► For Fossil Fired Power
► For Gas Turbine Power
► For Services
Power Industry SolutionsPage.62
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
The tools & services that bring it all together
Design and Engineering
VigilantPlant = the clear path to operational excellence
Installation andCommissioning
Operation andOptimization
Maintenanceand upgrade
Revamp andExpansion
Production Management
Asset Management andOperational Efficiency
Production Control andSafety Management
Data Acquisition andLogic Control
Analysis and Quality Control
Sensing and Actuation
pla
nt-
wid
e in
teg
rati
on
life-cycle optimization
Measu
reC
on
trol
Op
tim
ize
ER
P
► For Fossil Fired Power
► For Gas Turbine Power
► For Services
Power Industry SolutionsPage.63
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Measure - feature products
Sensing and Actuation– DPharp EJX series Differential Pressure & Pressure Transmitters– ADMAG AXF Magnetic Flowmeter
Analysis and Quality Control– EXA GD402 Multi-Mode Oscillation Gas Density Analyzer– EXAxt ZR402G Zirconia Oxygen Analyzer– GC1000 Mark II Process Gas Chromatograph
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.64
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Control - feature products
Data Acquisition and Logic Control– DX100 / DX200 / CX1000 / CX2000 / DX100P /
DX200P Paperless Videographic Recorders– DX100P/DX200P Paperless Videographic Recorders for
Pharmaceutical Manufacturing Applications– FA-M3R Range Free Controller
Production Control and Safety Management– CENTUM CS 3000 Integrated Production Control System– STARDOM Network-based Control System (NCS)
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.65
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Optimize - feature products
Asset Management and Operational Efficiency
Production Management
– Exaquantum/Batch Batch Plant Information Management Systrem (PIMS)
– Exasmoc Advanced Process Control Suite
► For Fossil Fired Power
► For Gas Turbine Power
PRM Plant Resource Manager Exaplog Event Analysis Package
Exapilot Operation Efficiency Improvement Package AAASuite Advanced Alarm Administration
Exaquantum Plant Information Management Systrem (PIMS)
Power Industry SolutionsPage.66
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Pressure Measurement & Flow
Measurement
Power Industry SolutionsPage.67
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Differential Pressure & Pressure Transmitters
Advanced Features– Field-proven highly accurate silicon resonant sensor ensures
high performance and long term stability. – EJX series are certified by TÜV for the use of Safety Integrity
Level(SIL) 2. – Multi-sensing capability: differential pressure transmitter
can also measure static pressure which can be monitored on an integral indicator or by communication. Fieldbus model is capable to output both differential and static pressure.
– Optional contact output is available to notify pressure alarm.
DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.68
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Differential Pressure & Pressure Transmitters
Unique Benefit– Highly accurate measurement will contribute to improve plant efficiency.– High stability will contribute to minimize maintenance cost. – TÜV certified transmitters: no need to select special instruments for SIS(Saf
ety Instrumented System) application. Standard transmitter can be used for SIS application.
– With multi-sensing technology and optional contact output, one transmitter can offer the solution which are normally realized by using two or more instruments.
– User-friendly integral indicator offers a clear read-out of the important process variables as well as self-diagnostic information.
DPharp EJX seriesDifferential Pressure & Pressure TransmittersHigh-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure.
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.69
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Flowmeter (Magnetic Flowmeter)
Advanced Features– By constantly monitoring the level of insulating substance on the electrodes, it is
possible to determine when maintenance is required. Optional replaceable electrode can be easily remove from the flowmeter and cleaned.
– The LCD indicator employs a large, backlit full dot-matrix, that can facilitate various displays. When there is an alarm condition, countermeasure message is displayed.
– By using dual frequency excitation method, fluid extremely stable measurement and high speed response can be realized.
– The newly designed AXF converter permits the measurement of fluid with conductivity as low as 1μS/cm .
ADMAG AXFMagnetic Flowmeter
AXF is a s sophisticated products with outstanding reliability and easy operation, depending on the basis of decades of field-proven experience.
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.70
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis (Gas Density)
Unique Benefits– When adhesion occurs on electrode, customer can find
out the level of adhesion by using diagnosis function before it causes problems.
– Replaceable electrode save time in case of the electrode’s maintenance.
– Error messages and diagnostic instructions simplify and optimize maintenance.
– High accuracy and stable measurement can be realized optimum control.
ADMAG AXFMagnetic Flowmeter
AXF is a s sophisticated products with outstanding reliability and easy operation, depending on the basis of decades of field-proven experience.
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.71
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis
Power Industry SolutionsPage.72
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis (Gas Density)
Advanced Features– Highly responsive and sensitive measurement of density. Specific gra
vity, molecular weight and gas concentration can also be displayed using Yokogawa’s gas density analyzer techniques.
– Resistant to external vibrations– Outstanding stablility against sudden changes in gas temperature– Two-wire cost-effective wiring between the detector and the converter – Simple, user-friendly interface
EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.73
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis (Gas Density)
Unique Benefits– Two-wire system reduces your initial installation costs– Precise measurement minimizes your operational costs of
calorie control applications. Ideal for LPG applications.– Two thermal conductivity meters are replaced by one gas
density meter which has hydrogen purity and replacement. Saves both your installation costs and operational/maintenance costs. Ideal for hydrogen-cooling turbine generator applications.
EXA GD402Multi-Mode Oscillation Gas Density AnalyzerContinuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs.
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.74
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis (Oxygen)
Advanced Features– LCD touch screen display provides easy operation– Interactive model displays instructions to follow, including those for: setti
ngs, oxygen concentration trends, and calibration– Can measure either oxygen concentration or humidity with a single analyz
er– Highly reliable measurements with trend-data graphics– The zirconia cell and heater assembly can be replaced in the field
EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.75
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis (Oxygen)
Unique Benefits– Accurate oxygen concentration measurement helps you optimize com
bustion processes. Reduces the emission of CO2, SOx, and NOx and prevents global warming and air pollution
– Molecular bonding method ensures sensor integrity and extends sensor life time. The highly corrosion-resistant sensor saves your operational/maintenance costs.
• Used in an SO2 gas, typical sensor lasts only about two weeks, while the Yokogawa sensor keeps working for six to twelve months
EXAxt ZR402GZirconia Oxygen AnalyzerMeasures oxygen concentration inside various combustion units, e.g. boilers and incinerators
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.76
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis (Gas Chromatograph)
Advanced Features– Highly stable isothermal oven and carrier gas
control– Reliable and field-proven switching valves– Versatile programmed-temperature oven– Fast-response and highly sensitive TCD– User-friendly LCD displays and PC-based
operation
GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.77
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Process Gas Analysis (Gas Chromatograph)
Unique Benefits– Highly stable isothermal oven temperature and flow control enables
accurate and repeatable measurement– Reliable and easy-to-maintain switching valves withstand continuous high-
temperature operation and minimize your operational/maintenance costs– Programmed-temperature oven with advanced capillary columns covers
wide applications such as PINA and SIMDIS– Highly sensitive TCD reduces the utility costs associated with FID usage– LCD display makes GC operations easy, while detailed data uploading and
downloading can be handled by PC-based operations
GC1000 Mark IIProcess Gas ChromatographAdvanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.78
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Data Monitoring & Recording
Power Industry SolutionsPage.79
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Data Monitoring and Recording
Advanced Features– Standard networking capability with Ethernet
• FTP, Email, Web• Enables network-based multiple data back-up
– High-resolution, wide-angle TFT color LCD provides a wide variety of display mode and unparalleled ease of viewing
– Storage options for greater flexibility. Compact flash memory card and Zip disk available as an option
– Rugged construction for high reliability. IEC529-IP65 compliant front panel keeps out dust, grit, and water spray
– Control functions available in CX1000/CX2000
DX200CX2000
DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.80
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Data Monitoring and Recording
Unique Benefits– Network connection enables you to monitor remote units– Paperless data recording eliminates the costs of paper and ink– Storage options allow you to archive long-term trends– LCD screen ensures easy access to the data you need– Electronic data facilitate quick analysis. Report generation is
also swift by quick data export (e.g. to MS-Excel)
Email Notification of
Alarms
Monitoring via Web
DX100/DX200/CX1000/CX2000Paperless Videographic RecordersEnables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.81
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
IT Machine Control
Power Industry SolutionsPage.82
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
IT Machine Control
Advanced Features– Fast(20,000 steps within 1ms)
• FA-M3R features a minimum scan time of 200μS, and is faster than microcomputer boards.
– Compact(Post Card Size)• Truly compact and light, FA-M3R takes up a space of only 147 X
100 X 88, yet allows up to 192 points.– Smart(Max. 8192 points, 344K words)
• FA-M3R is the result of a request for high performance and advanced functions. It offers high cost performance, too.
FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.
FA-M3R
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.83
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
IT Machine Control
Unique Benefits– Simply combine modules to suit your applications– Quest for high-speed performance leads to improve
productivity– Total design efficiency – from development to maintenance– Relentless pursuit of higher speed and richer functionality– Abundant product lineup enabling the user to choose
according to your needs– Global remote maintenance over the Internet
FA-M3RRange Free ControllerSupports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving.
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.84
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Integrated Production Control
Power Industry SolutionsPage.85
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Integrated Production Control
Advanced Features– Utmost scalability. Designed to handle everything from
small-scale factories to the very largest of plants– Extreme reliability. Fault Avoidance and Fault Tolerance
technologies guaranteed the Field Control Station high availability of 99.99999, seven 9s
– Integrated operations. Prompt screen display and comfortable operation environment are our commitment
CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.86
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
Integrated Production Control
Unique Benefits– Single-architecture scalability ensures uninterrupted system
expansion and smooth capability expansion as your business grows
– High availability ensures reliable plant operation and TCO reduction
– Unified operation and monitoring environment with various windows facilitates speedy decision making under complicated operations
CENTUM CS 3000Integrated Production Control SystemWorld’s most scalable control system that supports small to super-large applications
► For Fossil Fired Power
► For Gas Turbine Power
Power Industry SolutionsPage.87
BMD-D0009Copyright © Yokogawa Electric Corporation<date/time>
SCADA & Network-based
Control
Power Industry SolutionsPage.88
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SCADA and Network-based Control
Advanced Features– Rugged hardware and dual-redundant configuration reduce risk of failure.– Compliant with IEC61131-3 international standard programming languea
ge. No need to learn manufacturer-specific language.– Application Portofolio (APPF) contains various control logic modules. Als
o, users can easily add extra functions into library.– Ultimate communicator in the field.
TCP/IP, OPC, Foundation Fieldbus, Web server and E-mail alarms.
STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications
► For Fossil Fired Power
► For Gas Turbine Power
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SCADA and Network-based Control
Unique Benefits– Management cost saving
• The right information to the right people anytime, anywhere• Low cost enterprise integration
– Capital cost saving• Reduced engineering cost by IEC61131 and Application Portofolio• Reduced installation cost by flexibile architecture and off-the-shelf n
etworking component– Operational cost saving
• Reduced downtime by redundant configuration and I/O card hot swap
• Reduced maintenance cost by remote access via web browser
STARDOMNetwork Based Control System (NCS)Autonomous control system for highly distribute applications
► For Fossil Fired Power
► For Gas Turbine Power
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IntegratedPlant Resource
Manager
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Integrated Plant Resource Management
Advanced Features– Integrated device database for both FOUNDATION
Fieldbus and HART devices– The Device Parameter window dramatically simplifies
device configuration– User configurable device event log facilitates audit trail
management– Quick access to electronic documents and chart
PRMPlant Resource ManagerIntegrated database enables new maintenance style using fieldbus, minimizing maintenance costs and maximizing total value of ownership
► For Fossil Fired Power
► For Gas Turbine Power
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Integrated Plant Resource Management
Unique Benefits– Operators and maintenance crew can check field device status from CC
R and maintenance room, reducing site trips.– Maintenance crew can execute automatic and standardized maintenanc
e work by way of software tool such as ValveNavi.– 24/7 monitoring of field status. – Loop/unit diagnosis by advanced diagnosis function. – Predictive maintenance reduces maintenance costs and prevents unsch
eduled downtime caused by device failure.
PRMPlant Resource ManagerIntegrated database enables new maintenance style using fieldbus, minimizing maintenance costs and maximizing total value of ownership
► For Fossil Fired Power
► For Gas Turbine Power
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Event Analysis
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Event Analysis
Advanced Features– Event Balance Trend shows numerical balance between process
requests and operator actions– When, Where, What filters help you narrow focus of analysis Event Balance Trend Window (When) Category Sort Window (What) Point ID Sort Window (Where) Message Summary Window– The combination of the scope in filter and the cut out filter allows you
drill down analysis
ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.
► For Fossil Fired Power
► For Gas Turbine Power
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Unique Benefits– To analyze DCS event history helps you enhance process
efficiency– Event balance trends suggest areas for improvement– Continuous usage of Exaplog helps you to optimize alarm
setting
Event Analysis
ExaplogEvent Analysis PackageExaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency.
► For Fossil Fired Power
► For Gas Turbine Power
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Operation Efficiency
Improvement
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Operation Efficiency Improvement
Advanced Features– Operating procedures can be represented by a sequence of
unit procedure icons– Confirmation prompt is displayed at the start of each step– DCS operation and monitoring can be automated based on
operator’s know-how
ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.
► For Fossil Fired Power
► For Gas Turbine Power
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Operation Efficiency Improvement
Unique Benefits– Standardize and automate manual procedure to reduce
variation in operator’s skill.– Improve efficiency of plant operation by reducing manual
operation– Improve safety of plant operation by eliminating operator
errors and omissions
ExapilotOperation Efficiency Improvement PackageExapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators.
► For Fossil Fired Power
► For Gas Turbine Power
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Advanced Alarm Administration
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Advanced Alarm Administration
Advanced Features– Automatic alarm suppression
• Unnecessary repeating, longstanding or oscillating HI/LO alarms• Unnecessary input out of range alarms
– Automatic diagnosis– Alarm re-activation
• Long standing HI/LO alarms• Long standing input out of range alarms
– Predictive alert
AAASuiteAdvanced Alarm AdministratorAutomated alarm management system
► For Fossil Fired Power
► For Gas Turbine Power
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Advanced Alarm Administration
Unique Benefits– AAASuite can optimize and manage existing alarms eliminating unnec
essary alarms without additional engineering effort.– Operators can concentrate on necessary alarms and know process st
ability in advance by predictive alert.– Customers can avoid direct or indirect losses by reducing the risks of
plant shut-down or accident caused by oversight of important alarms, and no actions, or incorrect actions.
AAASuiteAdvanced Alarm AdministratorAutomated alarm management system
► For Fossil Fired Power
► For Gas Turbine Power
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Plant Information Management System
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Plant Information Management System
Advanced Features– Interfacing with plant data system using industry standard OPC– Comprehensive job-directed and type-specific historisation and aggregation
of many data type– Flexible schedule and ad-hoc reporting including embedded Microsoft Excel,
Word, internet/intranet and other applications– Closing functions based on the plant’s production calendar, including
automatic and manual data correction– Powerful user interface available on thick client and web-enabled thin client– Alarm and event handling
ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information
► For Fossil Fired Power
► For Gas Turbine Power
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Plant Information Management System
Unique Benefits– Enhanced, seamless information flow within and between plant systems and
business applications– Automated instantaneous reporting– Integrated information from plant data and business systems– Measuring Key Performance Indicators (KPIs)– Automatic database configuration and updating– Rapid and simple implementation– Industry standard Microsoft Windows operating system– Enable long term history including alarms and events
ExaquantumPlant Information Management System (PIMS)Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information
► For Fossil Fired Power
► For Gas Turbine Power
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Batch PlantInformation
Management
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Batch Plant Information Management
Advanced Features– Based upon S88 models & terminology– Interface with OPC Enabled Control Systems– Tightly coupled with CS Batch 1000/ 3000 and other syste
ms– Web-based user interface (BatchWeb)– Production improvement by Six Sigma Analysis– Comprehensive Reporting Tool– FDA 21 CFR Part 11 option for Pharmaceutical industry
Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints
► For Fossil Fired Power
► For Gas Turbine Power
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Plant Information Management (Batch Plant)
Unique Benefits– Strong batch reporting platform where batch, master recipe and
equipment data for each batch is available for any report– Automatic data collection is used to minimize set up time and
engineering with Yokogawa Batch control systems– Batch record keeping, reporting, monitoring and data analysis for
improving batch production– Better information for improved decision making– Supports Six Sigma programs
Exaquantum/BatchBatch Plant Information Management SystemAn intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints
► For Fossil Fired Power
► For Gas Turbine Power
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AdvancedProcess Control
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Advanced Process Control
Advanced Features– A unique, unmeasured disturbance model that can be
updated, filters out noise to bring about more robust control– The introduction of intermediate variables enables better and
smoother control– Grey box models to facilitate easier debugging of control
responses, also enables a higher confidence level– Adjudged as “Controller with Highest Uptime in Industry” by
autonomous body Solomon Associates
ExasmocAdvanced Process Control Suite• A product of Yokogawa’s alliance with Shell Global Solutions, Exasmoc was jointly developed and is in continual development to meet the demanding necessities of industry• Exasmoc is a multi-variable control APC Suite built by the user for the user
► For Fossil Fired Power
► For Gas Turbine Power
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Advanced Process Control
Unique Benefits– Delivers measurable and sustainable economic benefits by
stabilizing the plant to yield consistent quality products– Helps to operate production facilities with greater safety,
cost effectiveness, reliability, and compliance with environmental factors
ExasmocAdvanced Process Control Suite• A product of Yokogawa’s alliance with Shell Global Solutions, Exasmoc was jointly developed and is in continual development to meet the demanding necessities of industry• Exasmoc is a multi-variable control APC Suite built by the user for the user
► For Fossil Fired Power
► For Gas Turbine Power