bio-based fuel research waste to resource steve safferman dana m kirk wei liao susie liu

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Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

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Page 1: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Bio-Based Fuel ResearchWaste to Resource

Steve SaffermanDana M Kirk

Wei LiaoSusie Liu

Page 2: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

WASTE TO ENERGYTECHNOLOGIES

DirectCombustion

Thermal Conversion

BiochemicalConversion

Pyrolysis LiquefactionGasification

AnaerobicDigestion

Thermochemical Deploymerization

Thermochemical Conversion

EthanolSynthesis

Algae

Page 3: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Andrew Wedel, McLanahan Corp.

Anaerobic Digestion

Page 4: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

East Germany (Swine and Potatoes)

Page 5: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Scenic View Dairy

Page 6: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Minute Maid

Page 7: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Anaerobic Digestion

What does carbon look like in complex waste?

What does carbon look like in energy?

CaHbOc?d?e?f?g?h

CH4

H HC

H

H

Page 8: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Rozdilsky, J. 1997. Farm Based Anaerobic Digestion in Michigan: History, Current Status, and Future Outlook, 1997.

Biogas Energy Systems A Great Lakes Casebook, Great Lakes Regional Energy Program. Cliburn &

Associates, 1994

Anaerobic DigestionMicrobiology

Page 9: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Biogas

CH4 (50 – 60%)CO2 (40 – 50%)Other? (Trace)

HeatElectricityNatural Gas

DigestateFiberWaterNutrients

Scenic View Dairy, MI

Anaerobic DigestionMicrobiology

Page 10: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

\

Solid liquid separation

Manure solids as bedding

Manure composite boards

Compost

Digestate

Page 11: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Revenue Sources

Energy Offset and/or Energy SalesCarbon CreditTipping Fees New IndustriesAll of the Above

Odor Control (Nuisance Avoidance) Water Treatment/Stabilization Emission Control

Greenhouse Gas Carbon Credit

Public Perception Liquid/Solid Separation Nutrient Availability Pathogen Reduction

Anaerobic Digestion Benefits

Page 12: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

“Back of the Envelop” Energy Prediction

In MI, Avg. Person Requires 313 MBTU/year1 People in MI: 10,100,0001

0.012 MBTU/kg VS Added to Digester2,3

7,100,000 tons of Dry Biosolids Produced each Year4

Biosolids in Country Supports 183,000 People in MI (2%)2,3

Cows in MI: 325,0006

Cows manure in MI Supports 10,400 people (0.1%)2,3,6

1MI Depart. of Economic Development and Labor and Economic Growth, Energy Overview 2Metcalf & Eddy Wastewater Engineering3Peavy et al. Environmental Engineering 4WEF, Questions and Answers on Land Application of Biosolids5USDA National Statistics Service6Anaerobic Digestion of Animal Waste: Factors to Consider, Balsam, ATTRA Pub. IP219

Page 13: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Capital CostDaily Operation and MaintenanceTraining SafetySensitivityDisposal

----- ______ in _____Out -----

Anaerobic Digestion Costs

Page 14: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Revenue Sources

Energy Offset and/or Energy SalesCarbon CreditTipping Fees New IndustriesAll of the Above

Odor Control (Nuisance Avoidance) Water Treatment/Stabilization Emission Control

Greenhouse Gas Carbon Credit

Public Perception Liquid/Solid Separation Nutrient Availability Pathogen Reduction

Anaerobic Digestion Benefits

Page 15: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Anaerobic DigestionSystem Research

NaturalGas

Combined Heat &Power System

MethaneBiogas

AnaerobicDigester

Liquid/FiberSeparator

FiberProduction

LiquidStream

Organic Residues

CO2

Heat

Green HouseVegetableProduction

Algal Culture

Crop BiodieselAnimalFeed

FishMeal

Aquaculture &Hoop Agriculture

Page 16: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

H2 & CH4 Production – Psychrotrophic Microbial Consortia

PsychrotrophicHydrogen Producing

Microorganisms

Psychrotrophic Methane Producing

Microorganisms

Animal Manure

Hydrogen Methane

Nutrients (C, N, P etc.)

Enhanced Enzyme Production

Organic AcidsLignocellulose

5 liter bench reactors for AD research 16s rRNA gene technologies

for analysis of microbial consortia

Page 17: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Algal production using AD effluent

Combustion of AD Biogas

AD Liquid

Effluent

Algal Culture System

Ethanol

Fertilizers

CO2

Value-Added Products

Fish Meal

Wastewater with less

N, P

Algal Biomass

Advanced Pond System

Algal Turf Scrubber System

Page 18: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Integrated Small-Scale Animal Manure Management System to Improve Energy Efficiency and Produce High-Value Co-Products

Page 19: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Anaerobic Membrane Bioreactor

Page 20: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Is anaerobic digestion worth further exploration?

1. Determine Objectives2. Profile Facility/Facilities3. Screen Wastewater4. Predict Best Theoretical Potential5. Conduct Laboratory Experimentation6. Interpret Results7. Make Recommendations8. Professional Design

Anaerobic Digestion Feasibility

Page 21: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

2. Profile Facility/Facilities

Page 22: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

3. Screen Waste

• COD (soluble)• Volatile Solids • pH • Alkalinity• C/N/P• Toxicity

Carbofuran Lindane

Diazinon

PermethrinO

CH3

CH3OO

NHCH3

Cl

Cl

Cl

Cl

Cl

Cl

N

N

CH3

O P

O

O

CH3

CH3

SCH3

CH3

CH3CH3

OO

OCl Cl

OOH

Page 23: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Liu, Yan, Miller, S. A., Safferman, S. I. (2008). “Alternative Treatments of Food and Manure for Biogas Production.” Biofuels, Bioproducts & Biorefining, In Press (manuscript BIOFPR-08-0017.R1).

4. Predict Best Theoretical Potential

Page 24: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Anaerobic Respirometry

Real Time, Continuous Gas Measurement• Total volume• Rate (ml/hr)

5. Conduct Laboratory Experimentation

Page 25: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu
Page 26: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

6. Interpret Results

Page 27: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Is anaerobic digestion worth further exploration?

1. Determine Objectives2. Profile Facility/Facilities3. Screen Wastewater4. Predict Best Theoretical Potential5. Conduct Laboratory Experimentation6. Interpret Results7. Make Recommendations8. Professional Design

Anaerobic Digestion Feasibility

Page 28: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

MSU Anaerobic Digestion Research and Training Center

Comprehensively research, develop, evaluate, and educate on integrated anaerobic digestion systems, with an emphasis on cost effective and efficient technologies for small and medium sized dairy farms.

Theoretical modeling Bioassay evaluation and Lab and Bench scale research Anaerobic digester and algae facility at the MSU Dairy

Farm Pilot and commercial scale research at Green Meadow

Farms and Scenic View Dairy.

Page 29: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Anaerobic DigestionResearch

Dairy Cattle Teaching and Research and Teaching

Center

New Animal Air Quality Research

Center

Future Additions

ADDS

Proposed MSU ADRE Building

East Bay, Expansion Potential

High Bay

Research Bay, Typ.14 ft

15 ft

10 ft

East Bay, Expansion Potential

10 ft

18 ft

Wet Laborator

y

InstrumentLaboratory

Men’s Locker Room

Women’s Locker Room

15 ft

15 ftConference

Room

Stu

d.

Wor

k R

oom

Manager’s Office

Ent

ry 4 ft40 ft

82 ft

Page 30: Bio-Based Fuel Research Waste to Resource Steve Safferman Dana M Kirk Wei Liao Susie Liu

Questions

Steven [email protected]/~safferma/

Dana M [email protected]: 517.432.6530C: 517.282.6937