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BHP ENGINEERING & CONSTRUCTION, LP. (USA). BHP ENGINEERING & CONSTRUCTION, LP. BHP CAPABILITIES PRESENTATION PRODUCED & FLOWBACK WATER TREATMENT. BHP ENGINEERING & CONSTRUCTION, LP. OVERVIEW. HISTORY :. 1983 ESTABLISHED IN CORPUS CHRISTI, TEXAS 1990 ESTABLISHED VENEZUELA OFFICE - PowerPoint PPT Presentation

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Page 1: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)
Page 2: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

BHP CAPABILITIESPRESENTATION

PRODUCED & FLOWBACK WATER TREATMENT

Page 3: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

1983 ESTABLISHED IN CORPUS CHRISTI, TEXAS 1990 ESTABLISHED VENEZUELA OFFICE 1992 ESTABLISHED VICTORIA OFFICE 2003 ESTABLISHED HOUSTON AREA OPERATIONS 2004 ESTABLISHED LAGOS, NIGERIA OFFICE ALLIANCE OPERATIONS AND AGREEMENTS WORLDWIDE $200 MM OF PROJECTS (TIC) ANNUALLY AVG. 200, PEAK OVER 400 PERSONNEL

20% ON SITE STAFF, 80% PROJECT DESIGN & CONSTRUCTION INDUSTRIES SERVED:

WATER, WASTEWATER, AND MUNICIPAL UTILITIES OIL AND GAS AND REFINING

OVERVIEWHISTORY:

Page 4: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

GLOBAL PRESENCE

Houston

VENEZUELA

NIGERIADUBAI

USA

VictoriaCorpus Christi

EQUATORIAL GUINEACOLOMBIA

Page 5: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

BHP ENGINEERING & CONSTRUCTION, LP, HOUSTON, TX , USA

Page 6: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

BHP ENGINEERING & CONSTRUCTION, LP, VICTORIA, TEXAS, USA

BHP AFRICA ENGINEERING & CONSTRUCTION, LTD, LAGOS NIGERIA

Page 7: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

AREAS OF EXPERIENCE

ENVIRONMENTAL AND REGULATORY SERVICES

PROJECT & CONSTRUCTION MANAGEMENT

PROCUREMENT MANUFACTURING

FINANCING/TURNKEY OPERATION

BHP PROVIDES COMPLETEPROJECT CAPABILITIES

WATER AND WASTEWATER TECHNOLOGIES

PROCESS

MECHANICAL AND PIPING

ELECTRICAL/ CONTROLS

CIVIL/STRUCTURAL/MARINE

Page 8: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

CLIENT LISTAIR LIQUIDE LARGE INDUSTRIESAIR LIQUIDE PROCESS & CONSTRUCTIONAQUALON CORPORATION/HERCULESASHLAND CORPORATIONCALPINECHEVRON ENERGY SOLUTIONS COMPANYCITGO REFINING COMPANYCITY OF CORPUS CHRISTICITY OF HALLETTSVILLECOASTAL OIL & GAS COASTAL REFINING DCP MIDSTREAMDEGUSSA CARBON BLACK DESALNATE, LLC DOW CHEMICAL CO. EL PASO NATURAL GAS ENTERPRISE EQUISTAREVEREST MINERALSEXXON PRODUCTION USAEXXONMOBIL NIGERIAFORMOSA PLASTICS

GENERAL ELECTRICGESAS, PEMEX - MEXICOHOLLY REFININGKINDER MORGANKOCH REFINING/FLINT HILLS RESOURCESKURARAY AMERICA - SEPTONLAFARGE CEMENTMARAVEN S.A., PDVSA, VENEZUELANIGERIA POWER HOLDING COMPANYOXY CHEMICALPORT OF CORPUS CHRISTIPREMIER INDUSTRIES, PHOENIX, AZQUALITECH STEEL CORPORATIONREYNOLDS METALS CO.SEADRIFT PIPELINE CORPORATIONSHELL NIGERIA DEVELOPMENT COMPANYSOUTHCROSS MIDSTREAMTRIFINERY /TRIGEANTULTRAMAR DIAMOND SHAMROCKUNION CARBIDE CORPORATIONUNITED NATIONS – GHANA, AFRICAUNITED STATES NAVYVALERO REFINING

Page 9: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

WATER TREATING / RO WASTE WATER TREATING ROADS, HIGHWAYS &

RAILROADS MARINE ENGINEERING

INFRASTRUCTURE SPECIALIZATIONS

FEA ANALYSIS CFD ANALYSIS SOLIDS / BULK MATERIAL SURVEY / GIS / LASER

SCANNING EVAPORATIVE AIR COOLING

MECHANICAL

PROCESS HAZARDS ANALYSIS PROCESS ANALYZER SCADA DCS

FURNACE EFFICIENCY IMPROVEMENT

SURVEY, DESIGN, TUNE UP FLARE GAS RECOVERY NOX REDUCTION

FURNACE & FLARE

OTHER AREAS

Page 10: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

PRODUCED & FLOWBACK TREATMENT SYSTEM FOR REUSE AND SALT WATER WELL INJECTION

(8 SKIDS REQUIRED FOR 900 GPM UNIT FOR EQUIPMENT SHOWN)

Feed Water EqualizationPond/Tank

Hydroclones

Page 11: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

SKID / TRAILER MOUNTED PRODUCED & FLOWBACK WATER TREATMENT MODULES

Page 12: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

TYPICAL TREATMENT PERFORMANCE

NOTES:1) If TDS removal is required other technology such as reverse osmosis or distillation can be

applied.2) CFU- colony forming unit.3) Removal based on powered activated carbon added upstream of flocculators. 4) Metals removal has to be determined by running jar test then performing an analysis of metal of

concern on a representative sample at varying chemical doses.5) Removal performance of other specific constituents of concern not listed above can also be

determined by same procedure in step 4.

Page 13: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

FRAC WATER QUALITY REQUIREMENTS:

WATER QUALITY REQUIREMENTS DEPEND ON WATER SOURCE AND FRAC CHEMICAL USED

Page 14: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER

REQUIRED: • TWO FIVE GALLON REPRESENTATIVE SAMPLES COLLECTED UNIFORMLY OVER TEN DAYS AND BLENDED.

• BHP CAN LEASE AN AUTOMATICSAMPLING SYSTEM.

• CLIENTS FINAL WATER REQUIREMENTS.

JAR TEST

Page 15: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

BHP LABORATORY TESTING PRODUCED AND FLOWBACK WATER

Page 16: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

OILY WATER TREATMENT PLANT EXPANSIONSEADRIFT COKE - SEADRIFT, TEXAS

UPGRADE OF THE SEADRIFT COKE WASTEWATER TREATMENT PLANT :500 GPM capacityCollection systemProcess sumps and pumpsRevised inlet basinCPIDAFChemical FeedSludge ThickenerFilter PressSurge CapacityPumpsDCS Control System(See Next Slide – Layout)

Page 17: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)
Page 18: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

PLANT CHEMICAL STORAGE AND FEED CONTROL UPGRADEO. N. STEVENS WATER TREATMENT - CITY OF CORPUS CHRISTI

COMPLETE ENGINEERING DESIGN : 200 MMGPD Treatment Capacity Remote Water Quality monitoring Alum and Polymer storage and feed Liquid Ammonium Sulfate storage and feed Fluoride storage and feed Sodium Chlorite storage Chlorine Dioxide Generators Nitrogen storage for Chlorine padding Chlorine injection and standby Chorine Emergency shutdown and piping Phosphate injection feasibility study Piperack additions SCADA system and HMI Fiber optic data highways SCADA servers and remote interface Power Control Room and remote PLCs Computerized Maintenance Management

CHEMICAL FEED SYSTEMS & CONTROLS

Page 19: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

CHLORINATION SYSTEM UPGRADEO.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI

Feasibility study and system design: Chlorine railcar unloading Chlorine release spray mitigation Containment Gas detection and shutdown Plant wide emergency alarm system Chlorine evaporator replacement Chlorine Piping revisions Pressurized Control Room

DISINFECTION SYSTEM

Page 20: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

FILTER MEDIA REPLACEMENT O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI

Instrumentation and Electrical design: 22 Filters Total Media replacement New Filter Consoles PLCs Fiber Optics New Instrumentation Underdrain Replacement Air Scour addition

FILTRATION CONTROL SYSTEM

Page 21: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

FILTER WASH WATER SUPPLY UPGRADE O.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI

Instrument and Electrical system design: New Elevated Tank New Instrumentation Piping and Flowmeter Revisions New Control Valves Improved Control Logic PLCs Fiber Optics Power Control Room Piperacks

AUTOMATED FILTRATION SYSTEM

Page 22: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

HIGH SERVICE PUMP UPGRADEO.N. STEVENS WATER TREATMENT PLANT - CITY OF CORPUS CHRISTI

Instrument and Electrical system design: 4 – 1500 HP Pumps Variable Speed Drive Power Control Rooms New Instrumentation Improved Control Logic PLCs Fiber Optics Piperacks

PUMP STATION & CONTROL SYSTEM

Page 23: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

MCALLEN NORTH WASTEWATER TREATMENT PLANT EXPANSIONMCALLEN PUBLIC UTILITIES BOARD

18 MMGPD WASTEWATER TREATMENT PLANT

Engineering Design: P&IDs – Structural – Electrical – Instrumentation – Architectural - MEP 53 ft Diameter Lift Station Screening and Grit Removal Sludge Acceptance Unit Odor Control 4 Extended Aeration Basins 4 Clarifiers RAS Pumping UV Disinfection Sludge Thickening Belt Filter Press Associated Buildings Dual Electrical Substation Feeds Standby Generator 6 Mccs Control System Fiber Optic Network

12,500 GPM COMPLETE WASTEWATER TREATING PLANT

Page 24: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

WASTEWATER TREATMENT DISINFECTIONALLISON, BROADWAY, LAGUNA MADRE, AND OSO PLANTS - CITY OF CORPUS

CHRISTI

COMPLETE ENGINEERING DESIGN :

Sodium Hypochlorite bulk storage Sodium Bisulfite bulk storage Secondary Contaiment Chemical Injection Systems PLCs Piperacks Drainage

DISINFECTION SYSTEM

Page 25: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

WASTEWATER TREATMENT LAGOONUCC (DOW CHEMICAL) - SEADRIFT, TEXAS

PROCESS AND DETAILED DESIGN – COVERED WASTEWATER TREATMENT LAGOON : Collection System Process Sumps and Pumps Two Mile Long Inlet Piping Lift Stations High BOD Diversion Chemical Feed Flexible Membrane Cover Double Bottom Liner Odor and Emissions Control Pumps Control System

LINED & COVERED WASTEWATER POND

Page 26: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

BOILER FEEDWATER RO UNIT – KOCH REFININGINSTALL NEW BOILER FEEDWATER TREATMENT FACILITY:

1,800,000 GPD Feed RateUltrafiltration Front EndRO Processing UnitDemineralizer Polishing UnitComplete Discipline DesignPurchasing and ExpeditingConstruction SupervisionProject Controls

RO MEMBRANES

Page 27: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

BOILER FEED WATER TREATMENT PLANTKOCH REFINING – CORPUS CHRISTI, TEXAS

 COMPLETE PROCESS DESIGN FOR 1,400,000 GPD FINISHED WATER CAPACITY:

ULTRAFILTRATION WITH REVERSE OSMOSIS TECHNOLOGY

Page 28: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

WATER TREATMENT EXPANSIONAIR LIQUIDE AMERICA – BAYPORT, TEXAS

FEED study and system design: 1200 GPM Treated Water Required 700 GPM DI Water Required Raw Water Pretreatment and Storage Raw Water Filtration Piping Sizing and Storage Capacity Demineralization Disinfection Pumping Capacity and Sizing Cost Estimate

DEMINERALIZATION & DISINFECTION

Page 29: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

ALUM REACTORBAYCHEM - ODEM, TX

6400 gallon reactor Engineering design for producing liquid Alum: Secondary containment Aluminum Hydrate handling Acid resistant refractory lining Agitated vessel Vapor scrubber Acid weigh tank Control room. MCC

WATER TREATING CHEMICAL MANUFACTURING FACILITY

Page 30: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

LIQUID AMMONIUM SULFATE REACTORBAYCHEM - ODEM, TX

Process and Engineering design for producing liquid Ammonium Sulfate: Process Development Pilot Plant Reaction Vessel Sulfuric Acid Feed System Anhydrous Ammonia Feed System Wet scrubber Control room MCC Secondary containment

WATER TREATING CHEMICAL MANUFACTURING FACILITY

Page 31: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

CONTACT BHP ENGINEERING & CONSTRUCTION

MARK HARRINGTON, P.E.PROCESS ENGINEER

DIRECTOR OF WATER AND WASTEWATER TREATMENT TECHNOLOGY

+1-361-693-6206

JERRY FITZSIMMONS, P.E.CHEMICAL ENGINEER

BUSINESS OF ENVIRONMENTAL & REGULATORY SERVICES AND MANAGER ,

VICTORIA OFFICE+1-361-572-8039

OIL & GAS REFINING CHEMICAL POWER

WATER WASTEWATER INFRASTRUCTURE

PRODUCED & FLOWBACK WATER TREATMENT

Page 32: BHP ENGINEERING & CONSTRUCTION,  LP.  (USA)

THANK YOU FOR CONSIDERING OUR ENGINEERED SYSTEMS