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J RETTENMAIER USA LP J. RETTENMAIER USA LP Arbocel Arbocel ® UFC100 UFC100 Ultrafine Cellulose Ultrafine Cellulose Ultrafine Cellulose Ultrafine Cellulose for Paper and Board for Paper and Board Coating Coating Coating Coating PaperCon 2011 Page 1426

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Page 1: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

J RETTENMAIER USA LPJ. RETTENMAIER USA LP

ArbocelArbocel®® UFC100 UFC100 Ultrafine CelluloseUltrafine CelluloseUltrafine Cellulose Ultrafine Cellulose

for Paper and Board for Paper and Board CoatingCoatingCoatingCoating

PaperCon 2011 Page 1426

Page 2: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

Member of the JRS Group17 Sales Offices Worldwide 17 Manufacturing Locations

Member of the JRS Group

g

Over Over 15001500 Representatives WorldRepresentatives World--WideWide

PaperCon 2011 Page 1427

Page 3: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

J RETTENMAIER USA LP J. RETTENMAIER USA LP Schoolcraft, Michigan

H d t f N th A i O ti •Headquarters of North American Operations Powdered Cellulose

PaperCon 2011 Page 1428

Page 4: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

What is Arbocel® UFC100 What is Arbocel® UFC100 Ultrafine Cellulose?

• Unmodified Cellulose– No modification

chemistry

• Powder Form

• Insoluble in Water

• High Water Binding Capacityg g p y– Even at high temperature and high shearing forces

PaperCon 2011 Page 1429

Page 5: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

Advantage of UFC100 Use = Improved Advantage of UFC100 Use = Improved Penetration BehaviorPenetration Behavior

Advantage of UFC100 Use = Improved Advantage of UFC100 Use = Improved Penetration BehaviorPenetration Behavior

Without UFC100 With UFC100•high and uneven water, binder and additive penetration

•paper strength losses

•good water retention under pressure spikes and at elevated temperatures

•barrier formation (reduced g

•sagging of color into the basepaper

•solids increase in the color cycle and increasing blade contact pressure

(penetration)

•enhanced coating holdout (higher coat thickness)increasing blade contact pressure

PaperCon 2011 Page 1430

Page 6: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

B fi F P P dB fi F P P dB fi F P P dB fi F P P dBenefits For Paper ProducersBenefits For Paper ProducersBenefits For Paper ProducersBenefits For Paper Producers

G d t t ti d d d t ti i t b•Good water retention and reduced penetration into basepaper

•Especially under pressure spikes and high temperatures

S i f bi d d t l bl dditi•Savings of binder and water soluble additives

•Higher solids content

•Reduced variation of solids content in recirculation

•Energy cost savings

•Better coverage and better coating hold-out

•Higher coating gloss & smoothnessg g g

•Increased product sustainability

PaperCon 2011 Page 1431

Page 7: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

B fi f P C d P iB fi f P C d P iB fi f P C d P iB fi f P C d P iBenefits for Paper Converters and PrintersBenefits for Paper Converters and PrintersBenefits for Paper Converters and PrintersBenefits for Paper Converters and Printers

•Microporosity – No film formation like starch

•Reduced mottling and blistering

•Improved printability and glueability

•Printing inks stand better on paper coating

•Savings of printing inks

•Brilliant print imagesBrilliant print images

PaperCon 2011 Page 1432

Page 8: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

LWC /LWC / C dC d G d dG d dLWC /LWC / C dC d G d dG d dLWC / LWC / CoatedCoated GroundwoodGroundwoodLWC / LWC / CoatedCoated GroundwoodGroundwood

•Targets & results: - significant cost savings

li h l i d li- same or slightly improved paper quality- reduced printing ink consumption by 10%

•Status: pilot coater trial

•Coating device: metered size pressCoating device: metered size press

•Coat weight: 8.5 gsm each side•Machine speed: 1,000 m/min

PaperCon 2011 Page 1433

Page 9: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

F l iF l iF l iF l iV1 V2 V3

Pi t

FormulationFormulationFormulationFormulation

Pigments:

Calcium Carbonate 80 80 80

Kaolin 20 20 20

Additives:

Binder 8 7 7

Starch 3 0 0

PVA 0.9 0.9 0.9

OBA 1 1 1O

Thickener 0.1 0 0

ARBOCEL UFC 100 0 0.3 0.5

Solids[%] 66.7 70.5 70.5

Brookfield viscosity,100 RPM [mPas] 1080 490 470

PaperCon 2011 Page 1434

Page 10: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

PPS R hPPS R hPPS R hPPS R hPPS RoughnessPPS RoughnessPPS RoughnessPPS Roughness

2.00

1.00

1.50

0.50

0.00V1 cal V2 cal V3 cal

PPS FS PPS WSPPS FS PPS WS

PaperCon 2011 Page 1435

Page 11: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

TAPPI GlTAPPI GlTAPPI GlTAPPI Gl

60

TAPPI GlossTAPPI GlossTAPPI GlossTAPPI Gloss

40

50

20

30

10

20

0V1 cal V2 cal V3 cal

Glanz FS Glanz WS

PaperCon 2011 Page 1436

Page 12: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

Fi l R lFi l R lFi l R lFi l R l

• Runnability: Problem Free

Final ResultsFinal ResultsFinal ResultsFinal Results

y

• Printability: No significant differences between specimens as regards print appearance and cloudiness.

• Printing characteristics and dot gain: All specimens have met the FOGRA standard.

• 12.5% reduction in latex binder– Major cost savings

– Increased sustainability level of paper eliminating portion of petroleum latex

PaperCon 2011 Page 1437

Page 13: J RETTENMAIER USA LPJ. RETTENMAIER USA LP USA pptx.pdf · J RETTENMAIER USA LPJ. RETTENMAIER USA LP ArbocelArbocel® UFC100 UFC100 Ultrafine CelluloseUltrafine Cellulose for Paper

Q i / C ?Questions / Comments?

Thank You

Please visit us at booth 609

PaperCon 2011 Page 1438