bhp billiton southwestern copper florence project well ......2001/09/12 · test report....
TRANSCRIPT
BHP Billiton
Southwestern Copper
Florence Project
Well Field Reclamation Test
And
Well Field Metallurgical Balances
By: John Kline
September 12, 2001
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Introduction
The purpose of this report is to discuss the results of the Florence Project Copper In Situ
Field Reclamation Test and the metallurgical balances associated with that test. The data
presented here is for the period October 31, 1997 through June 30, 2001. The test was
still in progress at the time this report was written.
Background of the Test
In 1997, twenty test wells were drilled at the Florence Project Copper In Situ test site.
Figure 1 in the attached Brown and Caldwell report 1 shows the layout of the wells. In
general, the injection and production wells were spaced on 70-foot centers. Wells CH1
and CH2 were fitted with discrete interval samplers and used to measure geochemical
changes in the in situ leach solutions. Well OWB2 was drilled and screened as an
observation well in the Upper Basin Fill (UBFU) unit and was sited about 70 feet directly
down-gradient of the test system. OWB2 was monitored routinely and indicated no
migration of leach solution into the UBFU.
Many of the wells were fitted with conductivity probes spaced every 3 meters along the
casing. Test work conducted by Steamtech Inc. of California showed that the solutions
migrated up into the lower basis fill (LBFU) unit about 22 feet. The hydrologic model
(Modflow) indicated the solution would move upward about 25 feet but not enter the
upper basin fill unit. A fine-grained unit called the Middle fine grain unit (MFGU)
separates the two units. The MFGU was hydrological tested in numerous location and
found to be an aquitard.
Furthermore, as part of the permit requirements, annular conductivity probes were built
into the well and attached to the well casing at the junction of the LBFU and MFGU.
Routine measurements since October 1997 has shown that no solutions have migrated
upward along the casing to these probes, nor is there any indication that conductivity of
the pore water in the casing cement increased. The cement thickness was less than 2
inches between the casing and hole walls.
San Manuel raffinate (SMOR) was trucked into the test site and placed in one of three
storage tanks at the Pilot Plant Tank Farm. The SMOR was diluted with groundwater
taken from Well WW4 (a.k.a. PW4) which was located about 1000 feet southeast of the
evaporation pond. This solution was blended to simulate mature raffinate from the actual
proposed Florence SX/EW Plant operation. The blend was designed by the Project
Geochemist. Sulfuric acid (98%) was trucked in from the San Manuel Acid Plant and
placed in the Tank Farm acid storage tank. The acid was added as needed to bring the pH
of the synthetic injectate to the wells to about pH 1.7.
The acid and raffinate trucks were weighed on the certified scales at San Manuel and the
tare weights used to calculate received weights. The solutions were analyzed at the San
1 “Post-Pilot Test Water Screening Report, BHP Billiton Florence Operations,” Brown and Caldwell,
September 5, 2001
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Manuel Metallurgical Laboratory and the analyses recorded for the metallurgical
balances discussed later in this report. The truck weights are listed in Appendix I.
Solutions were injected into Injector Wells BHP6, BHP7, BHP8, and BHP9 at the design
tenor from November 1, 1997 until February 8, 1998 when the acid addition was ceased
as a result of a decision to terminate the copper recovery test and begin the reclamation
test. The SMOR inventory was drawn down and the SMOR tanks emptied.
Water injection into BHP Injectors 6,7,8, and 9 was initiated on April 13, 1998 and
continued until May 12, 1998. On May 13, 1998, fluids from the evaporation pond were
routed to the PLS tank and added through Well BHP1. Injectors BHP 6,7,8, and 9 were
converted to production wells on that same date and a bromine injection and recovery test
began. The results of this bromine tracer test are discussed elsewhere in the draft Field
Test Report. Evaporation Pond water was injected into BHP1 through July 20, 1998.
On July 21, 1998 water from Well WW4 was routed through the PLS tank and into BHP1
in order to begin wash out of the in situ system. Water injection continued until
December 17, 1998. All wells were variously used as production wells from that time
forward. No injection occurred after December 17, 1998. Appendix II gives the specific
cycle and use of each of the test wells during the test and reclamation period. Appendix
III contains the individual well flow history.
Sampling of the wells and flows was done regularly and is further discussed in detail later
in this report.
Restoration Requirements
The two major permits that are application to this test are the Underground Injection
Control Permit (UIC) AZ396000001, which is regulated by the U.S Environmental
Protection Agency and the Aquifer Protection Permit (APP) #101704, which is regulated
by the Arizona Department of Environmental Quality. The permits are similar in their
requirements for restoration with minor differences. These are summarized below:
UIC Permit
UIC is less stringent than the APP and requires that the mine block be restored to either
the primary maximum contaminant levels (MCL’s) or pre-mining background.
APP Permit
APP requires that the restoration continue until the Level II parameters specified in Part
IV Table III.C. of the permit are met. These levels are referred to as the Arizona Water
Quality Standards (AWQS).
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Results Thus far
Brown and Caldwell sampled the test wells on September 20 and 21, 2000 and again on
June 4 and 5, 2001. The data and discussion by Brown and Caldwell is discussed fully in
the aforementioned report2. All samples were taken by Brown and Caldwell and the
samples were subsequently submitted to a certified laboratory for analyses by EPA
authorized methods and under a chain of custody procedure.
In summary, the results so far are:
Thirteen of the 19 wells sampled meet the secondary drinking water standard for pH.
The others fall between pH 3.83 and pH 5.81.
No process related organic was found and all of the results are below the AWQS.
Nickel was exceeded only in chemical monitor well CH2 by a small amount.
All other wells meet the AWQS for the inorganic.
Nitrate in the UBFU ranges in the area from 7-40 PPM; however, nitrates were
measured at near non-detect levels in the in situ test zone. This fact is a strong
indication that no downward migration of solution from the upper basin fill to the
oxide zone during the test occurred.
Seven of the 19 wells sampled exceeded the AWQS for Gross Alpha
Sulfate has decreased in the test system to near background levels in all of the test
wells except the original injectors BHP 6,7,8, and 9.
Sulfate in BHP 6,7,8, and 9 was measured at concentration ranging from 280-420
PPM in June 2001 and had decreased from the original inject 10,000 PPM. Sulfate
continues to decline as a result of slow elution of gypsum near the injector well bores.
Sulfate balances around the pond and well field indicate recovery of sulfate at >88
percent.
No loss of leach solution from the test system was measured based upon:
well field analyses of the observation and barrier wells
conductivity measurements from the down-hole devices installed by Steamtech
Inc.
routine measurement of the annular conductivity probes
sulfate and chloride balances.
Chemical Reactivity of the System
Acid injection occurred over a 105-day period and resulted in an acid consumption of 1.1
pounds of acid per ton of ore. Laboratory test work indicated peak copper tenors would
be expected when consumption reached the 3-6 pound per ton range with ultimate
expected acid consumption of 17 pounds acid per ton ore at the planned copper recovery.
The preemptive termination of the test greatly contributed to low copper results and
impacted both the recovery of copper and the ionic availability to the produced leach
solutions. The impact on these ions is discussed below:
2 ibid
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Calcium
Calcium exists in several of the minerals in the system and its primary reactive mineral is
calcite. Calcite decomposes to gypsum in the presence of an acid sulfate solution.
Calcite concentration of 0.05-0.20 percent are found in the ore zone, while calcite can
reach values of 3.1 percent in the lower basin fill. The test results have definitively
shown solutions moving through both the ore and LBFU zones. Gypsum solubility is
about 2.5 gram per liter, so loss of sulfate to gypsum formation occurred as the ore and
lower basin fill reacted with the acidic solutions and gypsum saturation was reached.
Gypsum does resolubilize and most sulfate (>88 %) has eluted back out over the
reclamation test period as will be shown later in this report.
Table 1.
Carbon Dioxide Content of the Ore and LBFU
Sample identity Location Carbon dioxide, %
BHP1 344'-357' LBFU 3.1
BHP1 364.3'-750.7' Ore zone 0.15
BHP6 340'-360' LBFU 2.9
BHP6 360'775' Ore Zone 0.21
BHP8 340'-370' LBFU 1.55
BHP8 370'-770' Ore Zone 0.20
CH2G 420'-520' Upper Ore Zone 0.20
CH2B 560'-660' Middle Ore Zone 0.15
CH2R 770'-775' Lower Ore Zone 0.15
The high calcite content in the LBFU attenuated any significant movement of the metal
ions in the injectate solution especially due to the short term of the injection period in this
test.
pH
Hydrogen ion was introduced in the SMOR and sulfuric acid. Only wells BHP 6,7,8,and
9 has pH values in the 3.8-4 range. The other wells are neutral at pH 6.5-8.
Solution from BHP 6 taken in June 2001 and was mixed with well water taken from
BHP10. One part BHP6 at pH 4 was mixed with 3 parts BHP10 and the resultant pH
became 6.9. The low ionic strength of the in situ test zone tends to remove any
significant buffering, so neutralization occurs quickly with ambient groundwater.
The low pH in the four injectors may be due to several causes. These are:
Hydrogen ion release may be occurring as gypsum dissolution opens blocked
pathways and release small packets of leach solution.
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Hydrogen ion may be released as a result of cation exchange with the clay sites that
were altered during leaching.
There may be release as the bisulfate gives up its one hydrogen ion as the bisulfate
shifts chemically to sulfate.
In any case the total dissolved solids in the well field is approaching background
condition prior to the test. The cleaner the water becomes, the more influence any
released hydrogen ion will have on the pH.
Magnesium
Magnesium is generally considered to be a conservative ion in leach solution, when those
the pH stays in the1.5-2.5 pH range. In this test, magnesium suffered some lose in part
as the leach solutions were neutralized to pH > 8 in the ore zone and lower basin fill
areas. Precipitation of magnesium as Epsomite is believed to have occurred.
A second loss of magnesium occurred as the Pregnant Leach Solution (PLS) was pumped
into the evaporation pond. These solutions were neutralized by the additions of a 50
percent sodium hydroxide solution. The pH was difficult to control automatically due to
the design of the caustic injection system, so the pH normally averaged in the 8-10 range
during the times when caustic was added. The pond was maintained at pH 6- 7 by
turning the caustic pump on and off. The magnesium was measured in the PLS over the
life of the test and 77,943 pounds were placed in the pond via the PLS. The most recent
magnesium analysis of the pond sampled on June 5, 2001 indicates a concentration of
330 PPM (42,293 pounds Mg) so some magnesium (35,650 pounds) is unaccounted for
in the pond and has precipitated probably as Epsomite. Epsomite is insoluble.
Iron, Copper, Aluminum
These ions are soluble at lower pH levels, but not at pH 7. The PLS was measured and
over the life of the test. The following mass of these ions was sent to the pond
Table 2.
Mass to the Evaporation Pond for Iron, Copper and Aluminum
Ion Quantity to Pond, LBS
Iron 101
Copper 42,917
Aluminum 19,348
The strengths of these ions measured in the pond in June 2001 and all tenors were
measured at than 0.1 PPM, so it is presumed that the these ions precipitated as sulfates.
Chloride
Chloride is un-reactive in this system and was introduced from the synthetic raffinate
made on-site (160 PPM), infiltration water (140 PPM), or from water Well WW4 (88
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PPM). Chloride was measured periodically in the leach system and in the evaporation
pond. The most recent measurement of the pond taken in June 2001 was 690 PPM.
Chloride, because of its conservative nature, will be used as a reconciliation ion in the
material balance section of this report.
Sulfate
Sulfate was introduced through several sources during the leaching phase and
reclamation phase of the test. These sources are shown below in Table 3.
Table 3.
Source of Sulfate Ions
Source Concentration of
Sulfate , PPM
How introduced Quantity, LBS
Infiltration groundwater 61 As a result of over
pumping in the leach
field (79,966,160
gallons)
40,706
Sulfuric acid 98.2 percent Truck shipments (7)
from San Manuel and
injected via metering
pump
351,257
Raffinate 80,500 Truck shipments (237)
from San Manuel and
injected via metering
pump
869,400
Groundwater 88 Sourced from Well
WW4 and added three
ways:
Directly to the pond
to hold down the
liner during
construction
(15,790,530
gallons)
Injected directly
into BHP1
(4,682,840 gallons)
Blended with
SMOR and acid and
added as injectate
(28,8343,779)
11,596-initial fill to
hold liner
3,439-directly into
BHP1
21,175-as injectate
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Calibration and Measurement of Flow and Quantities
Any reconciliation must include the volumetric component for an injection recovery
system. Each individual well was fitted with an Endress-Hauser Mag Flow Meter sized
to be able to read at an accuracy rate at 0.1 percent mid-scale. The meters were sized
prior to installation to attain this accuracy based upon the design flows. The meters were
field checked and calibrated by an instrumentation technician from Sturgeon Electric
Company. Mag flow meters were also installed on the PLS and Injectate flow lines.
Sturgeon also calibrated these upon installation and weekly by the pilot plant operators.
The operators would do draw down tests in the pilot plant storage tanks to confirm the
PLS and Injectate flow meter readings. Occasionally, the well head flows meters would
fail and the operator would check the flow via bucket and stopwatch. Similarly, a mag
flow meter was attached to the Well WW4 line and calibrated both electronically and by
rising levels in the fresh water storage tanks. Flows were gathered electronically through
the SCADA system and checked manually for correct input. Some adjustments were
made if errors were found, however, overall the flows are felt to be within a few percent
of accurate.
As noted earlier, truck weights for SMOR and sulfuric acid were determined via the San
Manuel calibrated truck scale. Trucks were tare weighed prior to filling at San Manuel
and weighed after filling. Some slight error is possible due to differences in truck fuel,
but for this exercise, weights are assumed to be accurate.
The evaporation pond was surveyed by Marvin Davis and Associates, a contracted
surveyor, who subsequently issued a certified as-built on the pond. He also calculated the
volume of the pond incrementally by elevation in reference to mean sea level. The
survey was checked by Physical Resource Enterprise Inc of Tucson.
The San Manuel Metallurgical Laboratory initially conducted assays on the SMOR and
in-situ leach solutions. Laboratory quality checks were conducted at Skyline (now
known as ACTLABS) Laboratory, Nel Laboratories, and others. It was decided to use
ACTLABS as the third party laboratory and re-run the San Manuel Metallurgical
Laboratory results. Some of the analyses used in this report are from historical San
Manuel Oxide records and consequently were source from the San Manuel Laboratory.
The samples taken by Brown and Caldwell were all sent to Nel Laboratories and as such
were run using EPA approved methods. The analyses are certified by the laboratory.
These analyses are acceptable for submission to EPA as they underwent third party
sampling, chain-of-custody and analysis by an EPA certified laboratory. When
duplicates for some ions were sent to both ACTLABS and NEL, they results matched
within normal limits.
Effect of Rain Fall and Evaporation Pond System Losses
Rainfall was recorded for the life of the test. Rainfalls in the subject period were 2.52,
9.71, 7.49, 6.08, and 5.79 inches for calendar years 1997,1998,1999, 2000, and 2001
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respectively. The surface area of the pond was known at the time of the rainfall, so total
rainfall to the pond was estimated at 6,990,310 gallons. This report assumes that the
rainfall contributed no sulfate or chloride.
The evaporation pond was fitted with four spray lines fitted with high volume
evaporation Senniger Evaporation Spray heads. Some windbourne losses may have
occurred; however, they are felt to present minor impacts on this material balance
analysis.
Caustic Additions
A 50 percent sodium hydroxide solution was purchased from Great Western Chemical
Company. Eight truckloads were off-loaded into the pilot plant storage tank and of this
amount 363,566 pounds (source weigh tickets) were added to the evaporation pond as
neutralizing agent for the PLS. Great Western issued certified analysis for chloride on
these loads and the average was 0.925 percent. Sulfate was determined to be negligible.
Metallurgical Balances
Sulfate is still being recovered, so this report will cover the time period October 31, 1997
through June 30, 2001. The evaporation pond is a dual lined pond with a leak collection
system that is checked weekly. No leakage to the inner liner sump has occurred to date.
Three system balance checks will be discussed here. These are described below:
Chloride Balance for Volume to Pond
Since chloride is non-reactive and was measured throughout the test albeit sporadically,
one check can be done for flow into the evaporation pond. The PLS averaged 156 PPM
for the period up through day 163 of the test. Chloride added via caustic was 3,359
pounds. A single analysis was run on the pond in June and the solution was found to 690
PPM. There were 17,910,900 gallons in the pond at the time. The chloride quantities and
balance is shown in Appendix IV. The chloride mass sent to the pond is shown in Table
4 below:
Table 4.
Evaporation Pond Chloride Balance
Chloride source Comments Chloride, LBS Subtotal PLS to Pond From Excel flow sheet 118,337
Initial WW4 Water to
pond to hold down liner
Calibrated pond
measurement
11,596
Caustic addition From truck weight and
certified analyses
3,359
Rainfall Estimated 0 133,292
As analyzed June 5,
2001
690 PPM Cl in
17,910,900 gallons
103,132 103,132
Accountability, % 77.4
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Many of the chloride quantities were estimated based upon periodic analyses. Although
the 77 percent accountability is poor, it maybe due to assay error on the final pond assay
as the volume is probably the most correct estimate.
Sulfate Balance around the Well Field
Sulfuric acid from San Manuel Acid Plant was mixed with the San Manuel Raffinate,
water from Well WW4, and intermingled with groundwater infiltration from the well
field. Appendix V contains the sulfate concentrations, which were applied against the
flows as shown in Appendix III. Sulfate was taken from the pond during the time pond
solution was injected into BHP1 during the bromine recovery test. The net balance
around the well indicates a total positive sulfate balance to the pond of 1,134,805 ponds.
The material balance is shown in the following table:
Table 5
Sulfate Balance
Source Quantity, pounds San Manuel Raffinate 869,400
Sulfuric Acid 351,257
Groundwater from the infiltration 40,706
WW4 injected directly into BHP1 during the
bromine test
3,439
WW4 added to acid and San Manuel raffinate as
injectate make up water
21,175
Total to the system 1,286,077
Appendix III net to evaporation pond 1,134,077
Accountability, % 88.2
Presently, the sulfate at all of the in situ wells is at near background except BHP 6,7,8,
and 9, which were the original injector wells. Well BHP1 is in the center of the system
and is also at background. Calcium is also higher than background in these four injector
whereas the calcium is at background in the surrounding well and near background in
BHP 1. The 88.2 percent accountability is in part due to the fact that gypsum is still
dissolving slowly from the system in the zone around each of the injectors. The balance
may never all come out of the system as sulfate may have precipitated in part as Epsomite
where the leach solutions were either neutralized to about pH 8. This most likely
occurred in the LBFU primarily and to some extent in the oxide leach zone.
A second balance may be calculated from the June 5, 2001 analysis in the pond and some
assumptions around precipitation. The evaporation pond peaked in storage volume on
January 13, 1999 with 34, 703, 405 gallons with calcium and sulfate concentrations of
575 PPM and 2,850 PPM respectively. Evaporation from the pond caused the volume to
decrease to its June 5, 2001 volume of 17,900,109 gallons. Since the solutions were
saturated in gypsum at peak and current levels, it is assumed for this exercise that the
gypsum precipitated out as the volume decreased and concentrations increased.
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Likewise as noted earlier in this report, quantities of iron, aluminum, copper, and
magnesium were sent to the pond and are not now in solution due to pH adjustments or
precipitation or magnesium precipitation as Epsomite. The following table shows the
material balance around the pond solutions.
Table 6
Sulfate balance around the Evaporation Pond
Balance ion Description Equivalent ponds sulfate Sulfate in solution (June 30,
2001)
Pond analysis indicated sulfate in
solution at 4.1 g/l and a pond
volume of 17,900,109 gallons
612,443
Sulfate precipitated as gypsum as
a result of pond volume
reduction
Pond volume decreased from
34,703,405 gallons on Jan. 13,
1999 to 17,900,109 gallons on
June 30, 2001 (assumes 1.8 g/l
sulfate)
252,402
Sulfate precipitated due to iron
precipitation
101 pound of iron sent to pond
with June 30, assay <0.1 PPM.
All iron assumed to have
precipitated as ferrous sulfate
174
Sulfate precipitated due to
aluminum precipitation
19,348 pounds of Aluminum sent
to pond with June 30, assay <0.1
PPM. All aluminum assumed to
have precipitated as aluminum
sulfate
103,266
Sulfate precipitated due to copper
precipitation
42,917 pounds of copper sent to
pond with June 30, assay <1
PPM. All copper assumed to have
precipitated as copper sulfate
64,842
Sulfate precipitated due to
magnesium precipitation
77,943 pounds magnesium were
sent to the pond and on June 30,
the pond assay were recorded at
330 PPM. This means 35,650
pounds is unaccounted for and is
presumed to have precipitated as
Epsomite
194,338
Estimated total in pond 1,162,623
Sulfate to pond From Appendix V 1,134,805
Sulfate in water to hold down the
pond liner
15,790,531 gallons of WW-4 well
water added to pond to hold down
the liner.
11,596
Net to the pond Hold down water plus sulfate to
pond
1,146,401
Accountability, % 98.6
The two balance methods for sulfate agree reasonably well, so one can conclude that at
least 88 percent of the sulfate injected has been recovered. The balance of the sulfate as
noted earlier is still eluting or will never report to the pond as it was lost to the ore zone
or lower basin fill as insoluble aluminum, iron, magnesium, or copper sulfate salts.
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Impact of the Test Configuration on Time and Cost
Impact of the Test Design
The test zone was designed as a five spot surrounded by barrier wells. In actual full-scale
production operations, each five spot would be bounded by other five spots, so the
dispersion that occurred to some extent in this test would not occur in a larger system.
Consequently, the wash out of leach solutions would occur more efficiently. The wash
out of sulfate as gypsum would still be dependent on the solubility of gypsum. The
present economic model assumes a two-year reclamation period, and certainly from the
analysis of this test, all of the leach solution metal ions could be removed to an
acceptable level in that time.
Impact of pH on Reclamation
The long term pH issues and sulfate wash-out need to be addressed as separate but
important issues. The pH will, as it did in this test, tend to buffer itself to around 4. The
acceptable water quality standard is 6-8. Laboratory test results show that mixing with
bicarbonate bearing groundwater will cause the pH to increase to acceptable levels. In
addition, the permits allow injection of neutralizing agents such as sodium bicarbonate,
which in laboratory tests have resulted in acceptable levels of ionic strength and pH.
Laboratory tests have shown that once the pH in the ore zone reaches 4, a solution of 2
g/l of sodium bicarbonate will bring the pH up to 7 with excess bicarbonate in the system.
A typical ore block of 75" x 75" x 400' at 12 cubic feet per ton and 6 percent porosity will
require 0.09 pounds of sodium carbonate per ton of ore.
The lower basin fill has 2-4 percent of carbonate and likely has sufficient neutralization
capacity even after long term leaching to create the proper level of neutralization in the
LBFU. The estimated ultimate recovery of copper at the 62 percent of total copper
recovery will occur at 17-20 pound per ton of ore gangue acid consumption. The fact
that the ore consumes up to 30 pounds gangue per ton at extinction says that long term, it
is likely that some acid consumers will be left after economic levels of leaching have
occurred.
Impact of Gypsum Solubility on Reclamation
Although sulfate is not presently a regulated primary maximum contaminant, it may be in
the future. The work done by Brown and Caldwell that showed that once the sulfate was
lowered in the leach system to 750 PPM, most of the regulated ions were at acceptable
levels. Their work however, showed that the pH was higher than experienced in the
actual reclamation test. In addition, even though wash out to acceptable sulfate levels
could occur initially, gypsum solubility would cause the fluid to increase to around 2.5 g/l
as calcium sulfate. Closure of a well set can occur according to the permit condition,
when the sulfate level decrease to 750 PPM and metal ions meets the appropriate
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standards. The well is then shut in for 90 days and retested. If the metal ions still meet
federal and state standards, the wells can be closed. This indicates the need to continue to
elute the sulfate out at flows regulated to maintain the sulfate at gypsum saturated levels.
As sulfate falls below that level, flows could be reduced, but the economic impact is that
pumping and treating will continue to be required as sulfate washes out of the system.
Residual consequence and risk should be considered. The re-dissolution of gypsum also
causes packets of entrapped leach solutions to be released, so neutralization would also
have to occur concurrent to sulfate removal. The goal is to meet federal MCl’s and
AWQS.
Impact of Volumetric Treatment
The economic model3 includes a membrane filtration system
4 capable of reducing
volume to the evaporation system by 80 percent. The volume reduction also results in
higher ionic strength in the filtration concentrate liquor would results in more efficient
neutralization and more compacted solids for disposal in the evaporation ponds. A
system to treat up to 4,000 gallons per minute has been included in the economic package
along with the neutralization costs. The eluate will contain about 200 PPM of sulfate,
which when neutralized can be recycled to the leach system to wash out the ore zone.
The amount of necessary washing will impact the size of the water treatment plant. The
results of this test could be used to make estimates of the ultimate volume that would
need to be treated and the storage volume required in the ponds.
Impact of the Early Termination of the Field Test
The termination of the field test leaching has allowed the reclamation test to occur, but
unfortunately not at the mature levels of leaching in the ore zone, that would have been
experienced under normal operation. The data does allow forecasting of the end results
to some extent. Technically the ore zone can be reclaimed to acceptable AWQS and
Primary Maximum Contaminant levels. A key will be an understanding of the
geochemistry that allows hydrogen ion to elute long term, and the amount of gypsum that
may be formed and that will ultimately dissolve. Some pre-treatment laboratory tests
were done with aluminum sulfate as an ion exchanger with calcium that showed promise
of reduction of system calcium ion as a pre-treatment. More work needs to be done in
this area as a pretreatment to the system. This work was not done in this test.
3 “BHP Copper, Florence Project, Final Pre-Feasibility Report, Volume V, Mine facility Design and
Financial Analysis, Part 5”
4 BHP Copper, Florence Project, Final Pre-Feasibility Report, Volume V, Mine facility Design and
Financial Analysis, section 1.6.2, p26 ”
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