beyond the hype - 3dmpmag.com€¦ · beyond the hype what does the journey to metal am production...
TRANSCRIPT
![Page 1: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/1.jpg)
Beyond the Hype
What does the journey to metal AM production really look like?
August 2016
Adam Rivard [email protected] 207-756-5544
![Page 2: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/2.jpg)
| LAIco.com
Beyond the Hype: How to get there?
The Best Machine
Control
Integrate Quality
Standardize
Dig into the details
Gartner.com
![Page 3: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/3.jpg)
| LAIco.com
The Big Question
Build Chamber
Materials
Process Configuration
Monitoring
![Page 4: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/4.jpg)
| LAIco.com
Build Chamber – Envelope Size
M280 9.9 x 9.9 x 12.8”
SLM 500 HL 19.7 x 11.0 x 12.6”
Q20 14.2 x 14.2 x 12.6”
ProX 320 10.8 x 10.8 x 16.5”
M400 15.8 x 15.8 x 15.8”
ProX 400 19.7 x 19.7 x 19.7”
X Line 2000 R 31.5 x 15.8 x 19.7”
![Page 5: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/5.jpg)
| LAIco.com
Why Go Bigger?
>5000 Parts!
![Page 6: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/6.jpg)
| LAIco.com
Is Bigger Really Better?
>5000 Parts!
![Page 7: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/7.jpg)
| LAIco.com
Is Bigger Really Better?
IN718
![Page 8: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/8.jpg)
| LAIco.com
Is Bigger Really Better?
![Page 9: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/9.jpg)
| LAIco.com
Is Bigger Really Better?
Qualified & Controlled
![Page 10: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/10.jpg)
| LAIco.com
Build Chamber - Environment
7
N Nitrogen
18
Ar Argon
Inert Gas
Laser Electron Beam
Vacuum
8
O Oxygen
& Laser
![Page 11: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/11.jpg)
| LAIco.com
Build Chamber - Temperature
Stress
Structure
Time
![Page 12: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/12.jpg)
| LAIco.com
Process Configuration - Scanning
200 W
3000 W
7 m/s
8000 m/s
![Page 13: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/13.jpg)
| LAIco.com
How Fast is Fast Enough?
Source: Appl. Phys. Rev. 2, 041304 (2015)
![Page 14: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/14.jpg)
| LAIco.com
Process Configuration – Powder Distribution
Build Platform
![Page 15: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/15.jpg)
| LAIco.com
Process Configuration – Powder Distribution
Build Platform
![Page 16: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/16.jpg)
| LAIco.com
Process Configuration – Powder Distribution
Build Platform
![Page 17: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/17.jpg)
| LAIco.com
Process Configuration – Powder Distribution
Build Platform
![Page 18: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/18.jpg)
| LAIco.com
Process Configuration – Powder Distribution
Build Platform
![Page 19: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/19.jpg)
| LAIco.com
Rake Configuration – Rigid
Build Platform
Pros: Precision Thin Layers Consistency Cons: Unforgiving
![Page 20: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/20.jpg)
| LAIco.com
Rake Configuration – Flexible Metal
Build Platform
Pros: Forgiving
Cons: Thicker Layers
Variation?
![Page 21: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/21.jpg)
| LAIco.com
Rake Configuration – Flexible Non-Metallic
Build Platform
Pros: Forgiving
Fine Detail Features Cons:
Thicker Layers Debris?
![Page 22: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/22.jpg)
| LAIco.com
In-Situ Inspection
Build Platform
Solidified Layer
Metal Powder
Layer Thickness Melt Pool
Beam
Previous Layers
Atmosphere
![Page 23: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/23.jpg)
| LAIco.com
Material Availability
Aluminum Cobalt Nickel Steel Titanium Gold ?
X Line 2000 R
Pro X 400
Pro X 320
Q20
M290
SLM 280 HL
M3
Mlab
Aluminum Cobalt Nickel Steel Titanium Gold
X Line 2000 R
Pro X 400
Pro X 320
Q20
M290
SLM 280 HL
M3
Mlab
Aluminum Cobalt Nickel Steel Titanium
X Line 2000 R
Pro X 400
Pro X 320
Q20
M290
SLM 280 HL
M3
Mlab
Understand & Characterize
![Page 24: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/24.jpg)
| LAIco.com
Turnaround Time
![Page 25: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/25.jpg)
| LAIco.com
Service and Support
![Page 26: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/26.jpg)
| LAIco.com
You bought a machine. Now what?
STL File Material Machine
Geometry Material Machine Process themes
Post Processing
![Page 27: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/27.jpg)
| LAIco.com
Stop Building –
Feedstock Material
Build Analytics
Pedigree
Contamination Control
Build Quality & Validation
Calibration & Maintenance
Configuration Management
Equipment & Process Certification
Start Producing
![Page 28: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/28.jpg)
| LAIco.com
Feedstock Material
Standard Work
Material Specifications
Reuse Strategy
Contamination Control
People
Consumables & Tools
Process Related
Calibration & Maintenance
Above & Beyond OEM
Recommendations
![Page 29: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/29.jpg)
| LAIco.com
Machine Qualification
Process Change Control
Standard Work
Equipment & Process
Certification
Models
Build Files
Hardware
Software
Themes
Configuration Management
Design Rules
Design Report
Lessons Learned
Build Analytics
![Page 30: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/30.jpg)
| LAIco.com
CAD Files Models
Build Files Powder Input
Build Logs Post Process Data Inspection Data
Start
Finish
Pedigree
Machine & Build Diagnostics
Visual Inspection Standards
Effects of Defects Understanding
Quality & Validation
Standard Work
Machine Data Collection
In-Process Monitoring
Visual Inspection
Build
![Page 31: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/31.jpg)
| LAIco.com
Certification & Validation
Align Contribute
![Page 32: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/32.jpg)
| LAIco.com
A chain is only as strong as it’s weakest link…
![Page 33: Beyond the Hype - 3dmpmag.com€¦ · Beyond the Hype What does the journey to metal AM production really look like? August 2016 Adam Rivard ARivard@LAIco.com 207-756-5544](https://reader033.vdocuments.site/reader033/viewer/2022050517/5fa0b57237a4fc1957457e3e/html5/thumbnails/33.jpg)
Beyond the Hype
What does the journey to metal AM production really look like?
August 2016
Adam Rivard [email protected] 207-756-5544