Beyond Compliance…

Smart Assets – What Tags on Parts will do For Aviation Timothy Butler 24 October 2012 tbutler@tegoinc.com

2012 Tego, Inc. • www.tegoinc.com

IT transformation

“In the future, most of the value of an aircraft will be tied up in the data associated with that aircraft.”

“The aircraft needs to be a standalone data

system carrying its own records like a medical file”

Ray Valeika ATA eBusiness Forum

23 October 2012

Beyond Compliance…

§ ATA Spec 2000 – Data Formats

§ Multi-record (High, multi-write memory capacity)

§ Dual-record (Lower, multi-write memory capacity) § Single record (Low, write once memory capacity)

But…its not just about data and formats

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Aviation Requirements beyond the Spec

§ Long life § 5-10-20-30+ year chip and tag life

§ Rugged § Radiation hardened § Extreme temperatures

§ Archival § Locations cannot be erased or modified, even through

physical attacks (temperature, RF) § Secure § Tamper proof § Encryption capable

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Functional needs beyond the spec…

§ For the first time – real software that allows you to make decisions at the point of read. § Standards based templates, database interface, scalable,

tool tips § Non-standards based documents, photos xml, url…

§ Encryption § Authentication § Anti-counterfeiting

§ And…Sensors…

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Beyond Compliance - Aerospace

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Traditional Aerospace Use Case

• Manufacturer

• Part number

• Serial number

• Fabricator

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Repair/Depot Aircraft Configuration

Supplier Birth Record Parts Checking Maintenance

Traditional Aerospace Use Case

• Manufacturer • Parts configuration • Incoming Inspection • Repair agency ID • Tested by

• Part number • Aircraft ID number • Airline Stock Number • Overhaul date • Warehoused at

• Serial number • Assembly part numbers • Current Part Number • Serviced by • Received from

• Fabricator • FAA air worthiness • Station Code • Modification upgrade • Shipped to

• Date of manufacture • Build Status • Modification Level • Inspected by • Repair action

• Country of origin • Condition Code • Installed/removed

• Hazardous material code

• Warranty expiration date

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Repair/Depot Aircraft Configuration

Supplier Birth Record Parts Checking Maintenance

TegoTags can retain all the data required over the life of the asset

Traditional Aerospace Use Case

• Manufacturer • Parts configuration • Incoming Inspection • Repair agency ID • Tested by

• Part number • Aircraft ID number • Airline Stock Number • Overhaul date • Warehoused at

• Serial number • Assembly part numbers • Current Part Number • Serviced by • Received from

• Fabricator • FAA air worthiness • Station Code • Modification upgrade • Shipped to

• Date of manufacture • Build Status • Modification Level • Inspected by • Repair action

• Country of origin • Condition Code • Installed/removed

• Hazardous material code

• Warranty expiration date

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Repair/Depot Aircraft Configuration

Supplier Birth Record Parts Checking Maintenance

TegoTags can retain all the data required over the life of the asset

8KByte Tags Stores a lifetime of maintenance records Passive Keeps batteries off the aircraft, out of inventory Long data retention times Suitable for parts with long lifetimes Memory survives harsh environments Withstands high temperature, magnetic fields, radiation, RF

FAA Cooperative R&D

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• Focus on Aircraft Safety • Parts Pedigree • In Situ Research • “Flying Labs” • Extended through 2013

Beyond Compliance Aviation Use Cases

§ Quality Assurance Workflows

§ Additional documentation (ASN, 8130)

§ Anti-counterfeiting

§ Sensors § Vibration § Temperature, humidity § Motion

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Life Science Use Cases (NDA)

Multi-national pharmaceutical and chemical company

§ Tego’s unique value: Survives pharma grade sterilization processes, read and write more data to the tag

Ø Customer value – Streamline processes (reduce cost & improve data reliability), FDA compliance, audit control, risk reduction

Largest biologics company in USA

§ In-house and supply chain compliance. § Tego’s unique value: Gamma, autoclave surviving tags with

more data capacity, supply chain automation

Ø Customer value – Streamline processes (reduce cost & improve data reliability), FDA compliance, audit control, risk reduction

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Chemical Industry Use

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Control Valve Maintenance

• Logbooks with calibration data stored in different buildings

• Configuration management • No systematic process for creating and

retrieving records • Need inspection validation • Need usage records to reduce

maintenance • Need data to start Continuous Process

Improvement

Make the Valve into a Smart Asset

Solution: Smart Assets

McKinsey article: Clouds, Big Data and Smart Assets

“...assets themselves (will) become elements of an information system, with the ability to capture, compute, communicate, and collaborate around information… These ‘smart’ assets can make processes more efficient, give products new capabilities, and spark novel business models. ”

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Smart asset computing is here today

§ This standard is about much more than a simple data format

§ Aerospace adoption will lower cost and enable continuous innovation

§ Paradigm shift is occurring whether you like it or not… § Distributed computing for assets § Huge cost savings from reduced back-end IT costs and

more efficient processes

Its time to adopt the standards and enable a new generation of innovation for aerospace

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2012 Tego, Inc. • www.tegoinc.com 17