bep dc circuit breaker panels with analogue metres dc...25/10/07 page 5 1 circuit breakers it is...

Copyright © BEP Marine Limited, All rights reserved

INBK-DC-AM-V325/10/07

DC CIRCUIT BREAKER PANELS

[WITH ANALOGUE METERS]

INSTALLATION &OPERATING INSTRUCTIONS



This page has been deliberately left blank.



Table of Contents

1 CIRCUIT BREAKERS ....................................................................................................5

2 LABELLING AND REPLACING CIRCUIT BREAKERS .........................................6

3 INSTALLATION (PANEL MOUNTING) .....................................................................7

4 DC BUS BARS...................................................................................................................9

5 BACK LIGHTING..........................................................................................................11

6 DROPPING RESISTORS ..............................................................................................11

7 VOLTMETER WIRING DIAGRAM...........................................................................12

8 AMMETER WIRING DIAGRAM................................................................................13

9 PANEL WIRING DIAGRAM .......................................................................................14

10 LABEL SETS ..................................................................................................................15

THANK YOU FOR PURCHASING A BEP MARINE AC CONTROL PANEL

BEP Marine uses the highest quality materials in its range of Control Panels, from the marine grade aluminium base plates to the Airpax magnetic hydraulic circuit breakers.



1 CIRCUIT BREAKERS

It is very important to note that the primary function of the circuit breaker is to prevent the cabling from overloading and therefore catching fire. In the event of an electrical short, fault or overload, the circuit breaker is designed to protect the boat’s electrical system not necessarily the appliance.

Different appliances require different circuit breakers with the manufacturer of the appliance certifying the load, and therefore the size of the circuit breaker required.

All BEP panels are supplied complete with a standard set of circuit breaker sizes and labels. Owners or electrical installers therefore need to choose the most appropriate panel for each application.

Should you require a custom made current rating or label layout these are available for an additional charge. Contact your BEP Marine representative for more details.

Note: breakers must be sized in accordance with cable size.

BEP Marine uses Airpax IEG Magnetic circuit breakers.

Single pole Double pole Triple pole

CBS-2.5A-SP 2.5Amps CBS-2.5A-DP 2.5Amps CBS-30A-TP 30Amps

CBS-5A-SP 5Amps CBS-5A-DP 5Amps CBS-50A-TP 50Amps

CBS-10A-SP 10Amps CBS-10A-DP 10Amps D/pole Trip Coil

CBS-15A-SP 15Amps CBS-15A-DP 15Amps CBS-15A-DP-TC230 230VAC





CBS-50A-SP-IG 50Amps CBS-50A-DP 50Amps CBS-50A-DP-TC230 230VAC

CBS-50A-DP-TC110 110VAC

Single pole Double pole Triple pole

CBL-50A-SP 50Amps CBL-50A-DP 50Amps CBL-50A-TP 50Amps



CBL-100A-SP100Amps CBL-100A-DP100Amps

SINGLE TOGGLE 1-2 & 3 POLE SMALL FRAME CB'S

SINGLE TOGGLE 1-2 & 3 POLE LARGE FRAME CB'S

Large Frame

Small Frame



2 LABELLING AND REPLACING CIRCUIT BREAKERS

All BEP panels come with a comprehensive set of self-adhesive labels.

To refit or replace a label, unclip the front panel as shown and replace the appropriate label.

To replace a circuit breaker the front cover of the BEP panel must be removed. This is done byunclipping the front panel and unscrewing the two screws that hold the circuit breaker.

CB's can be changed

easily by removing cover

and buss bar.

Remove Plastic Moulding

install label.

CB Retaining screws

6/32 thread.

Lifting points.



3 INSTALLATION (PANEL MOUNTING)

All BEP panels require a 10mm inset on all external edges.

Panels are also supplied with negative bus bars to allow the tidy connection of negative cables at the back of the panel.



Be sure to allow plenty of space behind the panel for wiring connections and looms. A minimum of55mm of extra space is strongly recommended.

For example: If the distance to the back of the panel brackets is 70mm be sure to allow at least125mm (70 + 55 = 125).



4 DC BUS BARS

At various times it may be necessary to bring either a 24-volt supply or a mixture of 12-volt, 24-voltand 24-hour supplies to parts of the panel back.

To accommodate this, BEP uses a copper bus connection bar along the inputs of the circuit breakers. The different voltages can therefore be simply separated by cutting the bar to separate the differentsupplies on the panel back.



Please note: If negative bus bars are not safely enclosed, it is advisable to use a BBC-1 or BBC-2cover to ensure that any stray objects cannot fall onto the electrical system. (This is also advised byABYC).

NEGATIVE BUS BARS AVAILABLE FROM BEP

Part No: BB-6W (6 way)Part No: BB-12W (12 way)Part No: BB-24W-2S (24 way)



5 BACK LIGHTING

All BEP AC and DC panels come with 12 volt DC back lighting. On 24-volt systems, a droppingresistor will be required for the back lighting

Note: The Red Systems On indicators will work on both 12 and 24 volts so therefore do not require a dropping resistor.

6 DROPPING RESISTORS

Dropping resistors are used for changing back lighting on 12V panels to 24V

Note: Use ½ watt resistors, select as close to the above sizes as possible.

Panel size Resistor size

4 way 1K8Ω

8 way 1KΩ

12 way 680Ω

16 way 470Ω

20 way 390Ω

24 way 330Ω

28 way 270Ω

32 way 220Ω

36 way 200Ω



7 VOLTMETER WIRING DIAGRAM

Note: The circuit below is an example only, its purpose is to show the meter connections.



8 AMMETER WIRING DIAGRAM




9 PANEL WIRING DIAGRAM


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Albany, Auckland, N.Z.Ph: +64 9 415 7261Fax: +64 9 415 9327www.bepmarine.com

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