belt linear screens - tenova.com technologies (formerly bateman advanced technologies) ... •...

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Tenova is a worldwide supplier of advanced technologies, products and engineering services for the mining and metals industries. BELT LINEAR SCREENS TENOVA. INNOVATIVE SOLUTIONS FOR METALS AND MINING It pays to talk to a specialist

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Page 1: BELT LINEAR SCREENS - tenova.com Technologies (formerly Bateman Advanced Technologies) ... • Flotation plants - removes fibre to protect froth overflow points • Autoclave

Tenova is a worldwide supplier of advanced technologies, products and engineering services for the mining and metals industries.

BELT LINEAR SCREENS

TENOVA. InnOvATIvE SOLUTIOnS FOR METALS AnD MInInG

It pays to talk to a specialist

Page 2: BELT LINEAR SCREENS - tenova.com Technologies (formerly Bateman Advanced Technologies) ... • Flotation plants - removes fibre to protect froth overflow points • Autoclave

DELKOR is an industry specialist in solid/liquid separation and mineral processing applications for the mineral, chemical and industrial markets, offering flotation, sedimentation, filtration, screening, and gravity separation systems. DELKOR’s services range from test work, process optimization and flowsheet design, to installation, commissioning and aftermarket support.DELKOR’s track record in solid/liquid separation and mineral processing applications stretches back to the seventies with more than 3,000 successful installations worldwide.

DELKOR specialists offer an unmatched combination of experience and product-based knowledge that is enhanced through sharing of the company’s extensive experiences worldwide. Clients therefore benefit from face-to-face technical discussions with DELKOR local experts who are able to draw upon global experiences so as to offer clients the best local solution. DELKOR aims to be your global, local specialist.

The Belt Linear Screen (traditionally known as the DELKOR Linear Screen) was developed through extensive test work to solve a major problem in CIP / CIL process in the gold industry - the effective removal of thrash material from slurries. The unit is capable of screening between 150 and 2000 microns. These screens efficiently separate a relatively small amount of a well-defined size fraction from ground slurries that is coarser than the particles required for downstream processing. The Belt Linear Screen is primarily suited to scalping coarse oversize material from process slurries and is widely accepted by the mining industry for removal of tramp material from fine mineral or chemical slurries. Vacuum assisted operation is available as an enhanced option.

DELKOR BELT LINEAR SCREEN FEATURES

Belt Linear Screens have replaced vibrating screens in many plants because of the following advantages:

� Screening efficiencies as high as 98 % � No vibration � Low cost of supporting civils and structural steel � Low maintenance cost � Low power consumption � Low noise levels � High availabilities in excess of 97 % are reported � Cloth replacement is easier and quicker

This screen operates with no vibration. This prevents realignment ofoversize material with the cloth aperture, ensuring retention of all oversize material. This resulted in 98.7 % removal of wood fibre as measured on site (see graph).

Tenova TAKRAF is an integrated solutions provider to the global mining, bulk material handling, minerals processing and beneficiation industries, offering innovative technological solutions as well as process and commodity know-ledge along the industry value chains. With the integration of the well-known DELKOR and, more recently, the Tenova Advanced Technologies (formerly Bateman Advanced Technologies) brand of products into TAKRAF, our portfolio for the mineral processing and beneficiation sectors has been considerably enhanced.

Page 3: BELT LINEAR SCREENS - tenova.com Technologies (formerly Bateman Advanced Technologies) ... • Flotation plants - removes fibre to protect froth overflow points • Autoclave

SIZES

DELKOR, as the original developer of this equipment, now offers the widest range of sizes including the largest Belt Linear Screen on the market.

The design of these screens is optimized for container shipment and easy assembly at site.

FEATURES AND OPTIONS

� Reverse feed arrangement � Spillage launders � Full length drip trays � Side windage / spray reduction panels � 2 stage cloth sway switches � 2 part spray bars � Feed distribution weirs � Cloth tensioning weights � Local control cabinets � High Pressure spray bars � Split spray bars � Distribution box Covers � Dodge Bearings � Bearing Lubrication Systems (various) � Variable speed drive

� 0.5 m² � 1.0 m² � 1.5 m²

� 3.0 m² � 6.0 m² � 9.0 m²

� 12.0 m² � 20.0 m² � 25.0 m²

� 32.0 m² � 40.0 m²

Carbon Recovery Screen

40 m² BLS

Page 4: BELT LINEAR SCREENS - tenova.com Technologies (formerly Bateman Advanced Technologies) ... • Flotation plants - removes fibre to protect froth overflow points • Autoclave

APPLICATIONS

The Belt Linear Screen can be used in all mineral processing flowsheets. The widest use of these screens is in the processing of gold, iron ore and base metals.

� Trash removal

• Gold plants - fibre, scalp oversize, loaded carbon, carbon safety screen• Flotation plants - removes fibre to protect froth overflow points• Autoclave - scalps feed to prevent “in vessel sanding”• WHIMS - scalps coarse material which causes choking and drum damage• Sand plants - scalps shell and fibre• Mine drainage - removal of oversize• Water - ash in power station - fibre in pulp and paper plants - scalps from abattoirs

� Oversize removal

• coarse material in heavy minerals• fine screening of mill discharge• fine screening of coal spiral feed

� Effluent

• sewage sludge thickening• scavening of step screen sludge product

Iron Ore trash removal, India

Gold Process

Page 5: BELT LINEAR SCREENS - tenova.com Technologies (formerly Bateman Advanced Technologies) ... • Flotation plants - removes fibre to protect froth overflow points • Autoclave

Carbon Recovery Screen

Page 6: BELT LINEAR SCREENS - tenova.com Technologies (formerly Bateman Advanced Technologies) ... • Flotation plants - removes fibre to protect froth overflow points • Autoclave

DELKORTAKRAF GmbH Torgauer Straße 336 04347 Leipzig - Germany T + 49 341 2423 500 [email protected]

AmericasBrazil T + 55 31 3298 3040 Canada T + 1 604 451 7767 T + 1 403 252 8003 Chile T + 56 2 2398 3000 Peru T + 51 1 264 2224 USA T + 1 303 714 8007

Europe, Central Asia, North Africa, Middle EastGermanyT + 49 341 2423 638 India T + 91 80 42621000 Russia T + 7 495 287 4140

Tenova India Private LimtedDELKOR 108/D, 6th Main Road, III Phase Peenya Industrial Area Peenya, Bangalore,India - 560058 T + 91 80 42621000

Asia Pacific, Sub Saharan Africa Australia T + 61 2 8335 0400 T + 61 8 9480 0465 China T + 86 10 8447 5656 South Africa T + 27 11 201 2300

www.tenova.com