being the one - amod · amod group of industries welcomes you to take this right step forward in...
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Amod GroupWWW.AMODINDUSTRIES.CO.INYOUR PREFERRED THERMOSET MOLDERS
BEING THE
O N E
O F I N D U S T R I E S
®
A lot to choose from.
In this competitive world where the demand for Thermoset Product have increased multi-folds, the right choice for choosing your product manufacturer has become ever so important.
A simple aesthetic feature added or a process innovation can alter the ultimiate utiity to your benefit and give you the desired results in cost reduction and maximum quality pleasure.
Amod Group of Industries welcomes you to take this right step forward in making your Thermoset needs and all aux-iliary requirements to be fulfilled by its vast rich experience of over 40 years and a dedicated client base to ensure you always get the best of what your desire.
So which choice will you make?
ABOUT US
Pg. 03
OUR
HISTORY
Pg. 05
AMOD
GROUP
Pg. 01
COMPONENTS
Pg. 17
OUR
FUTURE
Pg. 19
TOOL DESIGN &
MANUFACTURING
Pg. 13
ELECTRICAL ASSEMBLIES
Pg. 15
OUR FACILITIES
Pg. 11
OUR ASSOCIATIONS
Pg. 04
OUR AREAS OF
WORK
Pg. 09
QUALITY
Pg. 16
I n this age of extensive supply chain creation
and disruption, it is of paramount importance to get to know what your customer wants and how to ensure the best possible solutions for every process involved.
A way to do this is to always fo-cus on our dictum, “Quality is much better than Quan-tity”. Through this understanding, our
intentions to serve our clients have always been very clear.
I nnovating Products and Processes flex-ible enough to meet
client requirements, giving required safety, ease of work, addi-tional features and defined product life which will help us build relations.
A very inter-esting time to build new processes and have all these stabi-lised to achieve LEAN Culture is what keeps us on our toes.
Our focus is always to Drive
Change and Achieve Excellence!
Chinmay SukhatankarC.E.O.
Amod Group of Industries
Chinmay Sukhatankar
Amod GroupQuality is much better than quantity.
R.M. SukhatankarR.M. Sukhatankar
C.M.D.Amod Group of Industries
01
Amod Group of Industriesour guiding principlesour visionBE THE PREFERRED MANUFACTURER IN THERMOSET PLASTIC PRODUCTS BY 2025 IN INDIA.
our missionBEING THE ONE IN THE FIELD OF THERMOSET PLASTIC PRODUCTS BY OFFERING REQUIRED VALUE, FLEXIBILITY & REDUCED SUPPLY CHAIN FOR THE ELECTRICAL SECTOR COMPANIES.
our PURPOSEBUILDING RELATIONSHIPS BY MAKING LIVES EASIER.
OUR CORE VALUES• INDEPENDENCE:
Freedom of Thought, Expression & Action to meet the Vision.
• Creativity: Freedom to the team to design products & processes to achieve customers’ met and unmet needs.
• Trust Imbibing a culture of trust in the organisation.
02
ABOUT USAmod Group has developed its activities with
two Units to make its working more Easy & Efficient for itself & its Clients.
Amod stands for complete product assembly requirements where customers’ need finished products at their door step and require a team which will manage a huge Supply Chain, adhere to its high quality standards and deliver numbers with flexibility and all to their expec-tations.
Prathamesh is its other arm for all manufactur-ing requirements with its major stakes in its core activity with a solid 4 decades of experience in Thermoset Mold-ing of Components and is a preferred name amongst its clients. The other activities include Tool Design & Manu-facturing, Sheet Metal Component, Machined & Turned Components.
03
our associations
our achievements
Join the Elite with Us!
our clients
Awarded by its Clients as a preferred supplier for Quality & Service for back to back for 8 years.
Direct On-Line supplier for L&T, Cummins Generator Technologies, Crompton Greaves, Sigma Electric Ltd
Single Source for most of its Clients with Thermoset Molding requirements.
Awarded by Gov. of Maharashtra for Excellence in Manufacturing to both units - Amod & Prathamesh in 2013-14 & 2014-15 respectively.
Awarded for SME of the Year 2018 in Electrical Sector by Navbharat Times.
04
Creativity is just connecting things.
When you ask creative people how they
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a vision
to build
something
always
makes way.
1980 19981984 2001 2003 20041989 1994 1996
Mr. R.M. Sukhatankar (Pioneer of Amod Group of Industries)
our historyJourney through Time
श् रेयान्स्वधर्मो विगणुः परधर्ा मात्स्वनवुठितात ् ।
स्वधर्मे वनधन ंश्रेयः परधर्मो भयािहः ॥
“It is better to live your own destiny imperfectly than to live an imita-tion of somebody else’s life with
perfection. So, trust your own path, even though it may be thorny.”
-Bhagavad Gita Karmayog 3.35
05
The growth of Amod Group of Industries has been phenomenal and the person behind it is the
company’s founder and CMD, Mr. R.M. Sukhatankar. He has been the guiding star for the group since inception and provides valuable insights in board meetings through his accumulation of wisdom since he started his career as a young engineer working at Larsen & Toubro in the early ‘70s.
The journey of Amod Group is indeed worth noting and it is through his principles of sheer grit, determination, perseverance and integrity that every individual who works at Amod Group feels proud of.
Coming from a family with no business experience and only jobs as the source of income, Mr. R.M. Sukhatankar took to the challenge
and wanted to be the different one. He wanted to be and has evidently become, The One.
Following in his footsteps, Mr. Chinmay Sukhatankar has taken Amod Group to the new level. He has expanded the vision and trans-formed the company and its culture with different internal initiatives of Lean, Focus on Training, hiring senior management team members, getting in technology, bringing in automation, integrating all systems, merging units for better control and working on forward and reverse integration with customer focus.
This has increased the good-will and brand image of the company with a stable and consistent growth.
2006 20112008 201320102009 2015 20182017
“ It takes vision and
courage to create
and it takes faith
and courage to
prove.”
- Owen D Young
06
• 1980: Mr.R.M.Sukatankar leaves a MNC job of a switchgear giant to start his journey towards his dreams. He starts his unit in a small Gala in the city of Mumbai with support of Family and Friends. The first shop of Thermoset Molding.
• 1984: After experiencing the capabilities, the existing customers offer to expand the facility in Ahmednagar for their new unit, rising to the opportunity, Mr R.M. Sukhatankar takes charge of the situation and begins the second unit for thermoset Molding.
• 1989: Understanding the need for in-house maintenance of Molds, he develops an in-house conventional Tool Maintenance facility in Mumbai.
• 1994: With a decade of experience by his side and a name that was now recognized with trust and quality, he decided to expand in Nasik.
• 1996: Having been involved in thermoset business of Electrical Switchgear and previous
experience the group decided to expand in product assembly for Switchgears. With a lot of perseverance and effort they developed a new team and started manufacturing in a new unit at Ahmednagar.
• 1998: A new era! Mr Chinmay Sukhatankar joins the family business and takes up the responsibility of Quality and Devlopment. It was his chance to learn the skills of the trade and be the fulcrum for growth. With great compassion he sets out to build the brand that focuses on the human touch in Leadership.
• 2001: The group set a second unit for thermosets in A’Nagar and diversified to Sheet Metal components.
• 2003: The group had to set up a second unit for thermosets in Nasik to be able to cater to the increasing customers and their volumes.
• 2004: The Amod group was offered yet another
OUR TIMELine
07
new product in Switchgear but this time it was to be finished and delivered to the customer’s central warehousing and included managing the supply chain, production with outsourcing, testing, packing and logistics. This assignment gave a completely new dimension and challenge to its management skills.
• 2006: The new Switchgear product fetched huge demand. Fourth unit started in A’nagar and diversified into Turned components.
• 2008: The group makes A’nagar its base for all future expansions. With consent of customers, they restructured their 7 Units in Mumbai, Ahmednagar & Nasik into 4 units in Ahmednagar.
• 2009: Under the leadership of Mr. Chinmay Sukhatankar and his vision to have a culture of the victory of the human spirit with 100% involvement and best manufacturing practices to eliminate waste from the system, the group started its LEAN journey with national & international trainers for guidance.
• 2010: Tool maintenance facility upgraded to
Tool design and manufacturing facility. Added a range of CNC Machines and Design Softwares. A new team was hired to give a new dimension to its turnaround time.
• 2011: The group added 12,000 sq.ft. space to its facility for its Switchgear Assemblies
• 2013: Merged two of its Thermoset Moulding units into one. Increased focus on Marketing by participating in National Exhibitions and started thinking about PAN INIDIA.
• 2015: Participated in Plastindia with a JV for Raw Material Marketing for Core PAN INDIA. Started a permanent CSR activity which will promote Art.
• 2017: SAP is introduced as a dependable IT solution considering the Company Vision and Plans.
• 2018: Plastic Injection Machine added. Focus on Exports for Thermoset business and has an agency with a target of reaching 20% of total sales by 2020. Develop a strong Metrology setup in-house. Added 9000 sq.ft. work space. 08
our AREAS OF WORK
MOTORS & PUMPS
POWER DISTRIBUTION
ALTERNATIVE ENERGY
RAILWAYS
09 09
a Make in india initiative
FRP PANEL BOXESAUTOMOBILES
TOOL DESIGNMILITARY EQUIPMENT
DOMESTIC APPLIANCES
SWITCHGEARS
AEROSPACEALTERNATORS
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injection molding hi frequency pre- controlled smc/dmc
AMC & Calibration
heating storage
FOR ALL EQUIPMENTHV testing lab material inspection
lab
Surface resistance phenolic palletising
SMC/DMC
1000+ TONNES
435+ COMPONENTS
Thermoset Molding Machines ranging from 40 T to 500 T – 53 MachinesPlastic Injection Molding Machines - 80 T – 02 Machinesmolding:
15
our facilitiesYour First Choice Thermoset Molder
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460+ COMPONENTS
400+ TONNES ANNUAL VOLUME
135+ COMPONENTS
120+ TONNES ANNUAL VOLUME
sheet metal: turned parts:Machines:Machines Ranging from 10T to 100TShearing Machine Range up to 6mm thickness Length: 2500mmFeeder, Decoiler & Straightener
Machines: Automats 15-60mm
Thread Rolling up to 50mmCentreless Grinding up to
50mmTapping Machine up to
20mmSpecial Purpose Machines
Milling Machine12
tool DESIGN & MFG.reduce costs at all stages of development
for your product
DESIGN TEAM
OUR
Consulting | Design | Tooling for manufacturing | Tooling for prototyping | Repair
MACHINE CAPABILITIES:VMC | CNC Wire EDM | Grinders | Lathes | Spark Erosion | Spark Drill | Jig Boring | Milling Machine | Radial Drill
File formats: AutoCAD | Photographs | PDF | MS Office Suite
Designing Softwares
RFQ prototype developdesign
deploy maintenance r&dsolutions
SERVICES:Molds | Tooling | Fixtures | Secondary Operation Tools and Equipment VALUE SERVICES
Design for Assembly | Design for Manufacturing | Dimensional data verification | Design for less flash and cost cutting | Material Selection Process | Mold Debugging | In-House Design and Mold Adjustments
TOOL ROOM CAPABILITIES:Computer Aided Design (CAD) | Electrical | Hydraulics | Mechanical | Pneumatic
1301
N.C. JIG BORING MACHINE
CYLINDRICAL GRINDING
SPARK EROSION
EDM
VMC
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eLECTRICAL ASSEMBLIES
Custom Assembly | Custom Packaging | Inspection | Statistical Process Control | Product Packaging | Fixtures | Testing
ELECTRICAL ASSEMBLY OUR
TEAM
WE PROVIDE ASSEMBLIES FOR:FLP Kit for MotorsRectifier AssembliesContactor & Starter Kits
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QUALITYQuality process starts with the
commitment made by each member
QUALITY SERVICES
AGI’s commitment to quality are our Preventive and Corrective Action Procedures, which isolate each issue or concern, and ensures that all potential non-conforming parts are recorded and evaluated to eliminate the true root cause of defect.
SAP ENABLED SYSTEMS
QUALITY OUR
TEAMCheck multiple features of a part on different planes, angles, & radii.Compare physical part dimensions with 3D CAD data.Provide measurement data with high precision and accuracy.Automate secondary measuring operation, limiting labor costs.
TESTING:Torque | Destructive | Temperature | HV Testing | Mili Volt Drop | Surface Resistance | Continuity | Insulation Resistance | Coil Current / Wattage | Turn Tester | RA Value
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COMPONENTS
Switchgear:MV:StarterBreakersSwitch FuseChange OverControl Gear
LV:PanelsVacuum Circuit BreakersHousing CoverPartsSheet MetalTurned
Power Distribution:LT & MV:Busbar supportsInsulator CapsBoxes
alternatorCT-SupportWinding SpacerTerminal BlockTerminal Support
17
Terminal BlockSingle DeckerDouble Decker
Increased SafetyFlame Proof BlockFlame Proof Stud
Motors:
DRIVING CHANGEACHIEVING INDEPENDENCE
18
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our future
A focus on adding new range or products and verticals in
GRP through market research and R&D.
Manufacturing these products for clients in diversified
sectors.Bringing in new machines in the shop with higher tonnage
for Thermoset Molding.Introduce an in-house Materi-
als Testing Lab for better production quality.
Participate in International Exhibitions and develop
marketing channels for PAN INDIA operations.
Build exports earning to 20%.
Focus on automation in all areas of operations.
Increase the machine capacity in Injection Mold-
ing.
Amalgamation of both the activities of Prathamesh to a new place with extra space available for expansion till
2025.Focus on marketing for
Motor and Alternator industries in PAN INDIA.
Amalgamation & Focus on Marketing
for Motors & Alterna-tors Industry PAN
INDIA
2019 2020 2021 2022
Exports earning by 20%
PAN INDIA Marketing Channels
Automation in all Areas
JV for SMC/BMC/DMC for PAN INDIA
R&D, Diversification of Products,
New Equipment
Have a Joint Venture for manufacturing, promoting and selling of SMC/BMC/
DMC PAN INDIA.Invest in over 400,000 sq. ft. land to initiate indepen-dent facility for SMC/DMC/
BMC manufacturing.
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GRPLEADER2025
Stabilizing all Processes to highest
efficiency
Equal distribution in domestic and Exports
Initiate Tech Centres
Largest Thermoset in INDIA
List on StockExchange
Preferred Thermoset Manufacturer in the
World
2023 2024 2025 2030
Work on stabilizing and improving production to highest efficiency
possible.
Develop channels for equal contributions
in export to domestic earnings.
Initiate plans for R&D facilities and Technology
Centers.
Be the Largest & pre-ferred manufacturer for Thermoset Molding in
INDIA
List the company on the Stock Exchange.
Be the Largest in India & preferred manufacturer for
Thermoset Products for customers in the World.
20
Amod GroupWWW.AMODINDUSTRIES.CO.IN
O F I N D U S T R I E S
®
AMOD GROUP OF INDUSTRIES. ALL RIGHTS RESERVED 2018.This Publication is meant for distribution to our clients or distributable on specific requests only.
CORPORATE OFFICE
AMOD INDUSTRIESL-215/1, MIDC. AHMEDNAGAR. MAHARASHTRA.
INDIA. [email protected]
+91 838 004 3591/92
MANUFACTURING UNIT
PRATHAMESH INDUSTRIESd-79, midc. ahmednagar. maharashtra.
india. [email protected]
+91 838 004 3595/96