battery ah sizing claculation

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BATTERY SIZING CALCULATION Design SMF battery bank required to supply a system having MD = 160kVA and pf of 0.8 for 30 minutes Constant Power Discharge 1000 () . kVA pf Discharge rating in Watts per battery Efficiency No of batteries CASE -1 Considering 40 no. of batteries 1000 . 160 1000 0.8 3404.25 0.94 40 kVA pf Discharge rating per battery No of batteries W 10 % 25% 3404.25 1.1 1.25 4680.85 Considering Design Margin and Ageing Factor Discharge rating in Watts per block W Considering End Cell voltage of 1.7V/C, the following table gives Discharge in W/block. Melvin Koshy Indian Space Research Organisation [email protected]

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Choosing the proper battery for the application is very imperative. The method for sizing these batteries utilizing the various battery manufacturers’ data available for sizing is described in this document.

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  • BATTERY SIZING CALCULATION

    Design SMF battery bank required to supply a system having MD = 160kVA and

    pf of 0.8 for 30 minutes

    Constant Power Discharge

    1000

    ( ) .

    kVA pfDischarge rating in Watts per battery

    Efficiency No of batteries

    CASE -1

    Considering 40 no. of batteries

    1000

    .

    160 1000 0.8 3404.25

    0.94 40

    kVA pfDischarge rating per battery

    No of batteries

    W

    10 % 25%

    3404.25 1.1 1.25 4680.85

    Considering Design Margin and Ageing Factor

    Discharge rating in Watts per block W

    Considering End Cell voltage of 1.7V/C, the following table gives Discharge in

    W/block.

    Melvin Koshy Indian Space Research Organisation [email protected]

  • From the table, for 15min, A412/180A (Sonnenschein make) gives 2976W/block.

    Hence our understanding is that we can use two such blocks to achieve the

    required backup time.

    Check

    .

    2976 2 15 = 19.07 .

    4680.85

    Specified discharge rating in Watts No of banks Specified backup timeBackup time achieved

    Required discharge rating in Watts

    min

    Thus, if we use two banks of A412/180A with 40 batteries each, a backup time

    of only 19.07 min. is achieved.

    2

    1

    3

    4

    5

    10 11

    20

    Double Row Double Tier

    Tier 1 = 20 batteries

    Tier 2 = 20 batteries

    ARRANGEMENT OF BATTERIES IN BATTERY ROOM

    OVERALL TOTAL = 40 batteries

  • CASE -2

    Since, a backup time of only 19.07 min. is achieved in the previous case; weve to

    consider more number of cells inorder to get the desired backup time of 30 min.

    Considering 80 no. of cells

    1000

    .

    160 1000 0.8 1.1 1.25 2340.42

    0.94 80

    kVA pfDischarge rating per battery Design Margin Ageing Factor

    No of cells

    W

    From, the table, for an End Cell voltage of 1.7V/C, the Discharge in W/block for

    15min with A412/180A batteries is 2976W/block.

    If two such blocks (banks) are employed, the backup time achieved is

    2976 2 15 38.14 .

    2340.42Backup time achieved min

    Hence two banks of A412/180A with 80 batteries each a backup time of

    38.14 min. is achieved. This is acceptable

    2

    1

    3

    4

    5

    10 11

    20

    BANK - 1

    Double Row Double Tier

    Tier 1 = 20 batteries

    Tier 2 = 20 batteries

    TOTAL = 40 batteries

    ARRANGEMENT OF BATTERIES IN BATTERY ROOM

    2

    1

    3

    4

    5

    10 11

    20

    BANK - 2

    Double Row Double Tier

    Tier 1 = 20 batteries

    Tier 2 = 20 batteries

    TOTAL = 40 batteries

    OVERALL TOTAL = 80 batteries

  • Constant Current Discharge

    1000

    .

    kVA pfDischarge rating in Amps per battery

    Min DC Voltage Efficiency

    Consider an End Cell Voltage of 1.7 V/cell, then if 40 nos. of batteries are

    considered,

    . 1.7 6 10.2 6

    . 10.2 40 408

    dc

    dc

    Min V per cell V A battery comprises cells

    Min V of entire bank V

    160 1000 0.8 333.75

    408 0.94

    &

    333.75 1.1 1.25 458.91

    Discharge rating per battery A

    Considering Design Margin Ageing Factor

    Discharge rating per battery A

    The following table gives Discharge in A/block for End Cell Voltage of 1.7V/C

    From the table, for 15min, A412/180A gives 234A/block. Hence if two such

    blocks (banks) are employed, the backup time achieved is

    .

    234 2 15 15.3 .

    458.91

    Specified discharge rating No of banks Specified backup timeBackup time achieved

    Required discharge rating

    min

  • Thus, if we use two banks of A412/180A with 40 batteries each, a backup time

    of only 15.3 min. is achieved.

    2

    1

    3

    4

    5

    10 11

    20

    Double Row Double Tier

    Tier 1 = 20 batteries

    Tier 2 = 20 batteries

    ARRANGEMENT OF BATTERIES IN BATTERY ROOM

    OVERALL TOTAL = 40 batteries

  • CASE -2

    Since, a backup time of only 15.3 min. is achieved in the previous case; weve to

    consider more number of cells inorder to get the desired backup time of 30 min.

    Considering 80 no. of cells with End Cell Voltage of 1.70V/C

    . 10.2 840 408

    160 1000 0.8 166.87

    816 0.94

    &

    166.87 1.1 1.25 229.45

    dcMin V of entire bank V

    Discharge rating per battery A

    Considering Design Margin Ageing Factor

    Discharge rating per battery A

    From the table, for 15min, A412/180A gives 234A/block. Hence if two such

    blocks (banks) are employed, the backup time achieved is

    234 2 15 30.59 .

    229.45Backup time achieved min

    2

    1

    3

    4

    5

    10 11

    20

    BANK - 1

    Double Row Double Tier

    Tier 1 = 20 batteries

    Tier 2 = 20 batteries

    TOTAL = 40 batteries

    ARRANGEMENT OF BATTERIES IN BATTERY ROOM

    2

    1

    3

    4

    5

    10 11

    20

    BANK - 2

    Double Row Double Tier

    Tier 1 = 20 batteries

    Tier 2 = 20 batteries

    TOTAL = 40 batteries

    OVERALL TOTAL = 80 batteries

  • The rack dimension can be determined from the dimensions of the battery. The

    dimension chart is given below

  • RACK DIMENSION

  • APPENDIX

    Battery Configurations

    The different configurations for arranging batteries in Battery room are shown

    below

  • Sonnenschein SMF batteries

  • Dimensions