basics of welding

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BASICS OF WELDING

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Welding Basics Details

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Page 1: Basics of Welding

BASICSOF

WELDING

Page 2: Basics of Welding

BASICS OF WELDING

•Types of Welds•Process of welding•Basic weld symbols •Representation of welds•Types of welds need to be used at skewed joint.

Welding is a process in which two pieces of metal are melted and fused together to from a joint. In structural welding this is accompanied by the addition of filler metal from a electrode.

Page 3: Basics of Welding

Types of welding• Fillet weld • Groove weld

Page 4: Basics of Welding

Fillet weldA weld of theoretically triangle C/S joining two surfaces. We have 3 types of jointsLap JointTEE JointCorner Joint

Page 5: Basics of Welding

Minimum weld size required as per LRFD TABLE J2.4 of page 16.1-54

Page 6: Basics of Welding

Maximum weld size

Page 7: Basics of Welding

Groove weld

Few Groove Weld types • Square Groove• Bevel Groove • V Groove• J Groove• U Groove

Page 8: Basics of Welding

Groove weld

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Groove welds

Page 10: Basics of Welding

Groove weld•Backing Bar

•Root opening

•Spacer bar

•Landing

Page 11: Basics of Welding

Complete and partial joint penetration welds

Page 12: Basics of Welding

Groove weldpre-qualified welded joints

Ref: LRFD table 8-3 page 8-33

Page 13: Basics of Welding

Pre-qualified groove weldRef: LRFD table 8-3(cont.) page 8-35

Page 14: Basics of Welding
Page 15: Basics of Welding

Process of welding

• Shield metal arc welding (SMAW)• Submerged Arc Welding (SAW)• Gas Metal Arc Welding (GMAW)• Flux cored Arc Welding (FCAW)• Electro Slag Welding (ESW)• Electro Gas Welding (EGW)

Page 16: Basics of Welding

Basic weld representation

Ref: 8-3(Cont) page 8-31of LRFD

Page 17: Basics of Welding

Basic weld Symbols Ref: 8-3(Cont) page 8-31of LRFD

Page 18: Basics of Welding

Basic weld Symbols Ref: 8-3(Cont) page 8-30of LRFD

Page 19: Basics of Welding

Basic weld representation

Page 20: Basics of Welding

Basic weld representation

Page 21: Basics of Welding

Types of welds need to be used at skewed joint

• At the skewed joint we have to give the weld according to 10-13 (cont.) page 10-181 of LRFD Manual of Steel constructions

• It is varies depends on skew angle

• For < or = 11 degrees from perpendicular

• For 11< < or = 30 degrees from perpendicular

• For 30< < or = 45 degrees from perpendicular

• For = 45 degrees from perpendicular

Page 22: Basics of Welding

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