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BASIC PLC TWIDO HARDWARE CONFIGURATION TROBLESHOOTING & MAINTENANCE

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Page 1: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

BASIC PLC TWIDO

• HARDWARE CONFIGURATION

• TROBLESHOOTING & MAINTENANCE

Page 2: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

BASIC PLC TWIDO

HARDWARE CONFIGURATION

Page 3: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

Modicon – Telemecanique PLC Range

10 to 264 I/O

50 to 484 I/O

300 to 2000 I/O

500 I/O upwards

TSX Twido

TSX Micro

TSX Premium

TSX Quantum

TSX Atrium

A PLC

in your PC

Page 4: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO PLC

• More Flexibility

• More Simplicity

Page 5: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

2 Base Twido PLC Type :Compact Modular

Terminal port(RS485, miniDin)

Analog adjust

2nd serial linkslot

Need an additionnal

module on the left !

Memory backupand/or

yearly calendarslots

Page 6: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Compact (1)

• Compact Controller

• Easy to set up

Twido Compact :

• 10 I/O• 16 I/O• 24 I/O• 40 I/O NEW

Page 7: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Compact (2)

Number of…Product Reference Number of I/O

Inputs OutputsTWDLCAA10DRF220 VAC

10 6 4 NO

TWDLCAA16DRF220 VAC

16 9 7 NO

TWDLCAA24DRF220 VAC

24 14 10 YES (MAX. 4)

TWDLCDA10DRF24 VDC

10 6 4 NO

TWDLCDA16DRF24 VDC

16 9 7 NO

TWDLCDA24DRF24 VDC

24 14 10 YES (MAX. 4)

Expantion

Page 8: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

Number of…Product Reference Number of I/O

Inputs OutputsTWDLCAA40DRF *

220 VAC40 24 16 YES (MAX. 7)

TWDLCAE40DRF **

220 VAC40 24 16 YES (MAX. 7)

Expantion

NEW

* Embedded Real Time Clock, Replaceable Battery, 14 Relay Output (2A), 2 Transistor Output (0.3A)

** Embedded Real Time Clock, Replaceable Battery, 14 Relay Output(2A), 2 Transistor Output (0.3A), 100Base TX Ethernet Port

TWIDO Compact (3)

Page 9: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Modular (1)

• Flexible

• Easy to cable

• Easy to install

• 20 I/O• 40 I/O

Twido Modular :

Page 10: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Modular (2)

Number of…Product Reference Number of I/O

Inputs OutputsTWDLMDA20D-K *

24 VDC20 12 8 YES (MAX. 4)

TWDLMDA40D-K *

24 VDC40 24 16 YES (MAX. 7)

TWDLMDA20DRT **

24 VDC20 12 8 YES (MAX. 7)

Expantion

* DTK : Output Transistor Source (PNP), 0.3 A

* DUK : Output Transistor Sink (NPN), 0.3 A

** DRT : 2 Output Transistor Source (NPN), 0.3 A

6 Relays, 2 A

Page 11: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO ExpantionsDigital I/O Modules :

• 8 Inputs• 4 Inputs, 4 Relays• 8 Relays (2A)• 8 Transistors

(0,3A)

• 16 Inputs• 16 Relays (2A)

• 16 Inputs• 16 Transistors

(0,1A)

• 32 Inputs• 32 Transistors

(0,1A)

• 16 Inputs, 8 Relays (2A)

RemovableScrew Terminal

Connector

Wire-clampTerminal

Page 12: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Expantions

Analog Modules :

Removable Terminal Block

MixedInputs Outputs

2 Inputs0 … 10 VDC4 … 20mA

-

2 Inputs0 … 10 VDC4 … 20mA

1 Output0 … 10 VDC4 … 20mA

2 Inputsthermo. K, J, TPT100 3 fils

-

1 Output0 … 10 VDC4 … 20mA

1 Output0 … 10 VDC4 … 20mA

• 4 modules,• 12 bits resolution, removable screw terminal

Page 13: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Options

Communication Module

Serial link (RS485/RS232)

Operator DisplayMemory

Cartridge

Page 14: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Basic Functions

• Timer (On Delay, Off Delay, and Pulse) : max. 128• Counter ( Up and Down in the same block) : 128• Shift Bit Register : 8• Step Counter : 8• Arithmetic (+, -, /, REM, x, LOG, LN, SQRT, ABS, EXP, INC, DEC)• Trigonometric (Sin, Cos, Tan, aSin, aCos, aTan)• Conversions• Comparison• Jump• Subroutine• etc

Page 15: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Advanced Functions

• LIFO / FIFO Register : 4• Pulse Width Modulation : max. 2• Pulse Generator : max. 2• Drum Controller : max. 8• Fast Counter (max. 5 KHz) : max. 4• Very Fast Counter (max. 20 KHz) : max. 2• PID Control (AutoTuning Function) : max. 14• Clock Functions• etc

Page 16: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Communications

Remote Link

ASCII

Modbus

CANOpen

Ethernet

Page 17: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Communications

Twido to Twido

• Modbus

• Remote Link

Page 18: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO CommunicationsTwido to Other Devices (Twido as Master)

• Modbus

• CANopen

• ASCII

Page 19: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Communications

Twido to Master Controller (Twido as Slave)

• Modbus

• ASCII

Page 20: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO CommunicationsTwido to Human Machine Interface (HMI)

• Modbus

• ASCII

Page 21: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

PLC Twido Synergy

Page 22: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

TWIDO Software (TwidoSoft)

• Programming Languange : Ladder Diagram, Instruction List, Grafcet

• OnLine Programming• Import / Export Symbol with XBTL 1000 Software• Macro for programming simplification for Modbus,

CANopen• TwidoAdjust for Pocket PC• Connection :

– Serial (RS-232)– USB– Ethernet TCP/IP– Bluetooth

Page 23: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

Wiring Schematic (TWDLMDA 20DRT)

Page 24: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

Contoh Pengkabelan

Page 25: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

• Gunakan kabel sesuai dengan tegangan dan arus yang melewatinya. Twido menggunakan 18 AWG (0,82 mm2).

• Gunakan fuse untuk tiap-tiap output.• Kabel power supply diusahakan sependek mungkin.• Jalur power supply dan I/O harus terpisah dengan jalur

kabel komunikasi.• Perhatikan I/O bekerja secara sink/source.• Pastikan kondisi operasi & lingkungan sesuai spesifikasi.

Aturan Pengkabelan

Page 26: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

BASIC PLC TWIDO

TROUBLESHOOTING & MAINTENANCE

Page 27: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

• Disini akan disediakan informasi mengenai status operasi dari kontroler dan status I/O

Troubleshooting using The Controller’s LEDs

Page 28: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

• Status I/O digital : I/O nya aktif atau tidak.

Page 29: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

• Program Errors Viewer menampilkan jendela program error dan warning ketika dilakukan analisis program dari menu utama.

Program Errors Viewer

Page 30: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

Perawatan PLC relatif sangat mudah karena PLC memilikiKecenderungan lebih tahan terhadap lingkungan yang kurang baik. Perawatan yang biasa dilakukan :1. Lakukan pemeriksaan secara berkala terhadap sekrup-sekrup

yang terhubung ke terminal modul I/O, jangan sampai adasekrup yang terlepas.

2. Lakukan pemeriksaan terminal penghubung, jangan sampaiberkarat karena karat dapat mengurangi daya hantar komponeneletrik.

3. Pastikan PLC bebas dari debu. Debu pasti ada namundiusahakan dalam jumlah yang wajar.

PLC Maintenance (1)

Page 31: BASIC PLC TWIDO - Gadjah Mada Universityte.ugm.ac.id/~enas/schneider/Twido - Handout/02. PLC Hardware.pdf · TSX Twido TSX Micro TSX Premium TSX Quantum TSX Atrium A PLC in your PC

Schneider Electric Automation Business

4. Siapkan komponen cadangan untukkomponen yang terhubung dengan modul I/O PLC, untuk komponen-komponen yang mudahrusak.

5. Selalu buat back-up program yang digunakan.6. Lakukan pergantian batere lithium yang

terdapat di PLC setelah 3 s/d 5 tahun atau bilaPLC memberikan indikator batere habis.

PLC Maintenance (2)