barnstead easypure rodi - cole-parmer · pdf filebarnstead™ easypure ... inlet water...

Barnstead™ EASYpure® RODIOPERATION MANUAL

AND PARTS LISTSeries 1332

Model D13321100-240 Volts

LT1332X1 • 7/3/08

Safety Information ..............................................................................................................................................4Alert Signals..................................................................................................................................................4Warnings ......................................................................................................................................................4

Introduction ........................................................................................................................................................6Product Overview ........................................................................................................................................6

General Specifications ........................................................................................................................................7Dimensions and Clearance Requirements ..................................................................................................7Electrical Requirements................................................................................................................................7Feedwater Requirements ............................................................................................................................7DI Product Water ........................................................................................................................................7RO System ..................................................................................................................................................8RO Membrane Performance ........................................................................................................................8Environmental Conditions ............................................................................................................................9Declaration of Conformity ............................................................................................................................9

Unpacking ......................................................................................................................................................10Unpacking ..................................................................................................................................................10

Installation ......................................................................................................................................................11Water Connection Details ..........................................................................................................................11Tubing Adapter Fittings ..............................................................................................................................12Quick Disconnect Fittings ..........................................................................................................................13Component Installation ..............................................................................................................................14

UV Lamp Installation ............................................................................................................................14RO Membrane Installation ..................................................................................................................15Initial Cartridge Installation ..................................................................................................................16Power Connections ..............................................................................................................................16

To Reset Carbon Prefilter Timer........................................................................................................................17Locating Unit ..............................................................................................................................................18Water Service Connections ........................................................................................................................18

Feedwater Connection ........................................................................................................................18Atmospheric Drain................................................................................................................................19Overflow Drain......................................................................................................................................19

Controls and Normal Operation ........................................................................................................................20Power Switch ..............................................................................................................................................20Control Panel ..............................................................................................................................................20

Switches ..............................................................................................................................................20Display..................................................................................................................................................21

Pressure Gauge..........................................................................................................................................22Operational Modes ....................................................................................................................................22

Run Mode ............................................................................................................................................22Standby Mode ......................................................................................................................................22Flush Mode ..........................................................................................................................................23Idle Mode..............................................................................................................................................23

Dispensing Water from Unit........................................................................................................................24Initial Operation ................................................................................................................................................25

Storage Reservoir Filling and Cartridge/Prefilter Rinse-up ........................................................................25Normal Operation ..............................................................................................................................................27

Operation ....................................................................................................................................................27Dispensing Water from Unit........................................................................................................................27Reservoir Replenishment ..........................................................................................................................27

Maintenance and Servicing ..............................................................................................................................28System Cleaning ........................................................................................................................................28

2

Table of Contents

Cleaning the Resistivity Cell ................................................................................................................30General Cleaning Instructions..............................................................................................................32

Component Replacement ..........................................................................................................................33RO Carbon Prefilter Replacement........................................................................................................33DI Cartridge Replacement and Rinse-Up ............................................................................................34UV Lamp Replacement ........................................................................................................................35

Membrane Replacement ............................................................................................................................370.2 Micron Final Filter Replacement ....................................................................................................39Ventgard Cap Replacement ................................................................................................................39Fuse Replacement ..............................................................................................................................39

Unit Shutdown ............................................................................................................................................40Troubleshooting ................................................................................................................................................41

Error Conditions..........................................................................................................................................44Replacement Parts............................................................................................................................................46

Consumables ..............................................................................................................................................46General Maintenance ................................................................................................................................47Safety Stock................................................................................................................................................47

Accessories ......................................................................................................................................................48Optional Accessory Information ..................................................................................................................48AY1332X1 Boost Pump Accessory ............................................................................................................48

Installation Instructions..........................................................................................................................48AY1332X2 External Filter Accessory ..........................................................................................................49

Installation Instructions..........................................................................................................................49Filter/Antiscalant Cartridge Exchange ..................................................................................................50

Technical Information ........................................................................................................................................54Water Process Flow Diagram ....................................................................................................................54Wiring Diagram ..........................................................................................................................................55User Interface Diagram ..............................................................................................................................56

Ordering Procedures ........................................................................................................................................57One Year Limited Warranty ..............................................................................................................................60

FiguresFigure 1: Tubing Installation ..............................................................................................................................11Figure 2: Tubing Removal ................................................................................................................................11Figure 3: Typical Polypropylene Tubing Adapter Installation ............................................................................12Figure 4: Quick Disconnect ..............................................................................................................................13Figure 5: UV Lamp Installation..........................................................................................................................14Figure 6: RO Membrane Installation ................................................................................................................15Figure 7: Cartridge Installation ..........................................................................................................................16Figure 8: Power Connections............................................................................................................................16Figure 9: Orientation of Optional Swivel Base ..................................................................................................17Figure 10: EASYpure RODI Front......................................................................................................................18Figure 11: EASYpure RODI Back (External Unit Connections) ........................................................................18Figure 12: Control Panel ..................................................................................................................................20Figure 13: Disconnecting Resistivity Cell ..........................................................................................................29Boost Pump Connection ..................................................................................................................................52Filter Connection ..............................................................................................................................................53Water Process Flow Diagram ..........................................................................................................................54Wiring Diagram..................................................................................................................................................55User Interface Diagram ....................................................................................................................................56

3

TABLE OF CONTENTS

4

Safety Information

Your Thermo Scientific Barnstead EASYpure® RODI hasbeen designed with function, reliability, and safety inmind. It is your responsibility to install it in conformancewith local electrical codes.

This manual contains important operating and safetyinformation. You must carefully read and understand thecontents of this manual prior to the use of this equipment.For safe operation, please pay attention to the alert sig-nals throughout this manual.

Water purification technology employs one or more of thefollowing: chemicals, electrical devices, mercury vaporlamps, steam and heated vessels. Care should be takenwhen installing, operating or servicing Barnstead prod-ucts. The specific safety notes pertinent to this Barnsteadproduct are listed below.

WarningsTo avoid electrical shock:

1. Use a properly grounded electrical outlet ofcorrect voltage and current handling capacity.

2. Do not locate the EASYpure RODI directly overequipment that requires electrical service.Routine maintenance of this unit may involvewater spillage and subsequent electrical shockhazard if improperly located.

3. Replace fuses with those of the same type andrating.

4. Do not disassemble water lines or remove car-tridges where spilled water could contactequipment that requires electrical service.Electrical shock hazard could result.

5. Power unit OFF before plugging in or unplug-ging unit.

6. Disconnect from the power supply prior tomaintenance and servicing.

Alert Signals

WarningWarnings alert you to a possibility ofpersonal injury.

CautionCautions alert you to a possibility ofdamage to the equipment.

NoteNotes alert you to pertinent facts andconditions.

To avoid personal injury:1. Do not use in the presence of flammable or

combustible materials; fire or explosion mayresult. This device contains components whichmay ignite such materials.

2. Do not use in the presence of highly corrosivesubstances such as bleach or acid baths; firemay result.

3. This device is to be used with water feeds only.Cleaning agents must be used in compliancewith instructions in this manual. Failure to com-ply with the above could result in explosionand personal injury.

4. Avoid splashing cleaning solutions on clothingor skin.

5. Ensure all piping connections are tight to avoidchemical leakage.

6. Ensure adequate ventilation.

7. Carefully follow manufacturerʼs safety instruc-tions on labels of chemical containers andmaterial safety data sheets.

8. Depressurize system prior to opening cartridgeaccess door or removing top cover.

9. This unit is equipped with an ultraviolet lamp.Ultraviolet radiation is harmful to the eyes andskin. Do not observe the lamp directly while itis illuminated.

10. Do not operate unit with door open. Inlet pres-sure may force RO prefilter out of position.

11. Refer servicing to qualified personnel.

5

SAFETY INFORMATION

Product OverviewThe Barnstead EASYpure RODI is a tap-fed water purificationsystem designed to be simple to use and to provide reagentgrade water that exceeds ASTM, Type I, and NCCLS/CAPType I standards. It uses a thin film composite reverse osmo-sis membrane with one stage of pretreatment to produce ROwater that is then polished using a two-stage deionizationprocess combined with UV oxidation and a 0.2 micron final fil-ter.

The % rejection between incoming and reverse osmosis prod-uct water is monitored and an indication is provided to theuser if the RO water quality is unacceptable. RO membranepressure is provided by a pressure gauge located on the rightside of the unit. The DI water resistivity is continuouslysensed by a resistivity cell and displayed on a digital displayin megohms-cm.

RO operation is automatic and works independently of the DIsystem to fill the EASYpure RODIʼs self-contained 6.5-literreservoir as determined via the position of 3 floats in thereservoir.

The EASYpure RODI is not shipped with a reverse osmosismembrane, cartridges or final filter. These must be orderedseparately. The start-up kit containing these components canbe ordered using part number D502132.

The EASYpure RODI is designed to be a bench mounted unit.If wall mounting is required, refer to “Locating the Unit” onpage 18.

6

Introduction

Dimensions and Clearance RequirementsEASYpure RODI dimensions - 12" W X 19" D X 18 1/8" H (30.5 cm X 48.3 cm X 46.0 cm).

Clearances:Sides - 4" (10.1 cm) minimum to allow air flowAbove - 12" (30.5 cm) minimum for UV lamp replacementCartridge replacement requires that you be able to access the back of the unit to open the cartridgeaccess door (total depth, unit + open door, = 34") (86.4 cm).

Storage Reservoir Capacity - Approximately 6.5 liters usable, 7.0 liters total

Electrical RequirementsThe EASYpure RODI is equipped with two power cords and corresponding fuses taped to each power cord tobe plugged into a grounded electrical outlet of the appropriate voltage.

Model D13321: 100-240 VAC +5% -10%, 47-63 Hz.

Feedwater Requirements1Types1 Tap (Potable)Turbidity 1.0 N.T.U. maximumPressure Range 2 bar (30 psig) to 6.9 bar (100 psig)Temperature Range 1-35°C (34-95°F)Minimum Inlet Flow Requirements 15 lphpH 3-10TDS ≤800 (max. ppm as CaCO3)Silt Density Index <5%Free Chlorine <3 ppmLanglier Saturation Index <1Iron (total as Fe) <0.5 ppmSilica <30 ppm

DI Product WaterQuality

Resistivity: ASTM Type ITOC: 1-5 PPBFlow Rate: greater than or equal to 0.8 LPM with a new D3750 final filterBacteria: Less than 1 CFU/ml

7

General Specifications

RO SystemFlow Rate2: 3.8 lph ±15% (1 gph) @ 10-20% recovery, 65 psig [4.5 bar] and 25°C

RO Membrane PerformanceRejection

Inorganic (minimum) >90%Inorganic (typical) >96%Particles >99%Bacteria >99%Organics (>100 MW) >99%1Feedwater suitability must be determined by a water analysis2500 ppm NaCl feedwater solution @ 25°C (77°F), @ 4.5 bar (65 psig), 15% recovery. Flow rate and recov-ery will decrease with lower water temperature and pressure. We recommend the use of a hot water mixingvalve before the RO system for water cooler than 15°C (59°F).

8

GENERAL SPECIFICATIONS

Environmental ConditionsOperating: 4°C - 49°C; 20% - 80% relative humidity, non-condensing. Installation Category II

(overvoltage) in accordance with IEC 664. Pollution Degree 2 in accordance with IEC 664.

Altitude limit: 3,500 meters.Storage: -25°C - 65°C; 10% to 85% relative humidity.

Declaration of ConformityWe hereby declare under our sole responsibility that this product conforms with the technical requirements ofthe following standards:

EMC: EN 61000-3-2 Limits for harmonic current emissionsEN 61000-3-3 Limits for voltage fluctuations and flickerEN 61326-1 Electrical equipment for measurement, control, and

laboratory use; Part I: General Requirements

Safety: EN 61010-1 Safety requirements for electrical equipment formeasurement, control, and laboratory use;Part I: General Requirements

per the provisions of the Electromagnetic Compatibility Directive 89/336/EEC, as amended by 92/31/EEC and93/68/EEC, and per the provisions of the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC.

The authorized representative located within the European Community is:

Thermo Fisher Scientific419 Sutton RoadSouthend On SeaEssex SS2 5PHUnited Kingdom

Copies of the Declaration of Conformity are available upon request.

9

GENERAL SPECIFICATIONS

UnpackingRemove the unit from its shipping container andensure that the following items are removed from thepackaging materials before discarding:

a) EASYpure RODI unit

b) Approximately 6ʼ (2 m) of 1/4” O.D. draintubing (TU1190X12) with a 1/4” NPT fitting atone end.

c) Approximately 10ʼ (3 m) of 3/8” O.D. feedwatertubing provided with a quick disconnect inserton one end and a 1/4” NPT fitting on other end(TU1119X7)

d) Power cords

e) Operation Manual (LT1332X1)

f) UV lamp (LMX13)

g) Ventgard® filter cap (CV742X5A)

h) Hose barb fitting (05930)

i) Tube removal tool (AYX23)

10

Unpacking

11

Water Connection DetailsPush-to-Connect Fitting TubingInstallationThe following instructions will apply when you need toattach a piece of tubing to your EASYpure RODI duringinstallation, unless otherwise noted in the installationinstructions. To make tubing connections:

1. Make sure the tubing is cut off reasonablysquare and that no plastic burrs or ridgesare present.

2. Mark from end of tube an insertion length of11/16”.

3. Wet the tube end with water and insert the tubestraight into the fitting until it bottoms out on theinterior shoulder and the insertion mark is nolonger visible.

Push-to-Connect Fitting Tubing Removal(Refer to Fig. 1 & 2)

1. Using the tool provided (AYX23), push the collettoward the body while pulling on the tubing torelease the tube.

Installation

COLLET

TUBING

TYPICALFITTING

3/4"InsertionLength

Figure 1Tubing Installation

NoteFor easier insertion, wet the end ofthe tubing with water.

NoteFigure 1 & 2 will be used at the con-nection to the atmospheric drain.

Figure 2Tubing Removal

TUBE REMOVAL TOOL

TUBING

COLLET

TYPICAL FITTING

PLACE REMOVAL TOOL UP AGAINSTCOLLET AND PUSH FORWARD WHILESIMULTANEOUSLY PULLING THE TUBE BACK

PULL TUBING

12

Tubing Adapter Fittings1. Completely disassemble the fitting. Refer to

Figure 3 to familiarize yourself with the namesof the component parts.

2. Make sure the tubing is cut off reasonablysquare and that no plastic burrs or ridges arepresent.

3. Place the grab ring and backup ring in the hexnut in the order and orientation shown inFigure 3. Thread the nut onto the adapter. DONOT use the o-ring at this time.

4. Push the tubing through the nut until it bottomsout in the adapter.

5. Remove the adapter nut and tubing. Place theo-ring over the tubing. Be careful not to pushthe backup ring or grab ring further back on thetubing when installing the o-ring.

6. Install the hex nut on the adapter and handtighten.

INSTALLATION

Figure 3: Typical Polypropylene Tubing Adapter Installation

CautionDo not tighten tube fitting hex nut witha wrench. Tight connections can beeasily made by hand.

13

INSTALLATION

Coupling Insert

Push down on thumbpadto release coupling insert

Coupling Body

Figure 4 Quick Disconnect

NoteThe quick disconnect fittings containvalves and if not properly insertedwater will not flow.

Quick Disconnect FittingsThese fittings are found on the water inlet. (See Fig. 4)To insert the inlet tubing:

1. Press on the metal thumbpad on the unit toensure the fitting is open.

2. Install the coupling insert into the coupling bodyuntil you hear a click. Gently pull on the tubingto ensure it is secure.

3. To remove, press the metal thumbpad to releaseand pull coupling insert out.

14

INSTALLATION

U.V. CHAMBER

U.V. LAMP

BLACK PLASTIC COVER

RECEPTACLE

CautionDo not touch the glass portion of theUV lamp. We recommend that youwear lint-free gloves when handling thelamp. The glass portion must be free offingerprints, perspiration, etc. Even asingle fingerprint will reduce the effec-tiveness of the lamp. If you accidentallytouch the glass portion of the lamp,clean the lamp with a lint-free cloth;use isopropyl alcohol if required.

CautionDo not rotate the metal cover as thiswill loosen the water tight seal andthus damage the UV lamp.

NoteIf UV lamp is not installed properlyan “Er3” message will appear for 15seconds of every minute.

WarningThis unit is equipped with anultraviolet lamp. Ultraviolet radiationis harmful to the eyes and skin. Donot observe the lamp directly whenit is illuminated.

NoteThe UV lamp contains mercury. Ifbroken or no longer needed, do notdispose of the UV lamp in the trash.Recycle or dispose of the UV lamp ashazardous waste.

Figure 5: UV Lamp Installation

Component InstallationUV Lamp Installation (See Fig. 5)Before you mount the EASYpure RODI, install the UVlamp as follows:

1. Remove the Ventgard cap and remove thescrews securing the EASYpure RODI top cover.

2. Remove the top cover by lifting straight up.

3. Locate the UV oxidation chamber and pull thetop black plastic cover off. Do not pull on thecable.

4. Remove the lamp from its container. DO NOTTOUCH THE GLASS PORTION OF THELAMP. It is recommended that lint free glovesbe worn when handling the lamp. The glassportion must be free of fingerprints, perspira-tion, etc. Even a light coating of perspirationwill reduce the effectiveness of the lamp.

5. Clean the lamp with isopropyl alcohol and a lintfree cloth.

15

6. Carefully insert and hold the UV lamp par-tially into the UV chamber.

7. Connect the UV lamp to the receptacle inthe black plastic cover. Slide the lamp com-pletely into chamber and replace the blackplastic cover on the UV chamber.

8. If an RO membrane is not also beinginstalled or replaced, reinstall the EASYpureRODI top cover and latch the cartridgeaccess door closed.

RO Membrane Installation1. Remove the RO membrane from its packag-

ing. Note the location of the FEED, PROD-UCT, and REJECT connections on the hous-ing. The correct orientation for the installedmembrane will be vertical with the FEEDconnection down.

2. Remove the Ventgard cap and remove thescrews securing the EASYpure RODI topcover. Remove the cover by lifting straightup.

3. Locate the three unconnected tubes labeledFEED, PRODUCT, and REJECT.

4. Note the orientation of the membrane hous-ing and install the unconnected tubes intothe corresponding connectors on the mem-brane housing. To do so, first wet the tubeend with water and push the tube end firmlyinto the connector. Start with the FEED fol-lowed by the PRODUCT and finally theREJECT.

5. Fasten membrane in place by stretching thesprings around the housing and hookingthem on the tab cutouts in the chassis.

6. Replace the top cover and Ventgard cap,and latch the cartridge access door closed.

INSTALLATION

Product(blue)

Reject(yellow)

Feed(green)

Figure 6: RO Membrane Installation

16

Initial Cartridge Installation (See Fig. 7)1. Open cartridge access door in the rear of the unit

by pushing the door latch back.

2. Remove a new RO carbon prefilter cartridge(Catalog No. D50246) from its plastic bag.

3. Wet the o-rings on both end caps with water.

4. Press the upper end cap into the RO carbon pre-filter position until it bottoms out. The two flangeson the upper end cap should be able to slide downon each side of the keyway wall.

5. Lower the cartridge and insert the lower end capinto the lower socket until it is firmly seated.

6. Repeat steps 2 - 5 with the EASYpure ULTRApure(Catalog No. D50233) cartridge, placing it in posi-tion 2. Next, install the High Purity/Low TOC(Catalog No. D50229) cartridge, placing it in posi-tion 3.

7. Close and latch cartridge access door. This servesto verify the cartridges have been properly seated.

Ventgard Cap InstallationInstall Ventgard cap according to “Ventgard CapReplacement” on page 39.

Power Connections1. The power cord connection is located on the upper

right corner in the rear of the unit (see Fig. 8).

2. Determine which power cord you need (this will bebased on your country and outlets available in yourlab). A 120V power cord with (2) 1.6 amp fusesand 240V power cords with (2) 0.63 amp fuses areprovided with the unit.

3. Remove the fuse drawer, install the fuses includedwith the power cord to be used, and reinstall drawer(see Fig. 8).

4. Verify power switch is turned off and attach recepta-cle end of power cord into the power socket.

INSTALLATION

NoteThe EASYpure RODIʼs cartridges mustbe installed in the proper position.

The upper end cap is the one with theright angle turn and two flanges. Thelower end cap extends straight outfrom the cartridge.

O-rings

O-rings

Flanges

WarningPower unit OFF before unplugging unit.

Fuse Drawer

MainPower Switch

Power CordReceptacle

Figure 8: Power Connections

Figure 7: Cartridge Installation

5. Plug other end of power cord into facility power.

To Reset Carbon Prefilter TimerThe carbon prefilter timer records service time to ensurethe reliability of the RO membrane. It must be reset priorto initial operation and after cartridge replacement.

1. Turn power OFF using switch on the back ofthe unit.

2. Press and hold the FLUSH key while turningthe unit back ON.

3. When the “rESEt r0” begins to scroll across thedisplay, release the FLUSH key.

4. When “- - -” appears do the following in order:a) Press Start/Stop key.

“YES” will appear on the display;b) Press Start/Stop key.

“000” will appear on the display indicatingthat the timer has been reset.

5. The red “Replace RO Prefilter” LED will nowturn off.

Note: If the Standby key is pressed instead of theStart/Stop key in step a) or b) above, the reset procedurewill be terminated. In addition, the procedure will beterminated if 10 seconds or more goes by betweenpressing buttons.

17

INSTALLATION

18

Locating UnitBench Mounting

1. Place the EASYpure RODI on a bench top thatis accessible to water, electricity and an atmo-spherically vented drain, and that is convenientto your work area, noting the Clearance Re-quirements.

Wall Mounting (Optional) D13324Install the optional wall bracket on the wall in a locationthat is accessible to water, electricity and an atmospheri-cally vented drain, and that is convenient to use. A mini-mum of 4 customer supplied fasteners must be used. Tomount the EASYpure RODI to a wall bracket:

1. Remove the four feet from the EASYpure RODIand retain the screws.

2. Place the EASYpure RODI on the wall bracketswivel base so the screw holes where the feetwere attached line up with the holes in the wallbracket. There are guides on the wall bracketthat will mate with the EASYpure RODI. SeeFigure 9.

3. Reinstall the four screws removed in step 1through the bottom of the wall bracket and intothe EASYpure RODI.

Water Service ConnectionsFeed Water Connection

1. Locate the length of .95 cm (3/8”) O.D. tubingprovided with a quick disconnect insert on oneend and a .95 cm (3/8”) O.D. X .64 cm (1/4”)NPT tubing adapter on the other.

2. Install the tubing adapter onto your incomingwater line. Refer to tubing installation. We rec-ommend a customer supplied shut off valve beinstalled in your feed water line. The quick dis-connect insert will be inserted into the feedwater inlet on the lower left corner in the rear ofthe EASYpure RODI during the Initial Operation.

INSTALLATION

WarningThis device is to be used with waterfeeds only. Cleaning agents must beused in compliance with instructionsin this manual. Failure to complywith the above could result in explo-sion and personal injury.

WarningDo not place the EASYpure RODIdirectly over equipment that requireselectrical service. Routine mainte-nance of this unit may involve waterspillage and subsequent electricalshock hazard if improperly located.

WarningDo not use in the presence of flam-mable or combustible materials; fireor explosion may result. This de-vice contains components whichmay ignite such materials.

Figure 9: Orientation of Optional Swivel Base

NoteEnsure there are no kinks in the tub-ing that could restrict water flow.

Atmospheric DrainThe RO reject and flush water is sent to drain through thisconnection.

1. Locate the drain water tubing. This is the 1/4”O.D. tubing that is approximately 6 ft. long witha 1/4” O.D. x 1/4” N.P.T. tubing adapter on oneend. The atmospheric drain fitting is located onthe lower left corner in the rear of the EASYpureRODI.

2. Install the tubing adapter into the atmospherical-ly vented drain and route the tubing to theEASYpure RODI drain connector, ensuring thatthere are no kinks

3. Take the tubing end that has no fitting, wet thetube end with water and insert the tube straightinto the unit drain connector until it bottoms out.Refer to section Push-to-Connect FittingTubing Installation for more explicit details.

Overflow Drain1. To extend tank overflow tubing to an atmospher-

ic drain, use 1/2" I.D. tubing and tubing connec-tors (user supplied) to connect the overflowdrain tubing (lower left corner of the rear of theunit) to an atmospherically vented sink or floordrain.

19

INSTALLATION

Figure 11: EASYpure RODI Back(External Unit Connections)

Door Latch

Power toExternal BoostPump Accessory

Reservoir Drain Plug

Inlet Water Connection

Atmospheric Drain

Overflow

START/STOP

M-cm

RO System OperatingLow RO Purity

EASYpure RoDI

Display

Fill Port

Ventgard Cap Airborne Filter

Draw-off ValveLever

SightGauge

Figure 10: EASYpure RODI Front

20

Power SwitchThe power switch on the EASYpure RODI is located onthe back right side of the unit directly above the powercord receptacle.

Control PanelThe EASYpure RODI control panel incorporates threeswitches, a digital display and three LEDs.

Switches (See Fig. 12)When the main power switch is on, the three switches onthe control panel function as follows:

1. START/STOP: When the unit is in the Idle Mode(“IdL”) or Standby Mode (“SbY”), pressing theSTART/STOP switch will put the DI operation ofthe unit in the Run Mode, turning the DI pumpand UV lamp on. The RO operation will auto-matically turn on in Run Mode to fill the tank asneeded. When the unit is in the Run Modepressing the START/STOP switch will put theRO and DI operation of the unit into the “IdL”Mode. When the unit is in any of the flushmodes, pressing the START/STOP switch willreturn the unit to the mode it was in just prior towhen the flush was initiated.

2. STANDBY: Pressing the STANDBY switch willplace the DI operation of the unit in STANDBY(“SbY”) Mode from either the Run Mode or the“IdL” Mode. Pressing the STANDBY switch whilethe unit is in STANDBY (“SbY”) mode has nofurther effect. The RO operation will automatical-ly turn on in STANDBY (“SbY”) Mode to fill thetank as needed. When the unit is in STANDBY,water will recirculate for 10 minutes every hour.

Controls and Normal Operation

Figure 12: Control Panel

FLUSH START/STOP

RO System Operating

Low RO Purity

Replace RO Prefilter

NoteWhen the unit is first put in the RunMode, the display will show 10.0 for afew seconds. This is an arbitrarynumber that indicates the unit is run-ning. Any number that appears after10.0 indicates DI water purity.

NoteOn initial power-up, the display will runthe following sequence:

- Model type is scrolled: “ro-di”- The displayʼs LEDs will light up,- Followed by the unit software

revision,- Finally, “IdL” will be displayed.

WarningDo not operate unit with door open.Inlet pressure may force RO prefilterout of position.

WarningDo not use in the presence of flam-mable or combustible materials; fireor explosion may result. This devicecontains components which mayignite such materials.

3. FLUSH: Manual Flush: Pressing the Flushswitch once will initiate a one minute flush of theRO membrane and the display will show FL1.Pressing the Flush switch twice will initiate a fiveminute flush of the RO membrane. During thisfive minute flush, the display will count downFL5, FL4, FL3, etc. After the timed flush hasended, the EASYpure RODI will return to themode (“IdL”, Run or “SbY”) it was in when youinitiated the flush.

AUTOMATIC FLUSH: In the Run and StandbyMode, the EASYpure RODI will initiate a oneminute automatic flush of the RO membraneonce every twenty-four hours (purity value beingdisplayed.)

Display (See Fig. 12)In addition to displaying the temperature compensated(25°C) resistivity in megohms-cm, the display also indi-cates operational modes and error indicators. The follow-ing is what can appear on the display:

SbY Er1rEC Er3IdL Er4AFL Er5FL5 Er6FL4 Er7FL3 AddFL2FL1

Three LEDs illuminate to provide system operational sta-tus as follows:

• RO System Operating: Green LED ON - ROOperation is ON; LED OFF - RO Flush or ROOperation is OFF.

• Low RO Purity: Red LED ON - % rejectionbetween incoming water and product water islower than expected; LED OFF - % reject isgood.

• Replace RO Prefilter: Red LED ON - Unit hasbeen in service for 6 months, replace RO pre-filter; LED OFF - replace prefilter as needed andreset timer.

CONTROLS AND NORMAL OPERATION

21

NoteWhen the RO operation is automati-cally turned on, only RO water thatis above the specified % rejectionsetting (factory set to 75%) will beput into the tank. Anytime the ROpurity falls below the % rejection set-ting the water will be diverted awayfrom the tank and sent to drain.

Pressure GaugeThis unit includes a pressure gauge to monitor the ROmembrane pressure. The pressure gauge is located onthe lower right side of the unit. A pressure of 65 psi (4.5bar) is ideal for operation of the membrane; lower pres-sures produce less RO product water quantities (slowerfilling of reservoir) and higher pressures produces moreRO product water quantities (quicker filling of reservoir.)

Operational ModesSince not all qualities of permissible feedwater will reachmaximum resistivity after one pass through the unitʼs car-tridges (especially as the cartridges near exhaustion), theEASYpure RODI has two operational modes; Run andStandby.

Run ModeIn the Run Mode, the pump recirculates water through thecartridges and the UV lamp. It is recommended that theEASYpure RODI be left in the Run Mode during the day.In the Run Mode, the purity meter display indicates theresistivity (temperature compensated to 25°C) of thewater available for draw off.

1. From “IdL” press the START/STOP button tostart. The EASYpure RODIʼs pump will begin torun and display the resistivity of the water inmegohm-cm.

2. Allow the waterʼs resistivity to rise to thedesired purity before drawing off water.

Also in the Run Mode, the RO operation automaticallyturns on to fill the reservoir tank as needed.

Standby ModeIn Standby (“SbY”) Mode, the pump will operate for tenminutes out of every hour (i.e 50 minutes off, 10 minuteson), during which time the display reads “rEC” which indi-cates recirculation. Every fourth time that the pump turnson, the UV lamp will also turn on for 10 minutes (i.e 3hours 50 minutes off, 10 minutes on). This will allow the

22


NoteIf the unit is in Standby and power tothe unit is turned off or lost, the unitwill return to Standby once power isrestored.

NoteDo not put unit into Idle Mode orturn off the EASYpure RODI duringnon-work hours. Doing so will allowbacterial growth and other contami-nation of the water in the system.As a result, the system will requirea lengthy rinse-up period at thebeginning of the work day toachieve high-quality product water.

NoteWhen the unit is first put in the RunMode, the display will show 10.0 fora few seconds. This is an arbitrarynumber that indicates the unit is run-ning. Any number that appears after10.0 indicates purity.

unit to produce high quality water quickly upon beingplaced in the Run Mode and prolong the life of the UVlamp. It is recommended that the EASYpure RODI beplaced in the Standby Mode during non-work hours. Atthe end of the work day, press the STANDBY switch toplace the unit in Standby Mode. “SbY” will appear on thedisplay. Also in the Standby Mode, the RO operation auto-matically turns on to fill the reservoir tank as needed.

Flush ModeManual Flush (RO Membrane)Pressing the Flush switch once will initiate a one minuteflush of the RO membrane. During this one minute flush,water is sent to drain through the drain tubing and the dis-play will show FL1. Pressing the Flush switch twice willinitiate a five minute flush of the RO membrane. Duringthis five minute flush the display will count down FL5,FL4, FL3, etc. After the timed flush has ended, theEASYpure RODI will return to the mode (“IdL”, Run or“SbY”) it was in when you initiated the flush.

Automatic Flush (RO Membrane)In the Run Mode, the EASYpure RODI will initiate a oneminute automatic flush of the RO membrane once everytwenty-four hours of operation. This prevents buildup onthe RO membrane. A microcontroller timer in theEASYpure RODI counts the hours power is applied to theunit. When the timer reaches twenty-four hours, theEASYpure RODI initiates a one minute flush if the unit isin the Run and Standby Modes. If the unit was inStandby, the automatic flush will occur immediately afterthe START/STOP switch is pressed and Run Modeentered. The timer will reset to zero when the one minuteautomatic flush is completed.

Idle Mode (“IdL”)“IdL” indicates the unit is powered and waiting to beplaced in Run, Standby or Flush Mode.

23


NoteEach time the RO system automati-cally turns ON, in Run or Standbymode, the RO membrane will beflush water to the drain for 30 sec-onds prior to filling the tank.

Dispensing Water from Unit1. Remove the protective cap from the filter bell.

2. Place a container under the draw-off valve.

3. Depress the draw-off valve lever.

4. When draw off is complete, lift the draw-off valvelever and replace the protective cap on the filterbell.

24


NoteFor critical applications, draw 50 to100 ml of water from system and dis-card prior to drawing water for eachuse.

25

Storage Reservoir Filling andCartridge/Membrane Rinse UpRO Membrane Rinse-Up:

1. During initial operation be sure the reservoirDrain Plug (bottom rear of unit) is removed andthat the unit is placed such that the reservoirdrain is over a sink to allow for proper rinsingof RO membrane.

2. Connect water supply to unit by inserting thequick disconnect into the feed water inlet onthe lower left side in the rear of the EASYpureRODI. Turn on main water supply. Turn thesystem power on by depressing the MainPower Switch to the ʻIʼ position. A power-upsequence will occur showing the unit type,lighting up all the LEDs, showing the softwarerevision and finally displaying “IdL”.

3. Reset the carbon prefilter timer. (See “To ResetCarbon Prefilter Timer.”)

4. Press the ʻStart/Stopʼ switch on the keypad tostart operation. Display will show “Add” andthe ʻRO System Operatingʼ LED will be illumi-nated. The DI pump and UV lamp will not turnon any time “Add” is displayed.

5. 2 Hour New Membrane Rinse-Allow the unit to operate until the displayshows “Er7” (approximately 2 hours.) This willrinse the new membrane of its preservatives. Itis possible that during this time the “Low ROPurity” LED may illuminate.

6. After the membrane rinse the unit can be shutdown and the reservoir drain plug can be re-inserted (insert completely then back out veryslightly).

Initial Operation

NoteCartridge rinse up procedure must befollowed after each cartridge and/or fil-ter replacement.

NoteFor more demanding applicationswhere low TOC water is required, athird reservoir volume rinse of the car-tridges and filter may be necessary.

WarningUse a properly groundedelectrical outlet of correct voltageand current handling capacity.

WarningThis device is to be used withpotable water feeds only. Cleaningagents must be used in compliancewith instructions in this manual.Failure to comply with the abovecould result in explosion and person-al injury.

NoteThe display will read “ADD” whenthe reservoir is filling and water isnot running through DI cartridge.

26

7. Again apply power to the system and press theʻStart/Stopʼ switch to start operation. Let thereservoir fill completely (may take up to sixhours). During the filling process the unitpump may turn on/off and the unit display mayalternate between “Add” and displaying a purityvalue, as the cartridges are slowly wetted.Reservoir will be completely full when the ʻROSystem Operatingʼ LED is no longer illuminat-ed.

8. Place the unit into “IdL” by pressing theSTART/STOP switch.

9. Install the hose barb fitting (included withaccessories) into the draw-off valve assemblyand place a suitable container under the draw-off valve.

10. Press the START/STOP switch and open thedraw-off valve.

11. Rinse 1/2 of the total reservoir volume throughthe cartridges into the container, close thedraw-off valve and discard the water.

12. Remove the hose barb fitting from the draw-offvalve. Keep the hose barb fitting for futureuse.

13. Remove the new 0.2-micron final filter assem-bly from its bag and insert it into the draw-offvalve. Gently tighten, turning the filter to theright. Remove the protective cap from filter.

14. Open the draw-off valve and flush the remain-ing 1/2 reservoir volume of water through the0.2-micron final filter. “Add” will be displayedwhen the tank is empty.

15. Close the draw-off valve and replace protectivecap on filter.

16. Allow the reservoir to refill itself and the systemto go into recirculation.

INITIAL OPERATION

NoteIt is suggested that PTFE tape beapplied to the threads of the 0.2 micronfinal filter to ensure a tight seal.

Operation1. Check feedwater and drain connections as

described in “Water Service Connections” inthe Installation section of this manual.

2. Turn main power on at power entry module.

3. Press the “START/STOP” button on the front ofthe EASYpure RODI. The EASYpure RODIʼspump will begin to run and the purity meter willinitially display “10.0” followed by the numberindicating the resistivity (temperature compen-sated to 25°C) of the water in megohm-cm. Asneeded the RO system will automatically oper-ate to fill the reservoir.

4. Allow the waterʼs resistivity to rise to thedesired purity before drawing off water.

Dispensing Water from Unit1. Remove the protective cap from the filter bell.

2. Place a container under the draw-off valve.

3. Depress the draw-off valve lever.

4. When draw off is complete, lift the draw-off valvelever and replace the protective cap on the filterbell.

Reservoir ReplenishmentAs water is drawn off from the EASYpure RODI. Thereservoir will be automatically refilled in either the RunMode or the Standby Mode by the self contained RO sys-tem. The water level in the tank can be determined byusing the sight gauge (See Fig. 9). If the water level isbelow the low float position in the reservoir, “Add” will bedisplayed and the DI operation will be turned OFF to pre-vent air from entering the DI cartridges. Once the waterlevel fills up past the low float, the DI operation willresume per the mode the unit is in.

Normal Operation

NoteIf “Add” is displayed, the water levelin the reservoir is below the lowfloat. To prevent air from getting intothe DI cartridges, the DI operationwill be turned off until the RO opera-tion fills the reservoir up past the lowfloat.

NoteWhen the RO operation is automati-cally turned on, only RO water thatis above the specified % rejectionsetting (factory set to 75%) will beput into the tank. Anytime the ROpurity falls below the % rejection set-ting the water will be diverted awayfrom the tank and sent to drain.

NoteEach time the RO system automati-cally turns ON, in Run or Standbymode, the RO membrane will beflush water to the drain for 30 sec-onds prior to filling the tank.

27

NoteFor critical applications, draw 50 to100 ml of water from system and dis-card prior to drawing water for eachuse.

System CleaningFrequency of cleaning will vary, depending on quality offeedwater and usage. Cleaning is necessary in any of thefollowing occur: If residual deposits are evident insidefeedwater reservoir, or if a new 0.2 micron final filter clogsrapidly. To clean the EASYpure RODI the following is nec-essary: a) two empty cartridges (ordered separately, partnumber D7034), b) hose barb used during initial installa-tion.

1. Remove cartridges from positions 2 and 3 anddiscard. Install empty cartridges (part numberD7034) according to the instructions inCartridge Replacement. Remove andreplace cartridges one at a time to avoid drain-ing UV chamber.

2. Remove 0.2 micron final filter and install thehose barb that was shipped with the system.

3. Remove Ventgard cap (be sure the reservoirtank is full) and add 10ml to 20ml of householdchlorine bleach (5.25% sodium hypochlorite) toreservoir.

4. Replace Ventgard cap. Press the“START/STOP” button to put unit into RunMode.

5. Allow the unit to recirculate the cleaning solu-tion for thirty minutes.

6. Drain the system.

a. Put the unit into Run Mode and place a bucketor other suitable large container under the valveand draw off water as described under WaterDraw-Off in the Operation section of this man-ual. To clean the valve. Draw off water until thewater level in the feedwater reservoir is loweredto the point that “Add” is displayed. Lift draw-offvalve to closed position.

b. Put the unit in Idle Mode, shut power off anddisconnect the power cord from the power entrymodule. Disconnect water supply.

28

Maintenance and Servicing

WarningDisconnect from the power supply priorto maintenance and servicing.

Do not disassemble water lines or re-move cartridges where spilled watercould contact equipment that requireselectrical service. Electrical shockhazard could result.

Refer servicing to qualified personnel.

NoteEmpty cartridges must be orderedseparately. Contact customer serv-ice and order part number D7034.

WarningAvoid splashing cleaning solutions onclothing or skin.

Ensure all piping connections are tightto avoid chemical leakage.

Ensure adequate ventilation whenusing chemicals for cleaning.

Carefully follow manufacturerʼs safetyinstructions on labels of chemicalcontainers and Material Safety DataSheets (M.S.D.S).

29

c. Turn the unit around to provide access to thedrain plug on the lower edge of the back panel.

d. Place the drain plug over a bucket or other suit-able large container. Remove the drain plug byturning it while pulling until it comes out.

e. Drain remaining water from the reservoir andsystem.

f. Replace the drain plug, taking care to fullyinsert it into the drain fitting and then back outvery slightly. Reconnect power and water.

7. Put the unit into Run Mode and allow thereservoir to automatically refill and recirculatethe water through the system.

8. After the “RO System Operating” LED is nolonger illuminated, drain the system again asdescribed in step 6 of this section, discardingthe water.

9. Place unit in “IdL” and remove the emptycartridges according to the instructions in theCartridge Removal section. Drain and retainthe empty cartridge tubes for future use.Remove the hose barb from the draw-off valve.Keep the hose barb for future use.

10. Install and rinse new cartridges according tothe instructions in the DI CartridgeReplacement and Rinse Up section. Do notreinstall used cartridges or 0.2 micron final fil-ter (they may contain large amounts of bacte-ria.)

11. Install and rinse new 0.2 micron final filteraccording to the instructions in the 0.2 MicronFinal Filter Replacement section of this man-ual.

MAINTENANCE AND SERVICING

REMOVE FRONT COVERAND SCREWS

REMOVE TOP COVERAND SCREWS

AD FROM HERE

MEMBRANE KEY LEADS

DISCONNECT CELLLEAD FROM HERE

G

P3

L1/S

CO

MP

ON

EN

TS

IDE

ME

TER

B

L2

P1

CELL

O-RING

BUSHING

30

Cleaning the Resistivity Cell(See Fig. 13)

1. Turn off the EASYpure RODI and disconnect itfrom the power supply. Remove the powercord.

2. Depressurize the system by opening the unitdispenser draw-off valve, allowing water todrain until no more flows from the valve.

3. Remove the Ventgard cap.

4. Remove the screws securing the EASYpureRODI top cover.


WarningDepressurize system prior to openingcartridge access door.

NoteEnsure you have an o-ring (part #GSX29) available prior to cleaningresistivity cell.

Figure 13: Disconnecting Resistivity Cell

31

5. Remove the cover by lifting it straight up.

6. Remove the 0.2 micron final filter. Carefullyremove the front cover screws and pull thecover off. Disconnect membrane key leadsfrom the display board.

7. Disconnect the cell lead from the meter board,remove the EMI/RFI suppression filter andgently pull the cable out of the EASYpure RODIframe. Note orientation.

8. Unscrew bushing behind cell cap and removethe cell.

9. Carefully remove and discard the o-ring beforecleaning the cell.

10. Wash the cell in a mild detergent solution fol-lowed by a 10% Hydrochloric or 10% Sulfuricacid solution (follow acid manufacturerswarnings and recommended handlingprocedures found on package labels andMaterial Safety Data Sheets). This may bedone in an ultrasonic cleaner or with a softbrush.

11. Thoroughly rinse the cell in deionized or dis-tilled water following the detergent and/or acidcleaning.

12. After cleaning, reinstall with the replacemento-ring on cell (part # GSX29).

13. Reinstall the cell and hand tighten. Reroute thecable up through the housing, reinstall theEMI/RFI suppression filter (loop wire 1 timearound filter) and reconnect cell lead to P1connector on meter board.

14. Reinstall membrane key leads. While liftingdispense handle, replace the front cover.Reinstall the 0.2 micron final filter.

15. Reinstall the EASYpure RODI top cover and


CautionThe cell electrodes are etched toimprove wetting characteristics. Do notmechanically abrade or damage thissurface (i.e. do not clean with a wirebrush, sandpaper, etc.).

Do not immerse the entire cell assem-bly in cleaning solution, only the elec-trode portion.

WarningCarefully follow manufacturerʼs safetyinstructions on labels of chemical con-tainers and material safety datasheets.

32

latch cartridge access door closed.

16. Reinstall the Ventgard cap and 0.2 micron finalfilter.

17. Reattach the power cord and reconnect the unitto the power supply and feedwater.

18. Allow the reservoir to refill and operate normally.

General Cleaning InstructionsWipe exterior surfaces with lightly dampened cloth contain-


WarningDisconnect from the power supplyprior to maintenance and servicing.

ing mild soap solution.

Component ReplacementRO Carbon Prefilter ReplacementChlorine and particulates will damage your RO mem-brane, resulting in premature membrane failure.Therefore, your EASYpure RODI uses an extruded ROcarbon prefilter combination to remove chlorine and par-ticulates from your feedwater. The frequency with whichyou will need to replace the internal RO carbon prefilterdepends on your feedwater characteristics and your dailyusage. Install the internal RO carbon prefilter as follows:

1. Turn off the EASYpure RODI system and discon-nect the feedwater.

2. Open the cartridge access door in the rear ofthe unit by pushing down the door latch.

3. Remove the cartridge in the RO carbon prefilterposition by pulling the cartridge straight up untilthe upper socket is in the keyhole of the keyway.Next pull the cartridge straight out.

4. Remove the new RO carbon prefilter (Cat. no.D50246) from its plastic bag.

5. Wet the o-rings with water on both end caps.

6. Press the upper end cap into the RO carbonprefilter position until it bottoms out. Refer toFig. 7 if needed.


8. Close the cartridge access door.

9. Reconnect the feedwater.

10. Reset the carbon prefilter timer. See section ToReset Carbon Prefilter Timer.

11. Turn unit on and from “IdL” press the Start/Stopkey to begin unit operation. The “Low RO Purity”


WarningRefer servicing to qualified personnel.

Do not disassemble water lines or re-move cartridges where spilled watercould contact equipment that requireselectrical service. Electrical shockhazard could result.

WarningDepressurize system prior to openingcartridge access door.

NoteFor more demanding applicationswhere low TOC water is required,allow the water to recirculate past theUV lamp for at least an hour beforedrawing off product water.

NoteThe two flanges on the end capshould be able to slide down on eachside of the keyway wall.

NoteThe cartridges will still contain waterwhen removed. Therefore, you willwant to have a sink, bucket or otherwaterproof container available to placethem in after removal.

NoteIf your feedwater has large quanti-ties of particulates, we strongly rec-ommend installing/using aBarnstead AY1332X3 external pre-treatment assembly in the feedwaterline which contains a high volume 5micron sediment cartridge along withanti-scalant. If in doubt about yourfeedwater, please contact customerservice for a W.A.T.E.R. sample testkit.

33

34

LED may turn on and off as air is purged out ofthe cartridge. Once the RO Prefilter has beenwetted, the LED should remain off.

DI Cartridge Replacement and Rinse UpThe frequency with which you will need to replace car-tridges is dependent on your feedwater characteristics,your purity requirements, and your daily usage. Replacethe cartridges when the product water purity drops belowacceptable levels of resistivity or when organic levelsbecome too high.NOTE: Be sure the RO tank is full prior to cartridgereplacement and rinse-up.

1. Turn off the EASYpure RODI and depressurizesystem by opening draw-off valve and allowingwater to drain from the unit.

2. Remove the 0.2 micron final filter from the draw-off valve.

3. Open the cartridge access door in the rear ofthe unit by pushing back the door latch.

4. Remove the cartridge in position 2 by pulling thecartridge straight up until the upper socket is inthe keyhole of the keyway. Next pull the car-tridge straight out. Be sure to remove andreplace one cartridge at a time to avoid drainingUV chamber.

5. Remove a new EASYpure Ultrapure cartridge(Catalog No. D50233) from its plastic bag.

6. Wet the o-rings with water on both end caps.

7. Press the upper end cap into position 2 until itbottoms out. Refer to Fig. 7 if needed.


9. Repeat steps 3-7 with the EASYpure HighPurity/Low TOC (Catalog No. D50229) cartridge,placing it in position 3.


NoteRemember, used cartridges can berecycled; See P.U.R.E. informationpacked with your new cartridges.

WarningDo not operate unit with door open.Inlet pressure may force RO prefilterout of position.

10. Close the cartridge access door.

11. Install the hose barb into the fitting in the draw-off valve.

12. Turn unit on and from “IdL” press theSTART/STOP button to begin unit operation.

13. Rinse approximately 3 liters (1/2 reservoir vol-ume) of water through the draw-off valve todrain.

14. Close the draw-off valve.

15. Remove the hose barb from the draw-off valveand proceed to the 0.2 Micron Final FilterReplacement section of this manual.

16. Place unit in Run Mode until desired purity isachieved.

UV Lamp Replacement (See Fig. 5)Lamp life will vary according to the number of times theEASYpure RODI unit is turned on and off. The UV lampshould be replaced a minimum of every 12 months ofoperation. If the EASYpure RODI is cycled between Run,Standby and Idle Modes frequently during the work day,this may result in a shorter lamp life. Therefore, it is rec-ommended that the EASYpure RODI be left in the RunMode during normal working hours and in Standby Modeat night and on weekends.

To replace the ultraviolet lamp:

1. Turn off the EASYpure RODI and disconnect itfrom the power supply. Remove the powercord.

2. Depressurize the system by opening draw-offvalve and allowing water to drain from the unit.Disconnect water line.

3. Remove the reservoir Ventgard cap.


WarningThis unit is equipped with an ultravioletlamp. Ultraviolet radiation is harmful tothe eyes and skin. Do not attempt toobserve the lamp directly, while it isilluminated.

CautionDo not unscrew the metal end capcover of the UV chamber, as this willloosen the water tight seal and maydamage the replacement lamp. Pull theblack plastic cover straight up.

WarningDepressurize system prior to removingcover.

35

36

4. Remove the screws securing the EASYpureRODI top cover.


6. Locate the UV oxidation chamber and pull thetop black plastic cover off. Do not pull on thecable.

7. While holding on to the lamp, remove the plugfrom the lamp. Dispose of the UV lamp appro-priately. The used lamp does contain mercuryvapor and should not be disposed of in thetrash. Recycle or dispose of the used lamp ashazardous waste.

8. Remove the replacement lamp from its con-tainer. DO NOT TOUCH THE GLASS POR-TION OF THE LAMP. It is recommended thatlint free gloves be worn when handling thelamp. The glass portion must be free of finger-prints, perspiration, etc. Even a light coating ofperspiration will reduce the effectiveness of thelamp.

9. Clean the lamp with isopropyl alcohol and a lintfree cloth.

10. Carefully insert and hold the UV lamp partiallyinto the UV chamber.

11. Connect the UV lamp to the receptacle in theblack plastic cover of the UV chamber.Replace the black plastic cover on the UVchamber.

12. Reinstall the EASYpure RODI top cover andlatch cartridge access door closed.

13. Reinstall the Ventgard cap.

14. Reattach the power cord and reconnect theunit to the power supply.


NoteIf UV lamp is not installed properly an“Er3” message will appear for 15 sec-onds of every minute during RunMode.

NoteThe UV lamp contains mercury. Ifbroken or no longer needed, do notdispose of the UV lamp in the trash.Recycle or dispose of the UV lamp ashazardous waste.

RO Membrane Replacement (See Fig. 6)1. If applicable, reset the carbon prefilter timer (it is

recommended to replace RO carbon prefilter whenreplacing the RO membrane.) (See “To ResetCarbon Prefilter Timer.”)

2. Turn off the EASYpure RODI and disconnect it fromthe power supply. Remove power cord.

3. Depressurize the system by opening draw-off valveand allowing water to drain from the unit until drain-ing ceases.

4. Disconnect inlet feedwater connection.

5. Place unit such that reservoir drain is over a sink,remove lower rear drain plug and allow reservoir tocompletely drain.

6. Remove the Ventgard cap.

7. Remove the screws securing the EASYpure RODItop cover.


9. Locate the RO membrane and carefully unhook thetwo springs that secure it.

10. Remove the old membrane by disconnecting thereject and product tubing from the top of the mem-brane and the feed water connection from the bot-tom. See page 11 for tubing removal instructions.

11. Remove the new RO membrane (FL1332X2) fromits packaging. Note the location of the FEED,PRODUCT and REJECT connections on the hous-ing. The correct orientation for the installed mem-brane will be vertical with the FEED connectiondown.

12. Locate the three unconnected tubes labeled FEED,PRODUCT and REJECT.


WarningDiscard the RO membrane productwater for at least two hours duringthe initial operation. The membranecontains a preservative solution toprevent microbiological growth.

37

38

13. Note the orientation of the membrane housing andinstall the unconnected tubes into the correspon-ding connectors on the membrane housing. To doso, first wet the tube end with water and push thetube end firmly into the connector until it bottomsout. Start with the FEED, followed by the PROD-UCT and finally the REJECT tube.

14. Fasten the membrane housing in place by stretch-ing the springs around the housing and hookingthem on the tab cutouts in the chassis.

15. Reinstall the EASYpure RODI top cover and theVentgard cap.

16. Again be sure the unit is placed such that thereservoir drain is over a sink and that the drainplug has been removed.

17. Reattach power cord and feedwater supply.

18. Turn power switch on.

19. Press the “Start/Stop” switch on the keypad tostart operation. The display will show “Add” andthe “RO System Operating” LED will be illuminat-ed.

20. Two Hour New Membrane Rinse: Allow the unit tooperate until the display shows “Er7” (approxi-mately 2 hours.) This will rinse the membrane ofits preservatives. It is possible that during thistime the “Low RO Purity” LED may illuminate.

21. After the membrane rinse has been completed,the unit can be turned off and the reservoir drainplug can be reinserted (Insert completely thenback out very slightly).

22. To fill reservoir, turn power on and press the“Start/Stop” switch to start operation. During thefilling process the internal DI pump may turn on/offand the unit display may alternate between “Add”and displaying a purity value as the cartridges areslowly wetted. The reservoir will be completely full(within 6 hours) when the “RO System Operating”LED is no longer illuminated.


0.2 Micron Final Filter ReplacementReplace the 0.2 micron final filter whenever any of the fol-lowing conditions occur: the product water flow rate isreduced or you experience bacteria break through, whencartridges are replaced, or when system is cleaned. The0.2 micron final filter is shipped assembled with a bell. Toreplace the 0.2 micron final filter assembly:

1. Remove the old 0.2 micron final filter assemblyby turning it to the left to unscrew it from thedraw-off valve.

2. Remove the new 0.2 micron final filter assem-bly from its bag and insert it into the draw-offvalve. Gently tighten, turning the filter to theright.

3. Open the draw-off valve and flush at least 3liters (1/2 reservoir volume) of water throughthe 0.2 micron final filter.

Ventgard Cap ReplacementThe purifying media and filter in the Ventgard filter ele-ment have a limited capacity. Therefore, the Ventgard capshould be replaced every 120 days. The Ventgard cap isshipped as a complete unit; replacement involves simplyremoving the new Ventgard cap from its plastic storagebag and placing it on the reservoir. A Ventgard cap can bestored in a cool, dry place for two years, provided its plas-tic storage bag has not been opened.

Fuse Replacement1. Turn off the EASYpure RODI and disconnect it

from the power supply. Remove the power cord.

2. Pull out the fuse drawer located in the powerentry module.

3. Remove old fuses and replace with fuses ofthe same type and rating. (See ReplacementParts section.)

4. Replace fuse drawer.

39


NoteIt is suggested that PTFE tape beapplied to the threads of the 0.2 micronfinal filter to ensure a tight seal.

WarningReplace fuses with those of the sametype and rating.

5. Reattach the power cord and reconnect theunit to the power supply.

6. Operate normally.

Unit ShutdownIf the EASYpure RODI will be inactive for a period up to amonth, place the unit in Standby. For periods of timegreater than a month, disconnect water and powersources, drain unit, close customer supplied water valve,and remove and discard cartridges and final filter. SeeSystem Cleaning, Cartridge Replacement and 0.2Micron Final Filter Replacement sections for reactiva-tion.

40


NoteWhen in Standby, the unit will per-form a 1 minute flush every 24hours.

41

Troubleshooting

Problem Possible Causes Action

EASYpure RODI completely inactive. No electrical power to Ensure that the EASYpure RODI(Pump not operating, display not lit, etc.) EASYpure RODI. power cord is connected to a live

power source and completely pluggedinto electrical outlet.

Note: When unit is powered and not Membrane key switch leads not Disconnect unit from power.operating, nor in standby, “IdL” connected. Check and reconnect.will normally be displayed.

Main power switch off. Place to “On” position.

Fuses blown or not installed Check to make sure proper fusesproperly. were installed.

Replace the fuses as indicated inthe Fuse Replacement section.

Pump does not run. Display showing Loose wire connection to pump. Ensure pump is properly connectedpurity information. to display/control (PC1286X3).

Display/control board is defective. Call Technical Service.

Pump worn out or defective. Replace pump. Call TechnicalService.

Recirculated water will not rinse Exhausted cartridge Replace the cartridge asup to desired purity level. indicated in the Cartridge

Replacement section.

Cartridges out of order. Install the cartridges in theproper order as indicated inthe Cartridge Installationsection.

Dirty resistivity cell. Clean resistivity cell as indicated in theMaintenance and Servicing section.

Water path restriction. Check tubing for constriction(kinks) or blockages.

Resistivity meter board out of Replace board (PCX70). Calltolerance. Technical Service.

42

TROUBLESHOOTING

Problem (cont.) Possible Causes (cont.) Action (cont.)

0.2 micron final filter clogs Possible feedwater contamination. Check that the service life of the ROrapidly after replacement. membrane or RO carbon filter has not

been exceeded. If not exceeded, callTechnical Service for possiblefeedwater testing.

Cartridges not properly rinsed up Rinse up cartridges as described inbefore use. Cartridge Rinse-Up Procedures.

Replace the 0.2 micron final filterassembly as indicated in the 0.2Micron Final Filter Replacementsection.

EASYpure RODI contaminated Clean EASYpure RODI accordingwith bacteria. to the instructions in System

Cleaning. Replace the 0.2 micronfinal filter assembly as indicated in the0.2 Micron Final Filter Replacementsection.

Short cartridge life. Cartridges being used are beyond Check the expiration date.expiration date. Cartridges begin to lose capacity

after being stored two years fromthe date of manufacture. Replacethe cartridges with unexpired ones.

Change in feedwater characteristics. Call Technical Service for possiblefeedwater testing.

Increased product water usage. Verify usage.

RO membrane needs replacing. Replace as described in MembraneInstallation.

Water leakage inside EASYpure RODI Loose connections. Tighten connections.

Tubing is not inserted completely. Insert tubing completely. SeePush-to-Connect TubingInstallation section of this manual.

Missing or defective cartridge Install or replace cartridge o-rings.o-rings.

Leak at cartridge. Make sure cartridge access door isclosed and latched.

Water leakage at a final filter Not installed far enough. Install or screw in further and/oradd PTFE tape.

Chatter coming from cartridge. Air in cartridge vibrating No action needed. Chatter willcartridge check valve. diminish and stop once air is

completely purged from systemduring normal operation.

43

TROUBLESHOOTING


Tank not filling (low pressure indicated by Feedwater supply valve closed. Open feedwater supply valve.gauge.)

RO prefilter plugged. Replace RO prefilter.

Solenoid valve not open. Call Technical Service.

Feed pressure below specification. Increase pressure.

Low RO purity LED illuminated. New RO membrane rinsing up. Continue rinse-up.

Improperly installed RO membrane. Be sure RO membrane is installedproperly.

Decrease in % rejection. Fouled RO membrane. Replace RO membrane.

Decrease in system productivity. Decrease in water temperature. If decline in flowrate is unacceptable,install feedwater temperature valveto elevate water temperature. Valveavailable by calling customer service.

RO membrane fouled. Replace RO membrane.

Low incoming water pressure. Be sure prefilter is not blocked.Increase incoming water pressure.

Low RO membrane operating Increase operating pressure. Ifpressure. needed, use Barnstead accessory

AY1332X1 external pressure boostassembly.

RO prefilter plugs rapidly. High turbidity feedwater. Call Technical Service. If needed, useBarnstead accessory AY1332X2External Filter Assembly with gauges.This contains high volume 5 micronparticulate filtering in conjunctionwith membrane antiscalant.

44

TROUBLESHOOTING

Error ConditionsProblem Possible Causes Action

Display reads “Er1” Air in system. Purge air from system by(Purity measurement error) drawing off water according to

the instructions in the Operationsection.

Resistivity cell not connected to Check resistivity cell leadPCX70 meter board connection (P1). connections (P1) on circuit board.

(See Wiring Diagram)

Resistivity cell dirty. Clean cell and reinstall.

Resistivity cell out of tolerance. Replace resistivity cell.

Display reads “Er3”. UV lamp cable not plugged into J6 of Plug UV lamp cable into J6 of(UV lamp error) PC1302X1. PC1302X1 daughter board.

(See Wiring Diagram)

UV lamp burnt out or nearing the end Replace UV lamp (LMX13).of its useful life.

Chamber seal is compromised and Replace quartz sleeve and o-rings.UV lamp is getting wet. Call Technical Service.

UV lamp not properly connected to Recheck/reconnect.UV cable connector.

UV ballast out of tolerance. Replace ballast. Call TechnicalService.

Display reads “Er4” Resistivity cell not connected to Check resistivity cell lead(Cell temperature sensor error) meter board (PCX70). connection (P1) on meter board.

(PCX70) (See Wiring Diagram)

Resistivity cell dirty. Clean cell and reinstall.

Resistivity cell temperature Replace resistivity cell (E703X1A).sensor out of tolerance.

Meter board out of tolerance. Replace meter board (PCX70).Call Technical Service.

Display reads “Er5”. PC board communication trouble. Cycle power.(Meter board data error)

Meter board not connected Check connection from meterto display/control board. board (PCX70 10 pin connector)

to display/control board (J2).

Meter board (PCX70) out of Replace meter board (PCX70).tolerance. Call Technical Service.

45

TROUBLESHOOTING


Display reads “Er6” One or more of the float connections High Float -- J8 on daughter board(Reservoir float error) to the PC boards are unplugged. (PC1332X1 PC51)

Medium Float -- J9 on daughterboard (PC1332X1, PC51)Low Float -- Position 3-4 ofWH1305X1 (WH31)

One or more of the floats are sticking Call Technical Service.in position.

Display reads “Er7”. RO membrane rinse-up. Correct operation per Membrane(Reservoir fill time error) Rinse-Up section. Continue

following rinse-up procedure.

No inlet water supply. Check water inlet connection toEASYpure RODI unit. Ensure tapwater is turned on.

Carbon prefilter (D50246) is clogged Replace carbon prefilter (D50246)(visual check and/or pressure and reset prefilter timer.decrease from installation)

Accessory AY1332X2 external system Replace externalsediment/antiscalant filter (FLX35) sediment/antiscalant filter.is clogged.

“Low RO Purity” LED is ON - Red RO probe connections to PC board Check ribbon cable connection(% rejection is below set point) are unplugged. between probe interface board

(ME1332X1, PC61) and daughterboard (PC1332X1, PC51)

RO membrane is fouled. Replace RO membrane(FL1332X2).

RO probes are fouled or out of Call Technical Service.tolerance.

Daughter board (PC1332X11) Call Technical Service.is out of tolerance.

“Replace RO Prefilter” LED is ON - Red Six month service life of the Carbon Replace Carbon Prefilter (D50246)(RO Carbon Prefilter Timer) Prefilter has expired. and reset Prefilter Timer.

1 See wiring diagram

46

ConsumablesConsumable parts are those required to support the day-to-day operation of this equipment. We establishedtwo types of consumables; those items that must periodically be replaced to maintain performance (filters,resin cartridges, etc.) and other items of limited life (fuses, etc.) that you can expect to replace on a more orless random basis. Where practical, we recommend the frequency of replacement, or provides information onlife expectancy from which you may calculate a replacement interval compatible with your usage pattern.

The replacement of consumable parts is discussed in the Maintenance and Servicing section to assist youin accomplishing your own service. Consumables may be ordered separately and in some cases, as anexpendables kit. Check with your customer service representative for additional information on the expend-ables kit.

Description Catalog No. Recommended Max. ShelfQuantity Life

EASYpure RODI Start-Up Kit D502132 1 2 years1

Kit includes: D50246, D50233, D50229,D3750, FL1332X2

RO Carbon Prefilter D50246 1 2 years1

Ultrapure Mixed Bed Cartridge D50233 1 2 years1

EASYpure High Purity/Low TOC Cartridge D50229 1 2 years1

0.2 Micron Final Filter and Bell Assembly D3750 2 N/AVentgard Filter Element CV742X5A 2 2 years1

Fuse, Power Entry:100-120 volt (slow blow 1.6 amp) FZX47 2 N/A240 volt (IEC127 timelag 0.63 amp) FZX54 2 N/A

Ultraviolet Lamp LMX13 1 5 yearsEASYpure RODI Replacement Kit D502133 1 2 years1

Kit includes: D50246, D50233, D50229RO Membrane FL1332X2 1 3 years1

1 This is reference information. Please check actual expiration dates on individual cartridges for shelf life enddates. Cartridges used past the shelf lifetimes will exhibit decreased capacity.

Replacement Parts

NoteShelf life will be inaccurate if products aretaken out of their original packaging.

47

General MaintenanceGeneral maintenance parts are defined as laboratory level repair parts which do not require great expertise orspecial tools for installation. We recommend that you stock the general maintenance parts as an aid to ensur-ing the continued operation of this equipment.

REPLACEMENT PARTS

Safety StockFor critical applications where performance with minimum downtime is required, we recommend that youmaintain a local stock of those parts listed in the GENERAL MAINTENANCE PARTS and SAFETY STOCKsections.

Description Catalog No. RecommendedQuantity

Check Valve 02214 1Hose Barb Fitting 05930 1Empty Cartridges (for cleaning) D7034 1

Description Catalog No. RecommendedQuantity

Replacement Display/Control Board PC1286X2 1Resistivity Meter Board PCX70 1Pump Assʼy PU1286X1 1Resistivity Cell E703X1A 1Resistivity Cell O-ring GSX29 1Draw-Off Valve Assʼy PM741X1A 1Daughter Board PC1332X1 1Ballast SC1191X1 1Quartz Sleeve TU733X1 1Quartz Sleeve O-rings GSX62 2Float Switch SW1305X1 1Power Supply TNX116 1Inlet Solenoid Valve RY1265X2 1Diverter Solenoid Valve RY1332X1 1Flush Solenoid Valve RY1332X2 1Pressure Gauge MEX196 1RO Membrane FL1332X2 1

AY1332X1 Boost PumpAccessoryThis accessory should be used when customer site haslow or widely fluctuating feedwater pressure. The boostpump will automatically turn on and off under the controlof the EASYpure RODI unit.

Accessory Kit Includes:1. Pump housing (1)

2. Plumbing adapters (2)

3. Power cable (1)

Installation Instructions1. Turn power off to the EASYpure RODI system.

2. Close facility water supply valve.

3. Mounting:a. Bench: Pump housing can be placed back-side down on a flat surface within 6 feet (1.83meters) from the external pump power connec-tion located on the back of the EASYpure RODIunit.

b. Wall: Using 2 customer-supplied fastenerslocated 4.6 inches (11.7 cm) apart; install thehousing on a wall in a location within 6 feet(1.83 meters) from the external pump powerconnection located on the back of the EASYpureRODI unit. Be sure NOT to mount the housingover anything that could be damaged or be asafety issue if water spillage occurs.

48

Optional Accessory Ordering InformationExternal Boost Pump Assembly AY1332X1External Filter Assembly with Gauges AY1332X2

External Filter Assembly Particulate/Antiscalant Cartridge FLX35Hot/Cold Mixing Valve D7427Wall Mount Bracket D13324

Accessories

49

4. Carefully and cleanly cut the EASYpure RODI feed-water tubing such that one piece will connect theEASYpure RODI to the external accessory pump.The other piece will be used to connect the facilitywater supply to the “inlet” of the accessory pump.Use 90-degree fittings as necessary to help routetubing to and from the external pump accessory.

5. Attach power cable from back of EASYpure RODIinto the side of the Pump Housing.

6. Open facility water supply valve and checkAY1332X1 for leaks.

7. Turn power on to the EASYpure RODI system andoperate normally.

AY1332X2 External FilterAccessoryThis accessory should be used when customer site has feed-water with high particulate and/or high scaling contaminants.If in doubt contact Technical Service for possible feedwatertesting.

Accessory Kit Includes:1. Filter housing (1)

2. Plumbing adapters (2)

3. Pressure gauges (2)

4. Filter/Antiscalant assembly (1)

5. Wall bracket (1)

6. Screw/washer sets for bracket/housing connection (4)

Installation Instructions1. Turn power off to the EASYpure RODI system.

2. Close facility water supply valve.

ACCESSORIES

50

3. Completely and securely assemble AY1332X2 com-ponents. See drawing on page 53. (Note orientationof Filter/Antiscalant assembly). The use of PTFEtape on NPT treads is recommended to aid in asecure leak proof assembly.

4. Using 2 customer-supplied fasteners, install theassembly on a wall in a location convenient for filterexchange. Be sure NOT to mount the assemblyover anything that could be damaged or be a safetyissue if water spillage occurs.

5. Install the D13321 inlet tubing connection into theoutlet plumbing adapter.

6. Using a customer-supplied tubing/fitting (1/4 inchmale NPT), securely attach feedwater connection tothe 1/4 inch female NPT inlet plumbing adapter.

7. Open facility water supply valve and checkAY1332X2 assembly for leaks.

8. Turn power on to EASYpure RODI system and oper-ate normally.

Filter/Antiscalant Cartridge ExchangeFilter/Antiscalant cartridge should be exchanged wheneverinlet-outlet pressure difference exceeds 10psi (0.69 bar).

1. Turn power off to the EASYpure RODI system.

2. Close/shut off facility water supply or supply valve(located upstream of the AY1332X2 assembly.)

3. Depressurize housing by momentarily pressing theRED button on top of the housing cover. Note that avery small amount of water may spray out of thedepressurization valve, under the RED button, dur-ing this step.

4. Carefully unscrew housing from housing cover, as itwill be filled with water.

5. Remove and discard old Filter/Antiscalant cartridge.

ACCESSORIES

6. Insert new Filter/Antiscalant cartridge.IMPORTANT – be sure the end with the Antiscalantinsert (which includes a gasket) is installed downinto the housing so that it will NOT compress againstthe upper housing cover when the housing is reat-tached.

7. Reattach housing to housing cover.

8. Turn on facility water supply valve and checkAY1332X2 assembly for leaks.

9. Turn power on to EASYpure RODI system and oper-ate normally.

51

ACCESSORIES

52

INLE

TE

OU

TLE

TT

BO

OS

TP

UM

PC

ON

NE

CT

ION

1

3

2

3-

WH

X30

:PO

WE

RC

AB

LE2

-P

MX

203:

90°

FIT

TIN

G1

-D

1332

1:R

oDIU

NIT

AY

1332

X1

FE

ED

WA

TE

R2

ACCESSORIES

FE

ED

WA

TE

R

AY

1332

X2

6

3-

ME

X21

6:P

RE

SS

UR

EG

AU

GE

S2

-16

849:

FIL

TE

RH

OU

SIN

G1

-F

LX35

:FIL

TE

R/A

NT

ISC

ALA

NT

AS

SE

MB

LY

3

4

5

2

1

27

3 5

(4)

SE

TS

EA

CH

4-

BC

1332

X7:

WA

LLB

RA

CK

ET

5-

PM

X28

4:A

DA

PT

ER

6-

D13

321:

EA

SY

pure

RoD

I7

-A

Y13

32X

1:B

OO

ST

ER

PU

MP

(AC

CE

SS

OR

Y)

FIL

TE

RC

ON

NE

CT

ION

AS

SE

MB

LED

VIE

W

OR

(2)

WA

LLM

OU

NT

ING

SC

RE

WS

:US

ER

SU

PP

LIE

D

53

ACCESSORIES

54

Technical InformationWater Process Flow Diagram

11

2221

14

15

1816

13

17

13-

CO

ND

UC

TIV

ITY

CE

LL

16-

RO

FLU

SH

SO

LEN

OID

17-

CO

ND

UC

TIV

ITY

CE

LL18

-D

IVE

RTE

RS

OLE

NO

ID19

-TA

NK

DR

AIN

PLU

G

14-

RO

ME

MB

RA

NE

12-

FLO

WR

ES

TRIC

TOR

20-

TAN

KA

IRV

EN

T

(RE

JEC

T)

(IN

LET)

(OV

ER

FLO

W)

15-

ME

MB

RA

NE

PR

ES

SU

RE

GA

UG

E

34

5

1

9

5 -

ION

-EX

CH

AN

GE

/LO

W T

OC

CA

RTR

IDG

E4

-U

VO

XID

ATI

ON

CH

AM

BE

R

6-

CO

ND

UC

TIV

ITY

CE

LL7

-P

RO

DU

CT

DIS

PE

NS

ER

8-

.2m

FIN

AL

FILT

ER

9-

NO

N-R

ETU

RN

CH

EC

KV

ALV

E

3-

ION

-EX

CH

AN

GE

CA

RTR

IDG

E

1-

STO

RA

GE

TAN

K2

-P

UM

P

µµ

10-

INLE

TS

OLE

NO

ID

EX

TER

NA

LTO

RoD

iSY

STE

M

PR

OD

UC

T

8

7

RECIRCULATION

0

19

11-

RO

PR

EFI

LTE

R

21-

AC

CE

SS

OR

Y"R

OB

OO

ST

PU

MP

"22

-A

CC

ES

SO

RY

"SE

DIM

EN

TFI

LTR

ATI

ON

AS

SE

MB

LY"

55

TECHNICAL INFORMATION

CA

BLE

ATT

AC

HE

STO

J2O

NB

AC

KS

IDE

OF

PC

1D

ISP

LAY

BO

AR

D

PC

1

PC

3

E1

C1

L1 PC

1

PC

5

PU

1

S1

S3

PU

MP

DA

UG

HTE

RB

OA

RD

-R

oDI

UV

LAM

PC

ON

DU

CTI

VIT

YC

ELL

PO

WE

RE

NTR

YM

OD

ULE

SW

1305

X1

SW

X20

9

LMX

13

CE

X18

3

DE

SC

RIP

TIO

NR

EF.

#D

1332

1R

oDI

P4

P1

WH

1

BROWNSTRIP

L1L2

LINE

CH

AS

SIS

GN

D

GN

D

NEUTRAL

CH

AS

SIS

GR

N

C1

PO

WE

RE

NTR

YM

OD

ULE

SW

ITC

HA

ND

FUS

ES

:

YLW

BLK

BLK

BR

N

FLO

AT

SW

ITC

H(M

ID&

HIG

H)

S4

(2)

SW

1137

X1

FLO

AT

SW

ITC

H(L

OW

)(

)M

EM

BR

AN

EK

EY

SW

ITC

H

CO

NTR

OL/

DIS

PLA

YB

OA

RD

PC

1332

X1

PC

1286

X3

PU

1286

X1

J2

PF

AD

J

R51

VA

DJ

R47

PS

1

+5V

dc

+24

Vd

c

GN

DG

ND+

12V

dc

OR

GB

LKR

ED

BLK

YLW

BLK

WH

5

PC

5

WH

6

PC

4

WH

TW

HT

L1

WH

8

BLU

E

GN

DD

120

VA

C:(

2)FZ

X47

240

VA

C:(

2)FZ

X54

RE

DB

LK

YLW

YLW

SC

1191

X1

BA

LLA

ST

PC

4

SO

2

B A

AB

A1 PC

X63

RE

VA

A3

A4

A2

WH

11

S3

S4

S4

PC

6(P

RO

DU

CT)

(FE

ED

)

EX

TER

NA

LB

OO

ST

PU

MP

AS

SY

.A

Y13

32X

1P

U2

WH

X30

AC

PO

WE

RH

AR

NE

SS

FLU

SH

SO

LEN

OID

INLE

TS

OLE

NO

IDS

O2

WH

1S

O4

RY

1265

X2

WH

1332

X2

WM

1190

X2

WH

1304

X2

WH

1304

X3

WH

1286

X2

WH

1190

X3

RY

1332

X2

SO

3

WH

13 PU

2

EX

TER

NA

LTO

UN

IT

RoD

ID

1332

1D

ES

CR

IPTI

ON

RE

F.#

J2

(DIV)

Wiring Diagram

RO

OP

ER

ATIO

N

DI

OP

ER

ATIO

N

RO

OP

ER

ATIO

N

OP

ER

ATIO

N

STAR

T/ST

OP

STAN

DBY

FLU

SHM

Ω-c

m

RO

Syst

emO

pera

ting

Low

RO

Purit

y

Rep

lace

RO

Pref

ilter

G R R

DI

OP

ER

ATIO

N4

PR

ES

SE

DW

HIL

EIN

AN

YR

OFL

US

HM

OD

E

RO

OP

ER

ATIO

N

DIO

PE

RAT

ION

44

DIO

PE

RAT

ION

&R

OO

PE

RAT

ION

PR

ES

SE

DW

HIL

EIN

RU

NM

OD

E

All

func

tions

will

betu

rned

OFF

.M

ode g

Idle

PR

ES

SE

DW

HIL

EIN

IDLE

MO

DE

DIP

umpg

ON

UV

Lam

pg

ON

Mod

eg

Run

RO

will

auto

mat

ical

lytu

rnO

Nto

fillt

ank

whe

nne

eded

.If

the

RO

Mem

bran

eha

sn't

been

flush

edfo

r24

hour

sa

1m

inut

eA

uto-

Flus

hM

ode

will

bein

itiat

ed.

DIP

umpg

NO

Cha

nge

UV

Lam

pg

NO

Cha

nge

Mod

eg

Ret

urns

tom

ode

prio

rto

RO

Flus

h

RO

OP

ER

ATIO

NR

OFl

ush

iste

rmin

ated

.R

Ow

illau

tom

atic

ally

turn

ON

tofil

ltan

kw

hen

need

ed.

4S

TAN

DB

YM

OD

E

DIP

ump

OFF

50M

in(D

ispl

ay=

Sby

)O

N10

Min

(Dis

play

=rE

C)

UV

Lam

pO

FF3

hr,5

0M

inO

N10

Min

(eve

ry4t

htim

epu

mp

turn

sO

N)

RO

will

auto

mat

ical

lytu

rnO

Nto

fillt

ank

whe

nne

eded

.

4R

OFL

US

HM

OD

ES

DI DI

Pum

pg

NO

Cha

nge

UV

Lam

pg

NO

Cha

nge

Initi

ates

aflu

shof

the

RO

Mem

bran

e1

pres

sg

1M

inR

OFl

ush

Mod

e2

pres

sesg

5M

inR

OFl

ush

Mod

e

Red

LED

ON

g%

Rej

ecti

sB

adLE

DO

FFg

%R

ejec

tis

Goo

d

Gre

enLE

DO

Ng

RO

Ope

ratio

nis

ON

LED

OFF

gR

OFl

ush

orR

OO

pera

tion

OFF

Red

LED

ONg

6m

onth

sof

serv

ice,

repl

ace

RO

Pre

filte

rLE

DO

FFg

repl

ace

RO

Pre

filte

ras

need

ed

DIG

ITA

LD

ISP

LAY

Idle

Mod

eg

IdL

Run

Mod

eg

DIW

ater

Pur

ityVa

lue

Sta

ndby

Mod

eg

Sby

orrE

Cif

pum

pis

ON

1M

inR

OFl

ushg

FL1

5M

inR

OFl

ushg

FL5.

..FL1

RO

Aut

o-Fl

ushg

AFL

Err

orC

odes

gR

efer

toTr

oubl

esho

otin

gS

ectio

n

EA

SYp

ure

IIR

O/D

IU

serI

nter

face

Dia

gram

56

TECHNICAL INFORMATION

57

Ordering Procedures

Please refer to the Specification Plate for the completemodel number, serial number, and series number whenrequesting service, replacement parts or in any corre-spondence concerning this unit.

All parts listed herein may be ordered from the ThermoScientific dealer from whom you purchased this unit orcan be obtained promptly from the factory. When serviceor replacement parts are needed we ask that you checkfirst with your dealer. If the dealer cannot handle yourrequest, then contact our Customer Service Departmentat 563-556-2241 or 800-553-0039.

Prior to returning any materials, please contact ourCustomer Service Department for a “Return MaterialsAuthorization” number (RMA). Material returned withoutan RMA number will be refused.

One Year Limited Warranty

This Thermo Scientific product is warranted to be free of defects in materials and workmanship for one (1)year from the first to occur of (i) the date the product is sold by the manufacturer or (ii) the date the product ispurchased by the original retail customer (the “Commencement Date”). Except as expressly stated above, theMANUFACTURER MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO THEPRODUCTS AND EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES, INCLUDING BUT NOT LIMITEDTO, WARRANTIES OF DESIGN, MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

An authorized representative of the manufacturer must perform all warranty inspections. In the event of adefect covered by the warranty, we shall, as our sole obligation and exclusive remedy, provide free replace-ment parts to remedy the defective product. In addition, for products sold within the continental United Statesor Canada, the manufacturer shall provide free labor to repair the products with the replacement parts, butonly for a period of ninety (90) days from the Commencement Date.

The warranty provided hereunder shall be null and void and without further force or effect if there is any (i)repair made to the product by a party other than the manufacturer or its duly authorized service representa-tive, (ii) misuse (including use inconsistent with written operating instructions for the product), mishandling,contamination, overheating, modification or alteration of the product by any customer or third party or (iii) useof replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod-ucts.

Heating elements, because of their susceptibility to overheating and contamination, must be returned to thefactory and if, upon inspection, it is concluded that failure is due to factors other than excessive high tempera-ture or contamination, the manufacturer will provide warranty replacement. As a condition to the return of anyproduct, or any constituent part thereof, to the factory, it shall be sent prepaid and a prior written authorizationfrom the manufacturer assigning a Return Materials Number to the product or part shall be obtained.

IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO ANY PARTY FOR ANY DIRECT, INDIRECT,SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR FOR ANY DAMAGES RESULTING FROMLOSS OF USE OR PROFITS, ANTICIPATED OR OTHERWISE, ARISING OUT OF OR IN CONNECTIONWITH THE SALE, USE OR PERFORMANCE OF ANY PRODUCTS, WHETHER SUCH CLAIM IS BASED ONCONTRACT, TORT (INCLUDING NEGLIGENCE), ANY THEORY OF STRICT LIABILITY OR REGULATORYACTION.

For the name of the authorized Thermo Scientific product dealer nearest you or any additional information, contact us:2555 Kerper Blvd., Dubuque, Iowa, 52004-0797

Phone: 563-556-2241 or 1-800-553-0039Fax: 563-589-0516

E-mail: [email protected]: www.thermo.com

barnstead easypure rodi - cole-parmer · pdf filebarnstead™ easypure ... inlet water...

Documents