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Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 01/07/18 Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (Page | 1) Bansilal Ramnath Agarwal Charitable Trust’s Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University) Structure & Syllabus of B. Tech. (Production Engineering) Pattern ‘B19’ Effective from Academic Year 2019-20 Prepared by: - Board of Studies in Industrial & Production Engineering

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Page 1: Bansilal Ramnath Agarwal Charitable Trust’s Vishwakarma ... · Steam Generators: Introduction, formation of a steam at a constant pressure, temperature versus total heat graph during

Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt.

01/07/18

Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 1)

Bansilal Ramnath Agarwal Charitable Trust’s

Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University)

Structure & Syllabus of

B. Tech. (Production Engineering)

Pattern ‘B19’

Effective from Academic Year 2019-20

Prepared by: - Board of Studies in Industrial & Production Engineering

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Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 01/07/18

Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 2)

S.Y. B. Tech. Production Engineering AY 2019-20 (B19)

Subject

No. Subject Code

Subject Name Teaching Scheme (Hrs/Week)

Examination scheme Credits

Theory Lab CA MSE GD/ PPT

ESA Total HA LAB ESE VIVA

Semester-1 (Module-III)

S1 PR2001 Thermal and Fluid Engineering 3 2 10 30 15 10 15 20 100 4 S2 PR2002 Material Science 3 2 10 30 15 10 15 20 100 4 S3 PR2003 Casting & Joining Technologies 3 2 10 30 15 10 15 20 100 4 S4 PR2004 Mechanics of Materials 3 2 10 30 15 10 15 20 100 4 S5 PR2171 Engineering Design & Innovation - 1 1 2 -- -- -- -- -- -- 100 4

S6 PR2006 Machine Drawing & Computer Graphics 1 2 -- 70 -- 10 -- 20 100 2

Total 14 12 22 Semester-2 (Module-IV)

S1 PR2036 Theory of Machines 3 2 10 30 15 10 15 20 100 4

S2 PR2037 Machine Tools & Processes 3 2 10 30 15 10 15 20 100 4

S3 PR2038 Metrology & Mechanical Measurements 3 2 10 30 15 10 15 20 100 4

S4 PR2039 Design of Machine Elements 3 2 10 30 15 10 15 20 100 4

S5 PR2186 Engineering Design & Innovation - 2 1 2 -- -- -- -- -- -- 100 4

S6 PR2005 Mathematics for Engineering Applications-I

2 -- 10 -- 15 30 15 30 100 2

PR2089 **GP2 -- -- -- -- -- -- -- 0 --

Total 15 10 22

(**) Audit Course evaluated in second semester

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Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 01/07/18

Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 3)

Module III

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Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 01/07/18

Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 4)

FF No. : 654

PR2001::THERMAL & FLUID ENGINEERING Credits: 4 Teaching Scheme: Theory 3Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

I.C. Engines

Classification of I.C. Engines, construction and working of two stroke, four stroke, S.I. and C.I.

Engines, terms used in air cycles, thermodynamic air cycles- Otto, Diesel and Dual combustion

cycles, cooling and lubrication systems of I.C. engines., Supercharging and turbo charging methods ,

applications of I.C. Engines, hybrid vehicles.

Steam Generators:

Introduction, formation of a steam at a constant pressure, temperature versus total heat graph during

steam formation, steam properties, boiler performance, boiler efficiency, equivalent of evaporation.

Air Compressors: Introduction, applications of compressed air, classifications, working of single stage reciprocating air

compressors, work done by a single stage reciprocating air compressors with and without clearance,

multistage compression, two stage reciprocating air compressors with intercooler, construction and

working of centrifugal compressor and axial flow air compressors.

SECTION-2

Properties of Fluid: Definition of fluid, Newton’s law of viscosity, classification of fluid: Newtonian & Non-Newtonian

fluids, ideal & real fluids, fluid properties: viscosity, compressibility, cohesion, adhesion, surface

tension, capillarity, vapour pressure, types of flow, Pascal’s law, continuity equation, Bernoulli’s

equation, applications of Bernoulli’s equation, orifice meter, venturimeter, pitot tube, mechanical

gauges.

Fluid Machinery:

Construction, working and applications of centrifugal pumps and reciprocating pumps. Construction,

working and applications of hydraulic turbines – Impulse- Pelton turbine, Reaction turbines- Francis

and Kaplan turbine, draft tubes, governing of turbines.

Refrigeration and Air conditioning: Refrigeration: Air refrigeration working on Bell Coleman cycle, Simple vapour compression cycle,

vapour absorption cycle, types and properties of refrigerants, p-h and T-s diagram,Air conditioning:

window, split, central, and industrial air conditioning systems

List of Practicals:

1. Verification of Bernoulli’s equation.

2. Trial on multi cylinder four stroke petrol engine.

3. Trial on single cylinder four stroke diesel engine.

4. Trial on reciprocating air compressor.

5. Study and demonstration onPelton wheel.

6.Study and demonstration on Francisturbine.

7. Study and demonstration of engine systems.

8. Vapour compression refrigeration system

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Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 5)

9. Air conditioning system.

10. Study and demonstration of different pressure measuring devices.

11. Determination of boiler efficiency, equivalent evaporation.

12. To determine the Reynolds number and hence the type of flow either laminar or turbulent.

13. Visit to any refrigeration plant/Engine manufacturing unit/hydro power plant.

14. To demonstrate the use of Venturimeter as flow meters.

15. To determine co-efficient of discharge of Venturimeter.

16. Trial on Centrifugal pump

List of Projects:

1. Automatic crane system

2. Pneumatic punch

3. Pneumatic comparator- Solex

4. Automatic gear display

5. Hydraulic screw jack

6. Solar water heater

7. Pneumatic punching machine

8. Power generation using speed breaker

9. Foot step pressure electrical power generator

10. Automatic rain activated wiper

11. Hydraulic scissor jack

12. Digital fuel level indicator.

13. Engine over heat alarm

14. Emergency braking system

15. Automatic brake failure indicator.

16. Auto side stand indicator and center stand.

17. Air conditioning using peltier plate.

18. Peristaltic pump

19. Refrigeration using peltier plate

20. Syringe actuated hydraulic arm

Text Books:

1. Bansal R.K Fluid Mechanics and Hydraulic

Machines

9th Laxmi Publication (P)

Ltd.

2005

2. S.C. Gupta Fluid Mechanics and Hydraulic

Machines

5th Pearson Education

India,

2006

3. Jain A.K Fluid Mechanics and Hydraulic

Machines

6th Tata Mac Graw Hill 1998

4. R K Rajput Thermal Engineering 8th Laxmi Publication (P)

Ltd.

2010

5. P.K.Nag Engineering Thermodynamics 5th Tata McGraw-Hill

Education

2005

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Reference Books:

1. Modi P. N. and

Seth S. M

Hydraulics and Fluid

Mechanics

14th Standard Book House, New

Delhi

2002

2. Khurmi R. S. and

Gupta J. K

Thermal Engineering 15th S. Chand & Company Ltd, 2015

3. Kumar Vasantdani Thermal Engineering 4th Metropolitan Book Co.,

Delhi.

2006

4. P.L. Balleny Thermal Engineering 20th Khanna Publisher 2009

Course Outcomes:

The student will be able to –

1. Understand basic concepts of fluids, classification of flows and measure fluid flow by various

flow measuring devices.

2. Distinguish various types of hydraulic turbines, pumps

3. Analyze performance of boilers.

4. Understand basic concepts of thermodynamics and analyze air standard cycles.

5. Describe and analyze various types of air compressors.

6. Understand refrigeration and air conditioning principles.

Web site: www.nptelvideos.in

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Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 7)

FF No. : 654

PR2002::MATERIAL SCIENCE Credits: 04 Teaching Scheme: Theory 3Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

Plastic deformation: Introduction to Material Science. Classification of Engineering Materials.

Important properties of each group & some typical applications of each group, Structures and their

property relationship in relation to engineering materials. Indexing of planes and directions. Plastic

deformation - Mechanisms. Deformation of Single crystal and Polycrystalline materials. Numericals

based on it. Imperfections in crystals. Dislocations, work hardening. Cold and Hot working of

metals. Future Trends in Materials.

Material Testing: Destructive & Nondestructive testing like Tension, compression, Impact, Fatigue

creep, Various hardness tests, cupping test. Numericals based on tension test data.

Visual Inspection, Magna flux test Dye penetrant test, Sonic and Ultrasonic test, Radiography.

Examples of selection of NDT & mechanical testing methods for selected components like

crankshafts, gears, razor blades, welded joints, steel and cast iron castings, rolled products, forged

products.

Equilibrium diagrams: Related terms and definitions. Hume Rothery's rule of solid solubility.

Gibb's phase rule. Polymorphism, Solidification, Dendritic growth. Cooling curves, Plotting of

equilibrium diagrams, Lever rule, Isomorphous system. Coring. Eutectic systems, Partial eutectic

systems. Uses of eutectic alloys. Layer type system, other transformation, non-equilibrium cooling

and its effects. Numericals based on it. Practice of numerical based on equilibrium diagrams

SECTION-2

Strengthening Mechanisms: Refinement of grain size, Solid solution hardening, Dispersion

hardening, Age hardening, Martensitic transformation etc

Principle, Operation and uses of various pyrometers like thermocouples, Resistance pyrometer,

Disappearing filament pyrometer, Total radiation pyrometer.

Powder Metallurgy: Process in brief, important powder characteristics, major powder

manufacturing methods, Advantages and limitations of Powder Metallurgy, Production details of

some common Powder Metallurgy parts like self lubricated bearings Cemented carbide tools etc,

Composite materials: basic types, Properties, Applications

Corrosion Prevention Methods. Preparation of substrate for surface engineering. Design and

material selection, atmosphere control, Inhibitors, Cathodic and anodic protection, Coatings etc.

Methods of surface improvement - Electroplating, Surface Modification Techniques such as Electro

deposition (Conventional electroplating, Electro less plating, Anodising, Diffusion coatings like

Plasma nitriding, Aluminizing, Boronising, Chromizing, Vapour deposition conventional PVD and

CVD, Diamond like coating, Electron beam PVD, Thermal Spray Coatings, Ion implantation etc.

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List of Practicals:

1. Non destructive tests.

2. Brinell hardness test on different materials.

3. Vickers hardness test on different materials.

4. Rockwell hardness test on different materials.

5. Poldi hardness test on different materials.

6. Erichsen cupping test on different sheet metal specimens.

7. Impact test on steel and Aluminium.

8. Tension test on Mild Steel and Aluminium

9. Hardness of polymeric materials

10. Micro hardness test

11. Tension test of polymeric materials

12. Calibration of thermocouple

List of Project areas:

1. Evaluation of tensile properties of ferrous materials.

2. Evaluation of tensile properties of non ferrous materials.

3. Sorting of materials on the basis of hardness.

4. Evaluation of Impact property of ferrous materials.

5. Evaluation of Impact property of non-ferrous materials.

6. Evaluation of effect of cold work on hardness.

7. Evaluation of effect of cold work on Impact strength.

8. Evaluation of effect of cold work on tensile properties.

9. Study & calibration of thermocouple.

10. Case depth measurement of surface hardened components.

11. Identification of defects by using Non destructive testing methods

12. Model making of different crystal structures.

Text Books:

1. Dr. V. D. Kodgire, Material Science and Metallurgy for Engineers, Everest Publishing House,

Pune.

2. Smith W. F., Principles of Material Science and Engineering, McGraw Hill Book Co.

3. D. Askeland and P.P. Phule, The science and engineering of materials, 4th

edition, Thomson

learning Inc.

4. V. Raghvan, Materials Science and Engineering A first course, 5th Edition, Prentice- Hall India.

Reference Books:

1. Davis H. E., Troxell G.E. and Wiskocil C. T., Testing of Engineering Materials. Mc Graw Hill

Book Co.

2. Van Vlack L.H., Elements of Material Science, Addison- Wesley Publishing Co.

3. Baldev Raj, T. Jayakumar and M. Thavsimuthu, Practical Non-Destructive Testing, Narosa

Publishing House. Delhi

4. Krishan K. Chawla, Composite Materials science and Engineering, 2nd

Edition, Springer

International Edition.

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Structure and syllabus of S.Y. B. Tech. Production Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 9)

Course Outcomes:

The student will be able to –

1. correlate crystal structures, crystallographic directions and planes, Plastic deformation

mechanisms, Cold & hot working changes in properties & with mechanical, physical, electrical

& thermal properties.

2. apply and integrate knowledge of properties and performance to solve materials selection and

design problems.

3. apply and integrate knowledge of equilibrium diagram

4. apply and integrate knowledge of strengthening mechanisms & Pyrometry

5. apply and integrate knowledge of Powder Metallurgy & Composite materials

6. apply and integrate knowledge of apply and integrate knowledge of various surface modification

techniques.

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FF No. : 654

PR2003::CASTING & JOINING TECHNOLOGY Credits: 04 Teaching Scheme: Theory 3Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

1)Foundry Industry: Introduction of Casting as a manufacturing process, Classification of casting

processes, applications and advantages and limitations of casting process, Classification of foundries

based on different criteria, Major activities in foundry Foundry process flowchart and different

layouts of foundry.

2) Patterns and Molds: Introduction to different ferrous and non-ferrous cast alloys and their

applications, Patterns: Pattern materials, allowances, types of pattern, pattern design, Pattern color

codes. Types of molding sand, properties of molding sands sand mold, molding sand materials,

composition of molding sand Green and dry sand molding process, hand molding and machine

molding, ramming methods, CO2 molding process.

3) Core &Core making: Core sands, core sand composition, Functions of cores, types of cores and

core boxes. Core making procedure, core prints, chaplets, Shell molding and core making, forces on

cores and molds.

4)Melting practices :Melting of Metals, Types of melting furnaces, Cupola, induction melting

furnaces, Arc melting furnace ,Oil and gas fired furnaces construction and working, Charge

calculation for cast Iron Importance and methods of inoculation in cast irons,. Ladles Types, Use,

Lining materials. Fettling and cleaning of castings

5)Casting Materials :Composition, physical properties and applications of ferrous and non-ferrous

materials for castings: Grey cast iron, S.G. iron, White cast iron, Malleable cast iron, Aluminum

alloys, Copper alloys, Magnesium, Titanium alloys. Degassing and modification treatments in

aluminum, copper and magnesium alloy castings.

6)Methoding of casting and special casting techniques

Gating and Risering: Components of gating system, functions and importance, design parameters of

gating. Gating ratio, pressurized and un-pressurized gating systems. Risers, functions and modulus.

Directional solidification, use importance of chills and ceramic bricks. Yield of castings. Numerical

treatment to be given to design of and gating system and riser design., Defects, inspection and

testing of castings.

7)Special casting Processes: Gravity die casting, high Pressure die casting and low pressure die

Casting, Centrifugal casting process:, Continuous casting process, Investment casting, Lost foam

casting process their typical applications, merits and limitations.

8) Pollution and safety in foundry: Possible hazards in foundries, Safety measures, Safety devices

Types and sources of pollution in foundries, Measures for pollution control.

SECTION-2

1)Introduction of Welding Process, classification of Welding processes. Comparison with other

joining processes, advantages, disadvantages, practical applications. Welding Symbols. Basic

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&supplementary weld symbols, types of weld Joints, Selection of Weld Joint, edge preparation

Principle of operation. Welding energy sources for welding.

2)Gas welding types of flames, Gas welding Techniques, filler material and fluxes, Gas welding

equipments, advantages and applications, Gas cutting: merits, limitations and applications of above

processes.

3)Brazing, braze welding and soldering processes, merits, limitations and applications of above

processes. Brazing and soldering fluxes, Filler metals & fluxes, Fusion welding defects.

4)Electric Arc welding processes: Power source, types of electrodes, coding of electrodes, Carbon

arc, submerged arc, tungsten inert Gas (TIG), metal inert gas (MIG), electro slag welding process,

plasma arc welding process - theory, comparison on merits, limitations and applications.

5)Resistances Welding: Definition, Fundamentals, variables advantages and application, Welding,

Heat Shrinkage, Heat Balance Methods, Equipment, Electrodes, Seam, Projection Butt (up sets and

flash), Percussion Welding – Definition, Principle of

Operation, equipment, Metal Welded, advantages and application.

6)Welding Metallurgy: Weld metal solidification, Weld zone, Heat affected zone (HAZ)

Microstructures of weld zone, HAZ and parent metal. Thermal and mechanical treatment of welds,

Residual stresses in the weld, Weldability: Definition, effect of alloying elements, Purpose and types

of tests, Hot Cracking, Root Cracking and Cold Cracking Tests. Welding Distortion: Concept of

distortion, Types of distortion, Control of welding distortion.

7)Special welding techniques: Ultrasonic welding, Explosive Welding, Friction welding, Thermit

welding, Laser welding, Electron beam welding. Inspection and Testing of Welds, Weld Defects:

Common Weld defects, Causes and remedies of defects.

List of Practical: (Perform any Six experiments)

1. Preparation of green sand with additives.

2. To determine compatibility of Green sand Mould.

3. Permeability testing of green sand.

4. Grain size distribution and estimation of AFS no of system sand and silica sand.

5. To measure green compressive strength of sand.

6. To measure green shear strength of sand.

7. Mold hardness test of Green sand Mould.

8. Core hardness test of Shell sand or Oil sand core.

9. Moisture test of green sand mould.

10. Pattern and Core box design

11. Preparation of pattern and green sand mould for simple gear blank.

12. Demonstration of neutral, oxidizing and carburizing flames of gas welding & Equipment set up.

13. Demonstration of arc welding and its set up.

14. Demonstration of resistance spot welding & set up.

15. Industry visit to any Foundry: Visit report on plant layout, operations

List of Project areas

Pr.

No

Title of Project

1 Optimization of soldering gap for soldering metal sheets

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2 Optimization of brazing of steel sheets.

3 Design and manufacture of permanent mould.

4 Synthesis of metal matrix composites by casting method.

5 Design of cope, drag pattern and core box, gating ratio and casting yield for Cover casing

casting.

6 Case study of Aluminum casting manufactured by high pressure dies casting process. (Die

design, Metal composition, Process parameters, gating system & Rejection analysis)

7 Case study of Grey Cast Iron casting manufactured by sand casting process. (Die design,

Metal composition, Process parameters, gating system & Rejection analysis, casting with

gating system)

8 Case study of S.G. Iron casting manufactured by sand casting process. (Die design, Metal

composition, Process parameters, gating system & Rejection analysis, casting with gating

system)

9 Inoculation and modification of grey Cast iron properties. (Mechanical & Microstructures)

10 Optimization of sand properties for Green sand moulding of silica sand.

11 Manufacturing of Cu-Zn-Al casting plate by permanent mould process

12 Manufacturing of Cu-Al-Mn casting plate by permanent mould process

13 Mechanical and metallurgical Characterization of welded samples.

14 Design and fabrication of structures of any working product/ mechanism/facility in the

institute/for society.

Reference Books: 1.T.V.Ramana Rao; Metal Casting: Principles & Practice; New Age International Pvt. Ltd.

2. P. C. Mukharjee; Fundamentals of Metal Casting; Oxford & IBH Publishing Co.

3. Heine, Loper, Rosenthal; Principles of Metal Casting; Tata McGraw Hill.

4. Richard Little; Welding & Welding Technology, Tata McGraw Hill.

5. Dr. R.S. Parmar; Welding Processes and Technology; Khanna Publisher.

Course Outcomes:

The student will be able to –

1. select and design and perform different pattern and mould making to manufacture castings.

2. understand and apply different methods of core making and melting techniques.

3. design gating system and select appropriate casting method for manufacturing castings with

optimum cost and quality.

4. apply fundamentals of gas welding, soldering and brazing techniques for joining of appropriate

material and job.

5. understand and apply electric arc and resistance welding and nonconventional techniques.

6. test and analyze weld quality by mechanical properties and micro structural analysis.

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FF No. : 654

PR2004::MECHANICS OF MATERIALS

Credits: 04 Teaching Scheme: Theory 3 Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

Simple Stresses and Strains

Concept of stress and strain (Linear, lateral, shear and volumetric) Hooke’s law. Poissons ratio,

modulus of elasticity, modulus of rigidity, stress-strain diagrams for ductile and brittle materials,

factor of safety, working stress, generalized. Hooke’s law, bulk modulus, interrelation between

elastic constants.

Elementary Treatment of Axial force diagram, stresses, strains and deformations in determinate,

homogeneous and composite bars under concentrated loads.

Normal and Shear Stresses on any oblique plane;

Pure Bending & Axially Loaded Columns

Elementary Treatment of Bending Stresses: Theory of simple bending, assumptions, derivation of

flexure formula, second moment of area of common cross sections with respect to centroidal and

parallel axes. Bending stress distribution diagrams, moment of resistance and section modulus

calculations.

Elementary Treatment of Concept of buckling of columns. Derivation of Euler’s formula for

buckling load for column with hinged ends. Concept of equivalent length for various end conditions.

Limitations of Euler’s formula. Rankine’s formula

Derivations of Various Formulae, Safe Load on Columns

Shear Force and Bending Moment Diagrams

Elementary Treatment of Shear force and bending moment in determinate beams due to concentrated

loads, uniformly distributed loads, uniformly varying loads and couples.

Relation between SF and BM diagrams for cantilevers, simple and compound, cantilever beams,

Construction of loading diagram and BMD from SFD and construction of loading diagram and SFD

from BMD

Derivations of Various Formulae, Bending of curved bars/beams (Winkler & Bach Theory) Stresses

in ring, chain link and crane hooks

SECTION-2

Torsion of Shafts & Thin Cylinders

Pure Torsion – Theory of pure torsion with assumptions, Deformation in circular shaft, polar

moment of inertia, elastic torsion formula, Torsional failure,

Stresses in thin walled pressure vessels, Cylindrical pressure vessels, Spherical pressure vessels.

Mohr’s circle for thin walled pressure vessels

Principal Stresses and Strains

Concept of principal planes; Derivation of expressions for principal stresses and maximum shear

stress, position of principal planes and planes of maximum shear, combined effect of axial force,

bending and torsion. . Derivations of Various Formulae; Graphical solution using Mohr’s circle of

stresses

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Shear stresses & Deflection of Beams

Elementary Treatment of Shear Stress: Concept, derivation of shear stress distribution formula, shear

stress distribution diagram for common symmetrical sections, maximum and average shear stress,

shear connection between flange and web. Deflection of beam –

Derivation of equation of elastic curve. Double integration method (McCauley’s method) for simply

supported beams

List of Experiments:

1. To study the Brinell Hardness testing machine and the Brinell hardness test

2. To study the Rockwell Hardness testing machine and perform the Rockwell hardness test

3. To study the Impact Testing machine and Perform Izod impact test

4. To study the Impact Testing machine and Perform charpy impact test

5. To study the UTM and perform the tensile test

6. To Perform compression test on UTM

7. To perform the bending test on UTM

8. To perform the shear test on UTM

9. Torsion test on mild steel rod

10. Shear Force & Bending Moment Calculations

11. Principal planes and Principal stresses

12. Buckling of columns and struts

List of Project Areas:

1. Models for different types of loadings of columns

2. Representation models of SFD and BMD for concentrated loaded beams

3. Representation models of SFD and BMD cantilever beam

4. Representation models of SFD and BMD for UDL beam

5. Representation models of SFD and BMD for UVL beam

6. Torsional models of shafts

7. Moment of Inertia models

8. Models of Principal planes and stresses

Text Books

1. Beer and Johnston – Mechanics of Materials – Tata McGraw Hill Publication

2. Timoshenko and Young – Strength of Materials, CBS Publisher

3. A Text book of machine design – R. S. Khurmi & J. K. Gupta, S Chand

Reference Books

1. U.C. Jindal, Design of Machine Elements, Pearson Education

2. E.P. Popov – Introduction to Mechanics of Solids, Prentice Hall Publication.

3. Singer and Pytel – Strength of materials, Harper and Row Publication.

Course Outcomes:

Students will be able to:

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1. Calculate normal stress, shear stress, and deformation and applications of the analysis and design

of members subjected to an axial load or direct shear

2. Analyze and design circular determinate shafts subjected to torsional loading for its shear stress

distribution and angle of twist.

3. Establish the shear force and bending moment diagrams for a beam

4. Determine bending and transverse shear stress in homogeneous beam having prismatic cross

section and design beam for a given bending moment and shear force.

5. Determine stress components by analytical and Mohr’s circle method ,for a plane state of stress

and to obtain the maximum normal and maximum shear stress along-with orientation of

elements.

6. Analyze stresses developed in thin-walled pressure vessels. and to calculate resultant plane

stresses in thin pressure vessels, beam and circular shafts subjected to combined loading (axial,

bending, torsion)

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FF No. : 654

PR2006::MACHINE DRAWING & COMPUTER GRAPHICS

Credits: 02 Teaching Scheme: Theory 1 Hrs/Wk & Lab 2 Hrs/Wk

Study of B.I.S. Conventions

Significance and importance of BIS Conventions, Conventional representation of engineering

materials, BIS conventions for machine parts and joints, BIS methods for dimensioning

Sketching of Machine Component

Sketches of threaded joints, Various types of rivets and riveted joints, Various types of keys, Socket

and spigot (Cotter joint) , Knuckle (pin) joint, Coupling and types of couplings, Bearings and its

types, Plummer block (pedestal bearing), Belts and Pulleys, pipe joints.

Limits, Fits and Tolerances

Significance of system of limits and fits. Definitions, Types, Recommendations and selections,

Tolerances of form and position, surface finish symbols as per BIS, Selection and entering of all

these symbols with reference to details and assembly drawings, Tolerancing an individual

dimensions of details drawing.

Details and Assembly Drawing

To prepare detail drawings from given assembly drawing. To prepare assembly drawing from given

drawing of details. Such as: Machine tool parts : Tool post, Tailstock, Machine vice, Chucks etc. -

Engine parts: Stuffing box, Crosshead assembly, Piston and connecting rod, etc. -Miscellaneous

parts: Valve assembly, Screw jack, Jigs and fixtures, Pipe vice etc. Assembly selected should include

different types of sections.

Computer Graphics using Auto CAD

Introduction & use of basic AutoCAD commands to draw basic drawing entities, Introduction to

modifying commands ( trim, extend, offset, array etc), Complex 2D drafting – Part 1 (Assembly and

details of any one of Machine Components Cotter Joint, Knuckle Joint, Flange Joint, Rigid and

Flexible Coupling, Stop Valve, Non Return Valve, Revolving Centers, Machine Vice, Tool

Holder.) Introduction to basic isometric commands. & Isometric drafting Introduction to 3D

commands (extrude, polyline, etc.) Simple 3D drafting of simple mechanical components.

One assembly and Complex 3D drawing for each student as a project

List of Practicals:

Following practicals to be done using Auto CAD software

1. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’ of

Screw Threads, Tapped Holes, Holes on Circular Pitch, Countersunk and Counter-bores,

2. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Bearing, Splined Shafts, Tapers, Chamfers, Knurling, Keys

3. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Springs, Gears, Welded Joints, Structural Sections

4. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Types of Screws

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5. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Bolts and Nuts

6. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Nut Locking Arrangements

7. 2 assembly drawings for each student as a project.

Text Books:

1. Ghosh Machine Drawings with

AutoCAD

Revised

Edition

Pearson Education 2008

2. N.D.Bhatt,

V.M.Panchal

Machine Drawing. 49th edition Charotar Publishing

House Private Limited

2014

Reference Books:

1. K.L.Narayana, P.

Kannaiah, K. Venkatata

Reddy

Machine drawing 4th Edition New Age

International Pvt

Ltd Publishers

2009

2. Farazdak Haideri Machine Drawing

and Computer

Graphics

2nd

Edition Nirali Publication 2009

Course Outcomes:-

The student will be able to –

1. Identify the national and international standards pertaining to machine drawing.

2. Apply limits, fits, tolerances and various manufacturing drawing symbols to assemblies and

details drawings.

3. Illustrate various machine components through assembly and detail drawings.

4. Analyze and draw the 2D and 3D views using AutoCAD

5. Prepare part and assembly drawing along with Bill of Material using AutoCAD

6. Communicate and present ideas through drawing using AutoCAD

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Module IV

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FF No. : 654

PR2036::THEORY OF MACHINES

Credits: 4 Teaching Scheme: Theory 3 Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

1. Simple Mechanism: Kinematic link, types of link, machine, structure, types of constrained

motion, kinematic pair, classification of kinematic pairs, degrees of freedom, kinematic chain,

mechanism, inversion, four bar chain and its inversion, single slider crank chain and its inversion

and double slider crank chain and its inversions. Ackerman steering mechanism, Hooke’s joint.

2. Kinematic Analysis of Mechanisms: Introduction, Motion of a link, velocity of a point on a link

by relative velocity method, velocity in a slider crank mechanism, introduction, acceleration diagram

for a link, acceleration of a point on a link by relative acceleration method, Klein’s construction.

3. Governors: Introduction, Function, types of governor, centrifugal governor, terms used in

governor, types of centrifugal governors - Watt, Porter, Proell & Pickering governor, sensitivities of

governor, stability of governor, isochronous of governor, hunting, effort and power of governor

SECTION-2

1. Cams and Followers: Introduction, applications, types of cams and followers, terms used in

radial cams, analysis of motion of follower, displacement, velocity, and acceleration diagrams for

various types of follower motions: uniform velocity, SHM, uniform acceleration and retardation,

cycloidal motion, construction of cam profile for roller, knife edge, flat faced followers and

oscillating follower .

2. Spur Gear: Advantages and disadvantages of gear drive, classification of toothed wheel, terms

used in gears, involute and cycloidal profile, condition for constant velocity ratio-law of gearing,

length of path of contact, length of arc of contact, interference in involute gears.

3. Gear Trains: Types of gear trains- simple gear trains, compound gear trains, reverted gear trains,

epicyclical gear trains.

4. Introduction to brakes and dynamometers.

List of Practicals:

1) Graphical solution of problems on velocity in mechanisms by Relative velocity method.

2) Graphical solution of problems on acceleration in mechanisms by Relative acceleration method.

3) Graphical solution of problems on velocity and acceleration in mechanisms by Kleins

construction method.

4) Determination of moment of inertia of rigid body by bifilar suspension method.

5) Determination of moment of inertia of rigid body by trifilar suspension method.

6) To draw a conjugate profile for any general shape of gear tooth.

7) To draw a cam profile for specific follower motion.

8) Determination of radius of gyration of a connecting rod using theory of compound pendulum.

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9) Demonstration and explanation of configuration diagram of working models based on four bar

chain, single slider crank mechanism, and double slider crank mechanism for various link positions

(any two models).

10) Verification of cam jump phenomenon.

11) To perform experiment on Watt Governors and to find speed, height of a Watt governor and

obtaining the graph of governor speed V s height of governor.

12) Demonstration and study of Hookes joint.

List of Projects:

1. Automatic bar feeding mechanism

2. Gear indicator for two wheelers

3. Peddling washing machine

4. Material handling system

5. Peddling pump

6. Sheet metal bend removing machine

7. Power generation using Speed breaker

8. Automated material transferring system

9. Foot step pressure electrical power generator

10. Automatic rain activated wiper

11. Cam operated expanding mandrel

12. Hydraulic forklift

13. Pedaling dress washing machine

14. Pedal controlled mobile charger cum emergency light

15. Automatic fuel tank filling system

16. Automatic speed breaking systems

17. Digital vehicle fuel level indicator

18. Automatic rain operated wiper

19. Pneumatic pick & placement robot

20. Automatic packaging and stamping systems

21. Automatic gear display

22. Automatic brake failure indicator

23. Automatic soap rapping machine.

24. Automatic bottle filling system

25. Mechanical four wheels steering

26. Speed control governor

27. Conveyor using geneva mechanism.

28. Cam operated punching machine.

29. Pentograph

30. Cam operated hammer

Text Books:

1. S. S. Ratan Theory of Machines 11th

Tata McGraw Hill 2008

2. R. S. Khurmi, K. Gupta Theory of Machines 14th

S Chand Co. Delhi 2005

3. Ballaney P. L., Khanna Theory of Machines and 3rd

Khanna Publisher 1999

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Mechanisms

4. Sadhu Singh Theory of Machines 5th Pearson Education 2009

5. Ghosh Amitabh and

Malik Ashok

Theory of Machines and

Mechanisms

5th Affiliated East-West

Press

1998

6. V.P. Singh Theory of Machines 8th Dhanpat Rai Publishing 2004

Reference Books:

1. Shigley Joseph Edward

and Vicker John Joseph

Theory of Machines

and Mechanisms

5th Oxford University Press 2016

2. Thomas Bevan Theory of Machines 1st Pearson Education Ltd. 2016

3. Abdullah Shariff

Howard L. Harrison

Theory of Machines 3rd

Dhanpat Rai Publishing 1981

4. V.K.Bansal Theory of Machines 3rd

Laxmi Publications Pvt

Limited

2006

Course Outcomes:

The student will be able to –

1. Classify different types of links and mechanisms used for different purposes in different machines.

2. Draw velocity and acceleration diagrams of various mechanisms.

3. Analyze different types of governor.

4. Construct cam profile for the specific follower motion.

5. Understand the mechanism of spur gear and identify the various types of gears.

6. Understand the mechanism of gear trains ,breaks & dynamometers.

Web site: www.nptelvideos.in

nptel.ac.in/courses/112104121

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FF No. : 654

PR2037::MACHINE TOOLS & PROCESSES

Credits: 04 Teaching Scheme: Theory 3 Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

1. Lathe and turning operations and Gear Cutting: Lathe and its accessories, lathe specifications,

lathe cutting tools, speed, feed and depth of cut, various operations on lathe (turning, boring-taper

turning, threading etc.) Geometry of single point cutting tools, tool materials and their properties,

coolants and lubricants, Introduction to high speed machining

2. Shaper, planer and slotting machines & Drilling Machines and Related Operations: Basic

Introduction to shaping and planing operations: Definition, type of shapers and planers. Quick return

mechanism, cutting speed and feeds, machining time

3. Milling Machines and operations: Various milling operations and types, accessories and

standard and special equipment, Universal dividing head, angular milling attachment, standard index

base, Types of indexing (direct simple, differential compound spiral, angular), size, shape and

materials of milling cutters, cutting speeds, feed and depth of cut, machining time, Vertical milling

attachment, high speed milling attachment, slotting attachment, vice

SECTION-2

Drilling, Gear and Thread Cutting

Types of drilling machines, equipment, size of drilling machine, Drilling operations, boring drills

and reamers, cutting speeds and feeds, machining time. Thread cutting - internal and external

chasers, dies, thread rolling thread milling, lapping and grinding.

Gear cutting - Forming & generation, gear cutting on milling, gear hobbing, gear shaping, gear

shaving, lapping & grinding, various machines use for gear manufacturing. Thread cutting &

processes.

Grinding and Super Finishing

Definition, composition of grinding wheel, standard markings of grinding wheels, standard shapes of

grinding wheels Dressing of grinding wheels, grinding operations (cylindrical Conical, internal,

surface). Centreless grinding. Abrasive machining processes: Abrasive machining, abrasives-type,

size and geometry. Grinding, grinding wheels, wheel marking, wheel selection, wheel mountings.

Types of grinding machines Grinding faults. Plunge grinding, Honing, lapping, super finishing,

buffing, burnishing processes.

Broaching Operations and Non-conventional machining processes

Definitions, types of broaching, machines cutters for broaching, materials for broach, cutting action,

chip disposal, broaching speeds, application of broaching, Advantages and limitations of broaching

operations

Non-conventional machining processes: comparison with conventional machining, classification,

principle, working advantages, disadvantages and applications of ECM, EDM, AJM, LBM, IBM,

EBM.

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List of Practicals: 1. Introduction, functions and operations of lathe parts,

2. Lathe tools and measuring instruments,

3. demonstration of different lathe operations, such as knurling, grooving, drilling, boring, reaming,

threading,

4. Safety precautions

5. One simple job involving few lathe operations.

6. One composite job involving the above mentioned operations..

7. Introduction, demonstration of milling operations such as plain milling, end milling, gear cutting

8. Demonstration on CNC lathe machine

9. Demonstration and exercise on assembly of machine parts in a group of students.

10. Introduction of Preventive and breakdown maintenance,

11. Demonstration and exercise on inspection of a machine, minor repairs and lubrication.

12. Process sheet of machining component.

Text Books

1. Chapman, Workshop Technology

2. Hazra Choudhary, Manufacturing Processes: Vol. 2.

Reference Books

1. R.L. Timings, Manufacturing Technology, Vol I&II, 3/e, Pearson Education

2. W.A.J Chapman, Workshop Technology: Volume I, II, III: ELBS.

3. Hazra Choudhary S. K. Bose S. K., Elements of Workshop Technology: Volume I, II. Asia

Publishing House:

4. Begeman, Manufacturing Processes.

5. Production Technology, HMT: TMH Publishing Co., New Delhi, 1985.

Course Outcomes:

Students will be able to:

1. Understand basic construction and working of various Machine tools used for metal removal

processes

2. Select proper work and tool holding devices, attachments and accessories of a machine tool and

3. Illustrate conventional and unconventional machining processes performed on various machines

4. Understand various tool geometries and select appropriate cutting tools to obtain required

finished component

5. Define process parameters like cutting speed, feed and depth of cut and evaluate machining time

for machining processes

6. Machine simple and composite job involving few lathe and milling operations

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FF No. : 654

PR2038::METROLOGY & MECHANICAL MEASUREMENTS

Credits: 04 Teaching Scheme: Theory 3 Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

Introduction to Metrology

Introduction to Metrology, Precision, Accuracy, Errors in Measurement, Calibration. Linear

Measurement: Standards, Line Standard, End Standard, Wavelength Standard, Classification of

Standards, Precision and Non Precision Measuring instruments, Slip Gauges. Manufacture of slip

gauges

Angular Measurement

Sine bar, Auto Collimator, Sine Center, Uses of sine bars, angle gauges, Angle Dekkor, vernier

bevel protractor Comparators: Uses, Types, Advantages and Disadvantages of mechanical

comparators, Optical, Electrical, Pneumatic Comparators

Limits, Fits and Tolerances

Meaning of limits, fits and tolerances, Indian standards system for limits fits and tolerances, Cost –

Tolerance relationship, concept of Interchangeability, Indian Standard System. Design of limits

Gauges: Types, Uses, Taylor’s Principle, Design of Limit Gauges

Measurement of Surface Finish and geometric parameters & Interferometry

Surface Texture, Meaning of RMS and CLA values, Grades of Roughness, Specifications, surface

roughness measurement methods, comparison, profile-meters, pneumatic and replica

SECTION-2

Inspection of Geometric parameters: Straightness, Flatness, Squareness Parallelism, Circularity

and Rotation, measurement of run out and concentricity.

Interferometry: Introduction, Flatness testing by interferometry, NPL Flatness Interferometer.

Screw & Gear Metrology

Screw Thread Metrology: External Screw Thread terminology, Floating Carriage Instruments, Pitch

and flank Measurement of External Screw Thread.

Gear Metrology: Spur Gear Parameters and their Inspection Methods pitch & Tooth thickness

measurement by various methods.

Measurement of pitch – Internal Thread, Measurement of gear tooth profile, Profile projector

Computer aided and laser metrology

Co-ordinate measuring machine; applications; laser micrometer, laser interferometer, laser scanning

gauge, non-contact and in- process inspection, vision system.

Mechanical Measurement- Transducers- Analog & digital transducers, types Pressure measurement-

Mechanical & Electromechanical instruments/devices Velocity measurement—linear & angular velocity

measurement Temperature Measurement – Non-electrical, Electrical & Radiation methods (pyrometry)

Strain Measurement -Strain gauge – classification (metallic, semiconductor), gauge factor, properties of

gauge wire, rosettes Force Measurement - Basic methods of force measurement, Strain gauges, LVDT

Shaft power Measurement -Belt, Gear Dynamometer, Absorption Dynamometer

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Any six experiments of the following:

1. Linear measurements by precision measuring instruments

2. Angular measurements by sine bar

3. Dial Gauge calibration

4. Design of limit gauge

5. Measurement of roundness using Johanson’s comparator

6. Surface finish measurement

7. Use of interferometer for study of various surfaces

8. Profile Projector for measurement of screw thread parameters and saw tooth parameter

9. Measurement of gear tooth parameters

10. Measurement of screw thread parameters using floating carriage micrometer

11. Machine tool metrology- Alignment tests on Lathe Machine

12. Study of Toolmakers Microscope

List of Practicals/Projects:

1. Laser based measuring systems

2. Machine vision system

3. In process gauging system

4. Image analysis for measurement

5. Case study – coordinate Measuring Machine

6. Pneumatic gauge

7. Model for solex pneumatic comparator

8. Model for electrical comparator (visual gauging head)

9. Models for

– Force measurement

– Torque measurement

– Speed measurement

– Measurement of temperature at the Furnace

– Laser beam machining / Turning

10. Design and manufacturing of gauges for particular application

11. Calibration set up for

– Slip gauges

– Micrometer

– Vernier Caliper, etc.

12. Measurement of micro components and micro features

13. Set up for measurement of

– Roundness

– Straightness

– Squareness

– Flatness

14. Remote measurement of

– Temperature

– Pressure

15. Test set up for measurement of

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– Pitch of screw thread

– Involute profile of Gear teeth

16. Gear Roller Tester setup

17. Development of camera based systems for micro-coordinate metrology

18. Color based product sorting system using PLC

19. PLC based sorting system using metal detection

20. Pneumatic displacement gauge

21. Dimension sensing probe

22. Air Gauging

– C Jet Air Gauge

– E Jet Air Gauge

– Accessories Filter Sets

23. Electronic Gauging

– Electronic Column Gauging

– Electronic Display Unit

– Four Channel LCD Display Unit

– Air Electronic Gauging

24. Air Probes

– Air Plug Gauges

– Air Ring Gauges

– Air Snap Gauges

– Special Air Probes

25. Contact Type Plug

– Contact Type Plug for Bore Measurement

26. Multi Gauging Fixtures for

– Con Rod Pneumatic Measurement

– Con Rod contact type

– Con Rod contact type for Matching Rod & Cap

– Crank Shaft pneumatic measurement

– Contact type snap for Crank Shaft

– Spline Shaft measurement

– Camshaft

– Camshaft profile measurement

– Cylinder Block measurement

– Piston

– Axle & Axle flange measurement

– Pump body

– Cylinder liner measurement

27. Auto Gauging Fixtures for

– Con Rod sorting system

– Con Rod marking and sorting system

– Crank Shaft and crank case

– Crank Shaft auto gauging with grading and markin

– Cylinder Block

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– Bombshell online measurement

– Cylinder Liner

Text Books:

1. R. K. Jain Engineering Metrology Khanna publishers 1975

2. I. C. Gupta A text book of engineering metrology Dhanpat rai and sons 2013

Reference Books:

1. K. W. Sharp Practical Engineering

Metrology,

Sir Isaac Pitman & Sons,

London,

1966

2. ASTME Handbook of Industrial

Metrology,

Prentice Hall of India Ltd, 1992

3. G.N.Galyer F.W and

C.R.Shotbolt

Metrology for Engineers, ELBS Edition 1990

Course Outcomes:

The student will be able to –

1. Measure length using line-graduated instruments, i.e. vernier calipers, micrometers etc.

2. Measure angle precisely using precision angular measuring instruments like vernier bevel

protractor, sine bar, clinometers, angle dekkor and auto collimator.

3. Design Go and No Go gauges based on principles of limits, fits and tolerance and effectively use

of comparators of various types.

4. Apply knowledge of various instruments and methods to determine geometry and surface finish

and dimensions of industrial components.

5. Use effective methods of measuring screw threads and gear teeth parameters.

6. Select and measure variables using appropriate sensors and transducers.

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FF No. : 654

PR2039::DESIGN OF MACHINE ELEMENTS

Credits: 04 Teaching Scheme: Theory 3 Hrs/Wk & Lab 2 Hrs/Wk

SECTION-1

1. Design of Shafts, Keys and Couplings: Design of solid and hollow shafts based on strength,

rigidity, ASME code for shaft design. Keys, Types of keys, Design of keys and key ways Couplings,

Types of Couplings, Design of muff coupling, Design of rigid and flexible couplings.

2. Design of Spur and Helical Gears: Spur Gear: Introduction, Standard Proportions of Gear

Systems, Gear Materials, various design considerations, Beam Strength of gear teeth- Lewis

Equation, tangential loading, module Calculations, width calculations, Dynamic tooth loads, Spott’s

Equation, types of gear tooth failures, Spur Gear construction, Design of Spur Gears.

3. Helical Gears: Introduction, Terms used in Helical Gears. Proportion of the Helical Gears,

Strength of Helical Gears Design of Helical Gears

4. Design for Fluctuating Loads and Flywheel: Design for Fluctuating Loads- Fluctuating stresses,

Fatigue failure, fatigue strength and endurance limit, Introduction to S-N diagram, Low cycle and

High cycle fatigue, Stress concentration factor and Notch sensitivity. Factors affecting fatigue

strength. Goodman and Soderberg diagram, Modified Goodman’s diagrams for fatigue design.

Cumulative fatigue damage

SECTION-2

1. Rolling Contact Bearings: Types, Static and Dynamic load Capacity, Stribeck’s Equation,

Concept of equivalent load, Load life Relationship, Selection of bearing from Manufacturer’s

Catalogue, Design forbearing for variable loads and Speeds, Bearings with Probability of Survival

other than 90%. Lubrication and Mounting of bearings, oil Seals and packing used for bearings.

2. Design of Threaded, Welded Joints and Power Screw: Design of Power Screw - Types,

materials used, thread forms and their applications; types of stresses induced, overhauling and self-

locking properties, design of nuts.

Design of bolted joints subjected to transverse and eccentric loads. Design of welded joints for

various loading conditions

3. Design of Springs: Types, Application and materials of springs, Stress and deflection equation

for Helical springs, Styles of ends, Design of helical springs, Helical Springs in Parallel and Series,

Design of Helical Springs for Variable Load.

List of Practicals:

1. Design of shaft.

2. Design and sheet drawing of coupling

3. Design of spur gear

4. Design under variable load

5. Design of flywheel

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6. Design of bearings

7. Design of threaded joint

8. Design of welded joint

9. Design of power screw

10. Design and sheet drawing of screw jack assembly

11. Design of spring

12. Design of helical gear

List of Project areas:

Students will perform projects of following designs for material selection, design calculations,

assembly and detail drawing.

1. Design and drawing of Two stage Gear box used for any industrial applications

2. Design and drawing of Three stage Gear box used for any industrial applications

3. Design and drawing of shaft subjected under static and dynamic loads.

4. Design and drawing of rigid flange coupling for any industrial application

5. Design and drawing of flexible flange coupling for any industrial application.

6. Design and drawing of levers used in industry

7. Design and drawing of helical spring for any industrial application

8. Design and drawing of break in any automobile

9. Design and analysis of spring used in two wheeler

10. Design and drawing of spur gear used for any industrial applications

11. Design and drawing of screw jack assembly used in daily life.

12. Design and drawing of threaded joint used in real life application

Text Books:

1. V. B. Bhandari, Design of Machine Elements, Tata McGraw Hill Publications,

2. R. K. Jain, Machine Design, Khanna Publication,

3. Pandya and Shah Machine Design, Charotar Publication,

4. Hall, Holowenko

Laughlin

Machine Design, Tata McGraw Hill Publication,

5. J.F. Shigley Design of Machine Element, McGraw Hill Publication

6. M. F. Spotts Design of Machine Element, Pearson Education Publication,

7. PSG Design data Book

Reference Books:

1. P. Kannaiah, Design of Machine Elements Scitech Publication,

2. H. Burr and Cheatam, Mechanical Analysis and Design, Prentice Hall Publication,

3. P. Kannaiah, Design of Transmission Systems, Scitech Publication,

4. R. L. Norton Machine Design An Integrated

Approach,

Pearson Education

Publication

5. S. S. Wadhwa and S. S.

Jolly

Machine Design A Basic Approach Dhanapat Rai and Sons

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Course Outcomes:

Students will be able to:

1. Analyze the stress and strain mechanical components such as shaft, keys and couplings and

design the same for various industrial applications.

2. Design spur and helical gears for various applications.

3. Select different types of rolling contact bearings from manufacturer’s catalogue for various

industrial applications.

4. Analyze the stress and strain in power screw and design the same for various industrial

applications.

5. Analyze the stress and strain in threaded and welded joints and design the same for various

industrial applications.

6. Design mechanical components for fluctuating and reversible loading conditions.

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FF No. : 654

PR2005::MATHEMATICS FOR ENGINEERING APPLICATIONS-I Credits: 02 Teaching Scheme: 2 Hours / Week

SECTION-1

Linear Differential equations of higher order (7 Hrs)

Homogeneous Linear differential equations of Second Order, Higher Order Homogeneous & Non

Homogeneous Linear Differential Equations with Constant Coefficients, Solutions by undetermined

coefficients and Variation of Parameters method

Basics Statistics (7 Hrs)

Statistics – Definition, Types, Applications in Industrial & Production Engg., Measures of Central

Tendency, Dispersion, Skewness & Kurtosis, Graphical Tools of Data Presentation – Histogram, Bar

Chart, Pie Diagram, etc. Data Collection – Sources of Data Primary & Secondary

SECTION-2

Laplace Transform & Inverse Laplace Transform: (04 Hrs)

Introduction to Laplace Transform, conditions for existence, Transforms of elementary functions and

to Inverse Laplace Transform - its properties. Method of partial fractions

Numerical Methods: (05 Hrs)

Solution of Algebraic Equations - Bisection Method, Method of false position (Regula-Falsi),

Newton-Raphson Method, Direct Methods of Solution – Gauss Elimination Method, Iterative

Method of Solution – Gauss-Jordan Method. Solution of non-linear Simultaneous Equations –

Newton-Raphson Method

Correlation and Regression: (05 Hrs)

Correlation, coefficient of correlation, Rank correlation, Introduction to Least Squares, Examples of

Nonlinear Least Squares, Solution of Inconsistent Equations, Continuous Least Square Problems

Self Study: Flipped Classroom: - MS Excel / Matlab / R / Python

List of Practicals:

Using MS Excel / Matlab / R / Python

1. Finding Mean and Mode of available data

2. Finding various measures of deviation

3. Finding various measures of Kurtosis

4. Graphical presentation of data - 1

5. Data collection from primary and secondary sources

List of Project areas:

1. Developing codes of numerical methods in MS Excel/Matlab/R/Python/C/C++

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Text Books:

1. Dr. B. S. Grewal, Higher Engineering Mathematics, Edition No38��, Khanna Publishers, Delhi.

2000

2. Erwin Kreyszig, Advanced Engineering Mathematics, Edition No8��, John Wiley and sons Inc

2003

Reference Books:

1. Thomas G. B. and

Finney

Calculus & analytic Geometry Edition

No.,6��

Wesley/Narosa, 1985

2. C. Ray Wylie, Louis

C Barrett R

Advanced Engineering

Mathematics

Edition

No2�

McGraw-Hill Book

Company, 2002

3. Michael D.

Greenberg

Advanced Engineering

Mathematics

Edition

No.2�

Prentice Hall

International, 1998

4. Dennis G. Zill and

Michael R. Cullen

Advanced Engineering

Mathematics

Edition

No.2�

CBS New Delhi,

2000

Course Outcomes:

The student will be able to –

1. Develop solutions for linear equations.

2. Interpret the various results obtained by analyzing data.

3. Understanding the Laplace Transforms.

4. Developing the insight into numerical methods useful for computing applications

5. Analyze the relationship between variables to predict their behavior.

6. Formulate the mathematical models to predict the approximate values of variables.