bansilal ramnath agarwal charitable trust’s vishwakarma ...characterization of powder and...

Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 01/07/18

Structure and syllabus of B. Tech. Production Engineering. Pattern D-19, A.Y. 2019-20 (P a g e | 1)

Bansilal Ramnath Agarwal Charitable Trust’s

Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University)

Structure & Syllabus of

B. Tech. (Production Engineering)

Pattern ‘D19’

Effective from Academic Year 2019-20

Prepared by: - Board of Studies in Industrial & Production Engineering



Final Year B. Tech. Production Engineering AY 2019-20 (D19)

Subject

No. Subject

Code Subject Name Teaching Scheme

(Hrs/Week) Examination scheme Credits

Theory Lab CA MSE GD/ PPT

ESA Total

HA LAB ESE VIVA

Semester-1 (Module-VII)

S1 PR4101 Process Engineering 3 2 10 30 15 10 15 20 100 4

S2 PR4003 Die & Mould Design 3 2 10 30 15 10 15 20 100 4

S3 PR4109 Computer Aided Engineering

Analysis 3 2 10 30 15 10 15 20 100 4

S4 PR4074 Major Project 1 -- -- -- -- -- -- -- -- 100 4

OR

S1

PR4071 Industry Internship -- -- -- -- -- -- -- -- --

16 PR4072 Research Internship -- -- -- -- -- -- -- -- --

PR4073 Global Internship -- -- -- -- -- -- -- -- --

PR4076 Project Internship -- -- -- -- -- -- -- -- --

Total 9 14

16



Subject

No. Subject

Code Subject Name Teaching Scheme

(Hrs/Week) Examination scheme Credits

Theory Lab CA MSE GD/ PPT

ESA Total

HA LAB ESE VIVA

Semester-2 (Module-VIII)

S1

PR4071 Industry Internship -- -- -- -- -- -- -- -- --

16 PR4072 Research Internship -- -- -- -- -- -- -- -- --

PR4073 Global Internship -- -- -- -- -- -- -- -- --

PR4076 Project Internship -- -- -- -- -- -- -- -- --

OR

S1

PR4101 Process Engineering

3 2 10 30 15 10 15 20 100 4 #PR4102 Powder Metallurgy

#PR4104 Financial Management & Accounting

S2

PR4003 Die & Mould Design

3 2 10 30 15 10 15 20 100 4 #PR4108 World Class Manufacturing & Industry 4.0

#PR4011 Optimization Techniques

S3

PR4109 Computer Aided Engineering Analysis

3 2 10 30 15 10 15 20 100 4 #PR4107 Mechatronics & Industrial Robotics

#PR4110 Data Analytics

S4 PR4074 Major Project 1

-- -- -- -- -- -- -- -- 100 4 #PR4086 Major Project 2

Total 9 14 16

.(#) Courses in Second semester for those students who do not opt for Semester Internship



FF No.: 654

PR4101::PROCESS ENGINEERING Credits: 04 Teaching Scheme: Theory 3 Hours / Week

Lab: 2 Hours/week

SECTION-1

Process engineering and its functions:- Method of reading and interpreting the part print,

Identification of functional surfaces, grouping of related surfaces to be machined,

Identification of basic process for processing and sequence of operation from part print,

Geometric dimensioning and tolerance analysis, tolerance stacking, tolerance chart

Work-piece control -Causes of work-piece variations, variables influencing work-piece

control, equilibrium theories, mechanical, geometrical and dimensional control,

Basic process operations- principal processes and auxiliary processes, Identification of

major, critical, qualifying, re-qualifying and supporting operations. Selection of single or

combined operations, Identification of finishing operations, Establishing manufacturing

sequence.

SECTION-2

Equipment/machine selection -Factors to be considered in equipment/machine selection,

determining machine up and down time. Types of tooling, Factors affecting selection of

tooling, use of multi-tooling set-up,

Process Selection-Component of process selection, Factor affecting on process selection

decisions, Deigning the process (Process flow analysis, Process Re-engineering, Product –

Process Mix, Operations Strategy, Capacity utilization,

Capacity Planning-, Importance of capacity decisions, Defining and measuring capacity,

Dimensions of capacity, Determining capacity requirements, Developing capacity

alternatives, Factors determining effective capacity,

Process Sheet Design: Study of the part-print , logical design of process plan, stock

preparation, blank size selection with material estimates, Selection of datum surfaces,

identification of machining surfaces, dimension and tolerance analysis, selection of

machining methods with time estimates and standard time for each operation, Preparation of

process picture sheet and operation route sheet for complete manufacturing part.

CAPP: Generative Process Planning, Knowledge-based Process Planning, Feature

Recognition in Computer Aided Process Planning

List of Practicals:

1. Process parameters and machining time determination of lathe operations.

2. Process parameters and machining time determination of milling operations.

3. Study of various systems on capstan and turret lathes

4. Study of various systems on single spindle automat..

5. Dimensional and tolerance analysis of part print.



6. General description and configuration of the part print.

7. Identification of locating areas on work piece.

8. Identification of, clamping, holding areas on work piece

9. Process sheet design of one component for mass production

10. Process sheet design of one component CNC for batch production

11. Time estimation for assembly using flow charting techniques

12. Determination of processing time, cost for forged and welded components.

List of Project areas:

1. Development of process sheet for turned component

2. Development of process sheet for milled component

3. Development of process sheet for cast component

4. Development of process sheet for forged component

5. Development of tool layout and process sheet for turned component on single spindle

automat

6. Development of tool layout and process sheet for turned component on capstan and turret

lathes.

7. Computer aided process planning

8. Determination and measurement of geometric features of complex part

9. Survey of various process planning softwares

10. Development of process plan using variant software.

11. Development of process plan using generative software

12. Development of shop documents with SIEMENS NX software.

Text Books:

1. D. F. Eary, G. E. Johnson, Process engineering for manufacturing, Prentice-Hall

2. P. W. Wang, J. Kelly Computer aided process planning-Pearson

3. Nanuasingh, System approach to computer integrated design and manufacturing, Prentice

hall

4. Narayana K. L., Kannaiah P., Vankata Reddy K., Production Drawing, New Age

International Publishers.

Reference Books:

1. H. W. Wage Manufacturing Engineering, McGraw hill

2. Manufacturing catalogues for cutting tools and inspection equipments

3. P. Radhakrishnan , S. Subrmaniyum, V. Raju, CAD\CAM\CIM, New Age International

Pvt Ltd

4. K. Hitomi, John Willey Manufacturing Systems Engg-Pearson,

5. Groover Mikell. P. Fundamentals of modern manufacturing- materials, processes and

systems, 2nd

Edition, Willey 2002

Course Outcomes:

The student will be able to –

1. Perform preliminary part print analysis of part

2. Understand concepts of geometric dimensioning and tolerancing in product engineering



3. Classify operations and achieve work piece control for manufacturing of industrial

products

4. Manage equipment, tools, gauges, manpower and time economically, required for

manufacture of industrial products

5. Select and plan process for manufacturing of industrial products cost effectively

6. Design process sheet for machined component



FF No.: 654

PR4102::POWDER METALLURGY Credits: 04 Teaching Scheme: 03 Hrs/Wk

SECTION-1

Historical development, Basic principles of Powder Metallurgy.

Powder production methods: Classification of metal powder production methods.

Reduction, Atomization & developments in it. Electrolysis etc.

Characterization of powder and properties - Production methodology and quality control.

Testing of powders. Particle size distribution, surface conditions, purity, flow properties,

porosity, true and apparent density, Green compact strength.

Preparation of powder: grading, sizing, blending, handling and storage.

Compaction: Fundamentals of compaction, presses used, selection of presses, Automation

and Handling of powder, tool clearances, Die design principles, wear reclamation, Die and

punch materials selection and heat treatment, surface treatment of dies, compact density

variations, effect of blending powders, lubricants and lubrication in process. Pressure less

powder shaping. Improvement of press tool life

Sintering: Principle, time temperature effects, Theories of sintering mechanism. Sintering

methods, sintering furnaces-characteristics and selection. Dimensional and property changes

after sintering, Rapid sintering processes, impregnation. Liquid phase sintering, Activated

sintering. Dimensional changes during sintering, Sintering atmosphere and its impact on

process performance.

SECTION-2

Special P. M. Processes: Special PM processes like Hot Compaction, Iso static pressing, Hot

Iso static compaction merits, demerits and typical applications. Powder metal products with

polymer blends, Powder roll compaction. P.M. Forging, Powder Extrusion, Powder Injection

molding, Hot powder forging, Hot powder extrusion, Comparison between various special

PM processes.

Composites & ceramics - Types, Processing, Typical examples, Applications.

Production of nano composites with typical applications.

Secondary Operations & Economics of Powder Metallurgy:

Secondary operations like Sizing, Coining Oil impregnation, Heat treatments, Steam

treatment, Economics, Quality assurance, Manufacturing Competitiveness due to

conservation of energy, Materials, Operations, Durability, rigidity, near net – shape, surface

finish and machining. Advantages and limitations of Powder Metallurgy.

Powder Metallurgy Applications

Production details of common PM structural parts like gears, levers, ratchets, etc. lamp

filament and filament support, refractory metal components, electrical contact material,

Cemented Carbide tools and wear parts, brakes and clutch lining material, porous bearings

and filters, catalytic components etc.



List of Practicals:

1. Study the effect of cold compaction pressure on density

2. Characterization of metal powder

3. Study of effect of sintering temperature on properties.

4. Study of defects in P/M parts

5. Composite manufacturing

6. Characterization of composite.


1. Comparison of P/M part, cast, machined & wrought part.

2. Design die for cold powder compaction for simple P/M parts.

3. Study the effect of various powder characteristics on strength of P/M part.

Text Books:

1. A.K Sinha, A Textbook of Power Metallurgy, D.P.Tai

2. A. F. Thummler and R. Oberacker, An Introduction to Powder Metallurgy, The Institute

of Materials, London.

3. Anish Upadhyaya & G.S. Upadhyaya, Powder Metallurgy Science, Technology &

Materials, Universities Press-IIM (2011)

Reference Books:

1. Powder Metallurgy ASM Handbook Vol.VII

Course Outcomes:


1. Select most appropriate powder manufacturing technique for cost effective manufacturing

of powder component & characterize metal powder.

2. Select & apply different compaction techniques

3. Sintering techniques to obtain near net shape powder metallurgy parts.

4. Understand various special powder metallurgy techniques and secondary operations

5. Understand advantages, limitations and economics of powder metallurgy process

6. Understand typical applications of Powder Metallurgy



FF No.: 654

PR4104::FINANCIAL MANAGEMENT & ACCOUNTING Credits: 04 Teaching Scheme: Theory 3 Hours / Week

Lab: 2 Hours/week

SECTION-I

1. Financial Statement Analysis- Nature and Scope of Finance Function; Financial goal

profit vs. wealth, Maximization; Scope and Functions of Financial Management, Financial

Planning and Forecasting. Budgets & Budgetary Control: Types of Budget, Preparation of

Budgets: Operational &Financial Budgets, Financing and Dividend decisions. Operating &

Financial Leverage, Types of accounts, Profit and Loss Account and Balance Sheet, Cash

Flow Statement

2. Capital Budgeting and ratio Analysis -Ratio Analysis Classification, Ratio Analysis and

its limitations. Types of Ratios, Activity Turnover, Profitability, Liquidity, etc., B: Common

Size Statement, Index Statement, Capital Budgeting - Nature of Investment decisions;

Investment evaluation criteria - Non-DCF& DCF Techniques, PBP, Discounted PBP, PI,

ARR, Annual Worth,

3. Working Capital Management - Meaning, significance and types of working capital;

calculating operating cycle period and estimation of working capital requirements; sources of

working capital, NPV and IRR comparison; Capital rationing. Various committee reports on

bank finance; Dimensions of working capital management

SECTION-II

4. Introduction to concept of Cost and Overheads- Cost, Cost Centre, Cost Unit, Elements

of Cost: Material Cost. Different methods of pricing of issue of materials Labour Cost:

Direct& Indirect cost, Different methods, Direct Expenses: Constituents and Significance,

Prime Cost, Classification: Production, Office & Administration, Selling & Distribution.

Treatment of Overheads: Collection of Overheads - Primary and Secondary Distribution of

Overheads: Absorption of Overheads: Machine hour, Labour hour rate, Under and Over

Absorption of Overheads, Preparation of Cost Sheet

5. Costing Methods - Job Costing, Unit Costing, Contract Costing, Process Costing, Activity

Based Costing Simple numerical on various methods of costing to enable ascertains cost of

product. Standard costing: Concept, Standard Cost, Standard costing. Calculation of

Variance Numerical on calculation of variances, Variance – Variance Analysis, Material

variance, Labour Variance, Overhead Variance

6. Marginal Costing and Break Even Analysis - Fixed& Variable (Marginal) Cost,

Marginal Cost. Applications of Marginal Costing in Decision-making: Product Mix, Profit

Planning, Make or Buy Decisions. Limiting Factor, Cost Volume Profit Analysis, Concept of

Break-Even, P/V Ratio and Margin of Safety



List of Practical:

1. Case study on sources of capital and working capital

2. Case study on assessment of working capital

3. Studying and understanding Financial Statements - Profit and Loss

4. Studying and understanding Financial Statements - Balance sheet

5. Studying and understanding various financial ratios used in practice

6. Studying and understanding various financial ratios for decision making

7. Case study on Analysis of published results of an organisation – Manufacturing

8. Case study on Analysis of published results of an organisation – Service industry

9. Prepare a cost sheet to estimate cost of any product

10. Prepare a cost sheet to estimate cost of any process

11. Case study on use Marginal Costing to determine Break Even Point and profitability

12. Case study on use Marginal Costing to determine profitability


1. Budgeting including sources of capital financing

2. Budgeting including sources of working capital finance

3. Preparation of Journal entries, Ledgers

4. Preparation Profit and Loss Account and Balance Sheet

5. Preparation of Balance Sheet

6. Ratio Analysis based on real life data from project on Profit and loss and Balance sheet

7. Compare Analysis of published results of organisations to enable investment decision

8. Apply Product Costing to estimate cost of any process used in practice

9. Apply Service Costing to estimate cost of any process used in practice

10. Apply Process Costing to estimate cost of any process used in practice

11. Apply Standard Costing to estimate cost of any process used in practice

12. Apply Marginal Costing to determine Break Even Point and profitability

Text Books:

1. Prasanna Chandra, Financial Management – Theory and Practice, Edition 8, 2011, Tata

McGraw Hill Education,

2. B. K. Bhar, Cost Accounting– Methods and Problems, Academic Publishers, 1980

3. M.Y. Khan and P K Jain, Financial Management: Text, Problems and Cases, Tata

McGraw Hill Education,

4. Amitabha Mukherjee, and Mohammed Hani, Modern Accountancy, Edition 2, 2002, Tata

McGraw Hill Education

Reference Books:

1. Paresh P. Shah, Financial Management, Reprint No. 2 2011, Biztantra, New Delhi,

2. S. N. Maheshwari, Introduction to Accountancy, Edition No. 11, 2013, Vikas Publishing

House P Ltd.

3. M. Y. Khan, P. K. Jain, Management Accounting –Text, Problems, Cases, Tata McGraw

Hill Publishers, 2013



Course Outcomes:


1. Understand and analyze functions of financial management and budgeting, interpret

financial statements through accounting ratios

2. Understand the concepts of Capital Budgeting and Working Capital management for

effective financial management

3. Understand the mechanics of financial accounting for preparation of financial statements

to ascertain the performance and financial position of a business

4. Classify and apply different types of costs and overheads to ascertain costs of a product

or a process

5. Apply different types of costing methods and techniques according to the suitability for

6. various production processes and services.

7. Develop an ability of decision making about optimum product mix, profit planning, make

or buy, limiting factors based on marginal costing concept



FF No.: 654

PR4102::POWDER METALLURGY Credits: 04 Teaching Scheme: 03 Hrs/Wk

SECTION-1

Historical development, Basic principles of Powder Metallurgy.

Powder production methods: Classification of metal powder production methods.

Reduction, Atomization & developments in it. Electrolysis etc.

Characterization of powder and properties - Production methodology and quality control.

Testing of powders. Particle size distribution, surface conditions, purity, flow properties,

porosity, true and apparent density, Green compact strength.

Preparation of powder: grading, sizing, blending, handling and storage.

Compaction: Fundamentals of compaction, presses used, selection of presses, Automation

and Handling of powder, tool clearances, Die design principles, wear reclamation, Die and

punch materials selection and heat treatment, surface treatment of dies, compact density

variations, effect of blending powders, lubricants and lubrication in process. Pressure less

powder shaping. Improvement of press tool life

Sintering: Principle, time temperature effects, Theories of sintering mechanism. Sintering

methods, sintering furnaces-characteristics and selection. Dimensional and property changes

after sintering, Rapid sintering processes, impregnation. Liquid phase sintering, Activated

sintering. Dimensional changes during sintering, Sintering atmosphere and its impact on

process performance.

SECTION-2

Special P. M. Processes: Special PM processes like Hot Compaction, Iso static pressing, Hot

Iso static compaction merits, demerits and typical applications. Powder metal products with

polymer blends, Powder roll compaction. P.M. Forging, Powder Extrusion, Powder Injection

molding, Hot powder forging, Hot powder extrusion, Comparison between various special

PM processes.

Composites & ceramics - Types, Processing, Typical examples, Applications.

Production of nano composites with typical applications.

Secondary Operations & Economics of Powder Metallurgy:

Secondary operations like Sizing, Coining Oil impregnation, Heat treatments, Steam

treatment, Economics, Quality assurance, Manufacturing Competitiveness due to

conservation of energy, Materials, Operations, Durability, rigidity, near net – shape, surface

finish and machining. Advantages and limitations of Powder Metallurgy.

Powder Metallurgy Applications

Production details of common PM structural parts like gears, levers, ratchets, etc. lamp

filament and filament support, refractory metal components, electrical contact material,

Cemented Carbide tools and wear parts, brakes and clutch lining material, porous bearings

and filters, catalytic components etc.



List of Practicals:

1. Study the effect of cold compaction pressure on density

2. Characterization of metal powder

3. Study of effect of sintering temperature on properties.

4. Study of defects in P/M parts

5. Composite manufacturing

6. Characterization of composite.


1. Comparison of P/M part, cast, machined & wrought part.

2. Design die for cold powder compaction for simple P/M parts.

3. Study the effect of various powder characteristics on strength of P/M part.

Text Books:

1. A.K Sinha, A Textbook of Power Metallurgy, D.P.Tai

2. A. F. Thummler and R. Oberacker, An Introduction to Powder Metallurgy, The Institute

of Materials, London.

3. Anish Upadhyaya & G.S. Upadhyaya, Powder Metallurgy Science, Technology &

Materials, Universities Press-IIM (2011)

Reference Books:

1. Powder Metallurgy ASM Handbook Vol.VII

Course Outcomes:


1. Select most appropriate powder manufacturing technique for cost effective manufacturing

of powder component & characterize metal powder.

2. Select & apply different compaction techniques

3. Sintering techniques to obtain near net shape powder metallurgy parts.

4. Understand various special powder metallurgy techniques and secondary operations

5. Understand advantages, limitations and economics of powder metallurgy process

6. Understand typical applications of Powder Metallurgy



FF No.: 654

PR4108::MANUFACTURING SYSTEMS

Credits: 04 Teaching Scheme: Th-3 Hrs/Wk+Lab-2 Hrs/Wk

SECTION-I

Hard automation

Capstan Turret lathes, SPMs, automats –Single spindle and multi spindle automats, Tool

layouts, Cam design Transfer lines, types, work part transfer mechanisms, control of

production line, transfer line performance

Soft Automation-Introduction, types, major elements and optimization of FMS, Group

technology, cellular manufacturing, Group technology – part families formation,

classification and codification systems (DCLASS, MICLASS, OPITZ),

Operational elements in a typical FMC – Typical FMS layout, Integration and

Implementation issues in CAD/CAM/CIM – Introduction – Requirements for integrated

manufacturing systems – Economic justification of CAD/CAM/CIM technologies – Steps to

implement CIM. Conceptual understanding of Lean manufacturing, Agile manufacturing

CONTROL TECHNOLOGIES IN AUTOMATION

Industrial Control Systems, process industries verses discrete-manufacturing industries,

continuous versus discrete Control. Computer based control process and its forms. Open and

closed loop control system. Control system components. Introduction to sensor technology,

various sensors, transducers, signal processing. Programming of microprocessors using 8085

instructions. Programmable logic controllers.

SECTION-II

ROBOTICS: Components, Configuration, Specifications of Robots Classifications of robots

Work envelope, Flexible automation versus Robotic technology, Forward and inverse

Kinematics Machine vision system, Applications, DC and AC Servo driving units, encoders,

grippers, sensors, programming. Application of robots in machining - Welding - Assembly -

Material handling - Loading and unloading - CIM - Hostile and remote environments

Automatic material handling and inspection

Automatic material handling and inspection, Automated guided vehicles systems, conveyor

systems, automated inspection, Analysis, carousel storage systems, automatic gauging

system

Factory automation, Assembly systems

Factory automation, Assembly systems, automated assembly, design for automated

assembly, vibratory bowl feeders, hopper feeders, rotary disc feeders. Synchronous and non

synchronous material transfer, centrifugal, revolving feeders



List of Practicals:

1. Tool lay -out of Turret lathe

2. Cam design of single spindle automat

3. Analysis of transfer lines with no internal storage

4. Analysis of AGVs

5. Conveyor system analysis

6. Programming on Robot for loading and unloading of job

7. Assembly line balancing-ranked position weight method

8. Survey of softwares for assembly line balancing

9. Classification and coding problem

10. Production flow analysis problem Cell formation approaches

11. AS/RS design.

12. In process inspection


1. Design a mechatronics system- e.g System to accept different type of coins.

2. Mechatronics design of robotic walking machine

3. Mechanism for feeding stock from coil

4. Magazine feeding device

5. Survey of hopper feeding devices

6. Vibratory bowl feeder

7. Survey of chucking devices

8. Survey of turning devices in transfer machines

9. CNC program of a complex part using G and M code

10. CNC program using APT language

11. Trajectory planning of robot arm

12. Programming of robot using language and software like VALII etc.

Text Books:

1. Mikell P. Grover, Automation, Production Systems and Computer-Integrated

Manufacturing, Pearson Education, New Delhi. ISBN: 0132393212

2. N. Viswanandham, Y. Narhari, Performance Modeling of Automated Manufacturing

System, Prentice-Hall. ISBN: 0136588247

3. P. C. Sharma, Production Engineering, S. Chand and Co. New Delhi, ISBN-81-219-

0111-1.

Reference Books:

1. W Bolton, Mechatronics: Electronic Control Systems in Mechanical and Electrical

Engineering, Prentice-Hall. ISBN: 0131216333

2. C D Johnson, Process Control Instrumentation Technology, Prentice Hall of India, New

Delhi. ISBN: 8120309871.

Course Outcomes:


1. Understand transfer line technology



2. Able to classify jobs according to group technology

3. Study various elements and applications of industrial robots

4. Understand concepts FMS

5. Understand and Analyze performance of automated conveyance and inspection systems

6. Understand principles of automated assembly systems



FF No.: 654

PR4003::DIE & MOULD DESIGN


SECTION-1

1) Introduction to Press Working Press working terminology, Basic operation, Types of

Dies: Simple, compound, progressive, combination and inverted dies

2) Simple Blanking die design: Design of Blanking die: Shearing force, press capacity,

Methods of reduction of shear force, clearances, die & punch size types of strippers, types of

strip layouts, types of strippers, types of stoppers, selection of dowel pins & allen screws.

Center of pressure of blank.

3) Design of Progressive die: Scrap development layout, Shearing force, press capacity,

clearances, die & punch size, selection of strippers, types of strippers, Methods of reduction

of shear force in progressive die,, selection of dowel pins & allen screws. Center of pressure

of Progressive die.

4) Types of Presses- mechanical, hydraulic, pneumatic and their mechanisms, elements of

die sets, types of die sets, types of punches

5) Design of Drawing Dies

Deep drawing mechanism, Design of deep drawing die: blank size, no of draws, drawing

punch and die size, drawing force, press capacity and ironing

6) Bending Dies Types of Bending dies, developed length calculation, bending force, spring

back & methods used to overcome it, press brake.

SECTION-2

1)Forging Die Design :Design of forging die for multi-impression die-: selection of parting

line, drafts, fillet & comer radii, ribs & webs, stock size calculation, Mid ordinate and

Simpsons method for odd shape forging stock size calculation, flash & gutter, design of

fullering, edging, blocking, finishing impressions, trimming dies, Die block dimensions, die

inserts. Rules of Upset forging Upset forging punch and die design.

2) Plastic manufacturing processes, Types of plastics, Pastic manufacturing processes:

Extrusion, Blow moulding, Thermo forming, Compression and Transfer moulding, Injection

moulding: Types of machines and equipment

3) Injection Mould design: Selection of plastic material for various parts, Design of mould

elements: Cavity, Core, back plates, inserts, and guide pins, guide bushes. Two plate

injection mould system, three plate injection mould system, runner less molds, parting lines,

split molds, molds for threaded components. Feed system: Designs of various types of

runners, gates, balancing of runners, positioning of gates, mould filling patterns etc. Ejection

system: Pin ejection, stripper plates, valve ejection, blade ejection, air ejection, etc. Cooling

& heating arrangements: Design of cooling channels, layouts etc.



4) Die and Mould Materials: Punch and die materials for sheet metal working operations,

Material requirements for Forging dies, Die and moulds material for injection moulding. Die

and mould manufacturing techniques and treatment of dies and tools

List of Practical

1. To design Punch and die for simple blank with selection of hardware, stripper & stopper.

2. Drafting of Simple banking die set assembly and strip layout on A1 drawing sheet.

3. To design Punch and die for progressive die with selection of pilot, hardware, stripper &

stopper.

4. Drafting of progressive die set assembly and strip layout on A1 drawing sheet.

5. Deep drawing die design: Blank size, no of draws, drawing force and punch and die

design.

6. Drafting of deep drawing die set assembly on A1 drawing sheet.

7. To design bending die for bend components.

8. Drafting of bending die on A1 drawing sheet.

9. Forging die design for closed die forging.

10. Drafting of multi impression closed die forging die set on A1 drawing sheet.

11. Upsetting die design for upset forging.

12. Drafting of upset forging die forging die sets on A1 drawing sheet.

13. Injection mould design for the given component.

14. Drafting of injection mould assembly using CAD software. (AutoCAD, CATIA, Pro E)

.


1. Design of simple Blanking die set for sheet metal blanks.

2. Design of Progressive die set for multiple piercing, complicated profile of component.

3. Design of Compound die for washer type components.

4. Design of Combination die for shearing and forming operations together.

5. Design of Deep drawing die for stainless steel cup.

6. Design of bending die for bend work pieces.

7. Design of multi impression closed die forging for transmission lever.

8. Injection Mould design for cap of water bag.

9. Sheet metal working simulation.

10. Forging die design simulation.

11. Plastic components manufacturing simulation for injection mould.

12. Mechanical press working mechanism and performance study.

Text Books:

1. Donaldson, Lecain and Goold, Tool Design, Tata McGraw Hill, ISBN 0 07 099274

2. P. C. Sharma, Production Engineering, S. Chand

3. P. N. Rao, Manufacturing Technology- Foundry, Forming & Welding, Tata McGraw Hill

4. R. G. W. Pye, Injection Mould Design (Design manual for plastic industry), EWP

Reference Books

1. J R Paquin, Die design Fundamentals, Industrial Press Inc., ISBN 0 8311 1172 0.



2. P. H. Joshi, Press Tools Design & Construction, Wheeler Pub

3. Dr. Surender Kumar, Production Engg. Design (Tool Design), Satya Prakashan

4. A. S. Athalye, Plastics Materials handbook, Multitech Pub. Co., ISBN 81 7671 007

5. Denton and Glanvil Injection mould design fundamentals, Industrial Press, Inc.

Course Outcomes:

Student will be able to

1. Understand mechanism of shearing of sheet metals, elements of dies and equipment.

2. Select and design appropriate die set and equipment for shearing operations of sheet

metal.

3. Understand principles of sheet metal forming and design of tools for deep drawing and

bending operations.

4. Apply principals of forging operations and design dies for closed die and upset forging.

5. Understand different plastic processing techniques and equipment.

6. Design elements of injection molding dies and understand working of injection machine.



FF No.: 654

PR4108:: WORLD CLASS MANUFACTURING & INDUSTRY 4.0


SECTION-1

Lean Manufacturing – Definition & Concept. Characteristics of Lean Manufacturing.

Concept of MUDA, MURA & MURI, Value Added and NVA activities

Value Stream Mapping – VSM Symbols, Current State and Future State, Kaizen- Types,

Format. Kaizen Development,

Toyota Production System- Toyota’s 14 Principles of Management, Problem Solving

Approach, Design of JIT- Pull System, Kanban-Types, Calculations of Kanban, Concept of

Standard Work – Standardization, Standard Operating Procedures

Set-up Time Reduction: SMED Methodology for Set-up reduction, OTED (One Touch

Exchange of Dies), Quick Attachment Devices.

Group Technology Approaches, Characteristics of A Group/Cell Families of Parts, Group

Technology – Codification & Classification Systems , Production Flow Analysis and Choice

Of Family , Benefits and Applications Of Group Technology.

Cellular Manufacturing: Work cell concepts and applications, Work cell design, work cell

staffing and equipment issues.

SECTION-2

Japanese Lean Principles: Heijunka (Resource Leveling), Jidoka (Autonomation), Genechi

Genbitsu (Go and See)

Maintenance Management – Breakdown, Preventive, Predictive. Total Productive

Maintenance (TPM): Concept & Origin, Outline of TPM – 8 Pillars, TPM Performance

Measures – PQCDSM & OEE (Overall Equipment Effectiveness), Introduction to

Autonomous Maintenance (Jishu Hozen) activities, Planned Maintenance, Small-Group

activities of TPM.

Visual Management System- , Introduction to 5S: Steps in 5S Methodology, Concept of

1S(Seiri), 2S(Seiton), 3S (Seiso), 4S (Shiketsu), 5S, (Shitsuke). Implementation of 1S & 2S,

Visual Displays, Visual Controls

Theory of Constraints: Introduction to TOC, Concept, Constraints – Types, Factory Physics

Laws and Bottleneck Scheduling, Concept of Throughput, Inventory & Operating Expenses,

Throughput Accounting, TOC Methodology, Numerical & Cases in TOC. Application of

TOC in industry, Drum-Buffer-Rope Approach.

Lean Applications in Service Sector - Logistics, Healthcare

Industry 4.0: Introduction, Globalization and Emerging Issues, The Fourth Revolution,

Smart Factories, Drivers and Enablers of Industry 4.0, Cyber Physical Systems, Industrial

IoT (IIoT)



List of Practical’s:

1. Waste Identification and Classification -3M of Lean

2. Kaizen preparation- operator or circle level

3. Value Stream Mapping- Current State and Future State ( e-VSM Software )

4. Standardization of processes

5. Design Work Cell as per requirements

6. Design of JIT / Kanban System for manufacturing firm

7. Cellular Manufacturing

8. Design of Single Piece Flow

9. Identification and Reduction TPM Losses

10. Assignment on TPM Performance Measures

11. Assignment on Overall Equipment Effectiveness

12. Autonomous Maintenance -Jishu Hozen

13. Understanding and Implementation of 5S

14. Use of SIPOC Diagiram

15. Identification of Bottleneck and constraint classification

16. Application of Theory of Constraints- (Goldratt’s TOC Software)

17. Use of constraint management tools like CRT, FRT, Evaporating Cloud etc

18. Industry 4.O applications


1. Value Stream Mapping, ( e-VSM Software )

2. Kaizen Improvement Projects

3. Setup Time Reduction using SMED approach

4. Autonomation (Jidoka) and Andon implementation

5. Kanban, JIT feasibility and implementation

6. Group Technology and Cellular Manufacturing

7. TPM- KK Pillar, Overall Equipment Effectiveness,

8. TPM-Pillars- JH and PM

9. TPM Abnormalities

10. 5S Implementation

11. Developing Maintenance Schedule

12. Standardization - Formation of SOP, Work Instructions

13. Theory pf Constraints Applications- (Goldratt’s TOC Software)

14. Lean Applications in Services

15. Industry 4.O applications

Text Books:

1. B.S. Sahay, Saxena, World Class Manufacturing - A strategic perspective, Laxmi

Publications Pvt Ltd, 1st Edition, 2018

2. Richard Schonberger, World Class Manufacturing – The Next Decade: Building Power,

Strength, and Value, Free Press, 1996

3. Jeffrey Liker, The Toyota Way, McGraw Hill Publications, Indian Edition, 2017

Reference Books:

1. Mishra R.C., Pathak K, Maintenance Engineering and Management, PHP Publications,

2nd

Edition, 2016

2. James Womack & Daniel Jones, Learning to See, 1998

3. John Bicheno, Cause and Effect Lean – The essentials of Lean Manufacturing, 1994



4. Nakajima Seiichi ,Introduction to TPM: Total Productive Maintenance, 1995

5. Terry Wireman, Total Productive Maintenance, Industrial Press, 2004

6. Kelley, M.J. Harris, Management Of Industrial Maintenance, Newness Butterworths

Press, 2002

Course Outcomes:


1. Identify, eliminate and reduce the non-value added activities (wastes) in manufacturing

organization

2. Apply the tools and techniques of lean manufacturing to improve productivity in

manufacturing organizations

3. Understand the principles and benefits of Toyota Production System philosophy

4. Apply the concept, tools and techniques in TPM philosophy

5. Apply the tools and techniques of constraint management to improve productivity in

manufacturing and service organizations

6. Apply the tools and techniques of lean manufacturing to improve productivity in service

organizations



FF No.: 654

PR4011:: OPTIMIZATION TECHNIQUES


SECTION-1

Introduction & Formulation of LP Model OR methodology, Definition of OR,

Application of OR to engineering and Managerial problems, Features of OR models,

Limitation of OR, formulation LPP Models. Definition, mathematical formulation, standard

form, solution space, solution – feasible, basic feasible, optimal, infeasible, multiple, optimal,

Redundancy, Degeneracy. Graphical and simplex methods. Variants of simplex algorithm –

Artificial basis techniques, Big M Method

Queuing Theory & Simulation:: Introduction, terminology, Customer Behaviors, Different

Queuing Models, ( M /M /1): (GD/∞/∞) Model, , ( M /M /1): (GD/N/∞) Model, ( M /M /1):

(GD/ N / N) Model, ( M /M /C): (GD/∞/∞) Model ( M /M /C): (GD/N/∞) Model, ( M /M /C):

(GD/ N / N) Model, Tandem queuing concept- M/Ek/1 Model. Definition, Introduction to

Monte Carlo Simulation., Application, Different Problems solved using Monte Carlo

Simulation, Using Applications of Simulation, Generation of Random Numbers. Simulation

software, Building Model on Simulation Software, Running the simulation, Understanding

the results.

Game Theory - Introduction, two - person zero sum game, minimax and maximin principle,

saddle point, methods for solving game problems with mixed strategies, Graphical and

iterative methods, solving game by LP Method.

SECTION-2

Integer Programming and Dynamic Programming - Integer Programming: Branch &

bound, cutting plane method, Dynamic Programming: Introduction, application, capital

budgeting, different problems solved by dynamic programming

Decision Making tools & Multi criteria Decision Making Tools: Decision Tree – Logic.

Decision making under risk (EMV criteria) and Decision making under certainty &

uncertainty. Goal Programming-Definition, Introduction, Problems. SAW, WPM, TOPSIS,

Electrethee, Promethee.

Replacement Analysis & Non linear Programming methods - Replacement of capital

equipments that deteriorates with time, time value of money (a) remains same (b) changes

with constant rates during period. Equipment renewal policy, group and individual

replacement. Individual Replacement, Group Replacement Policies, Problems & Non linear

Programming methods- Kuhn Tucker, Lagrangian method.

List of Practicals:

1. Assignment on Sensitivity Analysis in Linear Programming Problems

2. Assignment on duality



3. Assignment based on queuing theory

4. Assignment based on Multi stage queuing Model

5. Assignment based on Game theory- graphical method

6. Assignment based on Game theory- dominance property

7. Assignment on Integer programming using branch and bound method

8. Assignment based on Dynamic programming

9. Assignment on decision tree and on decision making tools.

10. Assignment on MCDM

11. Assignment based on replacement models

12. Assignment based on Non linear Programming methods

Project Work:

1. Queuing theory

2. Replacement analysis

3. Linear programming applications

4. Simulation modeling

5. Game theory

6. Goal programming

7. Integer programming

8. Dynamic programming

9. Decision making tree

10. Non linear programming

11. Tandem queuing

12. Monte Carlo Simulation

Text Books:

1. Taha H A Operation Research and Introduction, 9th Edition, Pearson Education, 2014

2. Gupta & Hira Operations Research, Revised Edition, Chand & Co. 2007

3. Paneerselvam Operations Research, Second Edition, Prentice Hall of India, 2009

Reference Books:

1. Hiller and Libermann Introduction to Operation Research, 9th Edition, McGraw Hill 2011

2. S.D. Sharma Operations Research, 15th Edition, Kedarnath Ramnath & Co

3. J K Sharma Operations Research, 3rd

Edition, Laxmi Publications 2009

Course Outcomes:


1. Formulate a linear programming model and solve it optimally

2. Formulate a real life queuing problem and generate optimal solutions

3. Simulate various real life problems and generate optimal solutions

4. Analyze the replacement policies for manufacturing and service sector

5. Develop integer solution for the real life problem by applying various methods

6. Divide a complex problem into no of stages and solve it optimally



FF No.: 654

PR4109:: COMPUTER AIDED ENGINEERING ANALYSIS


SECTION-1

Fundamentals Concepts of FEA

Introduction– Brief History of FEM, Finite Element Terminology (nodes, elements,

domain, continuum, Degrees of freedom, loads & constraints) General FEM procedure,

Applications of FEM in various fields, P & h formulation, Advantages and disadvantages of

FEM. Consistent units system. Review of Solid Mechanics Stress equilibrium equations,

Strain-Displacement equations, Stress-Strain, Temperature Relations, Plane stress, plane

strain and axi-symmetric problems, Strain energy, Total potential energy. Essential and

natural boundary conditions Review of Matrix Algebra (Vectors, Matrices, Symmetric

banded matrix, Determinants, Inverses), banded skyline solutions. Introduction to solvers

(Sparse solver, iterative solver, PCG, block Lanczos). Introduction to different approaches

used in FEA such as direct approach, Variational approach, weighted residual, energy

approach, Galerkin and Raleigh Ritz approach.

1D Elements

Types of 1D elements. Displacement function, Global and local coordinate systems, Order of

element, primary and secondary variables, shape functions and its properties. Formulation of

elemental stiffness matrix and load vector for spring, bar, beam, truss and Plane frame.

Transformation matrix for truss and plane frame, Assembly of global stiffness matrix and

load vector, Properties of stiffness matrix, half bandwidth, Boundary conditions elimination

method and penalty approach, Symmetric boundary conditions, Stress calculations.

SECTION-2

2D Elements

Types of 2D elements, Formulation of elemental stiffness matrix and load vector for Plane

stress/strain such as Linear Strain Rectangle (LSR), Constant Strain Triangles (CST),

Pascal‘s triangle, primary and secondary variables, properties of shape functions. Assembly

of global stiffness matrix and load vector, Boundary conditions, solving for primary variables

(displacement), Overview of axi-symmetric elements

Equations of elasticity

Plane stress, plane strain and axisymmetric problems – Body forces and temperature effects –

Stress calculations – Plate and shell elements

Isoparametric Formulation

Natural co-ordinate systems – Isoparametric elements – Shape functions for iso parametric

elements – One and two dimensions – Serendipity elements – Numerical integration and

application to plane stress problems – Matrix solution techniques – Solutions Techniques to

Dynamic problems – Introduction to Analysis Software.



List of Practicals:

1. Introduction to analytical methods

2. Elements and their properties

3. Steps in stress analyses

4. Introduction to analysis software

5. Stress analysis of beams (Cantilever, Simply supported & Fixed ends)

6. Stress analysis of a plate with a circular hole.

7. Stress analysis of rectangular L bracket

8. Stress analysis of 3D objects

9. 1D FEA Problems

10. 1D FEA Problems

11. 2D FEA Problems

12. 2D FEA Problems

13. 3D FEA Problems

14. 3D FEA Problems

(Meshing Improvement Techniques should be covered during every problem)

Course Project – Industrial Problem

1. Finite Element Analysis Of Composite Leaf Spring For Automotive Vehicle

2. A Project on Modeling And Structural Analysis Of a Cam Shaft

3. A Project on Bending stress and fatigue analysis of connecting rod of Mahindra tractor

through finite element method (ANSYS)

4. A Project on Design & Analysis of Coil Spring with different materials for automotive

applications

5. Design And Analysis Of Piston By Composite Materials

6. A Project on Finite Element Analysis Of Connecting Rod

7. A Project on FEA Analysis Of Disc Brake

8. Design And Analysis Of New Model Wheel Rim For A Four Wheeler

9. Stresses Analysis Of Helical Gear Using Finite Element Analysis

10. A Project on Design & Analysis of rocker arm

11. Design &Analysis of Fins with Various Configuration

12. Heat transfer enhancement techniques

13. A Project on Design & Analysis of machine tool spindle

Presentations:

1. Sensitivity Analysis

2. Optimized Mesh Density

3. Dynamic Meshing

4. Element Killing

5. New Elements in Element Library

6. Specialty & Difference between different commercial softwares – ABAQUS, ANSYS

Mechanical, ANSYS APDL, COMSOL, NASTRAN, LS DYNA, HYPERWORKS,

ASTRIX, ADAMS, COSMOS, Sinda



Text Books:

1. Chandrupatla T. R. and Belegunda A. D., Introduction to Finite Elements in Engineering,

Prentice Hall India

2. Seshu P., Text book of Finite Element Analysis, PHI Learning Private Ltd. New Delhi,

2010

3. Bathe K. J., Finite Element Procedures, Prentice-Hall of India (P) Ltd., New Delhi

Reference Books:

1. Fagan M. J., Finite Element Analysis, Theory and Practice, Pearson Education Limited

2. Kwon Y. W., Bang H., Finite Element Method using MATLAB, CRC Press, 1997

3. S. Moaveni, Finite element analysis, theory and application with Ansys

4. Fundamental of Finite Element Analysis, David V. Hutton, Tata McGraw-Hill

5. Gokhale N. S., Deshpande S. S., Bedekar S. V. and Thite A. N., Practical Finite Element

Analysis, Finite to Infinite, Pune

Course Outcomes:

Students will be able to:

1. Understand direct stiffness, Rayleigh-Ritz, Galerkin method to solve engineering

problems and outline the requirements for convergence

2. Formulate and Solve axially loaded bar Problems.

3. Formulate and analyze truss and beam problems.

4. Implement the formulation techniques to solve two-dimensional problems using triangle

and quadrilateral elements.

5. Formulate and solve Axi-symmetric and heat transfer problems.

6. Use commercial finite element software and understand its structure



FF No.: 654

PR4107::MECHATRONICS & INDUSTRIAL ROBOTICS

Credits: 04 Teaching Scheme: 3 Hrs/Wk

SECTION-1

1 Mechatronics

Definition of mechatronics. Mechatronics in manufacturing, products and design. Review of

fundamentals of electronics. Data conversion devices, sensors, microsensors, transducers,

signal processing devices, relays, contactors and timers. Microprocessors controllers and

PLCs. Description of PID controllers. Drives: stepper motors, servo drives. Ball screws,

linear motion bearings, cams, systems controlled by camshafts, electronic cams, indexing

mechanisms, tool magazines, transfer systems. Hydraulic systems: flow, pressure and

direction control valves, actuators, and supporting elements, hydraulic power packs, pumps.

Design of hydraulic circuits. Pneumatics: production, distribution and conditioning of

compressed air, system components and graphic representations, design of systems. CNC

machines and part programming.

2 Basic Concepts in Robotics

Automation and robotics, robot anatomy, robot specifications, Development of industrial

Robots and manipulators, basic structure of robots, resolution, accuracy and repeatability.

Classification, Configuration of robots, arm and body motions, wrist motions, Mechanical,

hydraulic and pneumatic Manipulators

3 Robot Arm Kinematics

Orientations and frames, Mappings: Changing descriptions from frame to frame, Operators:

Translations, Rotations and Transformations - Transformation Arithmetic - D-H

Representation - Forward and inverse Kinematics Of Six Degree of Freedom Robot Arm –

Robot Arm dynamics

4 Static and dynamic analysis of manipulator arm

Statics of planer arm robot, Mass and inertia of links, Lagrangian formulation for equations

of motion for serial manipulators.

SECTION-2

1 Robot Grippers

Classification, types, Design consideration, Materials for hostile operation. Cylindrical Cam

type; Grippers using pneumatic, Vacuum Grippers, ultrasonic grippers

2 Sensors in Robotics

Sensors - functioning, types, analysis and fields of applications – position, velocity and

acceleration sensors, Tactile sensors, temperature sensors, Variable Pressure Light

Converting Sensor, High Resolution Compliance, Range & Proximity Sensors, Electro-

optical Sensors. Pneumatic tactile Sensor, Slip type Sensors

Vision system: Median filtering, thresholding, discretization, smoothening of binary image.

Recognition Procedure. CCD Camera.

3 Robot Drives, Control and Robot Programming



DC servo motors, basic control systems concepts and models, control system analysis, robot

activation and feed back components. Positional and velocity actuators. Methods of

Programming the robot, Languages, Robographics, Introduction to Artificial Intelligence,

Hydraulic systems, Power transmission systems, robot joint control design

List of Practicals:

1) problems on accuracy, precision and repeatability, resolution

2) Problem on axis rotation by matrix transformation

3) problem on forward kinematics-Cartesion

4) problem on forward kinematics-cylindrical

5) problem on forward kinematics-polar

6) problem on forward kinematics-jointed arm.


1. Robotic Work Cell Design

Text Books:

1. Deb S.R., Robotics, Tata McGraw Hill Publications, New Delhi.

2. Yoram Koren, Robotics for Engineers, McGraw Hill Book Co.

3. Groover M.P., Weiss M., Nagel R.N., Odrey N.G., Industrial Robotics Technology -

Programming and Applications, McGraw Hill Book Co.

4. Fu K.S., Gonzalex R.C., Lee C.S.G., Robotics Control Sensing, Vision and intelligence,

McGraw Hill Book Co

Reference Books:

1. Hartenberg and Denavit, Kinematics and Synthesis of Linkages, McGraw Hill Book Co.

2. Hall A.S., Kinematics and Linkage Design, Prentice Hall.

3. Hirchhorn J., Kinematics and Dynamics of Machinery, McGraw Hill Book Co.

4. Todd D.J., Fundamentals of Robot Technology, Wiley Publications

5. Paul R., Robots - Manipulators, Mathematics, Programming and Control, MIT Press.

6. Janakiraman P.A., Robotics and Image Processing, Tata McGraw Hill 1995.

Course Outcomes:


1. Understand robot system and Select type of robot for industrial applications

2. Solve direct and inverse kinematic problem for Cartesian, polar, cylindrical and articulated

arm robot.

3. Understand concept of static and dynamics of manipulator arm

4. Understand various types of end effectors used in industrial robots.

5. Understand concepts and applications of sensors used in industrial robots.

6. Study and Select appropriate drives and robot programming method for industrial robots



FF No. : 654

PR4110:: DATA ANALYTICS

Credits: 4 Teaching Scheme: Theory: 3 Hours / Week

Lab/Project: 2 Hours/Week

SECTION - I

Introduction to Data Science and Analytics

Introduction to big data:– Challenges of Conventional Systems - Intelligent data analysis –

Nature of Data - Analytic Processes and Tools - Analysis vs Reporting. Data in Engineering

and Management Research, Types of data, Measures of Frequency Distribution, Big data

Analytics (Apache Spark), Application Area: Finance, Time series Analysis, Advertisement,

NLP, IOT.

Introduction to Data Science in Python:

Python Core Objects and built-in functions, Number Object and operations, String Object

and Operations, List Object and Operations, Tuple Object and operations, Dictionary Object

and operations, Set object and operations, Boolean Object and None Object, Different data

Structures, data processing Conditional Statements and Loops, UDF Functions and Object

Functions, File Handling with Python, Python Modules and Packages, Exceptional Handing

and Object-Oriented Python, Python OOPS.

Database System:

Database interaction with Python Creating Database with MYSQL, CRUD Operations,

Creating a Database Object. Python MySQL Database Access Disconnecting Database,

Data Analytics Tool Spreadsheet, MLTool, BI Tools

SECTION - II

Machine Learning

Data Visualization - Matplotlib, Data Analysis Using Python Modules- Numpy,

Pandas,Tableau Machine Learning Algorithms Supervised Learning Regression Linear

Regression (Simple and Multiple) Logistic Regression.

Machine Learning Algorithms

Supervised Learning Regression Linear Regression Multiple Linear Regression Bias-

Variance Trade-Off

Classification Modelling

Logistic Regression, K-Nearest Neighbors (KNN), Simple Vector Machine (SVM), Decision

Trees o Ensemble Methods - Random Forest

Unsupervised Learning Clustering (6 Hours)

K-Means Clustering Hierarchical Clustering DBSCAN



List of Practical: (Use of Excel / R / Python / Minitab / SAS / SPSS/Google Data Studio)

1. Data analysis using Google data studio

2. Data analysis and visualization using Tableau

3. Estimation in Statistics

4. Test of significance for means

5. Test of significance for proportion

6. Test of significance for variance

7. Regression

8. Correlation


1. Questionnaire design in Marketing

2. Exploratory Research using secondary data from websites / magzines

3. Exploratory Research using primary data for canteen / hostel / flats

4. Descriptive Research

5. Data analysis in MS Excel

6 Discrete probability distributions in industry

7 Design of field surveys for food apps

8 Methods of sampling

9 Continuous probability distributions in industry

10 Sensex Analysis

11 Brent Crude Analysis

12 Corelation between various sectors

13 Forecasting of values

14 Academic result analysis

15 Developing small tools/programs in R/Python

Text Books:

1. Richard Johnson, Probability and Statistics for Engineers, Eighth edition, Prentice Hall of

India

2. Srivastava U.K., Shenoy G. V. and Sharma S.C, Quantitative Techniques for Managerial

Techniques, Third edition, New Age International Publishers

3. Krishnaswamy K. N., Sivakumar A.I. and Mathirajan M., Management Research

Methodology” Pearson publication

4. Kothari C. R., Research Methodology, Second Edition, New Age International Publishers

Reference Books:

1. Levin Richard and Rubin David, Statistics for Management, Prentice Hall of India

2. Murray Spiegel, Schiller John, Srinivasan R. A. and Goswami Debasree, Probability and

statistics (Schaum’s outline Series), Third Edition, McGraw Hill

3. Paneerselvam R., Research Methodology, Second Edition, Prentice Hall of India

4. Paneerselvam R., Design and Analysis of Experiments, Prentice Hall of India



Course Outcomes:


1. Explain the nature of research and data requirements

2. Calculate probability by selecting appropriate probability distribution for managerial

decisions

3. Estimate confidence interval

4. Perform test of significance for means and proportion

5. Perform test of significance for variance

6. Assess the appropriateness of different kinds of research designs and methodology



FF No. : 654

PR4074::MAJOR PROJECT-1

Credits: 04 Teaching Scheme:- 8 Hr/Wk

The project work could be of the following nature:

1. Manufacturing /Fabrication of a prototype machine' including selection, concept, design,

material, manufacturing the components, assembly of components, testing and

performance evaluation.

2. Improvement of existing machine / equipment / process.

3. Design and fabrication of Jigs and Fixtures, dies, tools, special purpose equipment,

inspection gauges, measuring instruments for machine tools.

4. Computer aided design, analysis of components such as stress analysis.

5. Problems related to Productivity improvements.

6. Problems related to value engineering.

7. Problems relating to material handling system.

8. Energy Audit of organization, Industrial evaluation of machine devices.

9. Design of a test rig for performance evaluation of machine devices.

10. Product design and development.

11. Analysis, evaluation and experimental verification of any engineering problem

encountered.

12. Quality systems and management. Total Quality Management.

13. Quality improvements, In-process Inspection, Online gauging.

14. Low cost automation, Computer Aided Automation in Manufacturing.

15. Time and Motion study, Job evaluation.

16. Ergonomics and safety aspects under industrial environment

17. Management Information System.

18. Market Analysis in conjunction with Production Planning and Control.

OR

Fabrication of models, machines, prototypes based on new ideas, robots and machine based

on hitech systems and automation, experimental set-up, fabrication of testing equipment,

renovation of machines, etc. Computer based design / analysis or modeling / simulation of

product(s), mechanism(s) or system (s) and its validation or comparison with available

benchmarks / results. Modelling/simulation of product(s), mechanism(s) or system(s) and its

validation or comparison with available bench marks / results. Design/development and

Fabrication of models, machines, and prototypes based on new ideas, robotic and automation

systems, Experimental set ups, test rigs/ equipments.

The project work shall be taken up individually or in a group consisting of not more than 4

students.



A report containing maximum 30 pages shall be submitted based on the background, need

and scope of the project, project specifications, activities involved in the project and activity

plan, study of literature and basic theory, and work completed (if any).

Guidelines:

• Report shall be typed or printed.

• Figures and tables shall be on separate pages and attached at respective positions.

• Project title and approval sheets shall be attached at the beginning of the report

followed by index and synopsis of the project.

• References shall be mentioned at the end followed by appendices (if any).

• When a group of students is doing a project, names of all the students shall be

included on every certified report copy.

Each group of students shall submit two copies of reports to the institute and one copy shall

be prepared for each individual student.

Course Outcomes:


1. Survey literature for problem identification

2. Cultivate the habit of working in a team, communicate effectively and attempt a problem

solution in a right approach

3. Correlate the theoretical and experimental/simulations results and draw the proper

inferences.

4. Apply engineering knowledge in carrying out project starting from design, drafting,

process planning, project management, costing, manufacturing, QC and inspection, down

to assembly, testing and evaluation.

5. To practice data collection and analysis using different measurement equipment’s and

software packages.

6. Prepare project report as per guideline and present it effectively



FF No. : 654

PR4086::MAJOR PROJECT-2

Credits: 04 Teaching Scheme:- 8 Hr/Wk

The project work could be of the following nature:

1. Manufacturing /Fabrication of a prototype machine' including selection, concept, design,

material, manufacturing the components, assembly of components, testing and

performance evaluation.

2. Improvement of existing machine / equipment / process.

3. Design and fabrication of Jigs and Fixtures, dies, tools, special purpose equipment,

inspection gauges, measuring instruments for machine tools.

4. Computer aided design, analysis of components such as stress analysis.

5. Problems related to Productivity improvements.

6. Problems related to value engineering.

7. Problems relating to material handling system.

8. Energy Audit of organization, Industrial evaluation of machine devices.

9. Design of a test rig for performance evaluation of machine devices.

10. Product design and development.

11. Analysis, evaluation and experimental verification of any engineering problem

encountered.

12. Quality systems and management. Total Quality Management.

13. Quality improvements, In-process Inspection, Online gauging.

14. Low cost automation, Computer Aided Automation in Manufacturing.

15. Time and Motion study, Job evaluation.

16. Ergonomics and safety aspects under industrial environment

17. Management Information System.

18. Market Analysis in conjunction with Production Planning and Control.

OR

Fabrication of models, machines, prototypes based on new ideas, robots and machine based

on hitech systems and automation, experimental set-up, fabrication of testing equipment,

renovation of machines, etc. Computer based design / analysis or modeling / simulation of

product(s), mechanism(s) or system (s) and its validation or comparison with available

benchmarks / results. Modelling/simulation of product(s), mechanism(s) or system(s) and its

validation or comparison with available bench marks / results. Design/development and

Fabrication of models, machines, and prototypes based on new ideas, robotic and automation

systems, Experimental set ups, test rigs/ equipments.

The project work shall be taken up individually or in a group consisting of not more than 4

students.



A report containing maximum 30 pages shall be submitted based on the background, need

and scope of the project, project specifications, activities involved in the project and activity

plan, study of literature and basic theory, and work completed (if any).

Guidelines:

• Report shall be typed or printed.

• Figures and tables shall be on separate pages and attached at respective positions.

• Project title and approval sheets shall be attached at the beginning of the report

followed by index and synopsis of the project.

• References shall be mentioned at the end followed by appendices (if any).

• When a group of students is doing a project, names of all the students shall be

included on every certified report copy.

Each group of students shall submit two copies of reports to the institute and one copy shall

be prepared for each individual student.

Course Outcomes:


1. Survey literature for problem identification

2. Cultivate the habit of working in a team, communicate effectively and attempt a problem

solution in a right approach

3. Correlate the theoretical and experimental/simulations results and draw the proper

inferences.

4. Apply engineering knowledge in carrying out project starting from design, drafting,

process planning, project management, costing, manufacturing, QC and inspection, down

to assembly, testing and evaluation.

5. To practice data collection and analysis using different measurement equipment’s and

software packages.

6. Prepare project report as per guideline and present it effectively

bansilal ramnath agarwal charitable trust’s vishwakarma ...characterization of powder and...

Documents