Product Presentation

TechnoFiber PP LGF Bad Sobernheim, 2013

TC: Data und Facts

TechnoCompound

Plant Bad Sobernheim

Polymer Group

Founded in:

1990

Business segments:

Manufacturing and

marketing of high quality

engineering plastics and

commodities

Business data 2012:

Capacity: 50,000 t

Turnover: 43 million €

Lines: 7

TC: Data and Facts

TechnoCompound GmbH: Data and Facts

Wide product range

• Approx. 85% of our compounds are based on polyolefins .

• The product group TechnoFiber has been growing for years above average.

• The product group Engineering Plastics stands for efficient, tailor-made technical solutions.

Product Range TechnoCompound

63%

25%

12%

TechnoFin

TechnoFiber

Engineering Plastics

Product Segments

Polyolefin Compounds TechnoFin (PP)

TechnoFinXC (PP)

LGF Compounds TechnoFiber (PP)

TechnoGreen (PP) NEW

TechnoForce (PP LGF-CF) NEW

Engineering Plastics TechnoElast (TPE-V, -S, -O)

TechnoPet (PET)

TechnoDur (PBT)

TechnoMid (PA)

Product Segments

Product Segments TechnoCompound

AGENDA

• PP LGF Compounds

• TechnoFiber Pultrusion process

• TechnoFiber PP LGF Compounds

High Performance Polymers 0.15% of market share

TI > 150°C

Technical

Plastics

4 % of market -

share

TI = 100 - 150°C

Standard

Plastics

96% of market -

share

Per

form

ance

PBT

PPO

PPS

LCP

PAI

PET

PP

PA6/66

PE-HD

PC

PMMA

PVC PS

amorphous partly crystalline

PEI

PES

PA 46 PSU

SAN ABS

PPA PAR

PE-LD

FP

-

POM

COC

PEEK PI

TI = Temperature Index (in acc. with UL = Underwriters Laboratories)

Popular presentation in

the plastics industry

Distorted image of the

importance in the market

as a whole

Distinguishes between

amorphous and

crystalline

Points out the various

levels of performance in

terms of heat resistance

PE-HD, PE-LD and PP

are partly crystalline and

belong to the standard

plastic materials

Price €

TechnoFiber

PP LGF

TechnoFiber PP LGF

Classification of PP LGF Compounds

TechnoFiber PP LGF

Classification of PP LGF Compounds

Perf

orm

an

ce

Price €

TechnoFin

PP-SGF

TechnoFin

XC

TechnoGreen

PP-LGF

PA-SGF

TechnoFiber

PP-LGF

TechnoForce

GF-CF

TechnoFiber PP LGF

60% 20%

20%

automotive electronic

others

TOP - TechnoFiber Applications

• Instrument panel

• Gas padel

• roof systems

• door systems

• seat elements

• battery tray covers

• underbody protection

• head sets

• …….

• garden equip.

• boxes

• galvanic boxes

• office seats

• floor laminate

• …….

• power tool housing

• power tool handle

• washing machine drum

• housings

• …….

TechnoFiber PP LGF

PP LGF Applications – LGF is well known for automotive applications –

Roof module

frame Tailgate

Spare wheel

recess

Seat

components

Undershield

Door sill protectors Dashboard panel Accelerator/clutch

Frontend

Battery

carrier

Radiator tank

cover

Door module

Air deflector

AGENDA

• PP LGF Compounds

• TechnoFiber Pultrusion Process

• TechnoFiber PP LGF Compounds

TechnoFiber PP LGF

Pultruded, fully

impregnated

Long fiber pellet fiber length = 10mm

„Cable“-

sheathing

long fiber pellet fiber length = 10mm

Short fiber pellet fiber length = 0,2-0,4mm

Long Glass Fiber Compound – convinces due to high impact strength combined with extreme stiffness –

TechnoFiber PP LGF

TechnoFiber Compounding Technology – decisive quality improvements due to two-step pultrusion process –

• 2 productions lines

• capacity 12.500 to/a

• different possibilities of modifications through two-step pultrusion process

• 10 years of experience in production

AGENDA

• PP LGF Compounds

• TechnoFiber Pultrusion Process

• TechnoFiber PP LGF Compounds

Your advantage: Decisive quality improvements due to two-step pultrusion process!

• LGF share 20% to 60%

• concentrate solutions are available

• low emissions and odour optimized grades

• high and ultra high impact

• modifications such as UV, FR, etc.

• black, natural and coloured LGF

compounds

Automotive front end component

made of TechnoFiber PP LGF 40

TechnoFiber PP LGF – convincing due to high impact strength combined with extreme stiffness –

TechnoFiber PP LGF

TechoFiber PP LGF Grades and Modifications – Commodities or tailor-made solutions – – All grades as „ready-to-use“ or as concentrates –

TechnoFiber PP LGF

PP LGF -standard- 20-60%

PP LGF - TechnoGreen -

- upgraded recycled thermoplastics 20-50%

PP LGF - optimised emission -

20-60%

PP LGF - concentrate solutions -

-standard

-impact modified

-optimised emissions

40-60%

PP LGF - impact modified-

- high impact

- ultra high impact

20-60%

- Coloured, UV-stabilized, flame retardent, heat stabilized -

Your advantage: TechnoFiber fulfills DIN270 / DIN 277 and DIN 278!

TechnoFiber PP LGF Emisson and Odour Optimized – exceeds all emission-limit values –

TechnoFiber PP LGF

47

6 1 0

50

100

150

200

250

FOG VOC Gesamt Kohlenstoff

Grenzwerte [µg/g]

TechnoFiber PP LGF 50-10-01 L H E

ma

x. 2

50

µ g

/ g

max. 100 µ

g

EG

≤ 5

0

µC

/g

TechnoFiber PP LGF Ultra High Impact Grades – convinces through high impact with max. stiffness –

TechnoFiber PP LGF

136 138

52

18

99,5

121

60,5

22

91 93

73,5

36

0

20

40

60

80

100

120

140

160

E-Modulus [MPA] Tensile stress at break

Charpy [kJ/m²] Charpy notched [kJ/m²]

PPLGF 50-10-01 LHE PPLGF 50-10-01 L HI PPLGF 50-10-01 M UHI

Your advantage: Significant cost advantages through efficient material concepts!

• cost advantages by using green

materials

• LGF rate 20% to 50%

• Concentrate solutions available

• Modifications possible

• Black coloured LGF compounds

TechnoGreen PP LGF Compounds – cost efficiency by using upgraded recycled materials –

TechnoGreen PP LGF

Neues Bild!!!!!

Underbody engine shield TechnoGreen PP LGF 20-10-04 UHI

TechnoGreen PP LGF Grades and Modifications – tailor-made solutions in order to add value to recycled materials –

TechnoGreen PP LGF

TechnoGreen PP LGF - ready-to-use - 20 – 50 %

TechnoGreen PP LGF - concentrate - 50 %

TechnoGreen PP LGF 20-10-04 M UHI

TechnoGreen PP LGF 30-10-04 M

TechnoGreen PP LGF 40-10-04 M

TechnoGreen PP LGF 50-10-04 M

TechnoGreen PP LGF 50-10-04 M UHI

Your advantage: Increase your recycling quote and save cost!

TechnoForce PP LGF-CF Grades and Modifications – lightweight construction - high performance –

Lightweight key figure TechnoFiber / TechnoForce vs. metal und PA 6

Density E-Modulus

Lightweight key figure

(E(1/3)/ρ)

Lightweight key figure

(E/ρ)

g/cm³ GPa Bending stress Tensile stress

Metals: Steel 7,8 200 0,75 25,64

Aluminium 2,7 70 1,53 25,93

PA 6 GF: PA 6 GF 30, kond. 1,36 3 1,06 2,21

PA 6 GF 60, kond. 1,71 7,5 1,14 4,39

TechnoFiber PP LGF: PP LGF 20 1,03 5,1 1,67 4,95

PP LGF 30 1,12 7,1 1,72 6,34

PP LGF 40 1,2 8,6 1,71 7,17

PP LGF 50 1,34 11,9 1,70 8,88

PP LGF 60 1,45 14 1,66 9,66

TechnoForce PP LGF-CF hybrid fiber: 20-T1 1,04 7,5 1,88 7,21

20-T2 1,06 8,85 1,95 8,35

30-T1 1,14 9,3 1,84 8,16

30-T2 1,16 11,3 1,93 9,74

TechnoForce PP LGF-CF