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    Multi-turn actuator

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1

    AUMA NORM

    (without actuator controls)

    Operation instructions Assembly, operation, commissioning

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    Table of contents Page

    1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    1.1. General notes regarding safety 41.2. Range of application 51.3. Applications in Ex zone 22 (option) 61.4. Warnings and notes 71.5. Further references and symbols 7

    2. Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    2.1. Name plate 82.2. Short description 9

    3. Transport, storage and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    3.1. Transport 93.2. Storage 93.3. Packaging 9

    4. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    4.1. Handwheel fitting 104.2. Multi-turn actuator mounting to valve/gearbox 114.2.1 Output drive types B1, B2, B3, B4, B, and E 11

    4.2.2 Output drive type A 124.3. Accessories (option) 144.3.1 Protection tube for rising valve stem 14

    5. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    5.1. General notes 155.2. Connection with AUMA plug/socket connector (S, SH, SE) 175.3. Accessories for electrical connection (option) 205.3.1 Parking frame 205.3.2 Protection cover 205.3.3 Double sealed intermediate frame 205.3.4 Ground connection, external 20

    6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    6.1. Manual operation 216.2. Motor operation 22

    7. Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

    7.1. Mechanical position indicator/running indication (option) 23

    8. Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    8.1. Feedback signals from actuator 24

    9. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

    9.1. Switch compartment: open 259.2. Torque switching: set 269.3. Limit switching: set 27

    2

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Read the operation instructions first. Observe safety instructions.. These operation instructions are part of the product.. Store operation instructions during product life.. Pass on instructions to any subsequent user or owner of the product.

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    Page9.3.1 End position CLOSED (black section): set 279.3.2 End position OPEN (white section): set 279.4. Intermediate positions (option): set 289.4.1 Running direction CLOSE (black section): set 28

    9.4.2 Running direction OPEN (white section): set 289.5. Test run 299.5.1 Rotational direction check 299.5.2 Limit switching check 309.6. Potentiometer (option) setting 309.7. Electronic position transmitter RWG setting (option) 319.8. Mechanical position indicator setting (option) 329.9. Switch compartment: close 33

    10. Corrective action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

    10.1. Faults during commissioning 3410.1.1 Mechanical position indicator 34

    10.1.2 Position transmitter RWG 3410.1.3 Limit and torque switches 3410.1.4 Fault in end position (overrun not considered) 3510.2. Motor protection (thermal monitoring) 35

    11. Servicing and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

    11.1. Preventive measures for servicing and safe operation 3611.2. Maintenance 3711.3. Disposal and recycling 37

    12. Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

    12.1. Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 38

    13. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

    14. Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

    14.1. Declaration of Conformity and Declaration of Incorporation 44

    Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

    Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

    3

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

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    1. Safety instructions

    1.1. General notes regarding safety

    4

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Standards/directives AUMA products are designed and manufactured in compliance with recog-

    nised standards and directives. This is certified in a declaration of incorpora-tion and a declaration of conformity.The end user or the contractor must ensure that all requirements withrespect to assembly, electrical connection, and commissioning at the placeof installation are met. They include among others:. National regulations, laws, and prescriptions.

    Safety instructions/warnings

    All personnel working with this device must be familiar with the safety andwarning instructions in this manual and observe the instructions given.Safety instructions and warning signs on the device must be observed toavoid personal injury or property damage.

    Qualification of staff Assembly, electrical connection, commissioning, operation, and mainte-nance must be carried out exclusively by suitably qualified personnel havingbeen authorised by the end user or contractor of the plant.Prior to working on this product, the staff must have thoroughly read andunderstood these instructions and, furthermore, know and observe officiallyrecognised rules regarding occupational health and safety.

    Commissioning Prior to commissioning, it is important to check that all settings are in com-pliance with the requirements of the application. Incorrect settings mightpresent a danger to the application, e.g. cause damage to the valve or theinstallation.The manufacturer will not be held liable for any consequential damage. Such

    risk lies entirely with the user.

    Operation Prerequisites for safe and smooth operation:. Correct transport, proper storage, mounting and installation, as well as

    careful commissioning.. Only operate the device if it is in perfect condition while observing these

    instructions.. Immediately notify any faults and damage and allow for corrective mea-

    sures.. Observe recognised rules for occupational health and safety.. Observe the national regulations.. During operation, the housing warms up and surface temperatures > 60 C

    may occur. To prevent possible burns, we recommend to the check surfacetemperature with an appropriate thermometer prior to working with the device.

    Protective measures The end user or the contractor are responsible for implementing requiredprotective measures on site, such as enclosures, barriers, or personalsafety equipment for the staff.

    Maintenance To ensure safe device operation, the maintenance instructions included inthis manual must be observed.Any device modification requires the consent of the manufacturer.

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    1.2. Range of application

    5

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    AUMA multi-turn actuators are designed for the operation of industrialvalves, e.g. globe valves, gate valves, butterfly valves, and ball valves.

    Other applications require explicit (written) confirmation by the manufacturer.

    The following applications are not permitted, e.g.:. Industrial trucks according to EN ISO 3691. Lifting appliances according to EN 14502. Passenger lifts according to DIN 15306 and 15309. Service lifts according to EN 81-1/A1. Roller conveyors according to Standard EN 14673 (draft). Permanent operation. Buried service. Permanent submersion (observe enclosure protection). Potentially explosive areas, with the exception of zone 22

    .

    Radiation exposed areas in nuclear power plants

    No liability can be assumed for inappropriate or unintended use.

    Observance of these operation instructions is considered as part of thedevices designated use.

    Information These operation instructions are only valid for the clockwise closing stan-dard version, i.e. driven shaft turns clockwise to close the valve. Separateinstructions are available for the counterclockwise closing special version.

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    1.3. Applications in Ex zone 22 (option)

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 actuators basically meet therequirements for applications in dust hazardous locations of ZONE 22, incompliance with the ATEX directive 94/9/EC.

    The actuators are designed to meet enclosure protection IP 67 or IP 68 andfulfil the requirements of EN 50281-1-1:1998 section 6 Electrical appara-tus for use in presence of combustible dust hazards, requirements for cate-gory 3 electrical equipment protected by enclosures.To comply with all requirements of EN 50281-1-1: 1998, the following pointsmust imperatively be observed:

    . In compliance with the ATEX directive 94/9/EC, the actuators must beequipped with an additional identification II3D IP6X T150 C.

    . The maximum surface temperature of the actuators, based on an ambi-

    ent temperature of +40 C in accordance with EN 50281-1-1 section10.4, is +150 C. In accordance with section 10.4, an increased dustdeposit on the equipment was not considered for the determination ofthe max. surface temperature.

    . The correct connection of the thermoswitches or the PTC thermistors aswell as fulfilling the requirements of the duty type and the technical dataare prerequisites for compliance with the maximum surface temperatureof devices.

    . The connection plug may only be plugged in or pulled out when device isdisconnected from the mains.

    .

    The cable glands used also have to meet the requirements of categoryII3 D and must at least comply with enclosure protection IP 67.

    . The actuators must be connected by means of an external ground con-nection (accessory part) to the potential equaliser or integrated into agrounded piping system.

    . The screw plug (part no. 511.0) or the stem protection tube with protec-tion cap (part nos. 568.1 and 568.2) for sealing the hollow shaft mustimperatively be mounted to guarantee the combustible dust hazardprotection.

    .

    As a general rule, the requirements of EN 50281-1-1 must be respectedin dust hazardous locations. During commissioning, service, and mainte-nance, special care as well as qualified and trained personnel arerequired for the safe operation of actuators.

    6

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

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    1.4. Warnings and notes

    The following warnings draw special attention to safety-relevant proceduresin these operation instructions, each marked by the appropriate signal word(DANGER, WARNING, CAUTION, NOTICE).

    Indicates an imminently hazardous situation with a high level of riskFailure to observe this warning will result in death or serious injury.

    Indicates a potentially hazardous situation with a medium level of riskFailure to observe this warning could result in death or serious injury.

    Indicates a potentially hazardous situation with a low level of riskFailure to observe this warning may result in minor or moderate injury. Mayalso be used with property damage.

    Potentially hazardous situation.Failure to observe this warning may result in property damage. Is not usedfor personal injury.

    Arrangement and typographic structure of the warnings

    Safety alert symbol (warns of a potential personal injury hazard).Signal word (DANGER, WARNING, CAUTION, NOTE)

    1.5. Further references and symbols

    The following references and symbols are used in these instructions:

    Information The term Information preceding the text indicates important notes andinformation.

    Symbol for CLOSED.

    Symbol for OPEN.

    7

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Type of hazard and respective source!

    Possible consequence(s) in case of non-observance (option)

    Measures to avoid the danger Further measure(s)

    DANGER

    CAUTION

    WARNING

    NOTICE

    DANGER

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    2. Identification

    2.1. Name plate

    Each device component (actuator, motor) is equipped with a name plate.Figure 1 shows the arrangement of name plates on the device.

    Identification data on the actuator name plate:

    Type and size These instructions are valid for the following actuators:Type: SA = Multi-turn actuator for open-close dutyType: SAR = Multi-turn actuator for modulating dutySize: 07.1 16.1Version: NORM (without actuator controls)

    Commission number An order-specific commission number is assigned to each device. You canuse this number to download the wiring diagram, inspection records and fur-ther information from the Internet (http://www.auma.com).

    8

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Figure 1

    1 Motor name plate 3 Additional plate, e.g. KKS plate2 Actuator name plate

    1 Type and size of actuator2 Commission number

    a

    CC

    AUMA Riester GmbH&Co.KGD-79379 Mllheim

    No : 3302MD 19302

    SA 07.1-

    Com No: 1309533

    F101

    2

    Figure 2

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    4. Assembly

    4.1. Handwheel fitting

    Information For transport purposes, handwheels from a diameter of 400 mm are sup-plied separately.

    1. Manually lift the red change-over lever while slightly turning the shaftback and forth until manual operation engages.The manual operation is correctly engaged if the change-over lever canbe lifted by approx. 85.

    2. Attach handwheel over the red change-over lever then on to the shaft.

    3. Secure handwheel using the circlip supplied.

    10

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    85

    Damage at the change-over mechanism due to incorrect assembly!

    Only pivot the change-over lever manually. Using extensions as a lever for operation is not permitted. First engage manual operation correctly, then mount handwheel.

    NOTICE

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    4.2.2 Output drive type A

    Application . For rising, non-rotating valve stem.. Capable of withstanding thrust

    Design Output drive type A as separate unit (figure 4):

    . The internal thread of the stem nut must match the thread of the valvestem.

    . If not ordered explicitly with thread, the stem nut is supplied unbored orwith a pilot bore.

    Finish machining the stem nut

    Only required for stem nut if supplied unbored or with a pilot bore.

    1. Remove spigot ring (3) from output drive type.2. Take off stem nut (1) together with axial needle roller and cage assembly

    (2) and axial bearing washers (4).3. Remove axial needle roller and cage assembly and axial bearing wash-

    ers from stem nut.4. Drill and bore stem nut and cut thread.

    When fixing in the chuck, make sure stem nut runs true!

    5. Clean the machined stem nut.6. Apply Lithium soap EP multi-purpose grease to axial needle roller andcage assembly and axial bearing washers, then place them on stem nut.

    7. Re-insert stem nut with axial bearings into output drive type. Ensure thatdogs or toothing are placed correctly in the slots of the hollow shaft.

    8. Screw in spigot ring until it is firm against the shoulder.9. Press in Lithium soap EP multi-purpose grease on mineral oil base at the

    grease nipple with a grease gun (for quantities, please refer to table 2).

    Grease quantities for bearing of output drive A:

    12

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    1

    3

    2

    2 4

    4

    Figure 4

    1 Stem nut 3 Spigot ring2 Axial needle roller and cage assembly 4 Axial bearing washer

    Output drive A 07.2 A 10.2 A 14.2 A 16.2

    Qty1) 1.5 g 2 g 3 g 5 g1) For grease with density = 0.9 kg/dm

    Table 2

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    Mounting the multi-turn actuator (with output drive A) to valve

    1. Remove screws (3) and take off output drive type A (2) from multi-turnactuator.

    2. Check if the flange of output drive type A matches the valve flange (4).

    3. Thoroughly degrease mounting faces of the mounting flanges.4. Apply a small quantity of grease to the valve stem (1).5. Place output drive type A on valve stem and fasten until it is seated sol-

    idly on the valve flange.6. Turn output drive type A until alignment of the fastening holes.7. Screw in fastening screws (5), however do not completely fasten.8. Fit multi-turn actuator on the valve stem so that the hollow shaft pinions

    engage into the stem nut. The flanges are flush with each other if prop-erly engaged.

    9. Turn multi-turn actuator until alignment of the fastening holes.10 Fasten multi-turn actuator with screws (3) according to table 1, page 11.11. Fasten screws crosswise with a torque according to table 1.

    12. Engage manual operation at multi-turn actuator and turn handwheel indirection OPEN until valve flange and output drive type A are firmlyplaced together.

    13. Tighten fastening screws (5) between valve and output drive type Acrosswise with a torque according to table 1, page 11.

    13

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Figure 5

    1 Valve stem 4 Valve flange2 Output drive type A 5 Screws to output drive3 Screw to actuator

    Danger of corrosion due to damage to paint finish and condensation!

    Touch up damage to paint finish after working on the device. After mounting, connect the device immediately to electrical mains to

    ensure that heater reduces condensation.

    NOTICE

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    4.3. Accessories (option)

    4.3.1 Protection tube for rising valve stem

    1. Seal thread with hemp, Teflon tape, or thread sealing material.2. Screw protection tube (2) into thread and tighten it firmly.3. Push down the sealing ring (3) into the housing.4. Check whether cap (1) is available and in perfect condition.

    14

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    3

    2

    1

    Figure 6

    1 Cap for stem protection tube 3 Sealing ring2 Stem protection tube

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    5. Electrical connection

    5.1. General notes

    15

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Wiring diagram/terminal plan The wiring diagram/terminal plan is attached to the device in aweather-proof bag, together with these operation instructions. It can also beobtained from AUMA (state commission no., refer to name plate) or down-loaded directly from the Internet (www.auma.com).

    Danger due to incorrect electrical connection!

    Failure to observe this warning can result in death, serious injury, or prop-

    erty damage. The electrical connection must be carried out exclusively by suitably

    qualified personnel. Prior to connection, observe general references contained in this clause. After connection but prior to applying the voltage, observe the Commis-

    sioning and Test run clauses.

    Valve damage for connection without controls!

    NORM actuators require controls:Connect motor via controls only (reversing contactor circuit).

    Observe the type of seating specified by the valve manufacturer. Observe wiring diagram.

    Controls by AUMA In case the required reversing contactors are not to be installed in the con-trol cabinet, the AUMA MATIC or AUMATIC controls an easily be mounted to

    the actuator at a later date.For enquiries and more information, please state our commission no.(refer to actuator name plate).

    Delay time The delay time is the time from the tripping of the limit or torque switches tothe motor power being switched off. To protect the valve and the actuator,we recommend a delay time < 50 ms. Longer delay times are possible pro-vided the operating time, output drive type, valve type, and the type of instal-lation are considered. We recommend to switch off the correspondingcontactor directly by limit or torque switch.

    Protection on site For short-circuit protection and for disconnecting the actuator from themains, fuses and disconnect switches have to be provided on site.The current values for respective sizing can be derived from the currentconsumption of the motor (refer to name plate on motor: nominal current)plus the current consumption of the controls.

    WARNING

    NOTICE

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    Technical data for limit and torque switches:

    16

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Limit and torque switches Limit and torque switches can be provided as single, tandem, or tripleswitches.Only the same potential can be switched on the two circuits (NC/NO con-tact) of each single switch. If different potentials are to be switched simulta-neously, tandem switches are required.

    Information When using tandem switches:For signalling, use the leading contacts: TSC1, TSO1, LSC1, LSO1For switching off, use the lagging contacts: TSC, TSO, LSC, LSO

    Mechanical lifetime 2 x 106 starts

    Silver plated contactsU min. 30 V AC/DCU max. 250 V AC/DCI min. 20 mAI max. AC 5 A (cos phi = 0,8)I max. DC 0.5 A at 250 V (2 A at 30 V)Gold plated contacts

    U min. 5 VU max. 50 VI min. 4 mAI max. 400 mA

    Table 3

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    5.2. Connection with AUMA plug/socket connector (S, SH, SE)

    Before mains connection

    Check whether type of current, supply voltage, and frequency complywith motor data (refer to name plate at motor).

    Opening the terminal compartment

    Figure 7 shows the connection using the example of version S:

    1. Loosen screws (2) and remove cover (1).2. Loosen screws (4) and remove socket carrier (5) from cover (1).3. Insert cable glands (8) suitable for connecting cables.

    The enclosure protection IP stated on the name plate is only ensuredif suitable cable glands are used.

    4. Seal cable entries (6) which are not used with suitable screw plugs (7).5. Insert the wires into the cable glands (8).

    17

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    a

    CC

    VD00 63-4/45Art No: Z006.413

    0.090 kWY 0.60 A

    ~ 4 V 5 Hz

    Hazardous voltage!

    Electric shock possible.

    Disconnect device from the mains before opening.

    1 Cover 5 Socket carrier2 Screws for cover 6 Cable entry

    3 O-ring 7 Screw plug4 Screws for socket carrier 8 Cable gland (not included in delivery)

    au

    IP 67 1680 rpmTemp.Protection: Th

    Insulation Class: F

    3

    1

    2

    5

    7

    4

    6

    8

    Figure 7

    DANGER

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    Connecting the cables1. Remove cable sheathing.2. Strip wires.3. For stranded wires: use end-sleeves according to DIN 46228.

    4. Connect cables according to order-related wiring diagram.Cable cross sections: Power terminals (U1, V1, W1, U2, V2, W2) and

    protective earth (symbol: ) =max. 6 mm flexible, max. 10 mm rigid

    Control contacts (1 to 50) = max. 2.5 mm

    5. Tighten PE conductors (symbol: ) firmly to PE connection using ringlugs (flexible cables) or loops (rigid cables) .

    Connecting the heaterThe heater prevents condensation in the actuator.

    Connecting the motor protectionIn order to protect against overheating and impermissibly high temperaturesat the actuator, PTC thermistors or thermoswitches are embedded in themotor winding.

    18

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    In case of failure: Hazardous voltage while protective conductor is notconnected!

    Electric shock possible.

    Connect all protective conductors. Connect PE connection with external protective conductor of connecting

    cables. Start running the device only after having connected the protective con-

    ductor.

    1

    2

    3

    4

    5

    6

    Figure 8

    1 Socket carrier 4 Spring lock washer2 Screw 5 Protective earth with ring lugs/loops3 Washer 6 PE connection

    Danger of corrosion: damage due to condensation!

    Connect heater R1 according to terminal plan. After mounting, immediately put device into operation.

    Danger of motor damage if PTC thermistor or thermoswitch are notconnected!

    Connect PTC thermistor R3 or thermoswitch F1 to external controls(refer to terminal plan).

    WARNING

    NOTICE

    NOTICE

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    Connecting the motor heater (option)

    Some actuators are equipped with an additional motor heater. The motorheater improves the start-up behaviour for extremely low temperatures. Connect motor heater R4, if available, according to terminal plan.

    Closing the terminal compartmentRefer to figure 9.1. Insert the socket carrier (5) into the plug cover (1) and fasten it with

    screws (4).2. Clean sealing faces of housing and cover.3. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.4. Check whether O-ring (3) is in good condition, correctly place O-ring.5. Replace cover (1) and fasten screws (2) evenly crosswise.

    6. Fasten cable glands (8) applying the specified torque to ensure therequired enclosure protection.

    19

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    3

    1

    2

    5

    7

    4

    6

    8

    Figure 9

    1 Cover 5 Socket carrier2 Screws for cover 6 Cable entry3 O-ring 7 Screw plugs

    4 Screws for socket carrier 8 Cable gland (not included in delivery)

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    5.3. Accessories for electrical connection (option)

    5.3.1 Parking frameParking frame for safe storage of a disconnected plug.For protection against touching the bare contacts and against environmentalinfluences.

    5.3.2 Protection cover Protection cover for plug compartment when plug is removed.The open terminal compartment can be closed using a protective cover (notillustrated).

    5.3.3 Double sealed intermediate frameWhen removing the plug/socket connector or due to leaky cable glands,ingress of dust and water into the housing is possible. This is prevented byinserting the double sealed intermediate frame (2) between the plug/socketconnector (1) and the actuator housing. The enclosure protection of thedevice, IP 67 or IP 68, will not be affected, even if the electrical connectionis removed.

    5.3.4 Ground connection, externalAs an option, an external ground connection (U-bracket) on the housing isavailable.

    20

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Figure 10

    Figure 11

    Figure 12

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    6. Operation

    6.1. Manual operation

    In case of motor failure or power failure, the actuator may be operated man-ually for purposes of setting and commissioning.

    Manual operation is engaged by an internal change-over mechanism.Engaging manual operation

    1. Pivot change-over lever manually to approx. 85 while slightly turning thehandwheel back and forth until manual operation engages.

    2. Release change-over lever (should snap back into initial position byspring action), if necessary, push it back manually.

    3. Turn handwheel into desired direction, in doing so the following applies:To close the valve, turn handwheel clockwise;drive shaft (valve) turns clockwise in direction CLOSE.

    Disengaging manual operationManual operation is automatically disengaged when motor is started again.The handwheel does not rotate during motor operation.

    21

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Damage at the change-over mechanism due to faulty operation!

    Engage manual operation only during motor standstill. Only pivot change-over lever manually. Using extensions as a lever for operation is not permitted.

    NOTICE

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    6.2. Motor operation

    Controls are required to operate an actuator during motor operation.If the actuator is to be operated locally, additional local controls are required.

    Actuators without controls can be equipped with AUMA controls at a laterdate. The local controls are included in the AUMA controls.For enquiries and more information, please state our commission no. (referto actuator name plate).

    Perform all commissioning settings and the test run prior to motor opera-tion.

    1. Switch on the power supply.2. To close the valve, switch motor in direction CLOSE:

    Drive shaft (valve) turns clockwise in direction CLOSE.

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    8. Signals

    8.1. Feedback signals from actuator

    Endposition OPEN/CLOSED reached Switching contact: 1 NC and 1 NO (standard)

    Setting: Via limit switching (page 27)Designation in terminal plan:WSR Limit switch, closing, clockwise rotationWL Limit switch, opening, counterclockwise rotation

    Intermediate position reached Switching contact: 1 NC and 1 NOSetting: Via DUO limit switching (page 28)Designation in terminal plan:WDR DUO limit switch, clockwise rotationWDL DUO limit switch, counterclockwise rotation

    Torque OPEN/CLOSED reached Switching contact: 1 NC and 1 NO (standard)Setting: Via torque switching (page 26)Designation in terminal plan:DSR Torque switch, closing, clockwise rotationDL Torque switch, opening, counterclockwise rotation

    Motor protection tripped Thermoswitches or PTC thermistors (page 35)Designation in terminal plan:F1, Th ThermoswitchesR3 Thermistor (motor protection)

    Running indication Switching contact: 1 NCDesignation in terminal plan:S5, BL Blinker transmitter

    Valve position Depending on the version, the valve position can be transmitted by variousposition transmitters:. Electronic position transmitter RWG (page 31). Potentiometer (page 30)

    Signal: Potentiometer or 0/4 20 mA (RWG)

    Designation in terminal plan:B1/B2, RWG, 3- or 4-wire system.B3/B4, RWG, 2-wire system.R2 Potentiometer

    R2/2 Potentiometer in tandem arrangement (option)

    Information The switches can be provided as tandem switches (2 NC and 2 NO) or astriple switches (3 NC and 3 NO). The version is indicated in the terminalplan or on the order-related technical data sheet.

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    9. Commissioning

    9.1. Switch compartment: open

    The switch compartment must be opened to perform the following settings.

    1. Loosen screws (2) and remove cover (1) from the switch compartment.

    2. If indicator disc (3) is available: Remove indicator disc (3) using a wrench (as lever).

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    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

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    9.2. Torque switching: set

    1. Loosen both lock screws (3) at the indicator disc (figure 14).2. Turn torque dial (4) for setting the required torque (1 da Nm = 10 Nm).

    Example:Figure 14 shows the following setting:3.5 da Nm = 35 Nm for direction CLOSE4.5 da Nm = 45 Nm for direction OPEN

    3. Fasten lock screws (3) again.The torque switches setting is complete.

    Information

    .

    The torque switches may also trip in manual operation.. The torque switching acts as overload protection over full travel, also

    when stopping in the end positions by limit switching.

    26

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Valve damage due to excessive torque setting!

    The torque must suit the valve. Only change the setting with the consent of the valve manufacturer.

    Figure 14

    1 Switching head black for 2 Switching head white fortorque in direction CLOSE torque in direction OPEN3 Lock screws 4 Torque dial

    NOTICE

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    9.3. Limit switching: set

    9.3.1 End position CLOSED (black section): set1. Engage manual operation.2. Turn handwheel clockwise until valve is closed.3. Turn handwheel back by approximately half a turn (overrun).4. Press down and turn setting spindle (1) (figure 15) using a screw driver

    in direction of the arrow, thereby observe pointer (2):While a ratchet is felt and heard, the pointer (2) moves 90 every time.5. If the pointer (2) is 90 from mark (3): continue turning slowly.6. If the pointer (2) moves to mark (3): stop turning and release setting

    spindle.The end position CLOSED setting is complete.

    7. If you override the tripping point inadvertently (ratchet is heard after thepointer has snapped): continue turning the setting spindle in the samedirection and repeat setting process.

    9.3.2 End position OPEN (white section): set1. Engage manual operation.2. Turn handwheel counterclockwise until valve is open.

    3. Turn handwheel back by approximately half a turn (overrun).4. Press down and turn setting spindle (4) (figure 15) using a screw driverin direction of the arrow, thereby observe pointer (5):While a ratchet is felt and heard, the pointer (5) moves 90 every time.

    5. When pointer (5) is 90 from mark (6): continue turning slowly.6. When pointer (5) moves to mark (6): stop turning and release setting

    spindle.The end position OPEN setting is complete.

    7. If you override the tripping point inadvertently (ratchet is heard after thepointer has snapped): continue turning the setting spindle in the samedirection and repeat setting process.

    27

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Figure 15

    Black section White section

    1 Setting spindle for end positionCLOSED 4Setting spindle for end positionOPEN

    2 Pointer for end position CLOSED 5 Pointer for end position OPEN

    3 End position CLOSED correctly setto mark 6End position OPEN correctly set tomark

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    9.4. Intermediate positions (option): set

    Actuators equipped with DUO limit switching contain two intermediate posi-tion switches. One intermediate position may be set for each running direc-tion.

    9.4.1 Running direction CLOSE (black section): set1. Move valve in direction CLOSE until desired intermediate position.

    When overriding the desired point, turn valve back and approach againthe intermediate position in direction CLOSE. (Always approach theintermediate position in the same direction as in later electricaloperation).

    2. Press down and turn setting spindle (1) (figure 16) using a screw driverin direction of the arrow, thereby observe pointer (2):While a ratchet is felt and heard, the pointer (2) moves 90 every time.

    3. If the pointer (2) is 90 from mark (3): continue turning slowly.4. If the pointer (2) moves to mark (3): stop turning and release setting

    spindle.The intermediate position setting in running direction CLOSE is com-plete.

    5. If you override the tripping point inadvertently (ratchet is heard after thepointer has snapped): continue turning the setting spindle in the samedirection and repeat setting process.

    9.4.2 Running direction OPEN (white section): set1. Move valve in OPEN direction until desired intermediate position.

    When overriding the desired point, turn valve back and approach againthe intermediate position in OPEN direction. (Always approach the inter-mediate position in the same direction as in later electrical operation).

    2. Press down and turn setting spindle (4) (figure 16) using a screw driverin direction of the arrow, thereby observe pointer (5):While a ratchet is felt and heard, the pointer (5) moves 90 every time.

    3. If the pointer (5) is 90 from mark (6): continue turning slowly.

    4. If the pointer (5) moves to mark (6): stop turning and release setting spindle:The intermediate position setting in running direction OPEN is complete.

    5. If you override the tripping point inadvertently (ratchet is heard after thepointer has snapped): continue turning the setting spindle in the samedirection and repeat setting process.

    28

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Figure 16

    Black section White section

    1 Setting spindle running directionCLOSE 4Setting spindle running directionOPEN

    2 Pointer running direction CLOSE 5 Pointer running direction OPEN

    3 Intermediate position CLOSEDcorrectly set to mark 6Intermediate position OPENcorrectly set to mark

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    9.5. Test run

    Perform test run only once all settings previously described in the Commis-sioning clause have been performed.

    9.5.1 Rotational direction check

    1. Move actuator manually to intermediate position or to sufficient distancefrom end position.

    2. Switch on actuator in direction CLOSE and observe the direction of rota-tion.

    3. Switch off before reaching the end position.

    For actuators equipped with indicator disc Fit indicator disc and observe direction of rotation on the indicator disc.

    The direction of rotation is correct if the actuator moves in directionCLOSE while the indicator disc turns counterclockwise.

    For actuators without indicator disc Unscrew screw plug (1) and seal (2) or tube cap (4) and observe direc-

    tion of rotation at hollow shaft (3) or the stem (5).The direction of rotation is correct if the actuator moves in directionCLOSE while the hollow shaft or the stem turn clockwise.

    29

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Valve damage due to incorrect direction of rotation!

    If the direction of rotation is wrong, switch off immediately. Correct phase sequence. Repeat test run.

    NOTICE

    auma

    1

    2

    3

    4

    5

    6

    Figure 17

    1 Screw plug 4 Cap for stem protection tube2 Seal 5 Stem3 Hollow shaft 6 Protection tube

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    9.5.2 Limit switching check

    1. Move actuator manually into both end positions of the valve.The limit switching is set correctly if: LSC switch trips in end position CLOSED LSO switch trips in end position OPEN

    the switches are released after turning back the handwheel.

    2. If the end position setting is incorrect: Set limit switching again(page 27).

    3. If the end position setting is correct and no options (e.g. potentiometer,position transmitter) are available: Close switch compartment(see page 33).

    9.6. Potentiometer (option) setting

    The potentiometer as travel monitor records the valve position.

    This setting is only required if the potentiometer is directly wired to the cus-

    tomer connection XK (refer to wiring diagram).

    1. Move valve to end position CLOSED.

    2. Turn potentiometer (1) clockwise to the stop.End position CLOSED corresponds to 0 %End position OPEN corresponds to 100 %.

    3. Turn potentiometer (1) slightly back.4. Perform fine-tuning of the zero point at external setting potentiometer

    (for remote indication).

    Information Due to the ratio of the reduction gearing the complete resistancerange/stroke is not always passed. Therefore, external adjustment (settingpotentiometer) must be provided.

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    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Figure 18

    1 Potentiometer

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    9.7. Electronic position transmitter RWG setting (option)

    The electronic position transmitter RWG records the valve position. On thebasis of the nominal position value measured by the potentiometer (travelmonitoring), it generates a current signal between 0 20 mA or 4 20 mA.Technical data RWG 4020

    1. Connect voltage to electronic position transmitter.2. Move valve to end position CLOSED.3. Connect ammeter for 0 20 mA to measuring points (4 and 5).

    No value can be measured: Check, whether external load is connected to customer connection XK

    (terminals 23/24) (observe max. load RB), or Lay bridge across customer connection XK (terminals 23/24).4. Turn potentiometer (1) clockwise to the stop.5. Turn potentiometer (1) slightly back.6. Turn potentiometer (2) clockwise until output current starts to increase.7. Turn potentiometer (2) back until the following value is reached:

    for 0 20 mA approx. 0.1 mA for 4 20 mA approx. 4.1 mAThis ensures that the signal remains above the dead and live zero point.

    8. Move valve to end position OPEN.9. Set potentiometer max. (3) to end value 20 mA.10. Approach end position CLOSED again and check minimum value (0.1

    mA or 4.1 mA). If necessary, correct the setting.

    Information If the maximum value cannot be reached, the selection of the reductiongearing must be checked. (The max. possible turns/stroke are indicated onthe order-related technical data sheet for the actuator).

    31

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    3- or 4- wire system 2-wire system

    Terminal plan KMS TP_ _ 4 / _ _ _ KMS TP_ _ 4 / _ _ _KMS TP_ _ 5 / _ _ _Output current Ia 0 20 mA, 4 20 mA 0 20 mAPowersupply

    Uv24 V DC, 15 %

    smoothed14 V DC + (I x RB),

    max. 30 Vmax.current consump-tion

    I 24 mAfor 20 mA output current 20 mA

    max. load RB 600 (UV 14 V) / 20 mA

    Table 4

    Figure 19

    1 Potentiometer (travel monitor) 4 Measurement point (+) 0/4 20 mA2 Potentiometer min. (0/4 mA) 5 Measurement point () 0/4 20 mA3 Potentiometer max. (20 mA)

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    9.8. Mechanical position indicator setting (option)

    1. Place indicator disc on shaft.2. Move valve to end position CLOSED.3. Turn lower indicator disc until symbol (CLOSED) is in alignment with

    the mark on the cover.

    4. Move actuator to end position OPEN.5. Hold lower indicator disc CLOSED in position and turn upper disc with

    symbol (OPEN) until it is in alignment with the mark on the cover.

    6. Move valve to end position CLOSED again.7. Check settings:

    If the symbol (CLOSED) is no longer in alignment with themark on the cover:

    Repeat setting procedure. Check whether the appropriate reduction gearing has been selected, ifrequired.(The maximum possible turns/stroke are indicated on the order-relatedtechnical data sheet for the actuator).

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    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

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    9.9. Switch compartment: close

    1. Clean sealing faces of housing and cover.2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.3. Check whether O-ring (3) is in good condition, insert O-ring correctly.

    4. Place cover (1) on switch compartment.5. Fasten screws (2) evenly crosswise.

    33

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Danger of corrosion due to damage to paint finish!

    Touch up damage to paint finish after work on the device.NOTICE

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    10. Corrective action

    10.1. Faults during commissioning

    10.1.1 Mechanical position indicator

    Fault description Mechanical position indicator cannot be set.Possible cause Actuator turns/stroke have been modified at a later date.

    Remedy Exchange reduction gearing.

    10.1.2 Position transmitter RWG

    Fault description No value can be measured at measurement points.

    Possible cause Current loop via RWG is open.(Position feedback 0/4 20 mA only functions if the current loop is closedacross the RWG.)

    Remedy . Lay bridge to XK across RWG.

    .

    Connect external load to XK, e.g. remote indication.

    .

    Observe max. load RB.

    Fault description Measurement range 4 20 mA or maximum value 20 mA cannot be set.

    Possible cause Incorrect reduction gearing (turns/stroke).

    Remedy Check reduction gearing selection (the max. possible turns/stroke are indi-cated on the order-related technical data sheet for the actuator).

    10.1.3 Limit and torque switches

    Fault description Switch does not trip.

    Possible cause Switch is defective or switch setting is incorrect.

    Remedy .

    Check setting, if required perform the end position setting again.. Check switches and replace if required.

    The red test buttons (1) and (2) are used for manual operation of the limitswitches: Turn test button (1) in direction of the TSC arrow:

    Torque switch CLOSED trips. Turn test button (2) in direction of the TSO arrow:

    Torque switch OPEN trips.Information If the actuator is equipped with a DUO limit switching (option), the intermedi-

    ate position switches will be operated at the same time. Turn test button (1) in direction of the LSC arrow:

    Limit switch CLOSED trips. Turn test button (2) in direction of the LSO arrow:

    Limit switch OPEN trips.

    34

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    Figure 20

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    10.1.4 Fault in end position (overrun not considered)

    Fault description Actuator runs to end stop although the limit switches work properly.

    Possible cause The overrun was not considered during limit switch setting.The overrun is generated by the inertia of both the actuator and the valve

    and the delay time of the controls.

    Remedy 1. Determine overrun:Overrun = travel covered from switching off until complete standstill.

    2. Set limit switching again (page 27) considering the overrun (turnhandwheel back by the amount of the overrun).

    10.2. Motor protection (thermal monitoring)

    In order to protect against overheating and impermissibly high temperaturesat the actuator, PTC thermistors or thermoswitches are embedded in themotor winding. The thermoswitch is tripped as soon as the max. permissible

    winding temperature has been reached.If the signals are processed accordingly in the controls, the actuator will bestopped.The motor has to cool down before the operation can be resumed.

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    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

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    11. Servicing and maintenance

    Service AUMA offers extensive service such as maintenance and inspection as wellas customer product training. For the relevant contact addresses, pleaserefer to page 46 et seqq. and on the Internet (www.auma.com).

    11.1. Preventive measures for servicing and safe operation

    The following measures are required to ensure safe device operation:

    Every 6 months after commissioning

    .

    Carry out visual inspection: For electrical devices: cable entries, cable glands, screw plugs, etc.

    have to be checked for correct tightness and sealing.Consider torques according to manufacturers details.

    . If rarely operated: perform test run.

    . For devices with output drive A, press in Lithium soap EP multi-purposegrease on mineral oil base at the grease nipple with the grease gun(quantities see 12, table 2). This procedure does not grease the valvestem. Lubrication of the valve stem must be done separately.

    6 months after commissioning and then once a yearCheck screws between multi-turn actuator and valve for tightness. Ifrequired, tighten by applying the torques given in table 1, page 11.

    For enclosure protection IP 68 (option)After submersion:. Check multi-turn actuator.. In case of ingress of water, dry device correctly and check for proper

    function.

    36

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

    1 Output drive type A 2 Grease nipple

    Figure 21

    Damage caused by inappropriate maintenance!

    Servicing and maintenance tasks must be carried out exclusively by suit-

    ably qualified personnel authorised by the end user or contractor of theplant only. Only perform servicing and maintenance tasks when the device is

    switched off.

    CAUTION

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    001.0 Housing Sub-assembly002.0 Bearing flange Sub-assembly003.0 Hollow shaft without worm wheel Sub-assembly005.0 Worm shaft Sub-assembly005.1 Motor coupling005.2 Coupling pin005.3 Manual drive coupl ing005.4 Pull rod006.0 Worm wheel009.0 Planetary gear for manual drive Sub-assembly010.0 Retaining flange Sub-assembly017.0 Torque lever Sub-assembly018.0 Gear segment019.0 Crown wheel Sub-assembly

    020.0 Swing lever Sub-assembly022.0 Drive pinion II for torque switching Sub-assembly023.0 Output drive wheel for limit switching Sub-assembly024.0 Intermediate wheel for limit switching Sub-assembly025.0 Locking plate Sub-assembly058.0 Wire for protective earth (pin) Sub-assembly061.0 Torque switching head Sub-assembly070.0 Motor (VD motor incl. no. 079.0) Sub-assembly

    079.0 Planetary gear for motor drive (SA/SAR07.1 14.1 for VD motor) Sub-assembly

    080.0 Planetary gear for motor drive (SA/SAR16.1 for AD90 motor) Sub-assembly

    155.0 Reduction gearing Sub-assembly500.0 Cover for switch compartment Sub-assembly501.0 Socket carr ier (complete with sockets) Sub-assembly502.0 Pin carrier without pins Sub-assembly503.0 Socket for controls Sub-assembly504.0 Socket for motor Sub-assembly505.0 Pin for controls Sub-assembly506.0 Pin for motor Sub-assembly507.0 Plug cover Sub-assembly511.0 Screw plug Sub-assembly514.0 Output drive form A (without stem nut) Sub-assembly

    514.1 Axial needle roller bearing Sub-assembly

    516.1 Output drive shaft D535.1 Snap ring539.0 Screw plug542.0 Handwheel with ball handle Sub-assembly

    549.1 Output socket B3/B4/E551.1 Parallel key553.0 Mechanical position indicator Sub-assembly554.0 Socket carrier with motor cable harness Sub-assembly556.0 Potentiometer for position transmitter Sub-assembly556.1 Potentiometer without slip clutch Sub-assembly557.0 Heater Sub-assembly

    558.0 Blinker transmitter including pins at wires(without impulse disc and insulation plate) Sub-assembly

    559.0-1 Control unit without torque head, withoutswitches Sub-assembly

    559.0-2

    Control unit with magnetic limit and torquetransmitter (MWG) for Non-intrusive ver-sion in combination with AUMATIC inte-gral controls

    Sub-assembly

    560.0-1 Switch stack for OPEN direction Sub-assembly560.0-2 Switch stack for CLOSE direction Sub-assembly560.1 Switch for limit/torque switching560.2 Switch case566.0 Position transmitter RWG Sub-assembly566.1 Potentiometer for RWG without slip clutch Sub-assembly

    566.2 Electronic board RWG Sub-assembly566.3 Wire harness for RWG Sub-assembly567.1 Slip clutch for potentiometer/RWG Sub-assembly

    568.1 Stem protection tube(without cap)568.2 Cap for stem protection tube568.3 V-seal569.0 Change-over lever assly.569.1 Change-over lever569.2 Notched pin574.1 Radial seal output drive A for ISO flange575.1 Stem nut type AS1 Seal kit, small SetS2 Seal kit, large Set

    39

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

    Note:Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMAspare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia-bility. Delivered spare parts may slightly vary from the representation.

    No. Designation Type No. Designation Type

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    13. Technical data

    Features and functions

    Type of duty 1) Standard: SA Short time duty S2 - 15 minSAR Intermittent duty S4 - 25 %

    Option: SA Short time duty S2 - 30 min

    SAR Intermittent duty S4 - 50 %Intermittent duty S5 25 %Torque range Refer to actuator name plateOutput speed Refer to actuator name plateMotors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 34

    Options: 1-ph AC motor, type IM B14 according to IEC 34DC shunt motor, type IM B14 according to IEC 34DC compound motor, type IM B14 according to IEC 34Special motors

    Insulation class Standard: F, tropicalizedOption: H, tropicalized

    Motor protection Standard: Thermoswitches (NC)Option: PTC thermistors (according to DIN 44082)

    Self-locking Yes, for output speeds 4 to 90

    Limit switching Counter gear mechanism for end positions CLOSED and OPENfor 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)Standard: Single switch (1 NC and 1 NO) for each end position (not galvanically isolated)Options: Tandemswitches(2 NC and 2 NO)for eachend position,switchesgalvanically isolated

    Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolatedIntermediate position switch (DUO limit switching)

    Torque switching Torque switching for directions OPEN and CLOSE adjustableStandard: Single switch (1 NC and 1 NO) for each direction (not galvanically isolated)Options: Tandemswitches (2 NC and 2 NO) for eachdirection,switchesgalvanically isolated

    Position feedback signal,analogue (options)

    Potentiometer or 0/4 20 mA (RWG)For further details see separate data sheet

    Mechanical position indicator(option)

    Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED

    Running indication Blinker transmitter (standard for SA, option for SAR)Heater in switch compartment Standard: Self-regulating PTC heater, 5 20 W, 110 250 V AC/DC

    Options: 24 48 V AC/DC or 380 400 V ACA resistance type heater (5 W, 24 V DC) is installed in the actuator in combination with theAUMA MATIC actuator controls.

    Motor heater (option) SA/SAR 07.1 10.1: 12.5 WSA/SAR 14.1 16.1: 25 W

    Manual operation Manual drive for setting and emergency operation, handwheel does not rotate duringelectrical operation.Option: Handwheel lockable

    Electrical connection Standard: AUMA plug/socket connector with screw type connection,For special motors:Control connections on AUMA plug/socket connectorMotor connection on terminals

    Threads for cable glands Standard: Metric threadsOptions: Pg-threads, NPT-threads, G-threads

    Terminal plan Terminal plan according to commission number included in deliveryOutput drive types A, B1, B2, B3, B4 according to EN ISO 5210

    A, B, D, E according to DIN 3210C according to DIN 3338Special output drives: AF, AK, AG, IB1, IB3

    1) For nominal voltage and 20 C ambient temperature and at an average load with running torque or modulating torque according to Technical data SA or SAR.

    40

    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1AUMA NORM Operation instructions

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    Service conditions

    Mounting position Any position

    Enclosure protection accordingto EN 60 5292)

    Standard: IP 67

    Options: IP 68 Max. 6 m head of water, submersible for max. 72 hoursUp to 10 operations during flooding

    IP 67-DS (Double Sealed)IP 68-DS (Double Sealed)

    (Double Sealed = Electrical connection compartmentadditionally sealed against interior)

    Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plants with alow pollutant concentration

    Options: KS Suitable for installation in occasionally or permanently aggressiveatmosphere with a moderate pollutant concentration (e.g. in wastewatertreatment plants, chemical industry)

    KX Suitable for installation in extremely aggressive atmosphere with highhumidity and high pollutant concentration

    KX-G same as KX, however aluminium-free version (outer parts)

    Installation altitude Standard: 2,000 m above sea level

    Option: 2,000 m above sea level, please contact AUMA

    Pollution degree Pollution degree 2 inside and outside the controls/the actuator

    Finish coating Standard: Two-component iron-mica combination

    Option: Special primer/special finish coat (customers choice)

    Colour Standard: Silver-grey (similar to RAL 7037)Other colours are possible on request

    Ambient temperature 3) Standard: SA 25 C to + 80 CSAR 25 C to + 60 C

    Options: SA 40 C to + 60 C (low temperature) 50 C to + 60 C (extreme low temperature) 60 C to + 60 C (extreme low temperature) 0 C to + 120 C (high temperature)

    SAR 40 C to + 60 C (low temperature)

    Vibration resistanceaccording to IEC 60068-2-6

    2 g, from 10 Hz to 200 HzResistant to vibrations during start-up or for failures of the plant. However, a fatiguestrength may not be derived from this.Applies to actuator without actuator controls only, not valid in combination with gearboxes.

    Overvoltage category Category IIILifetime Open-close duty: Operating cycles (OPEN - CLOSE - OPEN)

    SA 07.1 SA 10.1: 20,000

    SA 14.1 SA 16.1: 15,000

    Modulating duty:4)

    SAR 07.1 SAR 10.1: min. 5.0 million modulating steps

    SAR 14.1 SAR 16.1: min. 3.5 million modulating steps

    Weight Refer to Technical data SA/SAR

    Further information

    EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC)

    Low Voltage Directive: (2006/95/EC)

    Machinery Directive: (98/37/EC)

    Reference documents Product description Electric multi-turn actuators SA

    Dimension sheets SA/SARTechnical data sheets SA/SAR

    Electrical data sheets SA/SAR

    2) The enclosure protection according to name plate applies.Other enclosure protections apply to single phase AC motors, DC motors, or special motors (refer to separate technical data sheets).Enclosure protection IP 68 refers to the interior of the actuators (motor, gearing, switch compartment, and terminal compartment).

    For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosureprotection IP 68, we recommend to use the double sealed terminal compartment DS.

    3) Versions with RWG up to + 80 C max.

    4) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possiblemaintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process

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    Multi-turn actuator SA 07.1 SA 16.1/SAR 07.1 SAR 16.1Operation instructions AUMA NORM

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    Notes

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    14. Certificates

    14.1. Declaration of Conformity and Declaration of Incorporation

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    Index

    AAccessories for mounting 14Assembly 10

    C

    Commission number 8Commissioning 25Controls made by AUMA 15Corrective action 34Corrosion protection 9Cross sections 18Current consumption 15

    DDeclaration of Conformity 44Declaration of Incorporation 44Delay time 15Disconnect switches 15Disposal and recycling 37Double sealedintermediate frame 20DUO limit switching 28

    EElectrical connection 15Electronic positiontransmitter RWG 31

    FFaults during commissioning 34Feedback signals from actuator 24Fuses on site 15

    GGround connection, external 20

    HHandwheel 21Handwheel fitting 10Heater 18

    IIndication 23Indicator disc 25,32Intermediate positions 28Internet 8

    LLimit switches 16Limit switching 27Long-term storage 9Lubricant change 37

    MMaintenance intervals 37Manual operation 21Mechanical position indicator 32Motor heater 19Motor operation 22Motor protection 18,35Mounting 11

    OOperation 21Output drive type A 12Output drive typesB1, B2, B3, B4, B, and E 11Overvoltage category 41

    PPackaging 9Parking frame 20Plug/socket connector 17Position feedback signals 24Position indicator 32Position transmitter RWG 31Potentiometer 30Protection cover 20Protection on site 15Protection tube 14Protective earth 18PTC thermistors 18,35

    SSafety instructions 4Service 36Short-circuit protection 15

    Signals 24Size 8Spare parts list 38

    Multi-turn actuator 38Stem nut 12Storage 9

    TTechnical data 40Terminal plan 15Test run 29thermoswitches 35Thermoswitches 18Torque switches 16Torque switching setting 26Transport 9Tripping torque 26Type 8

    WWiring diagram locating 15

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    Europe

    AUMA Riester GmbH & Co. KGPlant MllheimDE-79373 MllheimTel +49 7631 809 - 0Fax +49 7631 809 - [email protected]

    www.auma.comPlant Ostfildern-NellingenDE-73747 OstfildernTel +49 711 34803 - 0Fax +49 711 34803 - [email protected]

    Service Center CologneDE-50858 KlnTel +49 2234 2037 - 9000Fax +49 2234 2037 - [email protected]

    Service Center MagdeburgDE-39167 NiederndodelebenTel +49 39204 759 - 0Fax +49 39204 759 - [email protected]

    Service Center BavariaDE-85386 EchingTel +49 81 65 9017- 0Fax +49 81 65 9017- [email protected]

    AUMA Armaturenantriebe GmbHAT-2512 TribuswinkelTel +43 2252 82540Fax +43 2252 [email protected]

    AUMA (Schweiz) AGCH-8965 BerikonTel +41 566 400945Fax +41 566 400948

    [email protected] Servopohony spol. s.r.o.CZ-10200 Praha 10Tel +420 272 700056 / 704125Fax +420 272 [email protected]

    OY AUMATOR ABFI-02230 EspooTel +35 895 84022Fax +35 895 [email protected]

    AUMA France S.A.R.L.FR-95157 Taverny CedexTel +33 1 39327272

    Fax +33 1 [email protected]

    AUMA ACTUATORS Ltd.GB- Clevedon North Somerset BS21 6QHTel +44 1275 871141Fax +44 1275 [email protected]

    AUMA ITALIANA S.r.l. a socio unicoIT-20023 Cerro Maggiore (MI)Tel +39 0331 51351Fax +39 0331 [email protected]

    AUMA BENELUX B.V.NL-2314 XT LeidenTel +31 71 581 40 40Fax +31 71 581 40 [email protected]

    AUMA Polska Sp. z o.o.PL-41-310 Dabrowa GrniczaTel +48 32 261 56 68Fax +48 32 261 48 [email protected]

    OOO Priwody AUMARU-141400 Moscow region for mail:

    124365 Moscow a/ya 11Tel +7 495 221 64 28Fax +7 495 221 64 [email protected]

    ERICHS ARMATUR ABSE-20039 MalmTel +46 40 311550Fax +46 40 [email protected]

    GRNBECH & SNNER A/SDK-2450 Kbenhavn SVTel +45 33 26 63 00Fax +45 33 26 63 [email protected]

    IBEROPLAN S.A.ES-28027 MadridTel +34 91 3717130Fax +34 91 [email protected]

    D. G. Bellos & Co. O.E.GR-13671 Acharnai AthensTel +30 210 2409485Fax +30 210 [email protected]

    SIGURD SRUM A. S.NO-1300 SandvikaTel +47 67572600Fax +47 67572610

    [email protected] SintraTel +351 2 1910 95 00Fax +351 2 1910 95 99

    [email protected]

    MEGA Endstri Kontrol Sistemieri Tic. Ltd.Sti.TR-06810 AnkaraTel +90 312 217 32 88Fax +90 312 217 33 [email protected]

    CTS Control Limited Liability CompanyUA-02099 KiyivTel +38 044 566-9971, -8427Fax +38 044 [email protected]

    Africa

    AUMA South Africa (Pty) Ltd.ZA-1560 SpringsTel +27 11 3632880Fax +27 11 [email protected]

    A.T.E.C.EG- CairoTel +20 2 3599680 - 3590861Fax +20 2 [email protected]

    America

    AUMA ACTUATORS INC.US-PA 15317 CanonsburgTel +1 724-743-AUMA (2862)Fax +1 [email protected]

    AUMA Chile Respresentative OfficeCL-9500414 BuinTel +56 2 821 4108Fax +56 2 281 [email protected]

    LOOP S. A.AR-C1140ABP Buenos AiresTel +54 11 4307 2141Fax +54 11 4307 [email protected]

    Asvotec Termoindustrial Ltda.BR-13190-000 Monte Mor/ SP.Tel +55 19 3879 8735Fax +55 19 3879 [email protected]

    TROY-ONTOR Inc.CA-L4N 5E9 Barrie OntarioTel +1 705 721-8246Fax +1 705 [email protected]

    MAN Ferrostaal de Colombia Ltda.CO- Bogot D.C.Tel +57 1 401 1300

    Fax +57 1 416 [email protected]

    PROCONTIC Procesos y Control AutomticoEC- QuitoTel +593 2 292 0431Fax +593 2 292 [email protected]

    IESS DE MEXICO S. A. de C. V.MX-C.P. 02900 Mexico D.F.Tel +52 55 55 561 701Fax +52 55 53 563 [email protected]

    Corsusa International S.A.C.PE- Miralflores - Lima

    Tel +511444-1200 / 0044 / 2321Fax [email protected]

    PASSCO Inc.PR-00936-4153 San JuanTel +18 09 78 77 20 87 85Fax +18 09 78 77 31 72 [email protected]

    SuplibarcaVE- Maracaibo Estado, ZuliaTel +58 261 7 555 667Fax +58 261 7 532 [email protected]

    Asia

    AUMA Actuators (Tianjin) Co., Ltd.CN-300457 TianjinTel +86 22 6625 1310Fax +86 22 6625 [email protected]

    AUMA (INDIA) PRIVATE LIMITEDIN-560 058 BangaloreTel +91 80 2839 4655Fax +91 80 2839 [email protected]

    AUMA JAPAN Co., Ltd.JP-210-0848 Kawasaki-ku, Kawasaki-shiKanagawaTel +81 44 329 1061Fax +81 44 366 [email protected]

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    AUMA worldwide

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    AUMA ACTUATORS (Singapore) Pte Ltd.SG-569551 SingaporeTel +65 6 4818750Fax +65 6 [email protected]

    Al Ayman Industrial. EqptsAE- Dubai

    Tel +971 4 3682720Fax +971 4 [email protected]

    PERFECT CONTROLS Ltd.HK- Tsuen Wan, KowloonTel +852 2493 7726Fax +852 2416 3763

    [email protected]

    DW Controls Co., Ltd.KR-153-803 Seoul KoreaTel +82 2 2113 1100Fax +82 2 2113 1088/[email protected]

    Al-Arfaj Engineering Co WLLKW-22004 SalmiyahTel +965 481-7448Fax +965 [email protected]

    Petrogulf W.L.LQA- Doha

    Tel +974 4350 151Fax +974 4350 [email protected]

    Sunny Valves and Intertrade Corp. Ltd.TH-10120 Yannawa BangkokTel +66 2 2400656Fax +66 2 [email protected]/

    Top Advance Enterprises Ltd.TW- Jhonghe City Taipei Hsien (235)Tel +886 2 2225 1718Fax +886 2 8228 [email protected]

    Australia

    BARRON GJM Pty. Ltd.AU-NSW 1570 ArtarmonTel +61 294361088Fax +61 [email protected]

    2007-10-24

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    AUMA Riester GmbH & Co. KG

    P.O.Box 1362D-79373 MllheimTel +49 7631 809 - 0Fax+49 7631 809 - [email protected]