ba broschyr ppw

8/14/2019 Ba Broschyr PPW

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PPW-POLYPLAN-WERKZEUGE GMBH

Riekbornweg 20D-22457 Hamburg

GermanyPhone +49 - 40 - 559726 0

Fax +49 - 40 - 55972665Internet: www.polyplan.come-mail: [email protected]

All prices stated are in EUR (per piece) and do not include V.A.T.Bold printed N ( ) = Order N

Page

Adhesion packer ........................ ............................ ......................... 14 Axial swivel joint ........................ ............................ ......................... 32

Ball valve ........................... ............................ ............................ ...... 20

Cocks, high-pressure-, stop-, ball- ......................... ........................ 25Cone-head nipple ........................... ............................ .................... 15Composite packer ........................................................................ 6 - 9Compressed-air machine ......................... ............................ .......... 28

Drill electronic ............................ ............................ ......................... 28Drill hole packer .......................................................................... 4 + 5

Extension tube for adhesion packer ........................... .................... 14

Flat-head nipple ......................... ............................ ......................... 19Flat-head packer ........................ ............................ ......................... 18

Hose connection / mandrel packer .......................................... ...... 13Hose-pump ..................................................................................... 30

Injection packer for synthetic resin ......................... .................... 4 + 5Injection packer for viscous media +

cement emulsions .............................................................. 18 + 21

Injection-pump R1001 ..................................................................... 26Injection-pump R1001D with pressure-relief device ...................... 27Injection-pump 1002 ....................................................................... 29Instant coupling .......................... ............................ ......................... 21

Maximum-pressure hose ......................... ............................ ........... 32

Nipple gripper ............................ ............................ ......................... 32

Packer-extractor .............................................................................. 34Packer-system G ..................................................................... 22 + 23Packer-system V ........................ ............................ ......................... 24Pins ......................... ............................ ............................ ................ 14Plastic-injection-packer ............................ ............................ .......... 11

Plastic-tile-packer ........................... ............................ .................... 12

Pressure gauge .......................... ............................ ......................... 33Pressure reducer for hose-pump .................................................. . 31

Reducing connection ...................................................................... 20

S ilicon-Pressure hose for hose-pump .......................................... . 31Sliding coupling .......................... ............................ ................. 19 + 32Solar Balance .................................................................................. 34Steel-plate case .............................................................................. 26Supply pressure hose .......................... ............................ ............... 15

Toggel nut ....................................................................................... 20

Table of contents


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(1017) 17 mm overall length 65 mm, thread M 8, nipple thread M 5 (nipple 1017NK)

(1017 L) 17 mm overall length 110 mm, thread M 8, nipple thread M 5 (nipple 1017NK)

(1017 LL) 17 mm overall length 150 mm, thread M 8, nipple thread M 5 (nipple 1017NK)

(1017 S) 17 mm overall length 200 mm, thread M 8, nipple thread M 5 (nipple 1017NK)

(1017 SL) 17 mm overall length 300 mm, thread M 8, nipple thread M 5 (nipple 1017NK)

(1019) 19 mm overall length 150 mm, thread M 10 x 1.0, nipple thread M 7 (nipple 1019NK)

(1019 M) 19 mm overall length 250 mm, thread M 10 x 1.0, nipple thread M 7 (nipple 1019NK)

(1019 L) 19 mm overall length 410 mm, thread M 10 x 1.0, nipple thread M 7 (nipple 1019NK)

(1019 LL) 19 mm overall length 610 mm, thread M 10 x 1.0, nipple thread M 7 (nipple 1019NK)

These offered injection packers are always on stock but we can manufacture every size you require.

Injection packers(drill hole packers)High-pressure packers forconcrete injections or syntheticresin injections.Injection packers 1013 to 1017 are suitable forparticularly high pressures. Injection packers 1010 and 1008 can only absorb lower pressure becauseof their thinner rubber bulges. They are especiallysuitable for small cracks or should be used whendrilling would cause damage, e.g. for tiles andstones.Injection packers 1019 should be used wheneverdeep drilling and high pressures are necessary dueto corroding concrete.

All injection packers are fitted with low-pressurecone-head nipples (NK-nipple) suitable both for lowpressure and high pressure operation. Since they areunscrewed in any case prior to the injection process,cone-head nipples are added unassembled to eachbox of injection-packers.Upon request we deliver the injection packers withN-nipple (high-pressure nipple).

(1008) 8 mm overall length 70 mm,

thread M 5, nipple thread M 5 (nipple 1017NK)



(1010 L) 10 mm overall length 115 mm,


(1013) 13 mm overall length 70 mm, thread M 6, nipple thread M 6 (nipple 1013NK)

(1013 L) 13 mm overall length 115 mm, thread M 6, nipple thread M 6 (nipple 1013NK)

(1013 SS) 13 mm overall length 310 mm, thread M 6, nipple thread M 6 (nipple 1013NK)

(1013 SL) 13 mm overall length 610 mm, thread M 6, nipple thread M 6 (nipple 1013NK)



(1016 L) 16 mm overall length 110 mm, thread M 8,

nipple thread M 5 (nipple 1017NK)

(1013 S) 13 mm overall length 210 mm, thread M 6, nipple thread M 6 (nipple 1013NK)

Injection packers 8 + 10 mm

Injection packers 13 mm




(R1013) 13 mm overall length 90 mm, thread M 6, nipple thread M 6 (nipple R1013NK)

(R1013 L) 13 mm overall length 115 mm, thread M 6, nipple thread M 6 (nipple R1013NK)

STAINLESS STEEL

STAINLESS STEEL


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110mm 90 130 150 170 190 210 2307050301014080 12010040 6020 160 180 200 220 240

7

10 mm

13 mm

17 mm

19 mm

TWO-PARTCOMPOSITE PACKERSas an alternative forinjection packersBoth parts can be combined differently, in this waythere is a variety of possible applications!Suitable for low pressure and high pressure, due to a low openingpressure of circa 1-2 bar.The advantage is the saving of time as described below, as well asthat the pressure elements can be used multiple.

Valve

Handling and pressing is the same as with theservice-proven drill-hole packers.

The decisive advantage: the pressureelement (front part) can be removed afterinjection without any loss of pressure whatever,the drill hole can be closed off straight away.This means: less time and labourmust be expendedThe pressure element, if cleaned out well, maybe used again more than 5 times.

Lowering of the packer element is simplebecause of pressure elements being availablein varying lengths.

The composite packer can beretightened (as opposed to the impactpacking element), thus no interruption of theinjection process.

Another advantage is the fact that the compositepacker can be subjected to much higherpressure than a packer with a preterminedbreaking point.

Valve

Composite packerscomplete mounted:

Composite packer

Drill-hole packer


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(V 19 P)Packer element19 mm 75 mm long,thread M 8 x 1.0

(V 17 D) Pressure element with

cone head 75 mm long, thread M 8 x 1.0

(V 17 DL) Pressure element with

cone head 175 mm long, thread M 8 x 1.0

(V 17 DF) Pressure element with

flat head 75 mm long, thread M 8 x 1.0

(V 17 DLF) Pressure element with

flat head 175 mm long, thread M 8 x 1.0

Pressure elements (V17) fit to packer elements (V17P) and (V19P) because of the same thread size M 8 x 1.0.

(V 17 P)Packer element17 mm 70 mm long,thread M 8 x 1.0

(V 10 P)Packer element10 mm 60 mm long,thread M 5


cone head 45 mm long, thread M 5




flat head 80 mm long, thread M 5

(RV 13 P)Packer elementSTAINLESS STEEL13 mm 50 mm long,thread M6

(V 13 P)Packer element13 mm 50 mm long,thread M6





(V 13 DLL) Pressure element with










(V 13 DLL) Pressure element with






Composite packers 10 mm



Composite packers 17 mm und 19 mm

Packer element steel -Pressure elementsteel galvanized

Packer element steel -Pressure elementsteel galvanized

acker element steel -ressure elementeel galvanized

acker element V2ATAINLESS STEEL 1.4301 -ressure element steelalvanized


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ww.kunststoffpacker.de www.kunststoffpacker.de

Cracks ?

In the event of cracks in concreteparts there is need of fast action ...

First the cracks have to be drilled, incase of linear course of the cracksdirectly, in case of diagonal course ofthe cracks lateral staggered.For our plastic-injection-packer (K2010)you have to drill about 8 cm deep at theminimum.

Packer setting:

The plastic-injection-packer (K2010) willbe set manually intothe hole including theblack rubber.

The leading plate of the setting-clamp-tool (K2001) will be thrusted easilyover the nipple-head of the plastic-injection-packer and arrested. By wor-king the handle the black rubber willbe pushed over the shaft of the packerto the top and clamped into the drillhole. The packer is clamped solid inthe bore hole.

Carefully seal the cracks thereby nosynthetic resin can penetrate out ofunwanted spots.

The packer is now seatedfirmly in the drill hole soyou can inject through anormal nipple gripper withup to 200 bar pressure. Theinjection medium flows outof the packer beneath thered rubber and prevents thebackflow of the material.

After hardening of themedium the packer caneasily by shortened.

Plastic-Injection-Packer (European Patent)

The plastic-injection-packer (K2010) is aworldwide innovation.

Its diameter is about 10 mm, overall length 85 mmand by reason of its remarkable combination ofintegrated nipple-head and two rubber parts it ispossible to inject synthetic resin up to 200 barpressure.

The red rubber at top of the packer has the functionof a non-backflow valve. The injection mediumflows out beneath the red rubber during injectionbut it cannot return back into the packer becauseof the counter pressure.

Plastic-Injection-Packer (K2010)

Setting-Clamp-Toolfor Plastic-Injection-Packer (K2001)

After setting the plastic-injection-packer (K2010) into the drill hole the leading plate of the setting-clamp-tool (K2001) can easily be thrusted overthe nipple-head of the packer. By working the handleof the setting-clamp-tool the black rubber will bedrawn and clamped into the drill hole and through theintegrated nipple-head injection can be made withhigh pressure. Because of the packer-material there`sno risk of corrosion opposite to injection packers madeof steel.

It is important to clean. Best of all is toblow it out with compressed air.


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Plastic-Tile-PackersThe plastic-tile-packer (K1004) and (K1006) can be usedfor injection into small drill holes of about 4 mm and 6 mmdiameter.Stability in the drill holes is secured by lamellas.

As the plastic-tile-packers can only be used for lower pressure wedeliver them with low-pressure-cone-head-nipples unassembledin each box.

Plastic-Tile-Packer 4 mm , grey (K 1004) Overall length circa 30 mm

Plastic-Tile-Packer 6 mm , white (K 1006) Overall length circa 30 mm

Hose connectionsWe manufactureall required sizes!

Mandrel packer for hoses(1108)made of steel, galvanized, square 17 mmcone-head nipple (1025 NK)diameter 8 mmoverall length 55 mm

Mandrel packer for hoses (1107)made of brass, square 12 mmcone-head nipple (1013 N)top diameter 8 mm,base diameter 6.2 mmoverall length 50 mm

Mandrel packer for hoses(1109)made of brass, square 13 mmflat-head nipple (1120 B)top diameter 12 mmbase diameter 6 mmoverall length 88 mm

Hose connection(1106)made of brass, square 17 mmG to 6 mmoverall length 35 mm


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(1130) (1140) (1140 A) (1135) (1135 A)

dhesion packerund (1140)ade of aluminium,mm ,

side thread8 x 1.0

eight circa 13 g

dhesion packeral (1130)ade of aluminium,ze 50 x 100 mm,side thread8 x 1.0

eight circa 24 g

Adhesion packeroval (1130 A )made of aluminium,size 50 x 100 mm,outside threadM 10 x 1.0weight circa 24 g

Adhesion packeroval (1131)made of transparentdurable acrylic plastic,size 50 x 100 mm,inside threadM 8 x 1.0weight circa 15 g

Adhesion packeroval (1131 A)made of transparentdurable acrylic plastic,size 50 x 100 mm,outside threadM 10 x 1.0weight circa 15 g

Adhesion packer round(1135 A)made of transparentdurable acrylic plastic,with an angularfiller neck, outsidethread M 10 x 1.0weight circa 8 g

Adhesion packerround (1140 A)made of aluminium,48 mm ,outside threadM 10 x 1.0weight circa 13 g

Adhesion packerround (1138)made of transparentdurable acrylic plastic,48 mm ,inside thread M 8 x 1.0weight circa 7 g

Adhesion packerround (1138 A)made of transparentdurable acrylic plastic,48 mm , outsidethread M 10 x 1.0weight circa 7 g

Adhesion packerround (1135)made of transparentdurable acrylic plastic,with an angular filler eck,inside thread M 8 x 1.0weight circa 8 g

Extension tube(1145)made of aluminium, for adhesionpackers (1130), (1131), (1135), (1138),(1140)overall length 55 mm,outside thread M 8 x 1.0,inside thread M 6 x 1.0,to be screwed into adhesion packers.Outside thread to hold silicon hose.Inside thread to t ake nipples (1013N)+ (1013NK).

Supply pressure hose(1132) for low pressure injection.This hose ensures - in conjunction with our approved adhesionpackers - constant and sustained filling of cracks.Depending on type and extent of the crack, one supply pressurehose (1132) should be used for 3 to 6 adhesion packers.

At a pressure of 3 bar, circa 30 ccm of material are taken up.

Steel-pins (1137)with smooth tips and countersunkheads for centering of adhesionpackers; prevent slipping on verticalsurfaces.2 mm , 40 mm long, 100 per bag

Supply pressure hose (1132)

(1017 NK) M 5 for drill hole packers

(1008), (1010),(1016), (1017)


(1013) + extension tube (1145)


(1019)

(1146 NK) M 8 x 1.0 for adhesion packers

(1130), (1131), (1135), (1138), (1140)

(1017 N) M 5 for drill hole packers

(1008), (1010), (1016), (1017)

(1013 N) M 6 for drill hole packers (1013)

+ extension tube (1145)

(1019 N) M 7 for drill hole packers (1019)

(1146 N) M 8 x 1.0 f or adhesion packers (1130),

(1131), (1135), (1138), (1140)

(1025 N) M 10 x 1.0 for drill hole packers (1025)

(1031 N) M 14 x 1.5 for drill hole packers (1031)

Low-pressurecone-head nipples NKwith loose ball, shortenedspring, passivated yellow, ope-ning up at approx. 1 bar and

closing by centered ball.The low pressure cone-head nipple issuitable for all PPW injection packers forlow pressure and high pressure. Problemscould be caused by the nipple opening ofthe injection packer being positioned ver-tically or at a slanting towards the top andviscous injection resin being used at thesame time. In this case we would recom-mend to use cone-head nipples for highpressure.

ADHESION PACKERS... if drilling is impossible ...

Cone-head nipplesfor high pressure Ngalvanized to be silver-coloured.Important! The ball in the high-pressure nipple releases theopening only at circa 30 bars.


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(1008) (1010) (1016) (1017)

(1019)

(1140) (1145)

(1130)

(1135 A)(1138 A)(1140 A)

(1017 N)

(1017 NK)

(1019 N)

(1019 NK)

(1013 N)

(1013 NK)

(1146 N)

(1146 NK)

(1042 V)

(1042 Va)

(1042 M)

(1121)

(1121 Z)

(1130 A)(1131 A)

(1131)

(1138)

(1013) M6

M8 x 1.0

M5

M7

(1135)

M10 x 1.0

This is how you can combinepackers and accessory equipment.

Flat-head

Cone-head

(V10 DF to V 17 DLF)

(1120 and 1120 Z)

(1120 C to 1120 Z)

(V10 P to V 19 P)

(V10 P to V 19 P)

(1013 LF to 1019 LF)

(V10 D to V 17 DL)


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1013 LF) 13 mm overall length 115 mm,

thread M 6 with flat-head nipple (1120 C)

1013 SF) 13 mm overall length 210 mm,


1013 TF) 13 mm overall length 310 mm,


1017 LF) 17 mm overall length 110 mm, thread M 8 with flat- head nipple (1120 B)

1017 FL) 17 mm overall length 150 mm, thread M 8 with flat-head nipple (1120 B)

1019 F) 19 mm overall length 150 mm, thread M 10 x 1.0 with flat-head nipple (1120)

1019 LF) 19 mm overall length 400 mm, thread M 10 x 1.0 with flat-head nipple (1120)

1019 FZ) 19 mm overall length 150 mm, thread M 10 x 1.0 with flat-head nipple (1120 Z)

1019 HF) 19 mm overall length 220 mm, thread M 10 x 1.0 with flat-head nipple (1120 Z)

1019 MF) 19 mm overall length 250 mm, thread M 10 x 1.0 with flat-head nipple (1120 Z)

These offered injection packers are always on stock but we can manufacture every size you require.

Injection packerswith flat-head nipplefor injection of viscous media, fit to slidingcoupling (1121)

Injection packersfor the injection of cementemulsions or other viscousinjection mediawith wider entry of nipple

Flat-head nipple(1120 C)enter hole 2.5 mmwith ball + spring unassembled16 mm thread M 6fit to injection packer (1013)

Flat-head nipple(1120 B)enter hole 4.0 mmwith ball + spring unassembled16 mm thread M 8fit to injection packer (1016/1017)

Flat-head nipple(1120)enter hole 4.5 mmwith ball + spring unassembled16 mm thread M 10 x 1.0 mmfit to injection packer (1019)

16 mm fit tosliding coupling (1121)

Sliding coupling(1121)for flat-head nipple(1120) (1120 Z), 16 mm , andinjection packers (1013 LF) (1019 LF),composite packers-pressure element (V 10 DF) (V 17 DLF)

Injection-packers-accessories especially for viscous media

Flat-head nipple(1120 Z)Entry opening 5 mm, with ball and springunassembled, 16 mm , thread M 10 x 1.0 mm,fit to inject ion packer (1019)

Flat-head nipple(1125 Z)Entry opening 6 mm, with ball and springunassembled, 22 mm , thread G1/4,fit to injection packer (1025)

Sliding coupling(1121 Z)fit to (1120 Z), straight entryconnecting thread M 10 x 1.0(onto hoses etc.)

Sliding coupling(1126 Z)fit to (1125 Z), straight entry,large passage, connectingthread G 1/4(onto hoses etc.)

Accessory


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directly fit to stop cocks (1172) and (1182):(1025) 25 mm , overall length 240 mm, thread G 1/4(1025 L) 25 mm , overall length 600 mm, thread G 1/4

directly fit to stop cocks (1173) and (1183):(1031) 31 mm , overall length 300 mm, thread G 3/8(1031 L) 31 mm , overall length 600 mm, thread G 3/8(1031 SL) 31 mm , overall length 1200 mm, thread G 3/8

directly fit to stop cocks (1175) and (1185):(1039) 42 mm , overall length 300 mm, thread G 3/4(1039 L) 42 mm , overall length 600 mm, thread G 3/4(1039 SL) 42 mm , overall length 1200 mm, thread G 3/4

directly fit to stop cocks (1176) and (1186):

(1049) 50 mm , overall length 600 mm, thread G 1

(1049 L) 50 mm , overall length 1200 mm, thread G 1

Injection packersfor the injection of cementemulsions and other viscous injection media

Instant couplingmade of brass, pressure-tight up to 30 bars,seals resistant to oil, acid and lye

(1162A)fit to packer (1025),G 1/4 outer thread

(1163)fit to packer (1031),G 3/8 inside thread

(1165)fit to packer (1039),G 3/4 inside thread

(1166)fit to packer G 1,G 1 inside thread

(1161)blind coupling to closefit to the instant coupling

The packers 1049 with thread G1" we offer you asspecial design in every r ubber diameter.

Reducing connections

(1010 R)inside thread M 5,outside thread M 10 x 1.0, fitbetween packer (1010), nipple(1120), stop cock (1170)

(1025 R)for low pressureinside thread G 1/4to inside threadM 10 x 1.0, fit betweenpacker (1025),nipple (1025N)

(1025 RN)for high pressureinside thread G 1/4to inside threadM 10 x 1.0, fit betweenpacker (1025),nipple (1025N)

(1025 RF)inside thread G 1/4to outside threadM 10 x 1.0, fit betweenpacker (1025),nipple (1120)and stop cock (1170)

(1039 R)inside and outside threadsG 3/4 to inside threadM 14 x 1.5, fit betweenpacker (1039), nipple(1031N), stop cock (1175)and (1185)

(1039 RF)inside threadG 3/4, to outside threadM 10 x 1.0, fit betweenpacker (1039),nipple (1120),stop cock (1170)

(1013 R)inside thread M 6,outside thread M 10 x 1.0, fitbetween packer (1013),nipple (1120), stop cock (1170)

(1017 R)inside thread M 8, outside threadM 10 x 1.0, f it between packer (1017) or(1016), nipple (1120),stop cock (1170)

(1019 R)inside thread M 10 x 1.0outside thread G 1/8,fit between packer (1019),stop cock (1171) (1132 R)inside thread M 5inside thread M 8 x 1.0

(1140 R)outside thread M 10 x 1.0outside thread M 8 x 1.0

(1031 RF)inside thread G 3/8,outside threadM 10 x 1.0, fitbetween packer (1031),nipple (1120),stop cock (1170)

(1031 RN)inside threadG 3/8 to insidethread M 14 x 1.5,fit betweenpacker (1031),nipple (1031N)

(1049 R)inside andoutside thread

G 1, fitbetweenpacker (1049),stop cock(1176) and(1186)

(1049 RF)inside thread G 1to outside thread M 10 x 1.0fit between packer (1049)and nipple (1120)

Toggle nutfor quick bolting without using ascrew spanner

(1025 KM)for packer (1025) thread G 1/4

(1031 KM)for packer (1031) thread G 3/8

Ball valve for packersfor highly fluid media, to be screwedto the rear exit opening of the packer(one nut will then be omitted)

(1025 V)for packer (1025) thread G 1/4



The new DIN designation G-resp. corresponds to the former R.


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Mounting and Assembly of the Packing-System G

G 2

G 1

Flat-head nipple(1125 Z)G 1/4 inside thread

Reducing connection(G1 RS)G-1/4 outside threadto G-1 inside thread

Reducing connection (G2-RS)G-1 outside thread to G 2 inside thread

Flat-head nipple(1125 Z)G 1/4 inside thread

Reducing connection(G1 RS)G 1/4 outside threadto G 1 inside thread

Nut46 mminside thread G 1(G1-M)

NutSW-75 inside thread G 2(G2-M)

Pressure tube:top:75 mm with clamp handlesoutside thread G 1opening: 24 mm

center:length: on requestindicated in mm(G1D--)minimum length 350 mm

bottom:46 mm to pretensionthe packerinside thread G 1

Packer element268 mm longconsisting of packing tubeG 1 thread + rubber piececirca 180 mm long,diameter on requestdiameter indicated in mm(G1P--)

Pressure tubetop:75 mm with clamp handlesoutside thread G 2opening: 24 mmcenter:length: on requestindicated in mm(G2D--)minimum length 350 mmbottom:75 mm to pretension the packer inside thread G 2

Packer element268 mm longconsisting of:packing tube G 2" thread +rubber piece circa 180 mm longdiameter on requestdiameter indicated in mm(G2P--)

High-pressure cock(1176)G 1 inside thread

alternative:valve head46 mm inside thread G 1opening 10.5 mm (G1-V)

alternative:Reducing connection(G2-RS)G 1 outside threadto G 2 inside thread

valve headSW 46 inside thread G 1opening 10.5 mm (G1-V)

Delivery will be made according to your wishes. We require the following information:diameter of rubber piece and length of pressure tube.

Example: 80 mm bore hole + 500 mm depth.Delivery: packing part G 1 = 78 mm diameter + pressure tube G 1 = 500 mm order no.: (G 1 P078) (G 1 D500)

PACKING-SYSTEM Gconsisting of Packing Part + Pressure Tube

The recoverable packing-system "G" has thedecisive advantage that, within size 1 or size 2, it canbe combined and be re-used. 24 mm diameter is theminimum opening for all packers. Each size consistsof a packing part and a pressure tube:

G 1 threadG 2 thread

The rubber packing part "G1" is available withdiameters ranging from 50 to 88 mm.

The rubber packing part "G2" is available withdiameters ranging from 88 to 127 mm.

Pressure tubes are available in any length desired for"G1" or "G2". Standardized we manufacture the pres-sure elements in 500, 1000 or 1500 mm length. Theend of the pressure element tube is provided with 75mm square, clamp handle, and "G1" or "G2" externalthread connection.

The surfaces of steel parts are not treatedand will be delivered lightly greased.

The new DIN designation G1" or G2" resp. corresponds to the former R1" or R2".


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Packing System Vconsisting of packing unitand pressure tubeWe supply you with composite packers acc. to your wishes,with rubber diameters from 20-50 mm.The pressure tube of the composite packer is usable seve-ral times. Standardized the pressure tube will be deliveredin a total length of 1100 mm, every other length is alsoavailable. The diameter of the tube is 9 mm.

A low pressure ball cock (1182) , a double-nipple and aflat-head-nipple (1120 Z) are connected to the pressuretube, so that the composite packer can easily be filled by asliding coupling.The packer element has a length of 194 mm and has a non-return-valve with 5 mm opening.

Flat-head-nipple(1120 Z)

Double-nipple (ET-1358)M 10 x 1.0 thread G 1/4

Ball cock (1182)nominal pressureup to 30 bar

Toggle-Nut (1025 KM)

Pressure tubeoutside thread G 1/4passage way 9 mmtotal length 1100 mm

Thread connection (1025 Z)Square 17 mm, 70 mm length

non-return valve18 x 24 mmthread G 1/4

Packer elementcirca 194 mm longconsists of:packer tube thread G 1/4 +

rubber circa 150 mm longdiameter on requestdiameter indicated in mm(V--P)

Stop Cock(1170) with tread connection M 10 x 1.0

High-pressure socket stop cockwith inside threads on both ends

(1171) thread connection G 1/8 nominal pressure 630 bar

(1172) thread connection G 1/4 nominal pressure 630 bar(1173) thread connection G 3/8 nominal pressure 500 bar



(1176) thread connection G 1 nominal pressure 315 bar

Ball cockmade of brass with inside threads on both ends





(1186) thread connection G 1 nominal pressure 25 bar


Accessories for injection packers


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ww.injektionspumpe.de www.injektionspumpe.de

Injection-pump R 1001with standard pressure gauge, complete forhigh-pressure injection.

This pump permits easy and fast injection of synthetic resin ata pressure of max. 400 bar (building up) into concrete with theaid of our injection packers.Handling of the injection-pump is easy, and it requires virtuallyno maintenance.The injection-pump R 1001 has a coupling flanged to thereduction gearing to take any commercial electronic drillswith holding attachment for accessory equipment. The chuckmust be detachable and the key face behind it must be 17 mm(cf. page 28).

An even working pressure and uniform delivery is ensured bythe electronic equipment of the drill. After removing the chuckfrom the drill, this is then coupled directly to the injection-pump.On request, we can supply a coupling for your drill to yourspecifications against an extra charge. Indicating scale of thepressure gauge is 0 - 600 bar.Delivery volume of injection-pump R 1001 is circa 30 litresper hour.

The tank has a capacity of 1 litre.Weight excluding drill circa 4 kg.

Scope of delivery:POLYPLAN-injection-pump R 1001 , complete with

standard pressure gauge 1001 WE , with maximum-pressure hose 1043 S , nipple gripper 1042 V ,1 set of spanners and 1 brush for cleaning, all packed in onebox with spare parts list, assembly drawing and operatinginstructions.Drive: Electronic drill or compressed-air(cf. page 28) Steel-plate case (1001 ST)

with handle and two locks,circa 400 x 400 x 200 mm.For the (R1001)- or (R1001D)-pumpcomplete with accessory equipment.

Injection-pump (R 1001)with standard pressure gaugecomplete

Injection-pump R 1001 Dwith pressure-relief devicefor high-pressure injection.The injection-pump R 1001D is identical to the pump describedoverleaf but is in addition provided with a pressure-relief deviceadjustable from circa 5 to 200 bar. Thus it meets the requirementsof "ZTV-RISS 93 - Technical guidelines for filling cracks in concretestructures".

The pressure-relief device comprises an adjustable valve with whichthe required pressure can be set. This pressure can be read offthe pressure gauge. Any excess injection resin is returned to theinjection-pump via a low-pressure hose.

Scope of delivery:POLYPLAN-injection-pump R 1001 D , complete with standardpressure gauge 1001 WE , with maximum-pressure hose 1043 S ,nipple gripper 1042 V , high-pressure cock 1171 , 1 set of spannersand 1 brush for cleaning, all packed in one box with spare parts list,assembly drawing and operating instructions.

Drive: Electronic drill or compressed-air machine(cf. page 28).

Pressure-relief device 1001 DBnot illustrated

The pressure-relief device 1001 DB can be subsequently fitted toalmost all modern-type POLYPLAN-injection-pumps R 1001 .

Injection-pump (R 1001 D)with pressure-relief device


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High-duty-injection-pump 1002with standard pressure gaugefor high-pressure injection.

This injection-pump permits easy and fast injection ofsynthetic resin at a pressure of max. 400 bar (building up)into concrete with the aid of our injection packers.Handling of the injection-pump is easy, and it requiresvirtually no maintenance.

An energy-saving two-cylinder system and the use ofhighgrade materials in the manufacture ensure a deliveryof circa 100 litres per hour at unchanged power output. Thehigh delivery rate permits the use of a second working hoseresulting in greatly reduced injection times. The closed resintank has a capacity of 5 litres. Drive is via an electronic drillwith a power output of minimum 750 watt.This high-duty-injection-pump 1002 is offered as analternative solution to converted airless units.

Description:The injection-pump 1002 has a coupling flanged to thereduction gearing to take any commercial electronic drillswith holding attachment for accessory equipment. Thechuck must be detachable and the key face behind itmust be 17 mm (see above). An even working pressure isensured by the electronic equipment of the drill.

After removing the chuck from the drill, this is then coupleddirectly to the injection-pump. On request we can supply acoupling for your drill to your specifications against an extracharge.Weight excluding drill circa 9 kg.

Scope of delivery:

High-duty-injection-pump 1002 complete with pressuregauge 1001 WE , with maximum pressure hose 1045 S 2000 mm long, nipple gripper 1042 V , 1 set of spanners,1 brush for cleaning with spare parts list, assembly drawingand operating instructions.

Drive: Eletronic drill or compressed-airmachine (see page 28).

High-duty-injection-pump(1002)with standard pressure gauge

For the drive of our pumps and scre-wers electronic drilling machinesor compressed-air machines areprovided with a claw with 17 mm slotas connector. The drive machine musthave a shaft with 17 mm flat face.

AEG/Atlas Copcodrillelectronic(701)

SB2E 850RS, circa 850 wattfor each Polyplan-Pump

Compressed-air machine(D 501)with shaft 17 key face, infinitlyvariable throttle valve and shortconnecting hose.

A long service life of t he compressed-air machine is ensured through:

Maintenance unit (D 502)complete water separator and oiler

For use in confined spaces liable tocontain explosive mixtures we offeras drive of our pumps:

*Please note:for using the compressed-airmachine the drill holding ET 11of the injection pump has to bereplaced with ET 11D.


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POLYPLAN-hose-pump(1200 S)

POLYPLAN-hose-pump 1200 Sfor injection and filling with resin, foam and cementemulsions up to 0,2 mm graining

With this pump, fitted with highly flexible, pressure resistant hosesand equipped with a 3-chamber system, pressures up to c irca 15 barcan be reached while maintaining the same excellent delivery.Because this pump can not be contaminated by resin etc., itsapplications are unrestricted.No more cleaning problems!The pumped liquids will no longer come into contact with the pumpmechanism. Upon completation of an operational sequence, orwhen the pot time of the liquids is exceeded, just insert another hose(circa 3 minutes), and the pump will again be ready for operation.Operating pressure may be up to circa 15 bar. The liquids to bepumped can be taken directly from their containers. Small containerwill fit into the supporting basket.The delivery with free flow can reach 200 l/h. (Viscosity andcounterpressure will reduce the delivery rate.)The pump is of solid construction, entirely maintenance-free andunaffected by outside influences.

Description:The hose-pump 1200 S is equipped with a coupling flanged to thereduction gearing and designed to take any commercial electronic

drill with holding attachment for accessory equipment. The chuckmust be detachable and the key face behind it must be 17 mm.For the injection, use only low-pressure nipples, do not use high-pressure nipples!On request we can supply an attachment for your drill to yourspecifications (drawing or sample) against an extra charge.

An even work ing pressuring and uniform delivery is ensured bythe electronic equipment of the drill. Please also note the variouscombinations available for the connection of hose and packers.

Scope of delivery:

Hose-pump 1200 S complete with hose connection, comprising:nipple gripper 1042 V , hand pipe 1042 R , cock 1170 , hoseconnector 1284 and clamp 1285 but without hose.Weight without drill circa 3 kg.

Drive: Electronic drill or compressed-airmachine (cf. page 28).

SILICON-Pressure hose (1207)red, 6 mm inside x 1.75 mm wall thickness,double-walled with canvas intermediate layer,working pressure must not exceed 15 bar,bursting pressure circa 30 bar.

Pressure reducer (1200 D)for hose-pump (1200 S)adjustable if a pressure lower than 15 bar is required.The pressure reducer is fitted in the hose pressurepart between pump and packer and has thus thefunction of a bypass.Surplus material will be deviated through the pressurereducer into a hose and flows out of the evacuationweight into a container.

r u n o f f t o d i r e c t i o n o f t h e p a c k e r

s u p p l y i n j e c t i o n - m e d i u m f r o m t h e r o t o r

Accessory equipment forPOLYPLAN-hose-pump

evacuation weight


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Maximum-pressure hosewith 2 steel wire mesh inserts, inside and outside layers of hose made of polyurethane polyamid, thread connection M 10 x 1.0outside, operating pressure 450 bar, burst ing pressure 1800 bar.

(1043 SK) 300 mm overall length

(1043 S) 500 mm overall length





(1042 V) Nipple gripper with 4 gripping clamps, fit to any cone-head nipple, with plastic lining on the inside. Thread M 10 x 1.0 inside

(1042 Va) Nipple gripper with 4 gripping clamps, as above, but with thigtly gripping clamps.

(1121) Sliding coupling for flat-headnipples (1120) - (1120 Z), 16 mm , andinjection packers (1013 LF) - (1019 LF),pressure element of composite packer(V10 DF) - (V17 DLF).

(1042 Z) Threaded intermediate piece to join maximum-pressure hoses, cocks, etc., thread M 10 x 1.0.

(1051) Axial swivel jointto be screwed between injection packer andmaximum-pressure hose or pump respectively

to obtain a tight screwed connection. Thread M 10 x 1.0 inside and outside.

(1051 G ) as above, with large passage, thread connection G 1/4".

(1001 WN)indicating scale0100-bar

(1001 WM)indicating scale060 bar

(1001 WE)indicating scale0600 bar

(1001 ME)pressure gauge withpressure transmitter with diaphragm

indicating scale0600 bar

Pressure gauge for hose-pump(1200 M )

A pressure gauge with pressure transmit-ter, made of VITON, can be supplied forthe hose-pump 1200 S . Indicating scale0 - 40 bar.The pressure gauge is supplied togetherwith a T-joint, thread M 10 x 1.0 and canbe screwed to the hand pipe 1042 R .

040 bar

Spare-Pressure gaugesAccessories for POLYPLAN-Injection-pumps

Standard pressure gauge withteflon diaphragm

* These pressure gauges can be fitted by us to the required injection-pumps against an extra charge.


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ba broschyr ppw

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