automotive_solutions_brochure

L(NA)08114ENG-A 0709

Solutions for Your Automobile Production Line

Solutions for Your Automobile Production Line

Presenting a total solutionfor automobile production linesPresenting a total solutionfor automobile production lines

New publication, effective Sep. 2007Specifications subject to change without notice.

Product family

Information systemInformation system

Production siteSafety Solutions

Energy-saving Solutions

Production siteSafety Solutions

Energy-saving SolutionsEthernetEthernet

CC-Link IECC-Link IE

iQ Works(TCO: Total Cost of Ownership)

Qualitymanagement

Energysaving

PLC as an equipment controller Motion controller

D-I/O A-I/OValve

Inverter

Servo

ID controller

Safety remote I/ORobot

Light curtain

IPM MDU EMURobot

Safety PLC PLC as a utility controllerMaintaining safetyMaintaining safety

Improvementof designefficiency

Productivityimprovement

Higherfacility

operationrate

Cost-effectiveness

Shorterdown time

Concerns onlocal communityand environment

Productionhistory

management

Early launch

Improvementof

maintenanceefficiency

Demands made of state-of-the-art factoriesDemands made of state-of-the-art factories

Reductionof

spare parts

In all kinds of factories, not only those producing automobiles, there is a need for solutions to issues such asensuring security, improving productivity, and successfully coexisting with the environment and society.

Shortertact time

Qualityimprovement

Safetyof

workers

Collaborative solutions to resolve fundamental issues in manufacturing from a TCO perspectiveCollaborative solutions to resolve fundamental issues in manufacturing from a TCO perspective* "Visualisation" is that process wherebyproblems are identified by collecting andanalyzing data.

ERPMESERPMES

Enterprise Resource Planning

Manufacturing Execution SystemCore information system FRP

MES linkage functionMES linkage function

Production information system (MES)

Controller

Field device

PLC equipped with MES Interface

HMI equipped with MES Interface

Information network

Controller network

Field network

Mitsubishi Electric's families of products, combined with aclose relationship with the client, provide solutions to all thedemands made of your factory."Visualization" provides clients with total solutions with thescope for further improvement.

Demand forecasting, production planning,production command, process control

Control functionprogramming data

ON/OFFNumerical value(temperature, pressure)

Demand forecasting, production planning,production command, process control

Control functionprogramming data

ON/OFFNumerical value(temperature, pressure)

Information linkageInformation linkageTo address these issues, we need a "powerful product" and "visualization*."

Challenges

1 2

A total solution, featuring a wide variety of components and a closerelationshipwiththeclient-MitsubishiElectric offers better productivity, higher energyefficiency, andasaferworkingenvironment.

Demands of company

Higher facility operation rateHigher manufacturing qualityQuicker response to specificationchanges in productionSafety of the workers and facilities

Energy saving, energy monitoringZero emission, utility monitoringTraceability, status monitoringSafety of the local community andenvironment

Demands of society

Visualization ofsafety control

Visualization ofproduction

Visualization ofenergy consumption

Monitoring of theproduction, quality,

and facility

Impr

ovin

gpro

duct

ionv

alue

Impr

ovin

gpro

duct

ionv

alue

Monitoring ofthe energy

consumption

Monitoring of theutility status

Coexistencewiththeenvironmentandsociety

Coexistencewiththeenvironmentandsociety

Power train assembly

Stamping

WeldingPainting

Final assembly

Power train machining

CONTENTS

Enhanced support for workers

Solutions for the environment and energy savingAchievement of coexistence with society


WeldingPainting

Final assembly


43

MES InterfaceThe PLC that controls equipment can be directlyconnected to the database stored on the productioncontrollers. There is no need for a communicationgateway such as a personal computer.

CNC C70Incorporates Mitsubishi Electric's achievements infactory automation technology and solutions.Ideal CNC for controlling the machine tools usedto configure a machining line.

HMI (GOT)Indicator equipped with the touch panel featuringa high intensity, wide-view angle, and large screen.With the multilingual environment supported,GOTs meet the needs of globalization.

InverterFaults can be avoided thanks to the self-diagnosisalarm that is output when an inverter component isnearing the end of its service life.

Controller networkThis next-generation network is realized fromthe collected Ethernet technologies, and featuresgigabit communication to meet the needs ofhigh-speed and large-capacity communication.

Safety PLCA safety system can be established incompliance with the international safetystandards(IEC61508 SIL3, EN954-1/ISO13849-1 category 4).

Field networkThe field network system performs control and dataprocessing simultaneously and at high speed, so asto respond to the FA system needs of differentcustomers.

Motion controllerFeatures fast and highly accurate motioncontrol, using a high-speed bus that isdedicated to connections betweenmultiple CPUs.

Geared motorReliable maintenance with long-lifedesign.

IPM motorDesigned for lower-torque loads such as fans,pumps, and blowers. The IPM motor can offergreater energy savings than a high-performanceinduction motor driven by an inverter.

Stamping

Stamping

Welding

Painting

Final assembly

p.9

p.11

p.13

p.15

p.17

Introduction of iQ Platform for higher total performance

Power train machiningPower train assembly p.5

The best TCO reduction effect is provided to the machining lineHigher quality and traceability realized by information linkage

Mitsubishi Electric makes a fusion between control and the safety

The gigabit communication creates new potential for control systems

The most effective solution for an automobile factoryMitsubishi FA products are your best choice for productivity improvement. With the our products, your informationsystem and production equipment can operate together in an integrated network, allowing the process controlto be more precise and the most suitable control to be conducted in real time.Using Mitsubishi FA products together with products of our partner manufacturers, we can make your productionthe best it can be. Introduce our system for the better quality, shorter work period, and higher productivity, andto have a framework to solve problems.

The most effective solution for an automobile factoryMitsubishi FA products are your best choice for productivity improvement. With the our products, your informationsystem and production equipment can operate together in an integrated network, allowing the process controlto be more precise and the most suitable control to be conducted in real time.Using Mitsubishi FA products together with products of our partner manufacturers, we can make your productionthe best it can be. Introduce our system for the better quality, shorter work period, and higher productivity, andto have a framework to solve problems.

Safety signal module (Q173SXY)

CNC CPU(Q173NCCPU)

CC-Link IE

POWER TRAIN MACHINING

Solution1

PLC CPU and CNC CPU are connected using a dedicated high-speed bus.ultrahigh-speed linkage between PLC CPU and CNC CPU is realized.

Higher machining accuracyHigher production efficiencyHigher designing efficiencyHigher maintenance efficiency

High-speed communication between multiple CPUs

High-performance CNC CPUInterpolation control performance and also auxiliary function processing capacity isgreatly improved, allowing you to improve machining accuracy and reduce cycle time.

Inputting a safety I/O signal through another route verifies (double-verifies) the input/output signals on two CPUs.In addition, a safety output signal can be output through another route.

Two CPUs monitor (double-monitor) the command speed and feedback speed.The speed of operation assures safety.

GOTGOT

CNC C70CNC C70

GOT

Servo motorServo motor

CNC servo amplifier

Main shaft drive

CNC servo amplifier

Main shaft drive NC DesignerGX Developer

Main shaft motorMain shaft motor

PLC for gantry control


Power trainmachining

Optimum TCO reduction for machining lines

5 6

CNC CPU (Q173NCCPU)PLC CPU (Q0xUD(H)CPU)

CNC C70

(1) Advanced technology reduces machining cycle time

Verification of the safety I/O signals

Double monitoring of the speed

(2) Verification of safety signals and monitoring of speed satisfies EN954-1 Category 3 requirements

16.8kBlock/min

High-performance servo and main shaft drive unitThe servo and main shaft drive unit feature the world's fastest control loop, together with a full complementof machine interpolation functions to support ongoing progress in machine tools.

PLCCPU

High-speed communicationbetween multiple CPUs

CNCCPU

Sharing of machines reduces need for spare parts!!

The machining cycle time is reduced bythe high-speed CPU, high-speed servoand main shaft drive unit.

The MELSEC Q series module can be utilized.

Cycle time reduced!!

The controller has a wide variety of maintenancefunctions that can be controlled easily.

Easier design, installation, and maintenance of equipment!!

+

SYNERGY

PLC CNC CPU

Safety signal

Terminal block

PLC CPU

Machine sequence

Safety signal module (Q173SXY)

PLC side signal

PLC side safetyoutput signal

NC side safetyoutput signal

Safety signal

NC side signal

PLC side verify error signal

NC side verify error signalUser safetysequence

CNC CPU

User safetysequence

Verified with PLCside I/O signal

Verified with NC sideI/O signal

CNC CPU

Feedbackspeed monitoring

Drive CPU

Feedbackspeed monitoring

Speed monitoring

Position/Speed command

Encoder on the motor

Motor drivingcurrent

Speed monitoring

Speed feedback

Servo control Servo control

Servo control

Power trainmachiningPower trainmachining Stamping Welding Painting Final assemblyPower train

assemblyStamping Welding Painting Final assemblyPower train

assembly

Solution2

POWER TRAIN ASSEMBLY

Power trainassembly

After a message from Manufacturing Execution System (MES) is received, the registered processing (SQLstatement) can be executed. With the manufacturing command from MES, the system in which the productioninformation is downloaded from the database can be realized.

With the MES Interface module, communication can be made without programming by simply specifying therequired data using the setup software (MX MESInterface). Select the database most suitable for your needs froma wide variety of products.

When data is monitored on the MES Interface module side and the condition is met, the data (SQL statement) canbe sent to the manufacturing execution system. The network load is greatly reduced compared to a conventionalsystem where a personal computer is used as a gateway to constantly collect and monitor data.

(1) Special programs not required for database server communication

(2) Network load is drastically reduced in the production control system

(3) Changing production commands or recipes with the host system

Information systemInformation system Information systemInformation system

MES (Manufacturing Execution System)MES (Manufacturing Execution System)

Conversion processing to SQL statements

MES (Manufacturing Execution System)

MES Interface

Polling processing

vent transmission(SQL)

PLC (CPU)

Data processing(Operation processing, Logging, etc.)

PLC communication

Communication module

PLC (CPU)

Higher productivity and higher quality realized through a real-time access to the host database serverHigher traceability by the automatic data collection and managementEasy and prompt startup, maintenance, and troubleshooting of system (comfortable operability)

Higher quality and traceability realized by information linkage

A system can be set up easily!!Cost savings can be realized easily!!

Asystem can easily be added and deleted bymaking settings.Using the MX-MES Interface, no programmingis required to make the settings.

A gateway personal computer is not required(a personal computer is not requiredat production site).The system can be established by simply adding yourcurrent PLC (Q series) forthe production control,and the MES interface module.

Precise data can be collected in both batch and real-time modes.Direct transmission to a database server is supported, with SQLstatements being generated automatically.

Inspection histories, production information, and quality data can be collected easily!!

Network load reduced

Information

linkage

Conversion processing to SQL statements

MES (Manufacturing Execution System)

MES Interface

PLC (CPU)

Data processing(Operation processing, Logging, etc.)

PLC communication

Communication module

PLC (CPU)

MES Interface module

Production command

SELECT (to extract data)

UPDATE (to update data)INSERT (to insert data)

Production condition

Actual operation performance

MES database server

Information

linkage

Polling processing

Event transmission(SQL)

Gatewaypersonal computerGatewaypersonal computer

7 8

Servo motor

GOTGOT

Indicator light

Server

Actual performance report information

� Operation status (Running time, Stop time)

� Parts management information

� Traceability information

� Quality information (Tightening torque, Condition value)

� Power consumption, etc.

Command information� Equipment operation/stop command� Automobile model change information� Operating command, etc.

XML processing function� SQL operation execution command

(Actual performance report,automobile model change information read command, etc.)

Ethernet

SQLSQL

XML

Controller network (CC-Link IE)

Information management server(MES, ALC, etc.)

MES interface

+SYNERGY

PLC MES interface

Communication without programming

Polling processing not required

Automatic generation of SQL statements


PLCPLC

Servo amplifierServo amplifier

MES Interface moduleMES Interface module

SensorSensor



assembly

iQ Platform

SYNERGY

STAMPING

Efficient system installation and maintenance!!

Introduction of iQ Platform for improved overall performance

iQ Works realizes designing and maintenance on an integratedplatform. The labels can be shared by PLC project andmotion controller project.

By reducing the handling time between the pressing machine and the feeder,the tact timeis reduced, and productivity is improved.

Introduction of iQ Platform for higher total performance

Shorter tact timeFaster and more accurate machine controlMore efficient development, debugging, and startup tasks

Solution3

Stamping

Tact time reduced!!

9 10

CC-Link IE

GOTGOTServo motor

iQ Works

Based on the Mitsubishi FA integration concept, "iQ Platform", we offer a product lineup that features a "Controller","Engineering environment" and "Network" as a set, and provide you with support to reduce your TCO*.

*TCO : Total Cost of Ownership+PLC Motion controller

Maintenance without having to access the board!!Apersonal computer is connected using the USB interface installed on the front of GOT, and it can startand adjust the programming of FAequipment via GOT.

System design Programming Test/Startup Operation/Maintenance

Functions required for each phase of the development are integrated here

Integration of software for PLC, motion controller, GOT, etc.

iQ Works compatible engineering environment

Executing a batch read/writelinked with the systemconfiguration diagram removestroubles for the systemmanagement.In addition, the historymanagement allows youto manage the version ofbackup data.

With the system configurationdiagram where an entiresystem can be graphicallydescribed and the workspacetree where various projectscan be managed in oneplace, the overall controlsystem can be set at onceand projects can be managedeasily.

The jump function betweenprograms and the globallabel shared between multiplePLCs/motion controllers andGOT reduce the numberof operations and removetroubles for changing programs.

The functions such as asimulation based on thesystem configuration diagramcreated at a design phase,the multiwindow monitoringand the system diagnosticfunction reduce the timefor adjusting the machinelinkage section and the timefor identifying a place wherean error occurs.

System configuration management Label programming Monitoring Batch read/write

Pressing machinePressing machine

FeederFeeder

PLCPLC

Pressing machinePressing machine

FeederFeeder

Servo motor


MotioncontrollerMotion

controller


assembly Stamping Welding Painting Final assemblyPower trainassembly

Standard input

Emergency stop switch

Safety input Safety input

Safety output

Light curtain

Standardoutput

Robot Robot

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

(Restart switch) (Warning light)

Safety PLC (Safety control)

Integrated control panel 1st phase 2nd phase nth phase

Line integrated control

Line control network Line control networkPhase control CPU

Line control networkMELSECNET/H

CC-Link SafetyRemote I/O module

Ethernet, etc.(Communication between standard CPUs)

Body welding line

MELSECNET/HMELSECNET/H

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

WELDING

Ensuring safe environment for workersEasy connection between welding robots and a PLCShorter tact time in the high-speed shuttle control

Solution4

Welding

Safety control network with the safety PLC

A safety system can be established with MELSEC-Q seriesin compliance with the international safety standards(IEC61508 SIL3, EN954-1/ISO13849-1 category 4).High affinity between control and safety is realized.

The shuttle is transported at high speed by the high-speed control via SSCNET III.A large body with large load (inertia) can also be transported at high speed.

A wire-saving connection can be made between a PLCand dispersed robots on the CC-Link.Peripheral devices such as a welding timer can alsobe connected on the CC-Link.

A wire-saving connection can be made between a PLCand dispersed robots on the CC-Link.Peripheral devices such as a welding timer can alsobe connected on the CC-Link.

Mitsubishi Electric fuses control and safety

11 12

Tact time reduced!!

Safety-related functions assure machine safety!!

Light curtain

GOTGOT

CC-LinkSafetyRemote I/O

CC-LinkSafetyRemote I/O


+SYNERGY

PLC Safety PLC

Safer welding line environment

Safety PLC

Safety is secured on a welding line featuring multiple welding robots.

The safety PLC is a programmable logic controller for providing safety control that is compliant with the safetystandards of "ISO13849-1 (JIS B 9705-1) EN954-1 category 4" and "IEC61508 (JIS C0508) SIL3".*Safety equipment such as an emergency stop switch or light curtain are connected, and safety control for turnningoff the safety output is performed to shut off the power supply to hazardous robots or others based on a programcreated by the user.Machines such as robots or conveyors are operated by a standard PLC. If an error occurs on the safety PLC, it isdetected by the self-diagnosis function and the safety output is forcibly turned off. This safety function differentiatesthe safety PLC from a standard PLC.

Connection system for cost performance!!

Safety PLC Standard PLCRobot

Machine controlSafety control Power shutoff of hazardous factors (robot, etc.)

Emergency stop switch

Safety remote I/O

* Certified by TUV Rheinland


Welding robot

Emergency stop switchEmergency stop switch

Safety switchSafety switch

PLCPLC

Light curtain

Safety PLCSafety PLC



assembly

Base coating

Sealer

Middle coating

Top coating

Data sharingData exchange






Oven-drying

Clear coating

ALC server

Large-capacity databatch transmission

Large amount of actual performance dataOperation data Ethernet

Database server

PAINTING

Real-time interaction with the production control system and reliable traceabilityQuicker data update to adjust the painting data according to temperature/humidity or automobile modelsSmooth startup and easy expansion of the equipment

Solution5

PaintingHigh-speed network reliably carries huge amounts of data

Gigabit communication creates new potential for control systemsGigabit communication creates new potential for control systems

13 14

Communication speed:1 Gbps

Link scan time:Approx. 5ms

Faster speed

Shorter tact time improves productivity.

(Configuration with 32 stations) (2 K points equally assigned per station)(No disconnected station or reconnected station)

Link register (LW) points:128 K points

Link relay (LB) points:32 K points

Large capacity

A large amount of data can easily be collected from the production equipment.

The punctuality of link scan time is made more accurate

Punctuality

Stabilized tact time improves manufacturing quality.

The constant scan time is assured without depending on the hostSCADA communication or the monitoring communication of the indicators/programming tools.

Programming is simple; installation/replacement are easy!!

Reduced tact time increases production efficiency!!Automobile model or painting related commands are transmitted at faster speed viathe high-speed and high-capacity network.The time for communicating with the host server is reduced by the interactive datatransmission using the MES Interface module.

Automobile model or painting related commands are transmitted at faster speed viathe high-speed and high-capacity network.The time for communicating with the host server is reduced by the interactive datatransmission using the MES Interface module.

By programming with labels, programs can be made in an easy-to-understand manner.These labels can simply be added and changed without considering a memory map.

Since a large amount of data can be stored ina PLC, the detailed data of painting can besaved. Therefore, less data is required foradjustment.Furthermore, with the high-speed and high-capacity network, the painting data can easilybe changed from either the central controlroom side or the equipment side.

Since a large amount of data can be stored ina PLC, the detailed data of painting can besaved. Therefore, less data is required foradjustment.Furthermore, with the high-speed and high-capacity network, the painting data can easilybe changed from either the central controlroom side or the equipment side.

The connection status of the entire network is visible.This is convenient to visibly identify the location of anerror, if any occurs.This is also efficient for cost reduction in maintenanceand troubleshooting.

Faults in an optical fiber cable can be detected.Wrong IN/OUT insertion for optical fiber cables can bedetected.

Network type shared memory(Cyclic data)

CC-Link IE

Faulty part

Error

Ethernet

MES Interface moduleMES Interface module

Server

GOTGOT

+SYNERGY

PLC CC-Link IE

CC-Link IE

Visible network connection status Strengthened check function of optical fiber cables

iQ WorksiQ Works

Robot boardRobot board

Robot boardRobot board

CC-Link IECC-Link IEPLCPLC


assembly Stamping Welding Painting Final assemblyPower trainassembly

Shorter preparation time!!

When an error occurred, touching the "Search factor" switchautomatically activates the ladder monitor screen.

Touch switch to whichthe coil Y10 is set asa jump destination

Touch switch to whichthe coil Y10 is set asa jump destination

Search for the error factor by simply touching the screen several times!

<Error occurred at ST2 of the equipment>

<Ladder block including Y10 displayed> <Ladder block including the coil M20 displayed>

Error indicator Y10

ST1 error Pusher LS errorST2 error

Air pressure error

Oil pressure error

Error indicatordisplayed

Touch the NO contact(M20) that is ON(Coil search function)

An error is detected sincethe oil pressure error(M33) is ON!

ST2 error

Touch

Touch

ST1 (Normal)Error occurringSearchfactorST2 (Error)

Backing up data allows...

Replacement of CPU Sequence program,etc. Restoring

CPU direct connection

CFcard

Sequence programsstored in the CF cardcan be edited.

CFcard

Analysis/Correction

OfficeDatatransmission

CFcard

Factory

Backup

Restoring

Sequence program,etc.

* The restoring function may not be available depending on the system configuration orconnection after the replacement of a PLC CPU.

FINAL ASSEMBLY

Support for workers to reduce mistakes in productionShorter downtimeHigh capability for the maintenance

Solution6

Finalassembly

Enhanced support for workers

15 16

(1) Quick troubleshooting using a GOT

(2) Ease of maintenance and long-life design

Consumable parts (capacitors, cooling fans) for the inverter 700 series are designed to offer a service life of 10 years.

The degree of deterioration of the main circuit capacitors, control circuit capacitors, and the inrush current limiting circuit can be monitored.Faults can be prevented thanks to the self-diagnosis alarm that is output when a component is nearing the end of its service life.

* Excerpts from "Periodic check of the transistorized inverter" of JEMA (Japan Electrical Manufacturer's Association)

Components Guideline of the 700 series Guideline of JEMA*

Cooling fan 10 years 2 to 3 years

Main circuit smoothing capacitor 10 years 5 years

Printed-circuit board smoothing capacitor 10 years 5 years

A sequence program can bemonitored in a ladder diagram.

The data of a PLC CPU such as sequence programs and parameters can be backed up to the CF card of a GOT.Data can be batch-restored (rewritten) to the PLC CPU when necessary. Change the program in a PLC CPU,simply by using the CF card. No personal computer is required at the production site.

By backing up data in advance, replacement or recovery can bequickly performed when the PLC CPU becomes faulty or the batteryruns out.

A sequence program name and coil number can be assigned to aone-touch button, which directly displays the ladder block of thecorresponding coil.A PLC station number, CPU number, program name and coil numbercan also be assigned to a one-touch button. In the circuit block of thecoil displayed with the one-touch button, not only the PLC connectedto the GOT but also other station PLC, multiple CPUs, multiple CPUprograms, and local devices can be specified.

Data such as a sequence program must be exchanged, analyzed orcorrected when an error occurs or the program in the PLC CPU isupdated. With this function, those tasks can be completed without anexperienced engineer, leading to cost and time reductions.

Supported by XGA/SVGA/VGA models of the GT15 series"Ladder monitor function" - Error tracing simply by touching a button

Long-life design

Service life check

Newly-developed oil seals prevent grease leaks.The a sealing performance is 100 times better than that of our conventional productsand realizes high reliability and longer life.

High reliability and longer life

Backing up your important sequence programs - "Backup/Restore functions" prevent data loss

Usage example 1)

One-touch ladder jump function

Usage example 2)

+ +SYNERGY

Maintenance costs are reduced by a longer life and life check!!Consumable parts (capacitors, cooling fans) are designed to last for 10 years.Faults can be avoided with a self-diagnostic alarm that is output when the life ofan inverter part is near its end.

Problems are easily resolved on site without a personal computer!!The error location and countermeasure can be checked on site using theone-touch ladder jump function or document display function of the GOT.With the backup/restore functions, the sequence program can be changedincase of errors.

The operating commands are clearly shown on the GOT'shigh-intensity, wide-view angle, and large screen.By supporting a multilingual environment, GOTs meet theneeds of globalization.

Easier-to-read operating commands greatly reduce operational mistakes!!

GOTGOT

MES Interface module

ID controller

MELQIC

Server

Inverter

Geared motor

PLCPLC

PLC Inverter GOT

CC-Link IE

Ethernet



assembly

Patent pending

Outline of the energy-saving system

LAN(Ethernet)

PulseProduction equipment

Production line LightingAir conditioning

Lighting, air conditioning, and others

EcoMonitor II EcoMonitor IIEcoMonitor II

EcoServer II

Basic unit [kWh/pc]

Basic unit [kWh/pc]Basic unit of the self-installed 2nd line basic

Basic unit of the self-installed 2nd line basic

[o'clock]

[o'clock]

Amount per hour [pcs]

Amount per hour [pcs]

Waste water processing equipment

Solutions for saving energy and the environment

17 18

GOT that can perform eachprocessing without paperRedundant CPU that realizes

highly reliable continuous operation Inverter with energy-saving operation

When required

Where required

Just-in-time energy usage

Quantity requiredRealization of

just-in-timeenergy usage

Realization ofjust-in-time

energy usage

Visualized management

Electricity Fuel oil Vapor Gas Air Water

Six perspectives

Spiral-up of energy-saving activities

Factory Energy Management System (FEMS) Basic unit management

Production control

Energy-saving operation using an IPM or inverter,highly reliable continuous operation using a redundant system,and the improvement of energy usage (efficiency)using EcoMonitor and EcoManager will contributeto reducing the environmental load of the factory overall.

Energy-saving operation using an IPM or inverter,highly reliable continuous operation using a redundant system,and the improvement of energy usage (efficiency)using EcoMonitor and EcoManager will contributeto reducing the environmental load of the factory overall.

Mitsubishi's wide range of products supports those factory utilities that mustoffer continuous, high-quality operation, such as water purification andair-conditioning equipment.

Our manufacturing energy use is based on the following factors:When required (year, month, day, hour, minute, second...)Where required (entire factory, building, division, production line, equipment)Quantity required (technical standards, usage/operation standards)

and we pursue a "just-in-time" energy usage.

Environment where "basic unit" is "visualized" in real time and shared by everyoneExposing of problems by the "basic unit management" Improvement of the basic unit

Ultra-pure water processing equipment



Stamping

Final assembly

Painting

Welding

Air conditioning equipment

FactoryEnergyManagementSystem

FEMS

Measurement/Diagnostics Countermeasure Operation/Management

Energy saving is considered as a cycle and realizedby our plenty of know-how and actual performance!Energy saving is considered as a cycle and realizedby our plenty of know-how and actual performance!

STEP UP

EcoServer IIfor data management on the Web

Measuring Display Unit MDU breakerfor measuring, displaying, and transferringelectrical circuit information

IPM motor for realizing the highest level of energy savingand the energy-saving drive FREQROL-FP series

Befo

reim

prov

emen

tAf

teri

mpr

ovem

ent

Energy-saving database server softwareIntroduction of overall energy control usingIntroduction of overall energy control using

Mitsubishi Electric group,your partner for

<aggressive energy saving>

Total solution gives youan effective management power.

automotive_solutions_brochure

Documents

total solutions

production command

production planning

fundamental issues

process wherebyproblems

mes interfacehmi

pressuredemand forecasting

utility monitoringtraceability