atanas anev 26 oct 2016 controller’s migration · hpm-ehpm on-process migration made easy...

HPM-EHPM On-Process Migration Made Easy

MAXIMIZE BENEFITS FROM

CONTROLLER’S MIGRATIONAtanas Anev

26 Oct 2016

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

Honeywell Evolution Vision

Committed to Protecting Your Automation Investments

1

Delivering continuous

evolution for

40+ years

• Keep your reliable system running longer with different modernization options

• Protect intellectual property and capital investments

• Provide services support forupgrade to the new technology


The Control Infrastructure Evolution

2

Unified control and safety environment

FTE infrastructure

Control functions Safety functionsintegration integration

2013 – 2017

2

Operational benefits

Sustainment of control applications

Experion PKS integration advantages

Reduced CAPEX investments


TPS Merges into Experion

TPS Components Gradually Melt into Experion

3

C300

Safety Manager

Vision

EHPMExperion Station

Fault-Tolerant Ethernet


TPN/EPKS Control Networks as of Today

Expansions and One-Time UCN Upgrade Solution

4

LCN

UCN

C300

NIM

HM/AM

ACE

ESV-T

(H)PM

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCNENIM

EHPM

EHPM SolutionsFirst Release in 2013

FTE

LM SM

ELMM


The Migration Process Today

Simultaneous UCN devices upgrade to EUCN

5

Full intellectual property (IP) protection

• No changes in control, HMI, applications

Fast changeover period

Improved system performance with LCN load reduction

Migration benefits

One-time UCN upgrade solution

• Simultaneous upgrade for all UCN devices

• Off-process migration

The ConsiderationsNetwork Preparation

FTE infrastructure setup

• Coax to FTE network changeover design

• FTE cables installation

• Level 2 switches installation

• CF9 firewalls installation


Setup Hybrid UCN (NIM to ENB upgrade)

New – incremental step-wise modernization

6

LCN

UCN

NIM

HM/AM

ACE

ESV-T

(H)PM

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

Hybrid UCN using ENBAvailable in 2016 – ENB (Enhanced Network Bridge)

TPN686.1; EPKS R432.1

FTE

ENB

LM

New

2016


NIM to ENB upgrade

7

Front View

Rear View

ENIM (or other LCN node)

ENB node – 3-slots position

UCN coax

EUCN FTE

ENB I/O PWA

ENIM I/O PWA


PM/APM/HPM to EHPM upgrades

8

LCN

UCN

HM/AM

ACE

ESV-T

(H)PM

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

PM/APM/HPM to EHPM upgradeAvailable

Retain peer-to-peer communication

FTE

ENB

EHPM

LM


FSC to SM on EUCN upgrade

9

LCN

UCN

HM/AM

ACE

ESV-T

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

FSC to SM upgradeAvailable

TUV approved migration tools

FTE

ENB

EHPM

SM

LM New

2016


Triconex-SMM to Triconex-TCMI on EUCN Upgrade

10

LCN

UCN

HM/AM

ACE

ESV-T

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

Triconex-SMM to Triconex-TCMI upgradePlanned end 2017 - Off-Process Upgrade TPN R687

FTE

ENB

EHPM

SM

TCMI

LM


LM/IPC620 to ELMM/C300 on EUCN Upgrade

11

LCN

UCN

HM/AM

ACE

ESV-TUS

PCUS

GUS

Orion EST

SM

EUCN

C300

LM/IPC 620 to ELMM/C300 upgradeAvailable

FTE

ENB

EHPM

SM

TCMI

ELMM LM


Last step – changeover ENB to ENIM

Execute together with the last upgraded device

12

LCN

UCN

HM/AM

ACE

ESV-T

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

ENB to ENIM changeoverDisconnect coax UCN cables

FTE

ENB

EHPM

SM

TCMI

ENIM

ELMM


The incremental step-wise migration process

Migration planning – key to success

13

ENB is a temporarily migration enabler

• Requires changeover to ENIM with the last device upgrade

• ENB has limited coax to FTE data exchange capacity

Migration benefits

Incremental migration of UCN devices

• Linearity of investment compared with one time upgrade

• Retains peer data exchange between coax and FTE based devices

• Enable alignment with process unitsturnaround schedules

The ConsiderationsPlanning for

upgrades

Peer to peer traffic analysis on the coax UCNs

• Traffic data collection

• Define devices for simultaneous upgrade

Define mounting locations for the ENB


Maximize benefits with HPM controller

upgrade

As simple as replacement of a failed component

A new solution provides additional benefits as:

• On-process migration

• Full intellectual property protection

• Full control loops integrity protection

• No software engineering and testing

• No control loop by loop change over

TRUE On-process upgrade

HPM to EHPM controller

14

New

2016


Controllers Part Failure / Replacement

15

NIM

C300

HPM

PM I/O

Series C I/OENB

EHPM

FTE

Coax

ENIM

Control Room

Plant


The TRUE On-Process Migration

16

NIM

C300

HPM

PM I/O

Series C I/OENB

EHPM

FTE

Coax

ENIM

Control Room

Plant


The TRUE On-Process Upgrade

The first non-disruptive on-process controller upgrade

17

Back-up your configuration

• Create a checkpoint before start

• Create a checkpoint after completion

Comply with coax to FTE traffic limitation after migration

Migration benefits

No needs for process shutdown

No software engineering required

No risk to plant operations

Early benefits fromExperion PKS integration

The ConsiderationsPlanning for

upgrades

Peer traffic analysis on coax UCN

• Traffic data collection

• Define HPMs for on-process upgrade


Best controller upgrade we ever made

18

Honeywell’s ultimate goal

Commitment to leaving no customer behind

Next evolutionary step in providing first class services to

Honeywell Customers


Information for Customers

Honeywellprocess.com

https://www.honeywellprocess.com/en-US/explore/products/control-monitoring-and-safety-systems/integrated-control-and-safety-systems/honeywell-upgrades/Pages/tps-tdc-experion-pks-control-unification.aspx

atanas anev 26 oct 2016 controller’s migration · hpm-ehpm on-process migration made easy...

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