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Oracle Advanced Supply Chain Planning

Implementation and User's Guide Supplement

Release 12.1

Part No. E26758-01

December 2011


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Oracle Advanced Supply Chain Planning Implementation and User's Guide Supplement, Release 12.1

Part No. E26758-01

Copyright 2011, Oracle and/or its affiliates. All rights reserved.

Primary Author: Tom Myers

Oracle and Java are registered trademarks of Oracle and/or its affiliates. Other names may be trademarks of

their respective owners.

Intel and Intel Xeon are trademarks or registered trademarks of Intel Corporation. All SPARC trademarks are

used under license and are trademarks or registered trademarks of SPARC International, Inc. AMD, Opteron,

the AMD logo, and the AMD Opteron logo are trademarks or registered trademarks of Advanced Micro

Devices. UNIX is a registered trademark of The Open Group.

This software and related documentation are provided under a license agreement containing restrictions on

use and disclosure and are protected by intellectual property laws. Except as expressly permitted in your

license agreement or allowed by law, you may not use, copy, reproduce, translate, broadcast, modify, license,

transmit, distribute, exhibit, perform, publish, or display any part, in any form, or by any means. Reverse

engineering, disassembly, or decompilation of this software, unless required by law for interoperability, is

prohibited.

The information contained herein is subject to change without notice and is not warranted to be error-free. If

you find any errors, please report them to us in writing.

If this is software or related documentation that is delivered to the U.S. Government or anyone licensing it on

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This software or hardware is developed for general use in a variety of information management applications.

It is not developed or intended for use in any inherently dangerous applications, including applications that

may create a risk of personal injury. If you use this software or hardware in dangerous applications, then you

shall be responsible to take all appropriate fail-safe, backup, redundancy, and other measures to ensure itssafe use. Oracle Corporation and its affiliates disclaim any liability for any damages caused by use of this

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This software or hardware and documentation may provide access to or information on content, products,

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Corporation and its affiliates will not be responsible for any loss, costs, or damages incurred due to your

access to or use of third-party content, products, or services.


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iii

Contents

Send Us Your Comments

Preface

1 Asset Intensive Planning

Integration with Oracle Enterprise Asset Management...........................................................1-1


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Send Us Your Comments

Oracle Advanced Supply Chain Planning Implementation and User's Guide Supplement, Release12.1

Part No. E26758-01

Oracle welcomes customers' comments and suggestions on the quality and usefulness of this document.

Your feedback is important, and helps us to best meet your needs as a user of our products. For example:

Are the implementation steps correct and complete?

Did you understand the context of the procedures?

Did you find any errors in the information?

Does the structure of the information help you with your tasks?

Do you need different information or graphics? If so, where, and in what format?

Are the examples correct? Do you need more examples?

If you find any errors or have any other suggestions for improvement, then please tell us your name, thename of the company who has licensed our products, the title and part number of the documentation and

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Note: Before sending us your comments, you might like to check that you have the latest version of the

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Send your comments to us using the electronic mail address: [email protected]

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www.oracle.com.


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Preface

Intended Audience

Welcome to Release 12.1 of the Oracle Advanced Supply Chain Planning Implementationand User's Guide Supplement.

Casual User and Implementer

See Related Information Sources on page viifor more Oracle E-Business Suite product

information.

Documentation Accessibility

For information about Oracle's commitment to accessibility, visit the Oracle

Accessibility Program website at

http://www.oracle.com/pls/topic/lookup?ctx=acc&id=docacc.

Access to Oracle Support

Oracle customers have access to electronic support through My Oracle Support. For

information, visit http://www.oracle.com/pls/topic/lookup?ctx=acc&id=info or visit

http://www.oracle.com/pls/topic/lookup?ctx=acc&id=trs if you are hearing impaired.

Structure1 Asset Intensive Planning

Related Information Sources

This book is included on the Oracle E-Business Suite Documentation Library, which is

supplied in the Release 12.1 Media Pack. You can download soft-copy documentation

as PDF files from the Oracle Technology Network at


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viii

http://www.oracle.com/technology/documentation/. The Oracle E-Business Suite

Release 12.1 Documentation Library contains the latest information, including any

documents that have changed significantly between releases. If substantial changes to

this book are necessary, a revised version will be made available on the "virtual"

documentation library on My Oracle Support (formerly OracleMetaLink).

If this guide refers you to other Oracle E-Business Suite documentation, use only thelatest Release 12.1 versions of those guides.

Integration Repository

The Oracle Integration Repository is a compilation of information about the service

endpoints exposed by the Oracle E-Business Suite of applications. It provides a

complete catalog of Oracle E-Business Suite's business service interfaces. The tool lets

users easily discover and deploy the appropriate business service interface for

integration with any system, application, or business partner.

The Oracle Integration Repository is shipped as part of the E-Business Suite. As your

instance is patched, the repository is automatically updated with content appropriatefor the precise revisions of interfaces in your environment.

You can navigate to the Oracle Integration Repository through Oracle E-Business Suite

Integrated SOA Gateway.

Online Documentation

All Oracle E-Business Suite documentation is available online (HTML or PDF).

Online Help- Online help patches (HTML) are available on My Oracle Support.

PDF Documentation- See the Oracle E-Business Suite Documentation Library forcurrent PDF documentation for your product with each release. The Oracle

E-Business Suite Documentation Library is also available on My Oracle Support and

is updated frequently.

Release Notes- For information about changes in this release, including new

features, known issues, and other details, see the release notes for the relevant

product, available on My Oracle Support.

Oracle Electronic Technical Reference Manual -The Oracle Electronic Technical

Reference Manual (eTRM) contains database diagrams and a detailed description of

database tables, forms, reports, and programs for each Oracle E-Business Suite

product. This information helps you convert data from your existing applicationsand integrate Oracle E-Business Suite data with non-Oracle applications, and write

custom reports for Oracle E-Business Suite products. The Oracle eTRM is available

on My Oracle Support.


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ix

Oracle Daily Business Intelligence Online Help

This guide is provided as online help only from the BIS application and includes

information about intelligence reports, Discoverer workbooks, and the Performance

Management Framework. It describes a reporting framework that senior managers and

executives can use to see a daily summary of their businesses. Supply chainprofessionals use Oracle Supply Chain Intelligence to monitor supply chain

performance in the areas of manufacturing and distribution operations (product gross

margin, annualized inventory turns, inventory value), fulfillment (lines shipped, lines

shipped late, value shipped, book-to-ship days, current past due value), shipping (lines

shipped, lines shipped late, value shipped, change in lines shipped, change in lines

shipped late, change in value shipped), and order management (product bookings,

current backlog, book to fulfill ratio, average line value, average discount, return rate).

Related Guides

You should have the following related books on hand. Depending on the requirementsof your particular installation, you may also need additional manuals or guides.

Integrating Oracle Transportation Management with Oracle E-Business Suite

This guide describes how to integrate Oracle Transportation Management with the

Oracle e-Business Suite

Oracle Advanced Planning Command Center User's Guide

This guide describes Oracle Advanced Planning Command Center. It unifies all the

Advanced Planning applications, such as Demand Management, Real-Time Sales andOperations Planning, Strategic Network Optimization, Advanced Supply Chain

Planning, Distribution Requirements Planning, and Inventory Optimization. It provides

a unified user interface and a single repository for all data. Its flexibility allows users to

access data from external supply chain planning applications and make it available for

reporting and analysis within a unified user interface based on Oracle Business

Intelligence - Enterprise Edition (OBI-EE).

Oracle Bills of Material User's Guide

This guide describes how to create various bills of materials to maximize efficiency,

improve quality and lower cost for the most sophisticated manufacturing

environments. By detailing integrated product structures and processes, flexible

product and process definition, and configuration management, this guide enables you

to manage product details within and across multiple manufacturing sites.


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Oracle Business Intelligence System Implementation Guide

This guide provides information about implementing Oracle Business Intelligence (BIS)

in your environment.

Oracle Collaborative Planning Implementation and User's Guide

This guide describes the information that you need to understand and use Oracle

Collaborative Planning to communicate, plan, and optimize supply and demand

information for trading partners across the supply chain.

Oracle Complex Maintenance, Repair, and Overhaul User's Guide

This guide describes the information you need to understand and use Oracle Complex

Maintenance, Repair, and Overhaul.

Oracle Configurator Developer User Guide

This guide contains product documentation for the Oracle Configurator Developer user,

including an appendix of information about Oracle Configurator runtime user interface

behavior. It describes how to build a configuration model by adding Model structure,

defining rules, and creating a UI.

Oracle Configurator Modeling Guide

This guide contains important suggestions and best practices for designing a Model for

optimal performance in a runtime Oracle Configurator.

Oracle Cost Management User's Guide

This guide describes the information you need to understand and use Oracle Cost

Management.

Oracle Demand Planning User's Guide

This guide describes how to use Oracle Demand Planning, an Internet-based solution

for creating and managing forecasts.

Oracle Demand Signal Repository User's Guide

Oracle Demand Signal Repository is used by manufacturers to collect detailed retailer

point-of-sale and other demand data, and to analyze the data to identify issues and

opportunities. Typical retail data sources include daily point-of-sale, on-hand

inventory, store orders and receipts, distribution center withdrawals, returns, store

promotions, and sales forecasts.


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Oracle Demantra Demand Management User's Guide

This guide describes the information you need to understand and use Oracle Demantra

Demand Management.

Oracle Demantra Implementation Guide

This guide describes the information you need to implement Oracle Demantra

products.

Oracle Demantra Sales and Operations Planning User's Guide

This guide describes the information you need to understand and use Oracle Demantra

Sales and Operations Planning.

Oracle Demantra User's GuideThis guide describes the foundation information you need to understand and use

Oracle Demantra products.

Oracle Enterprise Asset Management User's Guide

This guide describes the information you need to understand and use Oracle Enterprise

Asset Management to plan, schedule, and track the costs of asset maintenance.

Oracle Flow Manufacturing User's Guide

This guide describes how to use Oracle's Flow Manufacturing functionality to supportthe processes of flow manufacturing. It describes design features of demand

management, line design and balancing, and Kanban planning. It also describes

production features of line scheduling, production, and running Kanban.

Oracle Global Order Promising Implementation and User's Guide

This guide describes how to use Oracle Global Order Promising for sophisticated, fast,

accurate, and flexible order promising.

Oracle Inventory Optimization User's Guide

This guide describes the comprehensive Internet-based inventory planning solution that

enables you to determine when and where to hold your inventories across the supply

chain to achieve the desired customer service levels.


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Oracle Inventory User's Guide

This guide describes how to define items and item information, perform receiving and

inventory transactions, maintain cost control, plan items, perform cycle counting and

physical inventories, and set up Oracle Inventory.

Oracle iSupplier Portal User's Guide

This guide describes the information you need to understand and use Oracle iSupplier

Portal.

Oracle Manufacturing APIs and Open Interfaces Manual

This manual contains up-to-date information about integrating with other Oracle

Manufacturing applications and with your other systems. This documentation includes

APIs and open interfaces found in Oracle Manufacturing.

Oracle Manufacturing Operations Center Implementation Guide

Oracle Manufacturing Operations Center enables planners to monitor and improve

plant performance by analyzing plant floor data. It uses manufacturing operations data

to generate reports and monitor production performance in real time.

Oracle Order Management Suite APIs and Open Interfaces Manual

This manual contains up-to-date information about integrating with other Oracle

Manufacturing applications and with your other systems. This documentation includes

Application Programming Interfaces (APIs) and open interfaces found in the OracleOrder Management Suite.

Oracle Order Management User's Guide

This guide describes the necessary information that you need to use and comprehend

Oracle Order Management.

Oracle Process Manufacturing Implementation Guide

This guide describes the information you need to understand and use Oracle Process

Manufacturing.

Oracle Process Manufacturing Planning User's Guide

This guide describes the information you need to understand and use to integrate

Oracle Process Manufacturing with the Oracle Advanced Planning suite.


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Oracle Production Scheduling Implementation Guide

This guide describes how to use Production Scheduling to create detailed finite capacity

and materially constrained optimized production schedules to drive shop floor

operations and material planning.

Oracle Project Manufacturing User's Guide

This guide describes the unique set of features that Oracle Project Manufacturing

provides for a project-based manufacturing environment. Oracle Project Manufacturing

can be tightly integrated with Oracle Projects. However, in addition to Oracle Projects

functionality, Oracle Project Manufacturing provides a comprehensive set of new

features to support project sales management, project manufacturing costing, project

manufacturing planning, project manufacturing performance, and project quality

management.

Oracle Project Manufacturing Implementation Manual

This manual describes the setup steps and implementation for Oracle Project

Manufacturing.

Oracle Projects Fundamentals

This guide describes the foundation information you need to understand and use

Oracle Projects.

Oracle Purchasing User's GuideThis guide describes the information that you need to understand and use OraclePurchasing.

Oracle Service Parts Planning Implementation and User Guide

Oracle Service Parts Planning is used by repair service operations to ensure that the

right parts are available at the right locations and at the right times, in usable condition.

It allows planners to forecast and manage the distribution of individual parts in the

most efficient manner possible.

Oracle Shipping Execution User's GuideThis guide describes the information you need to understand and use Oracle Shipping

Execution.


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xiv

Oracle Strategic Network Optimization Implementation Guide

This guide describes how to use Strategic Network Optimization to model and optimize

your supply chain network, from obtaining raw materials through delivering end

products.

Oracle Work in Process User's Guide

This guide describes how Oracle Work in Process provides a complete production

management system. Specifically, this guide describes how discrete, repetitive,

assemble-to-order, project, flow, and mixed manufacturing environments are

supported.

Oracle Workflow Developer's Guide

This guide explains how to define new workflow business processes and customize

existing Oracle E-Business Suite-embedded workflow processes. It also describes howto define and customize business events and event subscriptions.

Do Not Use Database Tools to Modify Oracle E-Business Suite Data

Oracle STRONGLY RECOMMENDS that you never use SQL*Plus, Oracle Data

Browser, database triggers, or any other tool to modify Oracle E-Business Suite data

unless otherwise instructed.

Oracle provides powerful tools you can use to create, store, change, retrieve, and

maintain information in an Oracle database. But if you use Oracle tools such as

SQL*Plus to modify Oracle E-Business Suite data, you risk destroying the integrity ofyour data and you lose the ability to audit changes to your data.

Because Oracle E-Business Suite tables are interrelated, any change you make using an

Oracle E-Business Suite form can update many tables at once. But when you modify

Oracle E-Business Suite data using anything other than Oracle E-Business Suite, you

may change a row in one table without making corresponding changes in related tables.

If your tables get out of synchronization with each other, you risk retrieving erroneous

information and you risk unpredictable results throughout Oracle E-Business Suite.

When you use Oracle E-Business Suite to modify your data, Oracle E-Business Suite

automatically checks that your changes are valid. Oracle E-Business Suite also keeps

track of who changes information. If you enter information into database tables using

database tools, you may store invalid information. You also lose the ability to track whohas changed your information because SQL*Plus and other database tools do not keep a

record of changes.


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Asset Intensive Planning 1-1

1Asset Intensive Planning

Integration with Oracle Enterprise Asset Management

The purpose of this functionality is to plan asset intensive maintenance.

Oracle Advanced Supply Chain Planning considers the preventative maintenance

activities managed in Oracle Enterprise Asset Management and generates the supply

chain plan for both rebuildable and consumable items. The Oracle Enterprise Asset

Management Maintenance Scheduler considers factors to the maintenance effort that

Oracle Advanced Supply Chain Planning does not consider, for example, usage, meter

readings, and calendar days.

Process Overview

Rebuildable items (rebuildables) are assets that you install, remove, overhaul, and

reinstall, for example, engines, control boxes, and computer boards. Other components

that you remove, discard, and replace are consumables.

Maintenance activities, for example, inspection, overhaul, lubrication, repair, servicing,

and cleaning, are the templates of work orders. The activities have an activity structure

the material requirements (maintenance bill of material) and operations and resource

requirements (activity routing) that you need to perform the maintenance.

You associate activities with assets.

The preventative maintenance scheduler uses asset and rebuildable utilization meters

and associated activities to forecast maintenance work orders (budget forecast

template). The maintenance work orders forecast the material, resource, and budgetary

requirements to maintain the assets for the budget horizon.

You can also create routine work orders and easy work orders manually. Oracle Quality

and Oracle Service create work orders as well.

Oracle Advanced Supply Chain Planning:

Collects the Oracle Enterprise Asset Management maintenance work orders


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1-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide Supplement

Plans repair work orders for rebuildable items and purchase requisitions for

consumable items

When you release repair work orders:

The material and labor associated with the activity becomes part of the work orders.

They pass to Oracle Production Scheduling for execution.

Collect Oracle Enterprise Asset Management Rebuildable Activity Structures

Assets have Asset Type of Rebuildable Inventory.

Rebuildable items have:

Item attribute Inventory Item selected

User Item Type of Asset Activity

The activity is the type of maintenance activity you are performing.

The collections process collects items from Oracle Enterprise Asset Management

with asset-activity type.

The planning process plans the asset items, and you specify the activities associated

with an asset in item attribute Rebuild Activity.

You define values for activities on the source in Oracle Enterprise Asset Management

and in the destination in Oracle Advanced Supply Chain Planning. Oracle recommends

the values be the same in both places.

The activity structure from Oracle Enterprise Asset Management becomes the OracleAdvanced Supply Chain Planning repair structure.

Collect Oracle Enterprise Asset Management Production Work Orders

The process uses net change collections.

The process collects into order types:

Maintenance Work Order

Maintenance Work Order Demand

The work orders item in Oracle Enterprise Asset Management is the activity item. In

Oracle Advanced Supply Chain Planning, the work order item becomes the related

inventory item of:

For assets, Asset Group

For rebuildables, Rebuildable Item


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The process collects work order with these statuses:

Unreleased

Released

On Hold

Pending Scheduling

Draft

The process collects these Oracle Enterprise Asset Management work order attributes:

Rebuild or Asset Activity: The maintenance activity being executed.

Produces to Stock: Asset work orders do not make supply, rebuildable work orders

make supply.

Class Code: The expense accounts for the work.

Maintenance Plan: The forecast name of the budget forecast that this work order

belongs to

Activity Type: The type of maintenance activity performed

Priority

Project: Project and task

Collect Oracle Enterprise Asset Management Forecasted Work Orders

Oracle Enterprise Asset Management forecasted work orders occur:

In forecast sets

When the maintenance planner assigns preventative maintenance schedules to

assets/activities and rebuildables/activities. From these come projected material,

resource and budget requirements.

The process collects them in to the same order types and collects the same work order

attributes as the Oracle Enterprise Asset Management production work orders.

You can control this collection with these parameters

EAM Forecast: To collect them, select Yes

Start Date

End Date


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Oracle recommends that you collect forecasted orders at least up to the Oracle

Advanced Supply Chain Planning planning horizon.

Make Resource Unavailable

The collections process determines shut down times of the production resources thatcorrespond to the assets.

Asset and Production Resource Link

Equipment items are resources. You can link an asset to an equipment item.

You identify an equipment item by:

In Oracle Enterprise Asset Management, Asset Number,. You do not identify it by

Equipment Item nor Serial Number

In Oracle Advanced Supply Chain Planning, Resource Code

Shutdown Type

The process knows if it needs to make a resource unavailable to the production

scheduling engine by looking at attribute Shutdown Type.

If it is:

Required, the resource is not available

Not required, the resource is available

You can enter Shutdown Type against work orders and operations:

If you enter Required for a work order, the process ignores operation Shutdown

Type and makes all resources available or unavailable for the time of the workorder

If you enter Not Required for a work order, the process ignores work order

Shutdown Type and makes each resource available or unavailable according to

operation Shutdown Type for the time of its operation

The shutdown duration is from Scheduled Start Date to Scheduled Completion Date. If

the work order has started, the resource unavailability starts on Actual Start Date.

To load the production resource corresponding to the asset that you are maintaining,

the process creates dummy maintenance work orders:

Their work order numbers end with R

They are firm

They have no components


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They can span the time of more than one Oracle Enterprise Asset Management

work orders, for example, one for battery change and one for daily maintenance

Specify Subinventory Part Condition

To store rebuildables:

Use a nettable subinventory with a name that identifies defective material.

Set the subinventory Default Status Locator

Mark Condition Type in Oracle Service Parts Planning as Defective

Use one of these as subinventory Default Status Locator

Unserviceable

Unserviceable: Not Available for Netting, ATP and Reservations

MRB Review

QC Hold

Quarantine

Derive Removals from Work Orders

Oracle Enterprise Asset Management has maintenance work orders and Oracle

Advanced Supply Chain Planning creates planned repair work orders for rebuildable

items.

Any of their components that are repairable might be defective.

Since you need to remove defective parts, the component requirements are also the

removal forecast.

To mark a component as repairable, set destination-only item attribute Repair Module

to either EAM or CMRO. The value specifies which module manages the item's

maintenance.

To instruct Oracle Advanced Supply Chain Planning to derive the removal forecast, set

plan option Derive Returns Forecast from Work Order to Yes.

Oracle Advanced Supply Chain Planning explodes the maintenance bill of material toget the components of the maintenance work orders.

It includes scrap and yield rates, see Generating Planned Repair Orders.

The removal forecast is grouped by item, organization, and date.

Inter-org Transfers of Removals


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For Transfer to sourcing rules, make a sourcing rule for defective parts and a different

one for usable parts. These rules mean the condition of the removal after you complete

the operation. Specify the condition that the sourcing rule applies to in assignment set

Condition.

This routes the defective part to a different repair location than the usable parts.

Forecast Preventative Maintenance Plans

Each Oracle Enterprise Asset Management work order has attribute Maintenance Plan

with values:

Production for the production work orders

for the budget forecast work orders

for Oracle Complex Maintenance, Repair, and Overhaul

simulation sets

In Oracle Advanced Supply Chain Planning, to select the work orders for the planning

process to use, select them in plan option Maintenance Work Orders.

Model Repair Operations

The Repair at sourcing rule is to repair defective items at that organization.

You make this rule at the destination organization.

In the assignment set, assign the rule to either:

Instance-org

Item-instance-org

The item comes from the repair as useable; set Condition to Usable.

To repair them somewhere else, use Transfer to sourcing rule at the source

organization.

Plan

The planning process uses items in:

Usable subinventories as sources for good items

Defective subinventories as sources of defective items to repair into usable items

Make at orders have demands for usable components.

Repair orders have demands for usable and defective components.

Plan Types


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You can plan repair orders only in constrained plans

The repair may be constrained by part availability and repair capacity..

Set profile option MSC: Enable Advanced Constrain to Yes.

In Plan Option > Constraints tab, select constrain mode Constrained (Without Detailed

Scheduling).

You cannot use batch plan or online replan planning modes.

Order Types

The planning process uses these order types for repair orders:

Planned Repair Work Orders: Repair recommendations generated by Oracle

Advanced Supply Chain Planning. They generate supply.

Maintenance Work Orders: The work orders collected from Oracle Enterprise Asset

Management for maintenance work orders. They generate supply if Activity Type

is Rebuild.

Maintenance Work Order Demand: The work order demand collected from Oracle

Enterprise Asset Management for maintenance work orders. Component demand

for usable components

Defective Part Demand: A component requirement for a defective of the item on the

repair work order.

Returns Forecast: The planning process computes these if you instruct it to in the

plan options. Otherwise, feed it to the plan as a supply schedule. It nets against

Defective Part Demand.

Defective On-Hand: The on-hand of available material in defective subinventories.

It nets against Defective Part Demand.

Defectives In-Transit: Defective parts that have been shipped but not received. It

nets against Defective Part Demand.

Projected Available Balance (Defective): The defective parts available at the end of

each period. Defective parts available at the start of the period - Demands within

the period + Returns within the period.

Generate Planned Repair OrdersRepair orders are similar to make orders except:

Their sourcing is Repair at

The defective item is a component


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The usable item is the assembly

The repair structure dos not have the defective component in it; the planning process

creates it when it sees a Repair at sourcing rule.

If there is no repair structure, the planning process creates a repair work order without

it.

The process calculates the lead time from the routing.. If there is no routing, it uses the

value in item attribute Repair Lead Time. You can enter lead time in a simulation set as

well.

Oracle Advanced Supply Chain Planning plans the due date of components according

to their offset percents. It loads the defective component to the first operation.

It plans resources by their offset percents.

The process plans for substitute components and alternate bills of material and

routings.

If you mark an asset as an outsourced assembly and a buy item, the planning engineplans a buy order against your manufacturing partner.

If you transfer your defective parts to other organizations for repair, the planning

process plans the transfers.

Repair / Purchase Decision

You can assign sourcing rules to model your repair/purchase business model. For

example:

Give Repair at a higher sourcing priority than Buy from

If the plan cannot meet demands on time by repair, Oracle Advanced Supply Chain

Planning creates a planned purchase requisition.

Repair Scrap and Yield

If you scrap some of the repairable components before putting them into subinventory,

enter the rate in destination-only item-org attribute Scrap Rate.

If you ruin some of the repairable components during the repair process, enter the rate

in item attribute Repair Yield or in a simulation set.

The quantity of the repairable component is [Work order quantity * (1 Scrap Rate) *

Repair Yield].

These do not apply to the consumable components; they use the make component scrap

and yield item attributes.

Project Manufacturing Integration

The planning process links the maintenance work order to a project and task.

Buy orders that the process associatse with the work order have the same project and

task reference.


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The project cost collector process passes these costs to the work order's project work in

process accounts, rather than the accounts associated with the asset or organization.

Use Planner Workbench

In Planner Workbench, the repair order types display similarly to the make order types.There are fields unique to repair orders.

Supply, Demand, Supply/Demand, On Hand

In these context windows, you can see these attributes and filter on them:

Part Condition

Produce to Stock

Rebuild or Asset Activity

Class Code

Maintenance Plan

Activity Type

Pegging

You can see planned repair work orders, look upstream and downstream, and see

demand and supply pegging.

A repair work order for a rebuildable item pegs:

Up to a repair work order for the asset

Down to demands (material requirements) for its defective state as well as its

consumables.

If one of its components is repairable as well, to a demand and planned work order

against the repairable component

Down to demands (material requirements) for the repairable component's defective

state as well as its consumables

In Properties you can see Class Code and Asset Group

Horizontal PlanYou can see these order types:

Planned Repair Work Orders

Maintenance Work Orders


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Defective Part Demand

Returns Forecast

Defective On-Hand

Defectives In-Transit

Projected Available Balance (Defective)

You can select them in the preferences as well.

Horizontal Resource Plan

You can see resources used in these order types:



You can select them in the preferences as well.

Vertical Plan

You can see these order types:



Defective Part Demand

Returns Forecast

Defective On-Hand

Defectives In-Transit

Projected Available Balance (Defective)

Process Exception Messages

You see the Oracle Advanced Supply Chain Planning exception messages against repair

orders and some exception messages unique to repair orders as well.

The planning engine treats these orders as firm and does not reschedule them due to

resource overload or late demand replenishment.

Exception Details

You can see Part Condition.

Non-Rebuild Activity Types


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Since these repair orders have neither repair structure nor nettable supply, you see

exception messages only for Material and Resource Capacity Exception Group.

Repair Work Order Exception Messages

Exception messages unique to repair orders are:

Late replenishment to maintenance work order demand

Maintenance work order resource overload

Late replenishment to maintenance work order demand Exception Message

The planning process issues this exception message in a constrained plan when the

supplies for a maintenance work order demand (Demand Satisfied Date) are due later

than the maintenance work order demand date (Schedule Date). The demand satisfied

date is the latest due date of the supplies pegged directly to the demand.

The information displayed for this exception message is:

Organization

End Item

Quantity

Work Order Number

Priority

Due Date: For the supply order

Demand Date

Days Late: Due date - Demand date

Maintenance work order resource overload Exception Message

The planning process issues this exception message when both of these occur in a

planning time bucket:

The required capacity is more than the available capacity

The load ratio is more than the exception set over-utilization. Load ration is

(Required capacity / Available capacity) * 100.

The information displayed for this exception message is:

Work Order Number

Resource


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Organization

Dept/Line

Start Constraint Date: The start date of the planning time bucket in which the

resource is overloaded, not the start date of the activity.

End Constraint Date: The start date of the last planning time bucket in which the

resource is overloaded, not the end date of the activity. While the overload remains

the same, the planning engine uses the same exception message

Overload: Required capacity - Available capacity

Release Planned Repair Orders

When you release Oracle Advanced Supply Chain Planning planned repair work orders

for items with item attribute Repair Module set to EAM:

They become unreleased maintenance orders in Oracle Enterprise Asset

Management against the organization where you create maintenance work orders

The maintenance planner assigns a rebuildable item instance to them and releases

them.

You release them in Oracle Advanced Supply Chain Planning the same way that you

release Make at work orders.

You can update these attributes as well:

Rebuild Activity

Repair Module, if you specified an item simulation set in the plan options.

Transfer to orders create an internal sales order / internal requisition pair.

The planner can specify substitute components and alternate bills of material and

routings.

If you mark an asset as an outsourced assembly and a buy item, the process raises a

purchase requisition against your manufacturing partner.

Buy orders that you create and associate with a work order have the same project and

task reference as the work order.

Set Up Production Scheduling Plan Options

If you schedule the Oracle Enterprise Asset Management maintenance work orders, set

up the Oracle Production Scheduling plan options.

Attend to these plan options related to Oracle Enterprise Asset Management

maintenance work orders.


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These are in the Scope tab:

Consider EAM Schedule: Select to import Oracle Enterprise Asset Management

work orders. Not applicable to Oracle Process Manufacturing and Oracle Shop

Floor Management.

Include Past Due EAM Work Orders: The number of days to import past due workorders.

Include Past Due Supplies: Enter the same value as Include Past Due EAM Work

Orders.

In the Schedule Parameters tab, select Enable Supply Tolerance Offset.


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