arcflashandnfpa70e_erwinbrandt
TRANSCRIPT
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
1/37
Presented byEWB Engineering, LLC.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
2/37
To Understand What is An Arc Flash
Why OSHA Is Addressing This Issue
Requirements In NEC & NFPA 70E Impact to Industry
Benefits to com letin an Arc-Flash
Assessment
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
3/37
Arc Flash Event
Every Day-
Electricians
Injured byan Arc Flash
Event
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
4/37
An Arc Flash isa Sudden
Release of Heatand EnergyCaused By An
Arc ResistantSwitch ear
,Additional
Undergoing Test
For an Arcing Fault
Shock
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
5/37
Arcing faults in power distribution can produceintense heat
- Texas in August: 105 F
- Surface of the sun: 8,540 F- Arc (at mid-point): 22,940 F
- Arc (at terminals): 35,540 F
n ur es rom arc as re er a most exc us ve y tothe effects of burns received
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
6/37
Arc Blast- 6,000 lbs force won workers chest
from moderate fault at MCC
- Pressure can cause collapsed lungs,concussion, etc.
Molten copper Vaporized copper expands
, x upon vapor zat on Shrapnel Arc Blast can create projectiles
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
7/37
Accidental Contact- Mis laced tools
- Voltage testers
Rodents
-(Maintenance)
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
8/37
OSHA 29 CFR 1910.132 (d) requires employers to assess the
workplace to determine if hazards are or could be present, provide
the appropriate PPE for each affected employee, and requires its
.
regarding hazards and PPE and to verify that the required
assessment was performed through a written certification
en yng e wor pace evauae .
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
9/37
Final Rule 72:7135-7221 Revises CFR 1910 Sub art S based onNFPA 70 (NEC) 2002 . Includes revised Reference to NFPA 70E-
2000 (see also NFPA 70E-2004).
Effective August 13, 2007SUMMARY: The Occupational Safety and Health Administration (OSHA) is revising
Part 1910. The Agency has determined that electrical hazards in the workplace pose
a significant risk of injury or death to employees, and that the requirements in the,
Protection Association's (NFPA) Electrical Safety Requirements for Employee
Workplaces (NFPA 70E), and the 2002 edition of the National Electrical Code (NEC),
are reasonabl necessar to rovide rotection from these hazards. This final rule
focuses on safety in the design and installation of electric equipment in theworkplace. This revision will provide the first update of the installation requirements
in the general industry electrical installation standard since 1981. OSHA is also
replacing the reference to the 1971 NEC in the mandatory appendix to the general
industry powered platform standard found in Subpart F of 29 CFR Part 1910 with areference to OSHA's electrical installation standard.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
10/37
employers meet the content of OSHA 1910 subpart S
- , par ap er paragrap - . .
Requires an arc-flash hazard analysis to be performed to
determine the level of hazard and the appropriate PPE forthe given task
.
warn qualified persons of potential arc flash hazards.
- e o oogy o compe e e arc as cacua ons
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
11/37
qualified persons of potential electrical arc
flash hazards.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
12/37
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
13/37
Rackin a breaker on an ener ized bus
Removing covers
Volta e checks or troubleshootin
Application of safety grounds after voltage test
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
14/37
Flash Protection Boundary
Incident Arc Ener Hazard Level for PPE
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
15/37
IEEE Method Preferred (Detailed CalculationsRe uired
NFPA 70E Tables
Can Be Used if Detailed Calculations NotAvailable
Limited Range of Fault Currents and Protective
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
16/37
a ate nergy rom as
Radiated Energy Function of
Arc Power
Distance From Arc
AC Volts Time to Extinguish Arc
Arc Voltage & Arc Current
Arc Gap
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
17/37
A distance from
parts withinwhich a erson
could receive asecond degreeburn.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
18/37
Situation: We have a Main SWBD that has five fused disconnect
Switches that is fed from a 2500KVA utility owned pad mounted
transformer 100 of 6ea 500 MCM cable per phase
We received the primary fuse information and the available fault
current from the utility
Need to determine working distance 36
IEEE 1584 equations determine arcing fault current is approximatel36KA. It will take the utility fuse 2.5 secs to clear.
- 2
AFPB of 10.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
19/37
Example of using the Table Method:
What is the required Arc-Flash PPE for operating a Fused
Disconnect Switch located on the Plants Mains SWBD operating
Table 130.7(C)(9) CB or Fused Switch operation with the covers
Note1: Maximum of 25KA short circuit current available:
Maximum of .03 sec fault clearing time.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
20/37
Since we dont meet the requirement of Table 130.7(C)(7)Wecannot use the Table Method for the Main SWBD.
This doesnt mean we cannot use the table at other locations.owever snce e au curren s arge an e au cearng
times are usually longer, the table is not valid here. We might
plant.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
21/37
Points to using the Table
1. You still have to understand your electrical
distribution system
2. Need to determine fault currents and
clearing times
3. Need to understand the task
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
22/37
.
2. Working distance is important
.
4. Type of equipment is an important factor in
5. Identifies device deficiencies
.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
23/37
Category Cal /cm2 FR Clothing(Minimum Rating)
n rea e o on, ong eeve
Hearing Protection, Eye Protection
Coveralls, Face Shield, HearingProtection
2 8 FR Shirt & FR Pants or FRCoveralls, Face Shield, Hearing
Protection
3 25 FR System, FR Hood, HearingProtection
ame as a ove excep g errating
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
24/37
An important point to remember .
Personal Protective Equipment is the last line of
defense makin smart sa et decisions toprevent an arc flash from occurring must be atop priority
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
25/37
How do we prevent an arc-flash from happening?
There is no fool proof way, however we can minimize theopportunities and its effect.
- Training: NFPA 70E states that only qualified people
should operate and perform maintenance on electrical.
Qualified person must understand and be able to mitigate thehazards, know and understand the shock and arc-flash
,
- Equipment Maintenance: Protection devices must beproperly rated and must function as designed to clear an
arcing fault. PPM can be used to identify problems beforethey happen (ie. IR scans).
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
26/37
-
compliance with the OSHA requirements.
e anayss prov es recommen a ons o e mnae or re uce e
arc-flash hazard.
The analysis provides recommendations to improve reliability thru
better coordination between protective devices.
The analysis provides recommendations to eliminate fire hazards
due to misapplication of protection devices
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
27/37
The analysis identifies potential issues with inadequate protective
device ratings. This can lead to major equipment damage duringan electrical fault and ex ose ersons to increased risk of an
arc-flash.
design process for future changes or expansion saving money.
e anayss en es oppor un es o re uce e requre arc-flash PPE
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
28/37
Anticipated Benefits:
Employee Safety Primarily improving employee and
,
includes:
Reducing the exposure from arc flash ac ng e requremens o e nee , us
reducing PPE cost
Establish a means to properly label and rate overcurrent
protection.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
29/37
Establish Legacy Process:
Establish baseline for overall system design, control
.
Improve change management capability, and
Provides critical information for design practices and
reviews
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
30/37
1. Train your employees
2. Have a Documented Lock out Procedure
3. Electrical Workers must meet the OHSAs definition of qualified.
Skills and knowledge, safety training, the use of PPE
4. Conduct job briefings (toolbox meetings) JSA or JHA
5. Complete a Hazard Assessment, Document and Label
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
31/37
OSHA & NFPA 70E Require An Arc FlashHazard Anal sis For Pro er PPE
Re uirement in NEC States That Arc FlashWarning Labels Be Placed on Electrical Panels
and Switchboards.
IEEE 1584 is Preferred Method for Determining
Boundaries. Fault Study
Coordination Study
Determine Incident Arc Energy and Boundary
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
32/37
Do I rea y nee to t is? Is OSHA rea y going to
enforce this? OSHA does not sa s ecificall that ou must com lete an
Arc-Flash Analysis. OSHA does say that you must evaluatethe hazards that exist in your facility. This includes electricalhazards and have a policy that address the required PPEneeded when ex osed to the hazards. OSHA will refer to theNEC and NFPA as recognized industry standards to operateby. NFPA chapter 2 does say an Arc-Flash Analysis must becompleted when working on or near energized equipment.NEC 110.16 states the e ui ment must be marked to warn
qualified persons of potential electrical arc-flash.
In August of 2007 OSHA revised CFR 1910 Subpart S based.
NFPA70E 2000 and 2004
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
33/37
We do not work on ener ized e ui ment.
Do you do voltage checks, rack breakers in orou on an energ ze us
Do you apply safety grounds or remove covers
for infarred thermo ra h ?
If the answer is yes then an arc-flash
ana ys s mus e comp e e e ore ese ascan be completed.
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
34/37
W at are t e ene its o oing t is type oanalysis?
Provides the knowledge of best possible PPE
for electrical workers Potentia y owers insurance premiums Increases knowledge of their electrical
Enhances system reliability Enables eas chan es and u rades Drastically lessens their chances of having to
make a very unpleasant visit to survivors
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
35/37
What kind of data is needed?
lengths, relay or breaker settings and sizes,
transformer nameplate info, and any large. .the facility has onsite generation, it will beevaluated if depending on the size and
percen age o eman
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
36/37
think we are in compliance.
What level did you purchase? How do you
know it is ade uate for all volta e levels andtask? You cant know these withoutcompleting an analysis
-
7/30/2019 ArcFlashandNFPA70E_ErwinBrandt
37/37
-
www.chickenswitch.com-
Light Heat Sensors ABB
o on e ec ors emems
Maintenance Relay Switches Major OEMs
one nter oc ng re ay ng a or s High Resistant Grounding
Arc-Resistant Switchgear Major OEMs
IR Viewing Windows