arcflashandnfpa70e_erwinbrandt

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    Presented byEWB Engineering, LLC.

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    To Understand What is An Arc Flash

    Why OSHA Is Addressing This Issue

    Requirements In NEC & NFPA 70E Impact to Industry

    Benefits to com letin an Arc-Flash

    Assessment

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    Arc Flash Event

    Every Day-

    Electricians

    Injured byan Arc Flash

    Event

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    An Arc Flash isa Sudden

    Release of Heatand EnergyCaused By An

    Arc ResistantSwitch ear

    ,Additional

    Undergoing Test

    For an Arcing Fault

    Shock

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    Arcing faults in power distribution can produceintense heat

    - Texas in August: 105 F

    - Surface of the sun: 8,540 F- Arc (at mid-point): 22,940 F

    - Arc (at terminals): 35,540 F

    n ur es rom arc as re er a most exc us ve y tothe effects of burns received

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    Arc Blast- 6,000 lbs force won workers chest

    from moderate fault at MCC

    - Pressure can cause collapsed lungs,concussion, etc.

    Molten copper Vaporized copper expands

    , x upon vapor zat on Shrapnel Arc Blast can create projectiles

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    Accidental Contact- Mis laced tools

    - Voltage testers

    Rodents

    -(Maintenance)

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    OSHA 29 CFR 1910.132 (d) requires employers to assess the

    workplace to determine if hazards are or could be present, provide

    the appropriate PPE for each affected employee, and requires its

    .

    regarding hazards and PPE and to verify that the required

    assessment was performed through a written certification

    en yng e wor pace evauae .

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    Final Rule 72:7135-7221 Revises CFR 1910 Sub art S based onNFPA 70 (NEC) 2002 . Includes revised Reference to NFPA 70E-

    2000 (see also NFPA 70E-2004).

    Effective August 13, 2007SUMMARY: The Occupational Safety and Health Administration (OSHA) is revising

    Part 1910. The Agency has determined that electrical hazards in the workplace pose

    a significant risk of injury or death to employees, and that the requirements in the,

    Protection Association's (NFPA) Electrical Safety Requirements for Employee

    Workplaces (NFPA 70E), and the 2002 edition of the National Electrical Code (NEC),

    are reasonabl necessar to rovide rotection from these hazards. This final rule

    focuses on safety in the design and installation of electric equipment in theworkplace. This revision will provide the first update of the installation requirements

    in the general industry electrical installation standard since 1981. OSHA is also

    replacing the reference to the 1971 NEC in the mandatory appendix to the general

    industry powered platform standard found in Subpart F of 29 CFR Part 1910 with areference to OSHA's electrical installation standard.

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    employers meet the content of OSHA 1910 subpart S

    - , par ap er paragrap - . .

    Requires an arc-flash hazard analysis to be performed to

    determine the level of hazard and the appropriate PPE forthe given task

    .

    warn qualified persons of potential arc flash hazards.

    - e o oogy o compe e e arc as cacua ons

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    qualified persons of potential electrical arc

    flash hazards.

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    Rackin a breaker on an ener ized bus

    Removing covers

    Volta e checks or troubleshootin

    Application of safety grounds after voltage test

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    Flash Protection Boundary

    Incident Arc Ener Hazard Level for PPE

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    IEEE Method Preferred (Detailed CalculationsRe uired

    NFPA 70E Tables

    Can Be Used if Detailed Calculations NotAvailable

    Limited Range of Fault Currents and Protective

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    a ate nergy rom as

    Radiated Energy Function of

    Arc Power

    Distance From Arc

    AC Volts Time to Extinguish Arc

    Arc Voltage & Arc Current

    Arc Gap

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    A distance from

    parts withinwhich a erson

    could receive asecond degreeburn.

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    Situation: We have a Main SWBD that has five fused disconnect

    Switches that is fed from a 2500KVA utility owned pad mounted

    transformer 100 of 6ea 500 MCM cable per phase

    We received the primary fuse information and the available fault

    current from the utility

    Need to determine working distance 36

    IEEE 1584 equations determine arcing fault current is approximatel36KA. It will take the utility fuse 2.5 secs to clear.

    - 2

    AFPB of 10.

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    Example of using the Table Method:

    What is the required Arc-Flash PPE for operating a Fused

    Disconnect Switch located on the Plants Mains SWBD operating

    Table 130.7(C)(9) CB or Fused Switch operation with the covers

    Note1: Maximum of 25KA short circuit current available:

    Maximum of .03 sec fault clearing time.

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    Since we dont meet the requirement of Table 130.7(C)(7)Wecannot use the Table Method for the Main SWBD.

    This doesnt mean we cannot use the table at other locations.owever snce e au curren s arge an e au cearng

    times are usually longer, the table is not valid here. We might

    plant.

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    Points to using the Table

    1. You still have to understand your electrical

    distribution system

    2. Need to determine fault currents and

    clearing times

    3. Need to understand the task

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    .

    2. Working distance is important

    .

    4. Type of equipment is an important factor in

    5. Identifies device deficiencies

    .

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    Category Cal /cm2 FR Clothing(Minimum Rating)

    n rea e o on, ong eeve

    Hearing Protection, Eye Protection

    Coveralls, Face Shield, HearingProtection

    2 8 FR Shirt & FR Pants or FRCoveralls, Face Shield, Hearing

    Protection

    3 25 FR System, FR Hood, HearingProtection

    ame as a ove excep g errating

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    An important point to remember .

    Personal Protective Equipment is the last line of

    defense makin smart sa et decisions toprevent an arc flash from occurring must be atop priority

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    How do we prevent an arc-flash from happening?

    There is no fool proof way, however we can minimize theopportunities and its effect.

    - Training: NFPA 70E states that only qualified people

    should operate and perform maintenance on electrical.

    Qualified person must understand and be able to mitigate thehazards, know and understand the shock and arc-flash

    ,

    - Equipment Maintenance: Protection devices must beproperly rated and must function as designed to clear an

    arcing fault. PPM can be used to identify problems beforethey happen (ie. IR scans).

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    -

    compliance with the OSHA requirements.

    e anayss prov es recommen a ons o e mnae or re uce e

    arc-flash hazard.

    The analysis provides recommendations to improve reliability thru

    better coordination between protective devices.

    The analysis provides recommendations to eliminate fire hazards

    due to misapplication of protection devices

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    The analysis identifies potential issues with inadequate protective

    device ratings. This can lead to major equipment damage duringan electrical fault and ex ose ersons to increased risk of an

    arc-flash.

    design process for future changes or expansion saving money.

    e anayss en es oppor un es o re uce e requre arc-flash PPE

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    Anticipated Benefits:

    Employee Safety Primarily improving employee and

    ,

    includes:

    Reducing the exposure from arc flash ac ng e requremens o e nee , us

    reducing PPE cost

    Establish a means to properly label and rate overcurrent

    protection.

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    Establish Legacy Process:

    Establish baseline for overall system design, control

    .

    Improve change management capability, and

    Provides critical information for design practices and

    reviews

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    1. Train your employees

    2. Have a Documented Lock out Procedure

    3. Electrical Workers must meet the OHSAs definition of qualified.

    Skills and knowledge, safety training, the use of PPE

    4. Conduct job briefings (toolbox meetings) JSA or JHA

    5. Complete a Hazard Assessment, Document and Label

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    OSHA & NFPA 70E Require An Arc FlashHazard Anal sis For Pro er PPE

    Re uirement in NEC States That Arc FlashWarning Labels Be Placed on Electrical Panels

    and Switchboards.

    IEEE 1584 is Preferred Method for Determining

    Boundaries. Fault Study

    Coordination Study

    Determine Incident Arc Energy and Boundary

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    Do I rea y nee to t is? Is OSHA rea y going to

    enforce this? OSHA does not sa s ecificall that ou must com lete an

    Arc-Flash Analysis. OSHA does say that you must evaluatethe hazards that exist in your facility. This includes electricalhazards and have a policy that address the required PPEneeded when ex osed to the hazards. OSHA will refer to theNEC and NFPA as recognized industry standards to operateby. NFPA chapter 2 does say an Arc-Flash Analysis must becompleted when working on or near energized equipment.NEC 110.16 states the e ui ment must be marked to warn

    qualified persons of potential electrical arc-flash.

    In August of 2007 OSHA revised CFR 1910 Subpart S based.

    NFPA70E 2000 and 2004

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    We do not work on ener ized e ui ment.

    Do you do voltage checks, rack breakers in orou on an energ ze us

    Do you apply safety grounds or remove covers

    for infarred thermo ra h ?

    If the answer is yes then an arc-flash

    ana ys s mus e comp e e e ore ese ascan be completed.

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    W at are t e ene its o oing t is type oanalysis?

    Provides the knowledge of best possible PPE

    for electrical workers Potentia y owers insurance premiums Increases knowledge of their electrical

    Enhances system reliability Enables eas chan es and u rades Drastically lessens their chances of having to

    make a very unpleasant visit to survivors

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    What kind of data is needed?

    lengths, relay or breaker settings and sizes,

    transformer nameplate info, and any large. .the facility has onsite generation, it will beevaluated if depending on the size and

    percen age o eman

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    think we are in compliance.

    What level did you purchase? How do you

    know it is ade uate for all volta e levels andtask? You cant know these withoutcompleting an analysis

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    -

    www.chickenswitch.com-

    Light Heat Sensors ABB

    o on e ec ors emems

    Maintenance Relay Switches Major OEMs

    one nter oc ng re ay ng a or s High Resistant Grounding

    Arc-Resistant Switchgear Major OEMs

    IR Viewing Windows