aq matic valve and controls company, inc. · · 2016-09-19cap assembly - 30# lower diaphragm...

AQ Matic Valve and Controls Company, Inc.

CAP ASSEMBLY - 30#

LOWER DIAPHRAGM PLATE

CAP ASSEMBLY - 100#CAP ASSEMBLY - 60#

UPPER DIAPHRAGM PLATE

36

NO.

3233

34

35

O-RING

SHAFT

DESCRIPTION

1071263 (K531-FS3)

1071262 (K531-FS1)1071264 (K531-FS6) 1

PART NO.

1073296 (V531-532)1073290 (V531-446)

1071825 (ORV-232)1071705 (ORB-232)

1073289 (V531-441)FKM

BUNA N 1

1

11

QTY.

MSM 24JUL071715 SMNSEE REVERSE SIDE

DESCRIPTIONREV APVDDWNECO DATE

MILLIMETERSINCHES

K531 DIAPH

RAG

M VALVE - FAILSAFE M

OD

EL

35

36

NOTE:DUE TO SPRING ASSEMBLY REQUIREMENTS, CAP ASSEMBLY SOLD AS ASSEMBLY ONLY.

108400826JUN01JWB

32

FAILSAFE CLOSED

34

33

1.3835.1

8.86225.0

1079700 (K531-X203-14000) (30 PSI - 2 BAR)1071291 (K531-X204-14000) (60 PSI - 4 BAR)1071294 (K531-X205-14000) (100 PSI - 7 BAR)

FORM NO. 1078167

SEE DWG. NO. 1084007 FOR STANDARD MODEL

SERIES 531 DIAPHRAGM VALVEFAILSAFE MODEL

DRAWN DATEDRAWING NO.

G


11071305 (K534-FS1)1071307 (K534-FS6)1071306 (K534-FS3)

44CAP ASSEMBLY - 100#CAP ASSEMBLY - 60#CAP ASSEMBLY - 30#

11073335 (V534-102)DIAPHRAGM (BUNA)42

11071830 (ORV-240)1071709 (ORB-240)

FKMBUNA43 O-RING

1071777 (ORJ-212)BUTYL

38 SHAFT PVCNORYL

11073378 (V534-701)1073379 (V534-702)

11073355 (V534-502)1073356 (V534-503)NORYL

PVCDISC HOLDER36

DIAPHRAGM SUPPORT 1073366 (V534-551K)

11073349 (V534-448)39 LOWER DIAPHRAGM PLATE

141

E.P.D.M.1

1071745 (ORE-212)1071816 (ORV-212)FKM37 O-RING

1

QTY.

1073348 (V534-444)

PART NO.

40

NO.

UPPER DIAPHRAGM PLATE

DESCRIPTION

NOTE:DUE TO SPRING ASSEMBLYREQUIREMENTS, CAP ASSEMBLYSOLD AS ASSEMBLY ONLY.

INCHESMILLIMETERS

1.9649.8

44

41

43

42

40

3736

38

39

FORM NO. 1078167

FAILSAFE CLOSED

K534 DIAPH

RAG

M VALVE - FAILSAFE M

OD

EL

1079718 (K534-X203-14000) (30 PSI - 2 BAR)1071334 (K534-X204-14000) (60 PSI - 4 BAR)1071335 (K534-X205-14000) (100 PSI - 7 BAR)

SEE DWG. NO. 1084009 FOR STANDARD MODEL

G

108400826JUN01JWB

MSM 24JUL071715 SMN

14.02356.1

OBSOLETED VITON DIAPHRAGM

SERIES 534 DIAPHRAGM VALVEFAILSAFE MODEL

DRAWN DATE


DRAWING NO.


1K535 DIAPHRAG

M VALVE - STANDARD M

ODEL

1073440 (V535-704)

CAP

DIAPHRAGM

UPPER

CAP RETAINER NUT

11

16 O-RING

15

12

14

7

5

RETAINING RING

O-RING

3 DISC

1

1071817 (ORV-214)1076766 (ORB-214)

1073382 (V535-020K)

1073385 (V535-041)

1073383 (V535-030K)

BUTYLFKM

1

1

1

1

1073402 (V535-111)1073401 (V535-110)

1073403 (V535-112)

1242719 (ORE-212)1071777 (ORJ-212)1242395 (ORV-212)

1073434 (V535-593)

1073399 (V535-100)BUNA

FKMBUTYL

E.P.D.M.

BUTYLE.P.D.M.

FKM

1

2

1

DESCRIPTION

DISC PLATE

NO.

2

BODY

PART NO.

1073407 (V535-410K)1073396 (V535-093)

QTY.

1

1

1073414 (V535-492)1073413 (V535-491) 1

NORYLPVCSHAFT GUIDE8

9 TFAHS 1

1071833 (ORV-248)1071712 (ORB-248) 2

FKMBUNA01 GNIR-O

1073397 (V535-094)NORYLPVC

DISC HOLDERPVC 1073416 (V535-500)

14

6 GNIR-O BUTYLFKM

E.P.D.M.1071783 (ORJ-232)1071825 (ORV-232)

1071753 (ORE-232)2

1073439 (V535-702)PVCNORYL

1073384 (V535-040)DIA. PLATE

PVCNORYL

11073387 (V535-046)1073386 (V535-045)

NORYLPVC

DIA. PLATELOWER

13

17 DIAPHRAGM SUPPORT 1073425 (V535-551K) 2

18E.P.D.M.BUTYL 1071782 (ORJ-231)

1071752 (ORE-231)2

NORYL 1073417 (V535-501)

FKM 1073400 (V535-101)

1073395 (V535-080K) 2SOCKET RETAINING NUT19

O-RINGFKM 1071824 (ORV-231)

O-RING20 BUTYLFKM

E.P.D.M.1071777 (ORJ-212)1071816 (ORV-212)

1071745 (ORE-212)2

1.9248.8

9.50241.3

5.00127.0

APPROX.287.0

11.3231.69.12

127.0 48.81.925.00

332.213.08

REPAIR PARTS KITS

INT. PARTS KIT CONSISTS OF ITEM NO'S 2,4,7,8,9,13,15,17

DIAPHRAGM & SEALS KITCONSISTS OF ITEM NO'S3,5,6,10,11,16,18

DESCRIPTION1070328 (535-RAJ)

PART NO.1070320 (535-RAE)

1082191 (535-RAVFB)

1070344 (K535-RF)

E.P.D.M.INCLUDES

DIAPHRAGM1073399 (V535-100)

BUTYLINCLUDES

DIAPHRAGM1073399 (V535-100)

FKMINCLUDES

DIAPHRAGM1073399 (V535-100)

1 3 4 2

SEE NOTE

20

INCHESMILLIMETERS

ASSEMBLY TOOLS

LIMIT STOP TOOL (TOOL NOT SHOWN)

DESCRIPTION PART NO.

STRAP WRENCH (TOOL NOT SHOWN) 1073557 (V560-581)

1073556 (V560-579)

3

4

5

21

67

8

109

1112

13

20

16

18

19

17

14

15

10

NOTE:CONNECTORS NOT FURNISHED WITH VALVE.SEE DWG. NO. 1078165 FOR FEMALE SOCKETWELD CONNECTORS.

1/4"-18 NPT (2)

NORMALLY OPEN (STANDARD)1070312 (K535-X200-14000)

FORM NO. 1077690

SERIES 535 DIAPHRAGM VALVESTANDARD MODEL

108401021JUN01JWB

CORRECTED SAO & SAC KIT P/N'SF MSM 29MAR06NONE SMN

SEE REVERSE SIDE FOR CONFIGURATION OPTIONS

DRAWN DATE


DRAWING NO.


QTY.PART NO.DESCRIPTIONNO.

SPRING 23 1073404 (V535-170)

1073432 (V535-576)

1071676 (ORB-024)

1073428 (V535-571)

1071668 (ORB-012)

1073408 (V535-420K)CAP

O-RING21

22

BUNA N

ADJUSTING SCREW

LS GUIDE

O-RING

18

19

20

BUNA N

1

1

1

1

1

1

SCREW ASSY

INDICATOR SHAFT

32

29

26

24

O-RING

1073426 (V535-555)

1071668 (ORB-012)

1073437 (V535-700)

BUNA N

1

1

1

25 1

281PI CLEAR CAP 1073424 (V535-550)

1CAP 1073408 (V535-420K)

BUNA NO-RING

1071676 (ORB-024)

1073438 (V535-701)103 TFAHS

FKM 1071787 (ORV-012)

FKM 1071791 (ORV-024)

FKM 1071787 (ORV-012)

FKM 1071791 (ORV-024)

CPVC 1073430 (V535-573)PVC

LS/PI GUIDE27CPVCPVC

1073429 (V535-572)1073427 (V535-570)

1

1073441 (V535-706)PVC

NORYL

31UPPER PVC

NORYL1073409 (V535-442)1073410 (V535-443)

1DIA. PLATE

K535 DIAPHRAGM

VALVE - OPTIO

NAL MO

DELSLIMIT STOP MODEL

SPRING ASSIST CLOSED MODEL &SPRING ASSIST OPEN MODEL

LIMIT STOP/POSITION INDICATOR MODEL

SERIES 535 DIAPHRAGM VALVESTANDARD MODEL

FORM NO. 1077690

CONVERSION KIT (SPRING ASSIST OPEN)CONSISTS OF ITEM NO. 23

CONVERSION KIT (SPRING ASSIST CLOSED)CONSISTS OF ITEM NO. 23

CONVERSION KIT (LIMIT STOP)CONSISTS OF ITEM NO'S 18 THRU 22


INT. PARTS KIT (SPRING ASSIST OPEN)CONSISTS OF ITEM NO. 23

INT. PARTS KIT (SPRING ASSIST CLOSED)CONSISTS OF ITEM NO. 23

INT. PARTS KIT (LIMIT STOP)CONSISTS OF ITEM NO'S 18 THRU 21


CONVERSION KIT (POSITION INDICATOR)CONSISTS OF ITEM NO'S 24 THRU 32

INT. PARTS KIT (LIMIT STOP/POS INDICATOR)CONSISTS OF ITEM NO'S 24 THRU 31

CORRECTED SAO & SAC KIT P/N'SF

108401021JUN01JWB

MSM 29MAR06NONE SMNCONVERSION KITS

REPAIR PARTS KITS

1075234 (535-LS)

1075236 (535-S)

1075236 (535-S)

1075235 (535-PI)

1071343 (K535-LSC)

1075236 (535-S)

1075236 (535-S)

1071344 (K535-PIC)

23

22

21

20

1918

2932

2425

26

27

2830

23

31

LIMIT STOP SPRING ASSIST OPENSPRING ASSIST CLOSED

LIMIT STOP/POSITION INDICATOR

1070313 (K535-X210-14000) 1071367 (K535-X202-14000) 1071365 (K535-X201-14000)

K535-X221-14000

SEE REVERSE SIDE FORSTANDARD NORMALLY OPEN MODEL

DRAWN DATE


DRAWING NO.


16605 West Victor Rd New Berlin, WI 53151262-326-0100www.aq-matic.com


5.55141

10.74272.8

2.1253.8

11.41289.814.09

APPROX.

357.9

5.55141

15.25387.4

2.1253.8

SEE NOTE

A

BR1070316 (K537-X200-14000)NORMALLY OPEN (STANDARD)

10

11

16

14

15

13

19

9

17

8

7

6

18

5

1

2

4

3

12

10

5

1/4"-18 NPT (2)

20

DETAIL A SCALE 2 : 1

19 -INSTALL WASHER SO MARKINGS ARE VISIBLE WHEN INSTALLED INTO DIAPHRAGM PLATE, BEFORE SHAFT IS INSTALLED.

NOTE:CONNECTORS NOT FURNISHED WITH VALVE.SEE DWG. NO. 1078165 FOR FEMALE SOCKETWELD CONNECTORS.

SEE PAGE 2 FOR CONFIGURATION OPTIONS

101344 J 1-REDRAWN IN SOLIDWORKS; 2-UPDATES MADE TO MATCH CURRENTPRODUCTION; 3-THE OLD FORM NUMBER IS NOW THE DRAWING NUMBER. 10-29-12 TMS

K 1-WAS: INSTALL WASHER SO THAT MARKINGS ARE SEATED FACE DOWN ONTHE SHAFT FLANGE AND MARKS ARE NOT VISIBLE WHEN SEATED. 06-28-13 TJM102141

104852 TJM11AUG151-ITEM #4- WAS:1073482, 2-REM'D: BR FROM PART #'S, 3-UPDATED TITLE BLOCKL

REPAIR PARTS KITSDESCRIPTION PART NO.

DIAPHRAGM & SEALS KITCONSISTS OF ITEM NO'S

3, 4, 5, 6, 10, 11, 16, 18

BR1070321 (537-RAE)E.P.D.M.

INCLUDESDIAPHRAGM

BR1073462 (V537-100)BR1070337 (537-RAVFB)

FKMINCLUDES

DIAPHRAGMBR1073462 (V537-100)

INT. PARTS KITCONSISTS OF ITEM

NO'S 2, 4, 7, 8, 9, 13, 15, 17, 20BR1070345 (K537-RF)

ASSEMBLY TOOLS


LIMITED STOP TOOL(TOOL NOT SHOWN) BR1013556 (V560-579)

STRAP WRENCH(TOOL NOT SHOWN) BR1073557 (V560-581)

ITEM NO. DESCRIPTION PART NUMBER QTY.

1 VALVE BODY, SERIES 537 NORYL 1073472 1

2 NUT,DISC PLATE,537,MCHD PVC 1073459 1

3DISC, 537 EPDM 1073463 1

DISC, 537 FKM 1073465 1

4 DISC HOLDER, K537 ULTEM 43361 1

5O-RING, -212 EPDM 1071745 4

O-RING, 2-212 FKM 1242719 1

6O-RING, -240 EPDM 1071757 2

O-RING, -240 FKM 1071830 1

7 RING, RETAINING 1073505 1

8 V537 - SHAFT GUIDE (MACHINED PVC 1073478 1

9 SHAFT, ASSY,V537/ 3" PLSTC VLV 1073508 1

10O-RING, 2-259 BUNA 1071714 2

O-RING, -259 FKM 1071834 2

11 DIAPHRAGM, 537 BUNA 1073462 1

12 NUT, CAP RETAINING, V537 NORYL 1073446 1

13 PLATE, LOWER DIAPHRAGM, K537 NORYL 43456 1

14 CAP, 537 MOLDED NORYL 1073445 1

15 PLATE, DIAPHRAGM,UPPER,K537 NORYL 1073448 1

16 O-RING,2-024 BUNA 1071676 1

17 DIAPHRAGM, SUPPORT, K537 NORYL 1073491 2

18O-RING, -239 EPDM 1071756 2

O-RING, -239 FKM 1071829 2

19 WASHER, .867 CUSTOM 43328 1

20 NUT, RETAINING, 537 NORYL 1073458 2

B

A

134

4 3 2 1

2

TITLE

SIZE

SCALE SHEET 1 OF 2

DWG NO. REV

CHECKED

APPROVED

APPROVALS DATE

THIRD ANGLEPROJECTION

DRAWN CATALOG SHEET, 537 DIAPHRAGMVALVE

BR1077691D1:4

NE

5

5

D

C

678

678

B

C

D

REVISIONSDATE APP'DDESCRIPTIONREV.ECNZONE

L

A

DO NOT SCALE DRAWING. DIMS. ARE IN INCHES [mm]INTERPRET DIMS AND TOLERANCES PER ASME Y14.5M -2009UNLESS OTHERWISE SPECIFIED:ALL FINISHED MACHINED SURFACES 125 OR BETTER.TOLERANCES:

ANGLES : 1 1 PLACE .X: .015 [0.38] 2 PLACE .XX: .01 [0.3] 3 PLACE .XXX: .005 [0.13]

BR42889

12-1-11

THIS DOCUMENT IS SOLELY THE PROPERTY OF PENTAIRRESIDENTIAL FILTRATION, LLC. REPRODUCTION, USE DISCLOSURE, OR TRANSMISSION OF THIS DOCUMENT ORDETAILS CONTAINED HEREIN, IN PART OR IN WHOLE, IS PROHIBITED WITHOUT THE WRITTEN CONSENT OF PENTAIR RESIDENTIAL FILTRATION, LLC ENGINEERING. THIS DOCUMENT AND ANY COPIES SHALL BE RETURNED TOPENTAIR RESIDENTIAL FILTRATION, LLC UPON REQUEST.

COM PONENTS / ASSEM BLIES TO BE COM PLIANT AND COM PATIBLE W ITH EUROPEAN UNION D IRECTIVE 2011/65/EEC ( RoHS2) & REGULATION (EC)1907/2006 (REACH) REQUIREM ENTS

8/12/2015 9:31:49 AM -

BR1071391 (K537-X202-14000)SPRING ASSIST CLOSED

1/4"-18 NPT (2)

26

BR1070317 (K537-X210-14000)LIMIT STOP

20 24

25

16

22

BR1071390 (K537-X201-14000)SPRING ASSIST OPEN

26

K537-X221-14000LIMIT STOP/

POSITION INDICATOR

29

32

31

27

34

33

28

30

35

SEE PAGE 1 FOR STANDARD NORMALLY OPEN MODEL

SEE SHEET ONE FOR NOTES

REPAIR PARTS KITSDESCRIPTION PARTS NO.

INT. PARTS KIT (LIMIT STOP)CONSISTS OF ITEM NO'S 21 THRU 24 BR1075237 (537-LS)

INT. PARTS KIT (SPRING ASSIST CLOSED)CONSISTS OF ITEM NO. 26 BR1075239 (537-S)

INT. PARTS KIT (SPRING ASSIST OPEN)CONSISTS OF ITEM NO. 26 BR1075239 (537-S)

INT. PARTS KIT (LIMIT STOP/POS INDICATOR)CONSISTS OF ITEM NO'S 27 THRU 35 BR1081805 (537-PI)

CONVERSION KITSDECSRIPTION PART NO.

CONVERSION KIT (LIMITED STOP)CONISTS OF ITEM NO'S 10, 21 THRU 25 BR1071377 (537-LSC)

CONVERSION KIT (SPRING ASSIST CLOSED)CONISTS OF ITEM NO. 26 BR1075239 (537-S)

CONVERSION KIT (SPRING ASSIST OPEN)CONISTS OF ITEM NO. 26 BR1075239 (537-S)

CONVERSION KIT (POSITION INDICATOR)CONISTS OF ITEM NO'S 10, 27 THRU 35 BR1071378 (537-PIC)

LIMITED STOP MODELITEM NO. DESCRIPTION PART NUMBER QTY.

21O-RING,2-012,NITRILE BUNA 1071668 (ORB-012)

1O-RING,FKM,ORV-012 FKM 1071787 (ORV-012)

22O-RING,2-024,NITRILE BUNA 1071676 (ORB-024)

1O-RING,FKM,ORV-024 FKM 1071791 (ORV-024)

23 CAP, 3" VALVE, LS/PI,V537 NORYL 1073473 (V537-420K) 1

24 SCREW, LIMIT STOP 1073498 1

25 GUIDE, LIMIT STOP , K537 PVC 1073494 1SPRING ASSIST CLOSED MODEL &

SPRING ASSIST OPEN MODELITEM NO. DESCRIPTION PART NUMBER QTY.

26 SPRING, COMPRESSION 1073467 1LIMIT STOP/

POSITION INDICATOR MODELITEM NO. DESCRIPTION PART NUMBER QTY.

27 LIMIT STOP SCREW, POS. IND. 1073506 (V537-700) 1

28O-RING,2-024 BUNA 1071676 (ORB-024)

1O-RING, -024 FKM 1071691 (ORV-024)

29O-RING,2-012 BUNA 1071668 (ORB-012)

1O-RING, -012 FKM 1071787 (ORV-012)

30 SHAFT,537,PVC,PI 1073507 (V537-701) 1

31 CAP, 3" VALVE, LS/PI,V537 NORYL 1073473 (V537-420K) 1

32 GUIDE, LIMIT STOP,PI, K537 PVC 1073493 1

33 PLATE,DIAPHRAGM,537,UPR NORYL 1073475 1

34 ROD,POSITION INDICATOR,537 1073492 1

35 SIGHT GLASS, POS INDICATOR 537 1073489 1

B

A

134

4 3 2 1

2

TITLE

SIZE

SCALE SHEET 2 OF 2

DWG NO. REV

CHECKED

APPROVED

APPROVALS DATE

THIRD ANGLEPROJECTION

DRAWN CATALOG SHEET, 537 DIAPHRAGMVALVE

BR1077691D2:3

NE

5

5

D

C

678

678

B

C

D

REVISIONSDATE APP'DDESCRIPTIONREV.ECNZONE

L

A

DO NOT SCALE DRAWING. DIMS. ARE IN INCHES [mm]INTERPRET DIMS AND TOLERANCES PER ASME Y14.5M -2009UNLESS OTHERWISE SPECIFIED:ALL FINISHED MACHINED SURFACES 125 OR BETTER.TOLERANCES:

ANGLES : 1 1 PLACE .X: .015 [0.38] 2 PLACE .XX: .01 [0.3] 3 PLACE .XXX: .005 [0.13]

BR42889

12-1-11

THIS DOCUMENT IS SOLELY THE PROPERTY OF PENTAIRRESIDENTIAL FILTRATION, LLC. REPRODUCTION, USE DISCLOSURE, OR TRANSMISSION OF THIS DOCUMENT ORDETAILS CONTAINED HEREIN, IN PART OR IN WHOLE, IS PROHIBITED WITHOUT THE WRITTEN CONSENT OF PENTAIR RESIDENTIAL FILTRATION, LLC ENGINEERING. THIS DOCUMENT AND ANY COPIES SHALL BE RETURNED TOPENTAIR RESIDENTIAL FILTRATION, LLC UPON REQUEST.

COM PONENTS / ASSEM BLIES TO BE COM PLIANT AND COM PATIBLE W ITH EUROPEAN UNION D IRECTIVE 2011/65/EEC ( RoHS2) & REGULATION (EC)1907/2006 (REACH) REQUIREM ENTS

8/12/2015 9:31:49 AM -

aq matic valve and controls company, inc. · · 2016-09-19cap assembly - 30# lower diaphragm...

Documents