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APQP and Control Plan to ISO/TS 16949:2002 Cross Reference

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APQP Introduction Organize the Team Team-to-Team Training

Production Quality Timing Plan

1.0 Plan and Define the Program

Inputs

1.13 Management Support

2.0 Product Design and Development

Inputs Design Goals Reliability and Quality Goals Preliminary Process Flow Chart Preliminary Listing of Special Product

Characteristics Outputs

2.1 DFMEA2.2 Design for Manufacturability2.3 Design Verification2.4 Design Reviews

Design Verification Product and Process Validation

2.5 Prototype build Control Plan2.9 Drawings and Specification Changes

2.10 New Equipment

2.11 Special Product and ProcessCharacteristics2.12 Gages

2.13 Team Feasibility

TS 7.3.1.1Multidisciplinary ApproachTS 7.3.1.1Multidisciplinary ApproachTS 6.2.2 Training

TS 7.3.1 Design and Development PlanningTS 7.1 Planning of Product RealizationTS 7.2 Customer Related ProcessesTS 8.2.1 Customer SatisfactionTS 7.2.1 Determination of Requirements Related

to the ProductTS 7.2.2 Review of Requirements Related to the

ProductTS 7.2.2.2 Organization manufacturing feasibility

TS 7.3.2 Design and Development InputsTS 7.3.2.1Product Design InputTS 7.3.2.1Product Design InputTS 7.3.2.2Manufacturing Process Design InputTS 3.1.12 Special CharacteristicTS 7.3.2.3Special CharacteristicsTS 7.3.3 Design and Development OutputsTS 7.3.3.1Product Design Outputs Supp.TS 7.3.3.2Manufacturing Process Design OutputTS 7.3.5 Design and Development VerificationTS 7.3.4 Design and Development ReviewTS 7.3.5 Design and Development VerificationTS 7.3.6 Design and Development ValidationTS 7.3.6.2Prototype ProgrammeTS 7.3.7 Control of Design and Development

ChangesTS 7.2.2.2Organization manufacturing feasibilityTS 7.3.3.2Manufacturing Process Design InputTS 3.1.12 Special CharacteristicTS 7.3.2.3Special CharacteristicsTS 7.3.3.2Manufacturing Process Design InputTS 7.3.4.1MonitoringTS 7.2.2.2Organization manufacturing feasibility

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APQP and Control Plan to ISO/TS 16949:2002 Cross Reference

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3.0 Process Design and Development Introduction Inputs

DFMEA

Design Reviews Engineering Drawings Engineering Specifications Special Product and Process

Characteristics Gages/Testing Equipment

Requirements Outputs

Process Flow Chart Floor Plan Layout PFMEA

Pre-Launch Control Plan Process Instructions

3.3 Process Flow Chart3.4 Floor Plan Layout

3.6 PFMEA3.7 Pre-Launch Control Plan

3.8 Process Instructions3.12 Management Support

4.0 Production and Process Validation4.1 Production Trial Run4.4 Production Part Approval4.5 Production Validation Testing4.7 Production Control Plan4.8 Quality Planning Sign-Off and Management

Support

5.0 Feedback, Assessment, and CorrectiveAction

5.1 Reduced Variation

6.0 Control Plan Methodology

TS 7.3.1 Design and Development PlanningTS 7.3.2 Design and Development InputsTS 7.3.2.2Manufacturing Process Design InputTS 7.3.3.1Product Design Outputs Supp.

TS 7.3.3.1Product Design Outputs Supp.TS 7.3.3.1Product Design Outputs Supp.TS 7.3.3.1Product Design Outputs Supp.TS 7.3.3.1Product Design Outputs Supp.TS 7.3.3.1Product Design Outputs Supp.TS 7.3.3.1Product Design Outputs Supp.

TS 7.3.3 Design and Development OutputsTS 7.3.3.2 Manufacturing Process Design InputTS 7.3.3.2 Manufacturing Process Design InputTS 7.3.3.2 Manufacturing Process Design Input

TS 7.3.3.2 Manufacturing Process Design InputTS 7.3.3.2 Manufacturing Process Design InputTS 7.5.1.2Work InstructionsTS 7.3.3.2Manufacturing Process Design InputTS 6.3.1 Plant, Facility and Equipment

PlanningTS 7.3.3.2Manufacturing Process Design InputTS 7.3.3.2Manufacturing Process Design InputTS 7.3.5 Design and Development VerificationTS 7.3.6 Design and Development ValidationTS 7.3.3.2Manufacturing Process Design InputTS 7.2.2.2Organization manufacturing feasibilityTS 7.3.4 Design and Development Review

TS 7.3.6 Design and Development ValidationTS 7.3.6.2Prototype ProgrammeTS 7.3.6.3Product Approval ProcessTS 7.3.6 Design and Development ValidationTS 7.5.1.1Control PlanTS 7.2.2.2Organization manufacturing feasibilityTS 7.3.4 Design and Development Review

TS 8 Measurement, Analysis andImprovement

TS 7.3.3.2Manufacturing Process Design InputTS 7.5.1.1Control Plan